A kind of inner chamber scanning system based on laser range sensor
Technical field
The present invention relates to the various fields such as rehabilitation, medical treatment, machinery, more particularly relate to a kind of inner chamber scanning system.
Background technology
Inner chamber scanning refers to obtain the process of inside cavity profile three-dimensional data, and the inner chamber scanning system can be applied in a lot of fields, for the internal diameter that obtains object being measured (cavity) and interior profile etc.; And then utilize resulting data that object being measured is carried out the modeling of three-D profile, further processes and the application of other different field aspect.
Conventional inner chamber scanning technique comprises scanning behind the materials such as cutting scanning, inner perfusion silica gel, CT scan etc., and said method exists needs the problems such as destruction testee, complicated operation or cost are higher.Therefore design cooperates the inner chamber scanning system of automaton based on non-contact measuring technology, and realization is automatically, inner chamber scans fast and accurately,
Utilize this contactless inner chamber scanning system to measure, can obtain the geometric data of various inner chamber profiles.For example, aspect mechanical field, can utilize the inner chamber profile of inner chamber scanning system acquisition irregular (complexity) part etc., be convenient to the further treatment and processing to part; At biomedical aspect, cooperate human body to get the type technology, can be used in human body contour outline 3-D scanning and the modeling of (comprising the various piece limbs), realize the reconstruction of human body upper body profile.
Summary of the invention
For more automatic, obtain the geometric data of human needs's various inner chamber profiles fast and accurately, the invention provides a kind of inner chamber scanning system based on laser range sensor.Described system can scan accurately to various inner chamber profiles, and then utilizes resulting data that measured object is carried out the modeling of three-D profile, further processes and the application of other different field aspect.
Inner chamber scanning system based on laser range sensor of the present invention, its body part comprises: linear motion system, the system that rotatablely moves and be used for the laser range sensor (laser displacement sensor) of scanning.Its control collecting part comprises: host computer, the next single-chip microcomputer, electric machine control system etc., be used for to realize to the control of body part kinematic system with to the collection of sensing data.
Linear motion system uses stepper motor to drive, and the elevating movement by linear motion unit realization laser range sensor realizes the adjustment to scanning height.The system that rotatablely moves uses stepper motor to drive, and directly drives laser range sensor by the stepper motor output shaft and rotates, and realizes the collection to inner chamber profile one weekly data.
The control collecting part adopts the structure of upper and lower machine, and host computer uses PC, is used for realizing that human-computer interaction interface, steering order send and the scan-data acquisition process; Slave computer uses single-chip microcomputer, realizes that steering order is converted to actual gating pulse moves with Driving Stepping Motor, simultaneously sensor output data is carried out the A/D conversion, is transferred to upper PC; Use serial ports to carry out communication between the upper and lower machine.
During the scanning beginning, testee is placed on the system shell upside, object lumen centers line is overlapped with the sensor rising trace substantially.The pulse number that sends by upper PC control single chip computer is controlled the climb of linear motion unit, makes it reach suitable preliminary sweep height.During scanning, drive turntable by the Single-chip Controlling electric rotating machine and rotate clockwise a week, make laser range sensor finish the measurement of a face profile; Then stop after the distance (interlamellar spacing) that the linear motion unit rising is fixed; Turntable rotates a circle counterclockwise again afterwards, finishes the measurement of next face profile.So repeatedly, turntable all the time dextrorotation circles, and rotates a circle counterclockwise again, twines with the cable that prevents laser range sensor.Until finish the scanning of whole inner chamber.By the each distance that rises of control linear motion unit, the i.e. interlamellar spacing of capable of regulating measurement.
The present invention utilizes laser range sensor scanning, thereby obtains the some cloud of object geometric jacquard patterning unit surface, and these points can be used to the surface configuration that interpolation becomes object, and more intensive some cloud can create more accurate model.By adjusting the rotating speed of electric rotating machine, the i.e. sampling number of each face profile of capable of regulating.
The inner chamber scanning system based on laser range sensor of the present invention's design has advantage simple in structure, easy to use, lower-cost, can obtain easily the data of various inner chamber profiles, has preferably value for applications.
Description of drawings
Fig. 1 is a kind of inner chamber scanning system structural representation based on laser range sensor of the present invention;
Fig. 2 is the control system schematic diagram of a kind of inner chamber scanning system based on laser range sensor of the present invention.
Embodiment
As shown in Figure 1, the inner chamber scanning system based on laser range sensor of the present invention's proposition comprises that housing 1, line slideway 2, leading screw 3, linear slider 4, straight line units motor 5, support bar 6, sensor are by mouth 7, rotary unit motor 8, transverse slat 9, sensor base 10, laser range sensor 11.Housing 1 consists of the cube framework by metal material, and inner being used for held other parts, and upper surface can be used for placing inner chamber to be scanned.Line slideway 2 vertically is installed in housing 1 inside, and two ends and housing 1 inner upper and lower surface are fixed.Leading screw 3 two ends are fixed on the line slideway 2.Linear slider 4 connects on the leading screw 3, can move along a straight line with the rotation of leading screw 3.Straight line units motor 5 is fixed on the line slideway 2, and output shaft connects with leading screw 3, makes linear slider 4 motions thereby can drive leading screw 3 rotations.Support bar 6 is fixed on the linear slider 4, and parallel with line slideway 2.Housing 1 upper surface has sensor by mouthfuls 7, can make support bar 6 with laser range sensor 11 from 1 li emersion of housing, realize profile scan.There is transverse slat 9 support bar 6 upper ends, and rotary unit motor 8 is fixed on the transverse slat 9.Sensor base 10 connects with the output shaft of rotary unit motor 8, can be by rotary unit motor 8 driven rotary.Laser range sensor 11 is installed on the sensor base 10, can be with sensor base 10 rotations.
As shown in Figure 2, host computer 201 carries out communication by serial ports and the next single-chip microcomputer 202, the next single-chip microcomputer can send respectively gating pulse to straight line units motor driver 203 and rotary unit motor driver 204, control movement velocity and the anglec of rotation of motor, straight line units motor driver 203 is accepted to be converted to the driving signal after the gating pulse, and control straight line units stepper motor 205 is finished motion; Rotary unit motor driver 204 is accepted to be converted to the driving signal after the gating pulse, and control rotary unit stepper motor 206 is finished motion.The next single-chip microcomputer 202 also gathers the measuring-signal of laser range sensor 207 by the A/D translation interface, by serial communication the data transmission that collects is used for the follow-up processing such as profile modeling to host computer 201 again.
The inner chamber scanning system based on laser range sensor that embodiment uses the present invention to propose is carried out the scanner uni Measurement and analysis to the trunk profile
The trunk profile is scanned the personalized three-dimensional model that can set up trunk, some dimensional parameters is accurately measured, can be Extraordinary body orthosis design foundation is provided, important meaning and purposes are widely arranged in the rehabilitation project field.
Should obtain first trunk former methods such as (can take out by plaster bandage or vacuum obtain) types before the scanning beginning.During scanning the trunk former is placed on system's housing 1 upper surface, is substantially alignd by mouth 7 center lines with the sensor of system housing 1 upper surface in trunk former center.Control the next single-chip microcomputer by host computer and send gating pulse, thereby control straight line units motor 5 turns over suitable angle, makes linear slider 4 rise to suitable preliminary sweep height.Then, control the next single-chip microcomputer by host computer equally and send gating pulse, circle so that rotary unit motor 8 drives laser range sensor 11 dextrorotations, make laser range sensor 11 finish the scanning of a face profile; And then stop after controlling the fixing distance (interlamellar spacing) of straight line units motor 5 drive linear slider 4 risings; Make again afterwards rotary unit motor 8 drive laser range sensor 11 and be rotated counterclockwise a week, finish the measurement of next face profile.So repeatedly, rotary unit motor 8 all the time dextrorotation circles, and rotates a circle counterclockwise again, twines with the cable that prevents laser range sensor 11, until finish the scanning of whole inner chamber.By the angle of control straight line units motor 5 each rotations, i.e. interlamellar spacing between two adjacent profiles of capable of regulating.
By the flat scanning of multilayer, can access the surperficial cloud data of human body contour outline, can access afterwards the three-dimensional model of human body contour outline by the profile modeling, on described model, can carry out the accurate measurement of various sizes.More intensive some cloud can create more accurate model, therefore by adjusting the rotating speed of rotary unit motor 8, i.e. the sampling number of each face profile of capable of regulating is by adjusting the each rotational angle of straight line units motor 5, can the key-course spacing, thus the density of a cloud is adjusted.
The drawing reference numeral explanation
1, housing 2, line slideway 3, leading screw
4, linear slider 5, straight line units motor 6, support bar
7, sensor is by mouth 8, rotary unit motor 9, transverse slat
10, sensor base 11, laser range sensor.