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CN103018786A - Wire joint detection device - Google Patents

Wire joint detection device Download PDF

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Publication number
CN103018786A
CN103018786A CN2012105589511A CN201210558951A CN103018786A CN 103018786 A CN103018786 A CN 103018786A CN 2012105589511 A CN2012105589511 A CN 2012105589511A CN 201210558951 A CN201210558951 A CN 201210558951A CN 103018786 A CN103018786 A CN 103018786A
Authority
CN
China
Prior art keywords
cover plate
base
wire
probe
base plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012105589511A
Other languages
Chinese (zh)
Inventor
李青
许大石
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Jinhe New Material Co ltd
Original Assignee
SUZHOU GOLDPINES PRECISE ELECTRONICS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUZHOU GOLDPINES PRECISE ELECTRONICS CO Ltd filed Critical SUZHOU GOLDPINES PRECISE ELECTRONICS CO Ltd
Priority to CN2012105589511A priority Critical patent/CN103018786A/en
Publication of CN103018786A publication Critical patent/CN103018786A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a wire joint detection device which comprises a mechanical portion and a detection portion. The mechanical portion comprises a base and a cover plate hinged with the base, the base and the cover plate are positioned on two sides of a wire, a through hole for the wire to penetrate through is arranged between the cover plate and the base, the minimum distance between the cover plate and the base at the through hole is 1.09 times of the outer diameter of the wire, and a probe is fixedly arranged on the cover plate. The detection portion comprises a control switch, a power supply and a warning element which are electrically connected, the control switch is arranged on a side of the probe, and the probe is used for controlling connection of the switch when rotating along with the cover plate. Variation of the wire diameter is amplified by N times by the aid of the lever principle, the probe is inclined due to the variation of the wire diameter, an optical fiber detects swing of the probe and transmits a signal, the warning element gives warning to remind an operator of appearing of a joint, the joint is picked out by the operator, the wire joint detection device is rapid in detection and high in accuracy, manpower resources are saved, and hidden troubles of quality are eliminated.

Description

The wire connections arrangement for detecting
Technical field
The present invention relates to a kind of arrangement for detecting, be specifically related to a kind of wire connections arrangement for detecting, be used for the joint of wire rod starting material, in order to it is chosen.
Background technology
Electronic wire (ELECTRIC WIRE) generally is for light-current engineering, such as electronics, electric equipment interconnector etc.There is the joint that quantity does not wait, the position is not quite clear in the wire rod starting material, when can't know joint in the production can occur, conventional way is that operator is kept by the wire rod conveyor, the conveying of constantly dig-inning wire rod in case find to have the end of a thread, is about to it and chooses, but operator always has the moment that fatigue or detection are loosened, some joint can fail to be found then to flow to next station, and the detecting precision is low, the waste of manpower resource.
The diameter of joint is greater than gauge or diameter of wire, be 0.92mm such as gauge or diameter of wire commonly used, and the joint wire diameter can become greater to 1.5mm, if undiscovered, the joint chosen in addition make electronic product after flow to client, cause very large puzzlement to production, have quality hidden danger.
Summary of the invention
The present invention seeks to provides a kind of wire connections arrangement for detecting in order to overcome the deficiencies in the prior art, utilizes this structure, chooses after can easily the joint in the wire rod being detected, and the detecting precision is high, the saving human resources; Useless wire connections can not flow to next station or client, and product quality is high, corporate reputation is good.
For achieving the above object, the technical solution used in the present invention is: a kind of wire connections arrangement for detecting, comprise mechanical part and detecting part, described mechanical part consists of by base with the hinged cover plate of this base, base and cover plate are positioned at the both sides of described wire rod, and be provided with the via hole that passes for wire rod between cover plate and the base, the minor increment between via hole place cover plate and the base is 1.09 times of wire rod external diameters, is installed with probe on the described cover plate;
Described detecting part is electrically connected by gauge tap, power supply and caution element and forms, and described gauge tap is located at the side of probe, and this probe is followed cover plate control switch connection when rotating.
By said structure, when having the end of a thread to pass via hole between cover plate and the base plate, because the external diameter of the end of a thread is greater than the minor increment between cover plate and the base plate, cover plate rotates with respect to base plate under the thrusting action of the end of a thread, and fixing probe on the cover board tilts thereupon; The gauge tap that is positioned at the probe side is connected circuit for detecting after detecting the inclination of probe, and the caution element sends caution, reminds operating personnel to have joint to occur, and is convenient to the end of a thread is chosen.
In the technique scheme, described base is made of with the base plate that the bracing frame that is close to is connected respectively two bracing frames that relatively arrange and two ends, and cover plate is located at the top of base plate;
Top, the two ends of base plate respectively sets firmly a back up pad, the two ends of the rotating shaft that is connected with cover plate respectively rotary support on two back up pads;
The bottom surface of described cover plate is downward-sloping along the line sending direction, and its gradient to plate top surface is 1:3 ~ 1:1.3, and the minor increment between described cover plate bottom surface and the plate top surface is 1.09 times of wire rod external diameters.
Further technical scheme, the bearing of trend of probe is identical with the throughput direction of wire rod, and described gauge tap is positioned at the side top away from the cover plate end of probe.
In the technique scheme, it highly is the boss of 1.09 times of wire rod external diameters that described cover plate bottom surface lowest part is provided with one, and the lower end of this boss presses on the base plate.
Above, described gauge tap is a kind of in fiber switch, optoelectronic switch, approach switch or the common key-press switch.Described caution element is a kind of in warning lamp, hummer or the two kinds of combinations.
Preferably, described gauge or diameter of wire is 0.92mm, the minor increment 1mm between described cover plate bottom surface and the plate top surface, and described cover plate bottom surface is 1:2 to the gradient of plate top surface.
In the technique scheme, be provided with bearing between the end of described rotating shaft and the back up pad.
In the technique scheme, support frame as described above is provided with the kidney-shaped locating slot, and the end of described base plate utilizes the bolt that passes this locating slot to consist of with bracing frame and is fixedly connected with.
Because the utilization of technique scheme, the present invention compared with prior art has following advantages:
1, the present invention utilizes lever principle that the variation of wire diameter is amplified N doubly, the variation of wire diameter causes the inclination of probe, optical fiber detects the swing of probe, and send signal, the caution element sends caution, remind operating personnel to have joint to occur, it is chosen, detecting is quick, precision is high, save human resources, eliminate quality hidden danger.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Accompanying drawing 1 is the structural representation of the embodiment of the invention one;
Accompanying drawing 2 is the on detection of structural representation during the end of a thread of embodiment;
Accompanying drawing 3 is the structural representation of mechanical part among the embodiment one;
Wherein: 1, base; 10, bracing frame; 11, base plate; 2, rotating shaft; 3, cover plate; 4, wire rod; 5, via hole; 6, probe; 7, gauge tap; 9, caution element.
Embodiment
The present invention is described in further detail below in conjunction with drawings and the specific embodiments.
Embodiment one: referring to Fig. 1 ~ shown in Figure 3, a kind of wire connections arrangement for detecting is used for the detecting diameter and is the end of a thread that the wire coil of 0.92mm exists, and comprises mechanical part and detecting part, described mechanical part is made of base 1 and cover plate 3, and base 1 and cover plate occupy the both sides of wire rod 4 in 3 minutes.
Described base 1 is made of with the base plate 11 that the bracing frame 10 that is close to is connected respectively two bracing frames 10 that relatively arrange and two ends, the top, two ends of base plate 11 respectively sets firmly a back up pad, the two ends of the rotating shaft 2 that is connected with cover plate 3 are supported on two back up pads by bearing rotary respectively, and namely cover plate 3 can be with respect to base plate 11 flexible rotatings.
The bottom surface of described cover plate 3 is downward-sloping along the line sending direction, and its gradient to base plate 11 end faces is 1:2, and the minor increment between described cover plate 3 bottom surfaces and base plate 11 end faces is 1mm.
Described cover plate 3 bottom surface lowest parts are provided with one and highly are the boss of 1mm, and the lower end of this boss presses on the base plate 11, guarantee passing through smoothly of wire rod.
Be installed with the bearing of trend probe 6 identical with the throughput direction of wire rod 4 on the described cover plate 3.
Described detecting part is electrically connected by gauge tap 7, power supply and caution element 9 and forms, and described gauge tap 7 is located at the side top away from the cover plate end of probe 6, and this probe 6 follow cover plate 3 when rotating gauge tap 7 connect.
In the present embodiment, described gauge tap 7 is fiber switch.Described caution element 9 is two kinds of combinations of warning lamp, hummer.
Support frame as described above 10 is provided with the kidney-shaped locating slot, and the end of described base plate 11 utilizes the bolt that passes this locating slot to consist of with bracing frame 10 and is fixedly connected with., by said structure, when being changed by the theoretical diameter of detecting wire rod, can unclamp nut, so that adjust the upper-lower position of base plate, thereby adjust the distance between base plate and the cover plate, thereby this arrangement for detecting can be used for detecting in the wire coil of multiple diameter specification whether have the end of a thread.
Utilize the principle of present embodiment detecting the end of a thread as follows: when having the end of a thread to pass via hole 5 between base plate 11 and the cover plate 3, because the external diameter of the end of a thread 4 is greater than the width in gap, cover plate 3 rotates with respect to bracing frame 1 under the thrusting action of the end of a thread, and the probe 6 that is fixed on the cover plate 3 tilts thereupon; The gauge tap 7 that is positioned at probe 6 sides top detects probe 6, connects circuit for detecting, caution unit, and 9 send caution, remind operating personnel to have joint to occur, and are convenient to the end of a thread is chosen.
Below only be concrete exemplary applications of the present invention, protection scope of the present invention is not constituted any limitation.All employing equivalents or equivalence are replaced and the technical scheme of formation, all drop within the rights protection scope of the present invention.

Claims (9)

1. wire connections arrangement for detecting, it is characterized in that: comprise mechanical part and detecting part, described mechanical part is made of base (1) and the cover plate (3) hinged with this base, base (1) and cover plate (3) are positioned at the both sides of described wire rod, and be provided with the via hole (5) that passes for wire rod (4) between cover plate (3) and the base (1), the minor increment that via hole (5) is located between cover plate (3) and the base (1) is 1.09 times of wire rod external diameters, is installed with probe (6) on the described cover plate (3); Described detecting part is electrically connected by gauge tap (7), power supply and caution element (9) and forms, and described gauge tap (7) is located at the side of probe (6), and this probe (6) follow cover plate (3) when rotating gauge tap (7) connect.
2. wire connections arrangement for detecting according to claim 1, it is characterized in that: described base (1) is made of with the base plate (11) that the bracing frame that is close to is connected respectively two bracing frames (10) that relatively arrange and two ends, and cover plate (3) is located at the top of base plate (11);
Top, the two ends of base plate (11) respectively sets firmly a back up pad, the two ends of the rotating shaft (2) that is connected with cover plate (3) respectively rotary support on two back up pads;
The bottom surface of described cover plate (3) is downward-sloping along the line sending direction, and its gradient to base plate (11) end face is 1:3 ~ 1:1.3, and the minor increment between described cover plate (3) bottom surface and base plate (11) end face is 1.09 times of wire rod external diameters.
3. wire connections arrangement for detecting according to claim 1 and 2, it is characterized in that: the bearing of trend of probe (6) is identical with the throughput direction of wire rod (4), and described gauge tap (7) is positioned at the side top away from the cover plate end of probe (6).
4. wire connections arrangement for detecting according to claim 2, it is characterized in that: it highly is the boss of 1.09 times of wire rod external diameters that described cover plate (3) bottom surface lowest part is provided with one, and the lower end of this boss presses on the base plate (11).
5. wire connections arrangement for detecting according to claim 1 is characterized in that: a kind of in fiber switch, optoelectronic switch, approach switch or the common key-press switch of described gauge tap (7).
6. wire connections arrangement for detecting according to claim 1 or 5 is characterized in that: a kind of in warning lamp, hummer or the two kinds of combinations of described caution element (9).
7. wire connections arrangement for detecting according to claim 2, it is characterized in that: described wire rod (4) diameter is 0.92mm, minor increment 1mm between described cover plate (3) bottom surface and base plate (11) end face, described cover plate (3) bottom surface is 1:2 to the gradient of base plate (11) end face.
8. wire connections arrangement for detecting according to claim 2 is characterized in that: be provided with bearing between the end of described rotating shaft (2) and the back up pad.
9. wire connections arrangement for detecting according to claim 1, it is characterized in that: support frame as described above (10) is provided with the kidney-shaped locating slot, and the end of described base plate (11) utilizes the bolt that passes this locating slot to be fixedly connected with bracing frame (10) formation.
CN2012105589511A 2012-12-21 2012-12-21 Wire joint detection device Pending CN103018786A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012105589511A CN103018786A (en) 2012-12-21 2012-12-21 Wire joint detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012105589511A CN103018786A (en) 2012-12-21 2012-12-21 Wire joint detection device

Publications (1)

Publication Number Publication Date
CN103018786A true CN103018786A (en) 2013-04-03

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012105589511A Pending CN103018786A (en) 2012-12-21 2012-12-21 Wire joint detection device

Country Status (1)

Country Link
CN (1) CN103018786A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04164284A (en) * 1990-10-29 1992-06-09 Nippon Arefu:Kk Operation condition adjustment device for photoelectric sensor and adjustment method for said operation condition
US5623172A (en) * 1995-07-03 1997-04-22 Leviton Manufacturing Co., Inc. Two wire PIR occupancy sensor utilizing a rechargeable energy storage device
CN2848896Y (en) * 2005-09-28 2006-12-20 池锦祥 Disconnection Sensing Device
CN102520371A (en) * 2011-12-02 2012-06-27 浙江长兴家宝电子有限公司 Lamp tube detection device
CN203149137U (en) * 2012-12-21 2013-08-21 苏州市金松精密电子有限公司 Wire joint detection device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04164284A (en) * 1990-10-29 1992-06-09 Nippon Arefu:Kk Operation condition adjustment device for photoelectric sensor and adjustment method for said operation condition
US5623172A (en) * 1995-07-03 1997-04-22 Leviton Manufacturing Co., Inc. Two wire PIR occupancy sensor utilizing a rechargeable energy storage device
CN2848896Y (en) * 2005-09-28 2006-12-20 池锦祥 Disconnection Sensing Device
CN102520371A (en) * 2011-12-02 2012-06-27 浙江长兴家宝电子有限公司 Lamp tube detection device
CN203149137U (en) * 2012-12-21 2013-08-21 苏州市金松精密电子有限公司 Wire joint detection device

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Owner name: SUZHOU JINHE NEW MATERIALS CO., LTD.

Free format text: FORMER OWNER: SUZHOU GOLDPINES PRECISE ELECTRONICS CO., LTD.

Effective date: 20150422

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Free format text: CORRECT: ADDRESS; FROM: 215106 SUZHOU, JIANGSU PROVINCE TO: 215100 SUZHOU, JIANGSU PROVINCE

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Effective date of registration: 20150422

Address after: 215100 No. 34 Xiang Xiang Road, Yue town, Suzhou, Jiangsu, Wuzhong District

Applicant after: SUZHOU JINHE NEW MATERIAL Co.,Ltd.

Address before: 215106, Suzhou City, Jiangsu province Wuzhong District Xu town Dongshan Road 8 Jinmao Industrial Park F building, Suzhou pine Precision Electronics Co., Ltd.

Applicant before: SUZHOU GOLDPINES PRECISE ELECTRONICS Co.,Ltd.

AD01 Patent right deemed abandoned
AD01 Patent right deemed abandoned

Effective date of abandoning: 20170908