CN103017992B - Device and method for measuring static rigidity of rolling linear guide rail pair - Google Patents
Device and method for measuring static rigidity of rolling linear guide rail pair Download PDFInfo
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Abstract
本发明公开了一种滚动直线导轨副静刚度测量装置及方法,采用伺服电机驱动一根梯形丝杠带动加载螺母对滚动直线导轨副进行加载,通过改变导轨副安装位置及导轨上夹具的类型可对导轨副进行垂直、偏转及俯仰加载三种加载方式,导轨上、下夹具上分布有对应不同载荷方式的测量点,用于测定加载时导轨副的变形位移情况。本发明分别实现了对滚动直线导轨副垂直静刚度、偏转静刚度和俯仰静刚度的自动测量,加载载荷大,测量精度高,能够满足不同导轨系列对不同加载方式的需要。
The invention discloses a static stiffness measurement device and method of a rolling linear guide rail pair. A servo motor is used to drive a trapezoidal screw to drive a loading nut to load the rolling linear guide rail pair. By changing the installation position of the guide rail pair and the type of fixture on the guide rail, the There are three loading methods of vertical, deflection and pitch loading on the guide rail pair. There are measuring points corresponding to different loading methods distributed on the upper and lower fixtures of the guide rail, which are used to measure the deformation and displacement of the guide rail pair during loading. The invention respectively realizes the automatic measurement of the vertical static stiffness, deflection static stiffness and pitch static stiffness of the rolling linear guide rail pair, has large loading load and high measurement accuracy, and can meet the needs of different guide rail series for different loading modes.
Description
技术领域 technical field
本发明属于测量技术领域,特别是一种滚动直线导轨副静刚度测量装置及方法。 The invention belongs to the technical field of measurement, in particular to a device and method for measuring the static stiffness of a rolling linear guide pair.
背景技术 Background technique
滚动直线导轨副一般由导轨、滑块、返向器、滚动体和保持架等组成,它是一种作相对往复直线运动的滚动支承,能以滑块和导轨间的钢球滚动来代替直接的滑动接触,并且滚动体可以借助反向器在滚道和滑块内实现无限循环。滚动直线导轨副具有磨擦系数小、运行精度高、无爬行、耐磨损、刚度高、热变形小等优点,被广泛用作高精度数控机床和加工中心的导向部件。 Rolling linear guide rails are generally composed of guide rails, sliders, reversers, rolling elements and cages. It is a rolling support for relative reciprocating linear motion. The sliding contact, and the rolling element can achieve infinite circulation in the raceway and the slider with the help of the reverser. The rolling linear guide pair has the advantages of small friction coefficient, high running accuracy, no crawling, wear resistance, high rigidity, and small thermal deformation, and is widely used as a guide component for high-precision CNC machine tools and machining centers.
静刚度是影响滚动功能部件性能和承载能力的重要指标,是滚动直线导轨副的基本使用要求。滚动直线导轨副静刚度是指滚动直线导轨副承载恒定载荷的能力,当滚动直线导轨副受到外载荷时,将有竖直、水平方向的变形位移,以及在几个方向的角位移。这种弹性变形对机械性能有很大影响,静态变形不但会改变零部件的集合精度并影响加工质量,还会影响滚动直线导轨副的抗振性、生产率、噪声、工作寿命、运动平衡性、发热和磨损等。目前,我国关于滚动直线导轨副的静刚度理论研究方面已取得了一定的成果,但国内导轨静刚度测量装置的研制尚处于起步阶段,各厂商对相关产品实际的静刚度实验测试还远不能满足要求,一定程度上限制了产品性能的优化提高,给用户的实际选型也带来了很大困难。因此,开发出一种精度高、载荷大、通用性广滚动直线导轨副静刚度试验装置、在滚动直线导轨副设计阶段运用其对静刚度进行试验分析,对保证滚动直线导轨副的刚度有着重要的实际意义。 Static stiffness is an important index that affects the performance and bearing capacity of rolling functional parts, and is the basic requirement for rolling linear guides. The static stiffness of the rolling linear guide pair refers to the ability of the rolling linear guide pair to carry a constant load. When the rolling linear guide pair is subjected to an external load, there will be deformation displacement in the vertical and horizontal directions, as well as angular displacement in several directions. This elastic deformation has a great influence on the mechanical performance. Static deformation will not only change the assembly accuracy of parts and affect the processing quality, but also affect the vibration resistance, productivity, noise, working life, motion balance, and heat and wear etc. At present, my country has achieved certain results in the theoretical research on the static stiffness of the rolling linear guide pair, but the development of the domestic guide rail static stiffness measurement device is still in its infancy, and the actual static stiffness experimental tests of related products by various manufacturers are still far from satisfactory. Requirements, to a certain extent, limit the optimization and improvement of product performance, and bring great difficulties to the actual selection of users. Therefore, it is important to develop a static stiffness test device with high precision, large load, and wide versatility, and use it to test and analyze the static stiffness in the design stage of rolling linear guides to ensure the stiffness of rolling linear guides. actual meaning.
经对现有技术的文献检索发现,华中科技大学的方健等人于2006年设计的滚动直线导轨副静刚度试验机采用液压系统进行加载,通过力传感器与电感测微仪采集的数据生成静刚度曲线,通过T型槽安装不同型号的导轨,加载液压缸通过滚珠丝杠可左右调节加载位置;该试验机最大加载载荷为30KN,加载载荷范围小,不能满足大规格导轨副静刚度测量的需要,液压加载系统对恒压控制要求较高,加载时需要通过丝杠调整液压缸位置以便对导轨副进行加载,操作不便,且只有进行垂直加载的装置及方法。另外,中国发明专利公布号CN102279100A,名称为滚动直线导轨副刚度试验机,该专利介绍了一种以伺服电机带动丝杠通过横梁对滚动直线导轨副进行加载并检测静刚度的实验装置及方法;该试验装置将传动结构放置在底座内,重载时试验台底座表面在垂直方向会产生较小的变形,对测量精度产生一定影响,保持恒压加载时对伺服电机的控制较为复杂,此外此试验装置只能进行垂直拉压载荷,没有对导轨进行偏载及俯仰加载,位移传感器的安装拆卸不便,导轨夹具的设计不能满足多种导轨安装试验的需要等。因此,在滚动直线导轨副静刚度测量方面,还缺少能够进行大载荷加载及适应多种导轨、多种载荷方式的自动测量装置。 After searching the literature of the existing technology, it was found that the rolling linear guide rail pair static stiffness test machine designed by Fang Jian and others of Huazhong University of Science and Technology in 2006 was loaded by a hydraulic system, and the static stiffness was generated by the data collected by the force sensor and the inductance micrometer. Stiffness curve, different types of guide rails are installed through T-shaped slots, and the loading hydraulic cylinder can adjust the loading position left and right through the ball screw; the maximum loading load of this testing machine is 30KN, and the loading load range is small, which cannot meet the static stiffness measurement of large-sized guide rail pairs. Yes, the hydraulic loading system has high requirements for constant pressure control. When loading, the position of the hydraulic cylinder needs to be adjusted through the screw to load the guide rail pair. The operation is inconvenient, and there are only devices and methods for vertical loading. In addition, the Chinese Invention Patent Publication No. CN102279100A, named Rolling Linear Guideway Stiffness Testing Machine, this patent introduces an experimental device and method that uses a servo motor to drive a screw to load a rolling linear guideway through a beam and detect the static stiffness; The test device puts the transmission structure in the base, and the surface of the base of the test bench will be slightly deformed in the vertical direction under heavy load, which will have a certain impact on the measurement accuracy. The control of the servo motor is more complicated when the constant voltage is loaded. The test device can only carry out vertical tension and compression loads, without eccentric load and pitch loading on the guide rail, the installation and disassembly of the displacement sensor is inconvenient, and the design of the guide rail fixture cannot meet the needs of various guide rail installation tests. Therefore, in terms of measuring the static stiffness of rolling linear guide rail pairs, there is still a lack of automatic measuring devices that can carry out large load loading and adapt to various guide rails and various load modes.
发明内容 Contents of the invention
本发明的目的在于提供一种高精度、高载荷、高通用性、能对多种加载方式进行测量的滚动直线导轨副静刚度的测量装置及其测量方法。 The object of the present invention is to provide a high precision, high load, high versatility measuring device and method for measuring the static stiffness of a rolling linear guide pair capable of measuring various loading modes.
实现本发明目的的技术解决方案为:一种滚动直线导轨副静刚度测量装置,包括加载组件、支撑组件、装夹组件、测量组件以及数据处理模块,所述的加载组件包括伺服电机、减速机、一根加载梯形丝杠、加载螺母和防转横梁;支撑组件包括底座、一对立柱、上横梁、磁性表座、台面板;装夹组件包括力传感器施力杆、上夹具连接件、导轨上夹具、导轨下夹具;测量组件包括力传感器与激光位移传感器,数据处理模块即数据处理所需的计算机处理系统;伺服电机与减速机连接,减速机安装在上横梁上,梯形丝杠通过上横梁内的轴承与减速机连接,加载螺母安装在梯形丝杠上,并随梯形丝杠的转动而上下运动,加载螺母上固定安装有防转横梁,防转横梁的两端开有通孔,可套在左右两边对称安装的一对立柱上并能够上下移动,一对立柱的上端则安装有上横梁,立柱下端则固定安装在底座上,底座上安装有台面板;加载螺母上固定安装有用于测量载荷大小的力传感器,力传感器上通过螺纹连接有力传感器施力杆,导轨上夹具通过上夹具连接件与力传感器施力杆连接,导轨下夹具安装在台面板上,磁性表座安放在台面板的表面,激光位移传感器安装在对应磁性表座的支架上,激光位移传感器的投光中心位置垂直对齐垂直、偏转或俯仰载荷方式时的对应的测点,激光位移传感器、力传感器和伺服电机分别与计算机处理系统连接;伺服电机、减速机、一根加载梯形丝杠、加载螺母、力传感器、力传感器施力杆、上夹具连接件同轴线;防转横梁、上横梁、台面板、底座的平面平行。 The technical solution to realize the object of the present invention is: a static stiffness measurement device for a rolling linear guide rail pair, including a loading assembly, a supporting assembly, a clamping assembly, a measuring assembly and a data processing module. The loading assembly includes a servo motor, a reducer , a loading trapezoidal screw, a loading nut and an anti-rotation beam; the support assembly includes a base, a pair of uprights, an upper beam, a magnetic table base, and a table panel; the clamping assembly includes a force sensor force rod, an upper fixture connector, and a guide rail The upper fixture and the lower fixture of the guide rail; the measurement components include force sensors and laser displacement sensors, and the data processing module is the computer processing system required for data processing; the servo motor is connected to the reducer, the reducer is installed on the upper beam, and the trapezoidal screw passes through the upper The bearing in the beam is connected with the reducer, the loading nut is installed on the trapezoidal screw, and moves up and down with the rotation of the trapezoidal screw, the anti-rotation beam is fixedly installed on the loading nut, and there are through holes at both ends of the anti-rotation beam. It can be set on a pair of uprights symmetrically installed on the left and right sides and can move up and down. The upper ends of the pair of uprights are installed with upper beams, and the lower ends of the uprights are fixedly installed on the base. The force sensor is used to measure the load size. The force sensor is connected with the force sensor force rod through the thread. The upper fixture of the guide rail is connected with the force sensor force rod through the upper fixture connector. The lower fixture of the guide rail is installed on the table. The magnetic table is placed on On the surface of the table panel, the laser displacement sensor is installed on the bracket corresponding to the magnetic table base. The center position of the light projection of the laser displacement sensor is vertically aligned with the corresponding measuring point in the vertical, deflection or pitch load mode. The laser displacement sensor, force sensor and servo The motors are respectively connected with the computer processing system; the servo motor, the reducer, a loaded trapezoidal screw, the loaded nut, the force sensor, the force sensor force rod, the coaxial line of the upper fixture connector; the anti-rotation beam, the upper beam, and the table panel , The plane of the base is parallel.
本发明与现有技术相比,其显著优点:(1)测量装置的台面板上安装有用于安装导轨副下夹具,通过切换不同的导轨上、下夹具以及改变夹具安装的位置可以实现对不同型号导轨副进行垂直、偏转和俯仰形式的加载,具有通用性强的特点。(2)由于采用了梯形丝杠进行加载,梯形丝杠具有良好的自锁性能,所以测量装置能较好的保持加载力恒定,便于测量恒定载荷下的静刚度。(3)由于加载较大,为了减小试验加载时试验台自身变形对试验精度的影响,伺服电机和减速机组成的传动部分置于测量装置上横梁上,测量装置底座作为一个整体,增加了测量装置的整体刚度,减小了变形,提高了测量结果精度。(4)本发明加载载荷能达到600KN,采用的高精度压力传感器精度可达0.3‰,激光位移传感器检测精度可达到μm级,该测量方法能够得到高精度导轨副静刚度测量结果。(5).通过合理布置不同载荷方式时对应的测点,能够减少位移传感器的布置个数,采用激光位移传感器检测测点的位移量,安装调整简便,提高了测量效率。 Compared with the prior art, the present invention has significant advantages: (1) The table panel of the measuring device is equipped with a lower fixture for installing guide rails, and different fixtures can be realized by switching the upper and lower fixtures of different guide rails and changing the installation position of the fixtures. The model rail pair is loaded in the form of vertical, deflection and pitch, and has the characteristics of strong versatility. (2) Since the trapezoidal screw is used for loading, the trapezoidal screw has good self-locking performance, so the measuring device can keep the loading force constant, and it is convenient to measure the static stiffness under constant load. (3) Due to the large load, in order to reduce the influence of the deformation of the test bench itself on the test accuracy during the test loading, the transmission part composed of the servo motor and the reducer is placed on the upper beam of the measuring device, and the base of the measuring device is taken as a whole. The overall rigidity of the measuring device reduces deformation and improves the accuracy of measurement results. (4) The load of the present invention can reach 600KN, the precision of the high-precision pressure sensor used can reach 0.3‰, and the detection precision of the laser displacement sensor can reach the μm level. This measurement method can obtain the measurement result of the static stiffness of the high-precision guide rail pair. (5). By rationally arranging the measuring points corresponding to different load modes, the number of displacement sensors can be reduced. Laser displacement sensors are used to detect the displacement of the measuring points, which is easy to install and adjust, and improves the measurement efficiency.
下面结合附图对本发明作进一步详细描述。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
附图说明 Description of drawings
图1为本发明滚动直线导轨副静刚度测量装置的结构组成及连接组装示意图。 Fig. 1 is a schematic diagram of the structural composition and connection assembly of the rolling linear guide pair static stiffness measuring device of the present invention.
图2为垂直加载结构示意图。 Figure 2 is a schematic diagram of the vertical loading structure.
图3为装夹部分三维分解视图。 Fig. 3 is a three-dimensional exploded view of the clamping part.
图4为偏转上夹具及偏转加载结构示意图。 Fig. 4 is a schematic diagram of the deflection upper fixture and the deflection loading structure.
图5为俯仰上夹具及俯仰加载结构示意图。 Fig. 5 is a schematic diagram of the pitch upper fixture and the pitch loading structure.
图6为垂直或偏转加载测点分布示意图。 Figure 6 is a schematic diagram of the distribution of measuring points for vertical or deflection loading.
图7为俯仰加载测点分布示意图。 Figure 7 is a schematic diagram of the distribution of measuring points for pitch loading.
具体实施方式 Detailed ways
本发明采用伺服电机驱动一根梯形丝杠带动加载螺母对滚动直线导轨副进行加载,通过改变导轨副安装位置及导轨上夹具的类型可对导轨副进行垂直、偏转及俯仰加载三种加载方式。力传感器和激光位移传感器分别对被测导轨副的载荷和变形进行采样,其中力传感器固定在加载螺母上,可随其上下升降,激光位移传感器的投光中心位置与不同加载方式时相应的测量点垂直对齐。通过对采集的载荷及位移数据进行处理可绘制滚动直线导轨副静刚度曲线,从而实现滚动直线导轨副静刚度的试验测量,且测量的载荷范围大、通用性强、精度高。具体内容如下: The invention uses a servo motor to drive a trapezoidal screw to drive the loading nut to load the rolling linear guide rail pair. By changing the installation position of the guide rail pair and the type of fixture on the guide rail, three loading methods can be performed on the guide rail pair: vertical, deflection and pitch loading. The force sensor and the laser displacement sensor sample the load and deformation of the tested guide rail pair respectively. The force sensor is fixed on the loading nut and can rise and fall with it. The center position of the laser displacement sensor and the corresponding measurement of different loading methods Points are aligned vertically. By processing the collected load and displacement data, the static stiffness curve of the rolling linear guide can be drawn, so as to realize the experimental measurement of the static stiffness of the rolling linear guide, and the load range of the measurement is large, the versatility is strong, and the precision is high. The specific content is as follows:
结合图1~图5,本发明滚动直线导轨副静刚度测量装置,包括加载组件、支撑组件、装夹组件、测量组件以及数据处理模块,所述的加载组件包括伺服电机5、减速机6、一根加载梯形丝杠7、加载螺母8和防转横梁3;支撑组件包括底座1、一对立柱2、上横梁4、磁性表座14(即图2中的附图标记1401、1402、1403、1404所指皆为磁性表座)(垂直、俯仰静刚度检测时需要四个磁性表座1401、1402、1403、1404,偏转静刚度检测时需要两个磁性表座)、台面板16;装夹组件包括力传感器施力杆10、上夹具连接件11、导轨上夹具12、导轨下夹具15;测量组件包括力传感器9与激光位移传感器13(即图2中的附图标记1301、1302、1303及1304所指皆为激光位移传感器,个数与磁性表座相对应),数据处理模块即数据处理所需的计算机处理系统;伺服电机5与减速机6连接,减速机6安装在上横梁4上,梯形丝杠7通过上横梁4内的轴承与减速机6连接,加载螺母8安装在梯形丝杠7上,并随梯形丝杠7的转动而上下运动,加载螺母8上固定安装有防转横梁3,防转横梁3的两端开有通孔,可套在左右两边对称安装的一对立柱2上并能够上下移动,一对立柱2的上端则安装有上横梁4,立柱2下端则固定安装在底座1上,底座1上安装有台面板16;加载螺母8上固定安装有用于测量载荷大小的力传感器9,力传感器9上通过螺纹连接有力传感器施力杆10,导轨上夹具12通过上夹具连接件11与力传感器施力杆10连接,导轨下夹具15安装在台面板16上,磁性表座14安放在台面板16的表面,激光位移传感器13安装在对应磁性表座14的支架上,激光位移传感器13的投光中心位置垂直对齐垂直、偏转或俯仰载荷方式时的对应的测点,激光位移传感器 13、力传感器9和伺服电机5分别与计算机处理系统连接;伺服电机5、减速机6、一根加载梯形丝杠7、加载螺母8、力传感器9、力传感器施力杆10、上夹具连接件11同轴线;防转横梁3、上横梁4、台面板16、底座1的平面平行。 With reference to Figures 1 to 5, the measuring device for the static stiffness of the rolling linear guide rail pair of the present invention includes a loading assembly, a supporting assembly, a clamping assembly, a measuring assembly and a data processing module. The loading assembly includes a servo motor 5, a reducer 6, A loading trapezoidal screw 7, loading nut 8 and anti-rotation beam 3; the support assembly includes a base 1, a pair of columns 2, an upper beam 4, a magnetic table base 14 (reference numerals 1401, 1402, 1403 in Fig. 2 , 1404 refer to the magnetic bases) (four magnetic bases 1401, 1402, 1403, 1404 are required for vertical and pitch static stiffness detection, and two magnetic bases 1401, 1402, 1403, 1404 are required for deflection static stiffness detection), table panel 16; The clip assembly includes a force sensor force application rod 10, an upper fixture connector 11, a guide rail upper fixture 12, and a guide rail lower fixture 15; the measurement assembly includes a force sensor 9 and a laser displacement sensor 13 (reference numerals 1301, 1302, 1303 and 1304 refer to laser displacement sensors, the number of which corresponds to the magnetic base), the data processing module is the computer processing system required for data processing; the servo motor 5 is connected to the reducer 6, and the reducer 6 is installed on the upper beam 4, the trapezoidal screw 7 is connected with the reducer 6 through the bearing in the upper beam 4, the loading nut 8 is installed on the trapezoidal screw 7, and moves up and down with the rotation of the trapezoidal screw 7, and the loading nut 8 is fixedly installed with Anti-rotation crossbeam 3, the two ends of anti-rotation crossbeam 3 have through holes, can be set on a pair of columns 2 symmetrically installed on the left and right sides and can move up and down. The lower end is fixedly installed on the base 1, and a table panel 16 is installed on the base 1; a force sensor 9 for measuring the load is fixedly installed on the loading nut 8, and the force sensor 9 is connected with a force sensor force rod 10 by threads, and the force sensor 10 is connected on the guide rail. The fixture 12 is connected with the force sensor force rod 10 through the upper fixture connector 11, the lower fixture 15 of the guide rail is installed on the table panel 16, the magnetic table base 14 is placed on the surface of the table panel 16, and the laser displacement sensor 13 is installed on the corresponding magnetic table base On the bracket of 14, the center position of the light projection of the laser displacement sensor 13 is vertically aligned with the corresponding measuring point in the vertical, deflection or pitch load mode, and the laser displacement sensor 13, the force sensor 9 and the servo motor 5 are respectively connected with the computer processing system; Motor 5, reducer 6, a loading trapezoidal screw 7, loading nut 8, force sensor 9, force sensor force rod 10, upper fixture connector 11 coaxial line; anti-rotation beam 3, upper beam 4, table panel 16. The planes of the base 1 are parallel.
结合图1,本发明滚动直线导轨副静刚度测量装置的底座1通过铸造方式加工,上表面两端开孔,用于安装一对立柱2,通过退火、淬火等方式进行热处理,其内部焊接有加强筋,用于增强底座1的整体刚度。 Referring to Fig. 1, the base 1 of the rolling linear guide pair static stiffness measuring device of the present invention is processed by casting, and holes are opened at both ends of the upper surface for installing a pair of columns 2, and heat treatment is carried out by annealing, quenching, etc., and its interior is welded. The reinforcing rib is used to enhance the overall rigidity of the base 1 .
结合图3,本发明滚动直线导轨副静刚度测量装置的上夹具连接件11上部为一盘类零件,其上沿圆周方向均布螺栓孔,用于与力传感器施力杆10通过螺栓连接,其位置和大小与力传感器施力杆10上螺栓孔对应,其下部为一螺柱,用于与下部的导轨上夹具12通过螺纹进行连接。 In conjunction with Fig. 3, the upper part of the upper fixture connector 11 of the rolling linear guide pair static stiffness measuring device of the present invention is a plate-like part, on which bolt holes are evenly distributed along the circumferential direction, and are used to connect with the force sensor force rod 10 through bolts, Its position and size correspond to the bolt hole on the force sensor force rod 10, and its lower part is a stud, which is used to connect with the lower guide rail upper fixture 12 through threads.
结合图3~图5,所述导轨上夹具12为垂直加载上夹具1201、偏转加载上夹具1202或俯仰加载上夹具1203,垂直加载上夹具1201、偏转加载上夹具1202或俯仰加载上夹具1203的下表面分布有测量垂直、偏转及俯仰加载时变形位移量的测量点;导轨上夹具12上设置螺钉孔与沉头孔,根据导轨副17滑块上的螺纹孔来确定螺钉孔与沉头孔的位置与直径,同时垂直加载上夹具1201上表面的对称中心位置处还开有螺纹孔,或者偏转加载上夹具1202在螺钉孔的左或右侧还开有螺纹孔,或者俯仰加载上夹具1203在螺钉孔的前或后侧还开有螺纹孔,这些螺纹孔用于与力传感器施力杆10下部的螺杆连接,如对导轨副需施加1.5KNm以上的偏转力矩或俯仰力矩,螺纹上需垂直施加10KN以上的力,则螺纹孔中心距导轨滑块上螺钉孔的对称中心的偏距应以150mm为宜,螺纹孔工称直径应以至少为30mm。 3 to 5, the guide rail upper fixture 12 is a vertical loading upper fixture 1201, a deflection loading upper fixture 1202 or a pitch loading upper fixture 1203, a vertical loading upper fixture 1201, a deflection loading upper fixture 1202 or a pitch loading upper fixture 1203. The lower surface is distributed with measuring points for measuring the deformation displacement of vertical, deflection and pitch loading; screw holes and countersunk holes are set on the fixture 12 on the guide rail, and the screw holes and countersunk holes are determined according to the threaded holes on the slider of the guide rail pair 17 At the same time, there is a threaded hole at the symmetrical center of the upper surface of the vertical loading fixture 1201, or the deflection loading fixture 1202 is also provided with a threaded hole on the left or right side of the screw hole, or the pitch loading fixture 1203 There are also threaded holes on the front or rear side of the screw holes. These threaded holes are used to connect with the screw rod at the lower part of the force sensor force rod 10. If a deflection moment or a pitching moment above 1.5KNm is to be applied to the guide rail pair, the thread needs to be If a force of more than 10KN is applied vertically, the offset distance between the center of the threaded hole and the symmetrical center of the screw hole on the slider of the guide rail should be 150mm, and the diameter of the threaded hole should be at least 30mm.
结合图3,所述导轨下夹具15的形状为一工字形,其上部设置螺纹孔,下部设置螺钉孔,根据导轨副17导轨的螺钉孔分布情况来确定螺纹孔,根据台面板16的螺纹孔分布情况来确定螺钉孔位置,其上部两侧突出部分的下表面上分布有测量垂直加载时位移的测量点。 In conjunction with Fig. 3, the shape of the lower clamp 15 of the guide rail is an I-shape, the upper part is provided with threaded holes, and the lower part is provided with screw holes, the threaded holes are determined according to the distribution of the screw holes of the guide rail pair 17 guide rails, and according to the threaded holes of the table panel 16 The position of the screw holes is determined by the distribution of the screw holes, and the lower surface of the protruding part on both sides of the upper part is distributed with measuring points for measuring the displacement when the vertical load is applied.
结合图2~图7,本发明使用上述的滚动直线导轨副静刚度测量装置,通过切换不同的导轨上夹具及检测特定位置测量点的位移来测量滚动直线导轨副静刚度,步骤如下: In combination with Fig. 2 to Fig. 7, the present invention uses the above-mentioned static stiffness measuring device of the rolling linear guide rail to measure the static stiffness of the rolling linear guide rail by switching different fixtures on the guide rail and detecting the displacement of the measuring point at a specific position. The steps are as follows:
(1)在测量前截取一段导轨副17作为测量对象:被截取滚动直线导轨副17的导轨长度比导轨下夹具15的长度短。 (1) Take a section of the guide rail pair 17 as the measurement object before the measurement: the length of the guide rail of the intercepted rolling linear guide rail pair 17 is shorter than the length of the lower fixture 15 of the guide rail.
(2)进行测量前的准备工作:按照需要测量的垂直、偏转或俯仰加载方式将导轨下夹具15及导轨副17安装到台面板16的对应位置,依次安装导轨上夹具12、上夹具连接件11,调整加载螺母8的位置,将上夹具连接件11连接到力传感器施力杆10上,激光位移传感器13的投光中心位置分别垂直对齐不同载荷方式相应的测量点,开启计算机处理系统,并检测连接完毕的系统工作是否正常。 (2) Preparatory work before measurement: install the lower fixture 15 of the guide rail and the pair of guide rails 17 on the corresponding position of the table panel 16 according to the vertical, deflection or pitch loading method to be measured, and install the upper fixture 12 of the guide rail and the upper fixture connector in sequence 11. Adjust the position of the loading nut 8, connect the upper fixture connector 11 to the force sensor force rod 10, the center position of the light projection of the laser displacement sensor 13 is vertically aligned with the corresponding measurement points of different load modes, and turn on the computer processing system. And check whether the connected system works normally.
所述按照需要测量的加载方式将导轨下夹具15及导轨副17安装到台面板16的对应位置是:垂直加载时,将导轨下夹具15安装到试验台的台面板16的对称平面位置处,将导轨副17安装到导轨下夹具15上,移动导轨副17滑块的位置,使其位于力传感器施力杆10的正下方;偏转加载时,将导轨下夹具15安装到距力传感器施力杆10 轴线偏心位置处,将导轨副17安装到导轨下夹具15上,移动导轨副17滑块的位置,使其位于导轨的中间位置(保证加载载荷作用线位于导轨副17的滑块区域外);俯仰加载时,将导轨下夹具15安装到台面板16的对称平面位置处,将导轨副17安装到导轨下夹具15上,移动导轨副17滑块的位置,使其位于导轨副17的导轨一端的俯仰加载位置处(保证加载载荷作用线位于导轨副17的滑块区域外)。 The corresponding position of installing the lower fixture 15 of the guide rail and the pair of guide rails 17 to the table panel 16 according to the loading method that needs to be measured is: when loading vertically, the lower fixture 15 of the guide rail is installed on the symmetrical plane position of the table panel 16 of the test bench, Install the guide rail pair 17 on the guide rail lower fixture 15, and move the position of the guide rail pair 17 slider so that it is located directly below the force sensor force rod 10; At the eccentric position of the axis of the rod 10, install the guide rail pair 17 on the lower fixture 15 of the guide rail, and move the position of the slider of the guide rail pair 17 so that it is located in the middle of the guide rail (to ensure that the load action line is located outside the slider area of the guide rail pair 17 ); during pitch loading, install the lower fixture 15 of the guide rail on the symmetrical plane position of the table panel 16, install the guide rail pair 17 on the lower guide rail fixture 15, and move the position of the slider of the guide rail pair 17 so that it is located at the position of the guide rail pair 17 At the pitch loading position at one end of the guide rail (to ensure that the line of action of the loaded load is located outside the slider area of the guide rail pair 17).
所述依次安装导轨上夹具12、上夹具连接件11,调整加载螺母8的位置,将上夹具连接件11连接到力传感器施力杆10上是:在导轨副17的滑块上通过螺钉安装导轨上夹具12,在导轨上夹具12的螺纹孔中旋入上夹具连接件11的螺杆,且使上夹具连接件11与力传感器施力杆10螺栓孔的轴线对齐,旋入长度为螺杆螺纹长度的 ,驱动伺服电机5调整加载螺母8的位置使力传感器施力杆10下表面与上夹具连接件11紧贴并产生预紧力作用,通过螺栓连接上夹具连接件11与力传感器施力杆10。 Installing the upper clamp 12 and the upper clamp connector 11 of the guide rail in sequence, adjusting the position of the loading nut 8, and connecting the upper clamp connector 11 to the force sensor applying rod 10 is: on the slider of the guide rail pair 17, install it with screws The upper clamp 12 on the guide rail is screwed into the screw rod of the upper clamp connector 11 in the threaded hole of the upper clamp 12 on the guide rail, and the upper clamp connector 11 is aligned with the axis of the bolt hole of the force sensor force rod 10. , drive the servo motor 5 to adjust the position of the loading nut 8 so that the lower surface of the force sensor force rod 10 is in close contact with the upper clamp connector 11 and generate a pre-tightening force, and the upper clamp connector 11 and the force sensor force rod 10 are connected by bolts .
所述将激光位移传感器13的投光中心位置分别垂直对齐不同载荷方式相应的测量点是:垂直加载时,测量点为:关于导轨副17的滑块左右面对称平面A对称,垂直加载上夹具1201下表面的测点1和测点2分别距导轨副17的滑块左右面为5~10mm,导轨下夹具15下表面的测点3和测点4距该导轨下夹具15左右侧面C、D为 5~10mm,这4个测点都位于滑块前后面对称平面B上;偏转加载时,测量点为:关于导轨副17的滑块左右面对称平面A对称, 偏转加载上夹具1202下表面的测点1和测点2分别距滑块左右两表面为5~10mm,该测点1和测点2位于滑块前后面对称平面B上;俯仰加载时,测量点为:关于导轨副17的滑块前后面对称平面B对称,俯仰加载上夹具1203下表面的测点5、6、7、8距滑块左右两表面为5~10mm,测点5、6与测点7、8分别位于导轨副17的导轨两侧。 The measurement points corresponding to the different load modes of vertically aligning the light projection center position of the laser displacement sensor 13 are: when vertically loaded, the measurement points are: symmetrical about the left and right sides of the slide block A of the guide rail pair 17, vertically loaded Measuring point 1 and measuring point 2 on the lower surface of fixture 1201 are respectively 5~10 mm away from the left and right sides of the slider of guide rail pair 17, and measuring point 3 and measuring point 4 on the lower surface of guide rail lower fixture 15 are from the left and right sides of the guide rail lower fixture 15. , D is 5~10mm, these 4 measuring points are all located on the symmetrical plane B at the front and back of the slider; when the deflection is loaded, the measuring points are: symmetrical about the symmetrical plane A of the left and right sides of the slider of the guide rail pair 17, and when the deflection is loaded Measuring point 1 and measuring point 2 on the lower surface of fixture 1202 are respectively 5~10mm away from the left and right surfaces of the slider. The measuring point 1 and measuring point 2 are located on the symmetrical plane B at the front and rear of the slider; when the pitch is loaded, the measuring point is : It is symmetrical about the front and back symmetry plane B of the slide block of the guide rail pair 17, the measuring points 5, 6, 7, and 8 on the lower surface of the upper fixture 1203 under pitch loading are 5-10 mm away from the left and right surfaces of the slider, and the measuring points 5, 6 and Measuring points 7 and 8 are respectively located on both sides of the guide rail of the guide rail pair 17 .
(3)先对被测导轨副17进行预加载,预加载的载荷值为导轨副17额定动载荷的1~5%,主要用于消除各部件的间隙。 (3) Preload the tested guide rail pair 17 first, and the preloaded load value is 1~5% of the rated dynamic load of the guide rail pair 17, which is mainly used to eliminate the gap between various components.
(4)在预加载的基础上,将力传感器9与激光位移传感器13的示值置于初始值,再进行测量加载,并在5%-50%的额定动载荷量程范围内,按不大于5%的间隔依次加载并保持恒压30-60s,同时采集各恒压阶段的载荷和不同载荷方式时对应的位移数据。所述不同载荷方式时对应的位移数据是:垂直加载时,导轨副17在垂直方向的变形位移为,其中、为垂直加载上夹具1201的下表面相对于台面板16上表面的位移量,、为导轨下夹具15的下表面相对于台面板16上表面的位移量;偏转加载时,导轨副在偏转方向的变形角位移为,其中,、为偏转加载上夹具1202相对于台面板16上表面的位移量,测点1、2之间的距离为;俯仰加载时,导轨副在俯仰方向的变形角位移为,其中,、、、为俯仰上夹具1203的下表面相对于台面板16上表面的位移量,测点5、6或测点7、8之间的距离为L,且L不小于导轨副17滑块长度的。 (4) On the basis of preloading, set the indication values of the force sensor 9 and the laser displacement sensor 13 to the initial values, and then carry out measurement loading, and within the rated dynamic load range of 5%-50%, press no more than Load and maintain constant pressure for 30-60s at intervals of 5% sequentially, and collect the loads of each constant pressure stage and the corresponding displacement data in different loading modes at the same time. The corresponding displacement data during the different load modes is: during vertical loading, the deformation displacement of the guide rail pair 17 in the vertical direction is ,in , is the displacement of the lower surface of the upper fixture 1201 relative to the upper surface of the table top 16 when vertically loaded, , is the displacement of the lower surface of the lower fixture 15 of the guide rail relative to the upper surface of the table panel 16; when the deflection is loaded, the deformation angular displacement of the guide rail pair in the deflection direction is ,in, , For the displacement of the upper fixture 1202 relative to the upper surface of the table panel 16 for deflection loading, the distance between the measuring points 1 and 2 is ; When the pitch is loaded, the deformation angular displacement of the guide rail pair in the pitch direction is ,in, , , , is the displacement of the lower surface of the upper fixture 1203 relative to the upper surface of the table panel 16, the distance between the measuring points 5 and 6 or the measuring points 7 and 8 is L, and L is not less than the length of the slide block of the guide rail pair 17 .
(5)对采样的数据进行处理,对所有数据点进行拟合,剔除异常点,绘制不同载荷方式下滚动直线导轨副17的静刚度曲线(垂直静刚度以N为横坐标单位,为纵坐标单位绘制静刚度曲线;偏转、俯仰静刚度以Nm为横坐标单位,mrad为纵坐标单位绘制静刚度曲线),曲线斜率的倒数即为导轨副17静刚度值。 (5) Process the sampled data, fit all the data points, eliminate abnormal points, and draw the static stiffness curves of the rolling linear guide pair 17 under different load modes (the vertical static stiffness takes N as the abscissa unit, Draw the static stiffness curve for the ordinate unit; Nm is the abscissa unit for the yaw and pitch static stiffness, mrad is the ordinate unit to draw the static stiffness curve), and the reciprocal of the slope of the curve is the static stiffness value of the guide rail pair 17.
(6)加载到导轨副17的额定动载荷的50%后,进行卸载工况,同时实时测定载荷与位移的变化情况,直到卸载为零为止,同时结束数据采集工作。 (6) After loading to 50% of the rated dynamic load of the guide rail pair 17, the unloading condition is performed, and the change of the load and displacement is measured in real time until the unloading is zero, and the data collection work is ended at the same time.
通过以上实施过程,采用本发明中的装置及其方法分别实现了对滚动直线导轨副垂直静刚度、偏转静刚度和俯仰静刚度的自动测量,加载载荷大,测量精度高,能够满足不同导轨系列对垂直、偏转、俯仰不同加载方式的需要。 Through the above implementation process, the automatic measurement of the vertical static stiffness, deflection static stiffness and pitch static stiffness of the rolling linear guide rail pair is realized by adopting the device and its method of the present invention, the loading load is large, the measurement accuracy is high, and it can meet the needs of different guide rail series. The need for different loading methods of vertical, deflection, and pitch.
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