CN103017813A - Comprehensive detection device of direct-current transmission valve cooling system instrument - Google Patents
Comprehensive detection device of direct-current transmission valve cooling system instrument Download PDFInfo
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Abstract
本发明公开了一种直流输电阀冷系统仪表综合检测装置,其包括温度类、压力类、液位类、电导率类及流量类仪表检测单元,还包括PLC控制系统及上位机,所述温度类仪表检测单元、压力类仪表检测单元、液位类仪表检测单元、电导率类仪表检测单元及流量类仪表检测单元与PLC控制系统进行通讯,上位机与控制系统通过光纤连接。本装置可对直流输电阀冷系统各类仪表的准确度进行全面检测分析,提高阀冷设备的系统管理水平,增强风险预控能力,开展检测分析工作同时为阀冷系统在线监测仪表设备档案的建立及检测标准的制定等提供科学的数据依据。
The invention discloses a comprehensive instrument detection device for a direct current transmission valve cooling system, which includes temperature, pressure, liquid level, conductivity and flow meter detection units, and also includes a PLC control system and a host computer. The instrument detection unit, the pressure instrument detection unit, the liquid level instrument detection unit, the conductivity instrument detection unit and the flow instrument detection unit communicate with the PLC control system, and the upper computer and the control system are connected through optical fibers. This device can comprehensively detect and analyze the accuracy of various instruments in the DC transmission valve cooling system, improve the system management level of the valve cooling equipment, enhance the risk pre-control ability, carry out detection and analysis work, and at the same time provide an online monitoring instrument file for the valve cooling system Provide scientific data basis for the establishment and formulation of testing standards.
Description
技术领域 technical field
本发明涉及直流输电阀冷系统,特别涉及直流输电阀冷系统仪表综合检测装置。The invention relates to a direct current transmission valve cooling system, in particular to a comprehensive instrument detection device for a direct current transmission valve cooling system.
背景技术 Background technique
直流阀冷系统作为高压直流输电工程中最重要的辅助系统之一,通过精确调控阀冷系统冷却水的温度、流量、压力及水质等技术指标,确保直流换流阀的安全可靠运行。阀冷系统中的在线监测仪表包括温度、压力、液位及电导率等表计,其准确性、可靠性,将直接影响阀冷系统的安全运行,所以需要定期对各类仪表进行检验,确保其准确性。As one of the most important auxiliary systems in HVDC power transmission projects, the DC valve cooling system ensures the safe and reliable operation of DC converter valves by precisely controlling the technical indicators of the cooling water temperature, flow, pressure and water quality of the valve cooling system. The online monitoring instruments in the valve cooling system include meters for temperature, pressure, liquid level and conductivity. Their accuracy and reliability will directly affect the safe operation of the valve cooling system. Therefore, it is necessary to regularly inspect various instruments to ensure its accuracy.
发明内容 Contents of the invention
本发明的目的在于克服上述现有技术的缺点,提供一种直流输电阀冷系统仪表综合检测装置。The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art, and provide a comprehensive detection device for the instrument of the direct current transmission valve cooling system.
为解决上述问题,本发明采用的技术方案是:In order to solve the above problems, the technical solution adopted in the present invention is:
直流输电阀冷系统仪表综合检测装置,包括温度类仪表检测单元、压力类仪表检测单元、液位类仪表检测单元、电导率类仪表检测单元、流量类仪表检测单元、PLC控制系统及上位机,所述温度类仪表检测单元、压力类仪表检测单元、液位类仪表检测单元、电导率类仪表检测单元及流量类仪表检测单元与PLC控制系统进行通讯,上位机与控制系统通过光纤连接;The instrument comprehensive detection device of DC transmission valve cooling system, including temperature instrument detection unit, pressure instrument detection unit, liquid level instrument detection unit, conductivity instrument detection unit, flow instrument detection unit, PLC control system and upper computer, The temperature instrument detection unit, the pressure instrument detection unit, the liquid level instrument detection unit, the conductivity instrument detection unit and the flow instrument detection unit communicate with the PLC control system, and the upper computer and the control system are connected through optical fibers;
所述PLC控制系统用于对温度类仪表检测单元、压力类仪表检测单元、液位类仪表检测单元、电导率类仪表检测单元及流量类仪表检测单元检测到的数据信号进行采集、处理,并与上位机进行通讯,将数据信号传送至上位机;The PLC control system is used to collect and process the data signals detected by the temperature instrument detection unit, the pressure instrument detection unit, the liquid level instrument detection unit, the conductivity instrument detection unit and the flow instrument detection unit, and Communicate with the host computer, and transmit the data signal to the host computer;
所述上位机用于采集PLC控制系统传送的数据信号,并进行检测、计算、数据归档、性能曲线生成和自动生成检测报告。The host computer is used to collect data signals transmitted by the PLC control system, and perform detection, calculation, data archiving, performance curve generation and automatic generation of detection reports.
为了更好的实现本发明,所述PLC控制系统人机界面采用触摸屏,显示当前系统运行状态、运行方式、过程参数,具备识别故障的自诊断功能,可通过触摸屏切换不同检测单元的工艺原理、制表打印、成组参数显示、控制对象实时状态和故障信息等要求。In order to better realize the present invention, the human-machine interface of the PLC control system adopts a touch screen to display the current system operating status, operating mode, and process parameters, and has a self-diagnostic function for identifying faults, and can switch the process principles of different detection units through the touch screen. Table printing, group parameter display, real-time status of control objects and fault information, etc.
为了更好的实现本发明,所述温度类仪表检测单元包括恒温槽、铂电阻标准装置、过程校验仪、被测温度类仪表及测试控制箱,所述铂电阻标准装置、过程校验仪、被测温度类仪表及测试控制箱与PLC控制系统连接,所述测试控制箱与恒温槽连接,用于选择手动测试或自动测试,自动测试时测试控制箱向PLC控制系统发送自动测试指令,铂电阻标准装置及被测温度类仪表同时测量恒温槽温度,选择手动测试时,将数据手动输入至上位机,选择自动测试时,数据信号通过PLC传递给上位机,最终由上位机对数据进行分析,并输出结果。In order to better realize the present invention, the temperature instrument detection unit includes a constant temperature bath, a platinum resistance standard device, a process calibrator, a measured temperature instrument and a test control box, and the platinum resistance standard device, a process calibrator , The measured temperature instrument and the test control box are connected to the PLC control system, and the test control box is connected to the constant temperature tank for selecting manual test or automatic test. During the automatic test, the test control box sends an automatic test command to the PLC control system, The platinum resistance standard device and the measured temperature instrument measure the temperature of the constant temperature bath at the same time. When manual testing is selected, the data is manually input to the host computer. When automatic testing is selected, the data signal is transmitted to the host computer through PLC, and finally the data is processed by the host computer. Analyze and output the results.
为了更好的实现本发明,所述压力类仪表检测单元包括标准压力计、压力校准仪、过程校验仪及被测压力类仪表,所述标准压力计、压力校准仪、过程校验仪及被测压力类仪表与PLC控制系统连接,标准压力计及被测压力类仪表同时测量压力校准仪压力,并将数据信号传递给PLC,最终由上位机对数据进行分析,并输出结果。In order to better realize the present invention, the pressure instrument detection unit includes a standard pressure gauge, a pressure calibrator, a process calibrator and a pressure instrument to be tested, the standard pressure gauge, a pressure calibrator, a process calibrator and The measured pressure instrument is connected to the PLC control system. The standard pressure gauge and the measured pressure instrument measure the pressure of the pressure calibrator at the same time, and transmit the data signal to the PLC. Finally, the host computer analyzes the data and outputs the result.
为了更好的实现本发明,所述液位类仪表检测单元包括水泵、原水箱、测试用水箱、透明玻璃管式液位计、磁致伸缩液位计、被测液位类仪表及测试控制箱,所述水泵、原水箱及测试用水箱依次连接,透明玻璃管式液位计、磁致伸缩液位计及被测液位类仪表安装于测试用水箱上,透明玻璃管式液位计及磁致伸缩液位计作为标准液位计,所述水泵、磁致伸缩液位计、被测液位类仪表及测试控制箱与PLC控制系统连接,所述测试控制箱用于选择手动测试或自动测试,自动测试时测试控制箱向PLC控制系统发送自动测试指令,由PLC控制系统根据目标测试液位控制水泵调节测试用水箱的液位,磁致伸缩液位计及被测液位类仪表同时测量测试用水箱液位,并将数据信号传递给PLC控制系统,最终由上位机对数据进行分析,并输出结果。In order to better realize the present invention, the liquid level instrument detection unit includes a water pump, a raw water tank, a test water tank, a transparent glass tube liquid level gauge, a magnetostrictive liquid level gauge, a liquid level instrument to be tested and a test control The water pump, the raw water tank and the test water tank are connected in sequence, the transparent glass tube liquid level gauge, the magnetostrictive liquid level gauge and the measured liquid level instrument are installed on the test water tank, and the transparent glass tube liquid level gauge And the magnetostrictive liquid level gauge is used as the standard liquid level gauge, the water pump, the magnetostrictive liquid level gauge, the measured liquid level instrument and the test control box are connected with the PLC control system, and the test control box is used to select the manual test Or automatic test, during the automatic test, the test control box sends automatic test instructions to the PLC control system, and the PLC control system controls the water pump to adjust the liquid level of the test water tank according to the target test liquid level, the magnetostrictive liquid level gauge and the liquid level to be tested The instrument measures the liquid level of the test water tank at the same time, and transmits the data signal to the PLC control system, and finally the upper computer analyzes the data and outputs the result.
为了更好的实现本发明,所述电导率类仪表检测单元包括电导仪标准器、电导率标准液及被测电导率类仪表,所述被测电导率类仪表与PLC控制系统连接,电导仪标准器及被测电导率类仪表同时测量电导率标准液电导率,由上位机对数据进行分析,并输出结果。In order to better realize the present invention, the conductivity meter detection unit includes a conductivity meter standard device, a conductivity standard solution, and a measured conductivity meter, and the measured conductivity meter is connected to a PLC control system, and the conductivity meter The standard instrument and the measured conductivity instrument measure the conductivity of the conductivity standard solution at the same time, and the host computer analyzes the data and outputs the result.
为了更好的实现本发明,所述流量类仪表检测单元包括水泵、罐体、旁路电动阀、泄空阀、压力表、便携式超声波流量计及被测流量类仪表,所述水泵、旁路电动阀、被测流量类仪表、压力表及罐体通过不锈钢管道连接成回路,泄空阀安装在管道上,旁路电动阀与水泵并联形成旁路,所述水泵、被测流量类仪表及便携式超声波流量计与PLC控制系统连接,由PLC控制系统根据目标测试流量调节旁路电动阀门从而对管路流量进行调节,便携式超声波流量计及被测流量类仪表同时测量回路流量,由上位机对数据进行分析,并输出结果。In order to better realize the present invention, the flow meter detection unit includes a water pump, a tank, a bypass electric valve, a vent valve, a pressure gauge, a portable ultrasonic flowmeter and a measured flow meter, the water pump, the bypass The electric valve, the measured flow meter, the pressure gauge and the tank are connected into a loop through stainless steel pipes. The vent valve is installed on the pipe, and the bypass electric valve is connected in parallel with the water pump to form a bypass. The water pump, the measured flow meter and The portable ultrasonic flowmeter is connected with the PLC control system. The PLC control system adjusts the bypass electric valve according to the target test flow to adjust the pipeline flow. Analyze data and output results.
本发明与现有技术相比,具有如下优点及有益效果:通过直流阀冷系统仪表综合检测装置,可实现阀冷系统的温度类仪表、压力类仪表、液位类仪表、电导率类仪表及流量类仪表的全面定期检测分析,提高阀冷设备的系统管理水平,增强风险预控能力,开展检测分析工作同时为阀冷系统在线监测仪表设备档案的建立及检测标准的制定等提供科学的数据依据。Compared with the prior art, the present invention has the following advantages and beneficial effects: through the instrument comprehensive detection device of the direct current valve cooling system, temperature instruments, pressure instruments, liquid level instruments, conductivity instruments and Comprehensive and regular detection and analysis of flow meters, improve the system management level of valve cooling equipment, enhance risk pre-control capabilities, carry out detection and analysis work, and provide scientific data for the establishment of on-line monitoring instrument equipment files and the formulation of testing standards for valve cooling systems in accordance with.
附图说明 Description of drawings
图1是本发明实施例1所述一种直流输电阀冷系统仪表综合检测装置结构图;Figure 1 is a structural diagram of a comprehensive instrumentation detection device for a DC transmission valve cooling system described in Embodiment 1 of the present invention;
图2是本发明实施例1所述一种直流输电阀冷系统仪表综合检测装置温度类仪表检测单元结构图;Fig. 2 is a structural diagram of a temperature instrument detection unit of a comprehensive detection device for a DC transmission valve cooling system instrument according to Embodiment 1 of the present invention;
图3是本发明实施例1所述一种直流输电阀冷系统仪表综合检测装置压力类仪表检测单元结构图;Fig. 3 is a structural diagram of a pressure instrument detection unit of a comprehensive detection device for a DC power transmission valve cooling system instrument according to Embodiment 1 of the present invention;
图4是本发明实施例1所述一种直流输电阀冷系统仪表综合检测装置液位类仪表检测单元结构图;Fig. 4 is a structural diagram of a liquid level meter detection unit of a comprehensive detection device for a DC transmission valve cooling system instrument according to Embodiment 1 of the present invention;
图5是本发明实施例1所述一种直流输电阀冷系统仪表综合检测装置流量类仪表检测单元结构图。Fig. 5 is a structural diagram of a flow instrument detection unit of a comprehensive instrument detection device for a DC power transmission valve cooling system according to Embodiment 1 of the present invention.
具体实施方式 Detailed ways
下面结合实施例及附图对本发明的实施方式作进一步详细的描述,但本发明的实施方式不限于此。The embodiments of the present invention will be further described in detail below in conjunction with the examples and drawings, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
如图1所示,直流输电阀冷系统仪表综合检测装置,包括温度类仪表检测单元、压力类仪表检测单元、液位类仪表检测单元、电导率类仪表检测单元、流量类仪表检测单元、PLC控制系统及上位机,所述温度类仪表检测单元、压力类仪表检测单元、液位类仪表检测单元、电导率类仪表检测单元及流量类仪表检测单元通过TCP/IP以太网通讯方式与PLC控制系统进行通讯,上位机与控制系统通过光纤连接,PLC控制系统人机界面采用触摸屏,显示当前系统运行状态、运行方式、过程参数,具备识别故障的自诊断功能,可通过触摸屏切换不同检测单元的工艺原理、制表打印、成组参数显示、控制对象实时状态和故障信息等要求。As shown in Figure 1, the instrument comprehensive detection device of the DC transmission valve cooling system includes a temperature instrument detection unit, a pressure instrument detection unit, a liquid level instrument detection unit, a conductivity instrument detection unit, a flow instrument detection unit, and a PLC. Control system and upper computer, the temperature instrument detection unit, pressure instrument detection unit, liquid level instrument detection unit, conductivity instrument detection unit and flow instrument detection unit are controlled by PLC through TCP/IP Ethernet communication mode The system communicates, the upper computer and the control system are connected through optical fibers, and the man-machine interface of the PLC control system adopts a touch screen to display the current system operation status, operation mode, and process parameters. Requirements for process principle, tabulation and printing, group parameter display, real-time status of control objects and fault information, etc.
所述PLC控制系统用于对温度类仪表检测单元、压力类仪表检测单元、液位类仪表检测单元、电导率类仪表检测单元及流量类仪表检测单元检测到的数据信号进行采集、处理,并与上位机进行通讯,将数据信号传送至上位机;The PLC control system is used to collect and process the data signals detected by the temperature instrument detection unit, the pressure instrument detection unit, the liquid level instrument detection unit, the conductivity instrument detection unit and the flow instrument detection unit, and Communicate with the host computer, and transmit the data signal to the host computer;
所述上位机用于采集PLC控制系统传送的数据信号,并进行检测、计算、数据归档、性能曲线生成和自动生成检测报告。The host computer is used to collect data signals transmitted by the PLC control system, and perform detection, calculation, data archiving, performance curve generation and automatic generation of detection reports.
如图2所示,所述温度类仪表检测单元包括恒温槽、铂电阻标准装置、过程校验仪、被测温度类仪表及测试控制箱,所述铂电阻标准装置、过程校验仪、被测温度类仪表及测试控制箱与PLC控制系统连接,所述测试控制箱与恒温槽连接,用于选择手动测试或自动测试,自动测试时测试控制箱向PLC控制系统发送自动测试指令,铂电阻标准装置及被测温度类仪表同时测量恒温槽温度,选择手动测试时,将数据手动输入至上位机,选择自动测试时,数据信号通过PLC传递给上位机,最终由上位机对数据进行分析,并输出结果。As shown in Figure 2, the temperature instrument detection unit includes a constant temperature bath, a platinum resistance standard device, a process calibrator, a measured temperature instrument, and a test control box. The temperature measuring instrument and the test control box are connected to the PLC control system. The test control box is connected to the constant temperature tank for selecting manual test or automatic test. During the automatic test, the test control box sends automatic test instructions to the PLC control system. Platinum resistance The standard device and the measured temperature instrument measure the temperature of the constant temperature bath at the same time. When manual testing is selected, the data is manually input to the host computer. When automatic testing is selected, the data signal is transmitted to the host computer through the PLC, and finally the host computer analyzes the data. and output the result.
如图3所示,所述压力类仪表检测单元包括标准压力计、压力校准仪、过程校验仪及被测压力类仪表,所述标准压力计、压力校准仪、过程校验仪及被测压力类仪表与PLC控制系统连接,标准压力计及被测压力类仪表同时测量压力校准仪压力,并将数据信号传递给PLC,最终由上位机对数据进行分析,并输出结果。As shown in Figure 3, the pressure instrument detection unit includes a standard pressure gauge, a pressure calibrator, a process calibrator and a pressure instrument to be tested, and the standard pressure gauge, a pressure calibrator, a process calibrator and a The pressure instrument is connected to the PLC control system. The standard pressure gauge and the measured pressure instrument measure the pressure of the pressure calibrator at the same time, and transmit the data signal to the PLC. Finally, the host computer analyzes the data and outputs the result.
如图4所示,所述液位类仪表检测单元包括水泵1、原水箱2、测试用水箱3、透明玻璃管式液位计5、磁致伸缩液位计6、被测液位类仪表4及测试控制箱7,所述水泵1、原水箱2及测试用水箱3依次连接,透明玻璃管式液位计5、磁致伸缩液位计6及被测液位类仪表4(包括浮子式液位计4-1、压力式液位计4-2、电容式液位计4-3,超声波液位计4-4)安装于测试用水箱3上,透明玻璃管式液位计5及磁致伸缩液位计6作为标准液位计,所述水泵1、磁致伸缩液位计6、被测液位类仪表4及测试控制箱7与PLC控制系统8连接,所述测试控制箱7用于选择手动测试或自动测试,自动测试时测试控制箱7向PLC控制系统8发送自动测试指令,由PLC控制系统8启动水泵1,由PLC控制系统8根据目标测试液位控制水泵1调节测试用水箱3的液位,磁致伸缩液位计6及被测液位类仪表4同时测量测试用水箱3液位,并将数据信号传递给PLC控制系统8,最终由上位机对数据进行分析,并输出结果,透明玻璃管式液位计用于初步检验。As shown in Figure 4, the liquid level instrument detection unit includes a water pump 1, a
所述电导率类仪表检测单元包括电导仪标准器、电导率标准液及被测电导率类仪表,所述被测电导率类仪表与PLC控制系统连接,电导仪标准器及被测电导率类仪表同时测量电导率标准液电导率,由上位机对数据进行分析,并输出结果。The detection unit of the conductivity meter includes a conductivity meter standard, a conductivity standard solution and a measured conductivity meter, the measured conductivity meter is connected to the PLC control system, the conductivity meter standard and the measured conductivity meter The instrument measures the conductivity of the conductivity standard solution at the same time, and the host computer analyzes the data and outputs the results.
如图5所示,所述流量类仪表检测单元包括水泵10、罐体11、旁路电动阀15、泄空阀16、压力表12、便携式超声波流量计14及被测流量类仪表13,所述水泵10、被测流量类仪表13、压力表12及罐体11通过不锈钢管道连接成回路,泄空阀16安装在管道上,旁路电动阀15与循环水泵1并联形成旁路,所述水泵10、旁路电动阀15、被测流量类仪表13及便携式超声波流量计14与PLC控制系统8连接,由PLC控制系统8启动水泵10,由PLC控制系统8根据目标测试流量调节旁路电动阀15从而对管路流量进行调节,便携式超声波流量计14及被测流量类仪表13同时测量回路流量,由上位机9对数据进行分析,并输出结果。As shown in Figure 5, the flow meter detection unit includes a
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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