CN103016795B - Valve terminal structure - Google Patents
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- CN103016795B CN103016795B CN201210504766.4A CN201210504766A CN103016795B CN 103016795 B CN103016795 B CN 103016795B CN 201210504766 A CN201210504766 A CN 201210504766A CN 103016795 B CN103016795 B CN 103016795B
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Abstract
本发明涉及阀体技术领域,特别涉及一种阀岛结构,包括阀底座,并列设于阀底座上的若干电磁阀,所述阀底座内设有总进气口,总排气口以及若干工作气口,所述电磁阀包括阀体,所述阀体上设有电磁先导头组件,阀体内成型有进气口,出气口以及排气口,所述进气口与总进气口连通,所述出气口与工作气口连通,所述排气口与总排气口连通,移动块与电磁先导头组件连接,移动块内设有连接排气口的通孔,所述移动块与密封座相应设置,所述阀底座底部设有凹槽,所述凹槽内设有电路板,所述电路板与电磁先导头组件通过电导柱电连接。本发明高度集成,结构设置合理,各电磁阀与电路板电连接,节省了大量安装空间,同时极大地提高了安全系数。
The invention relates to the technical field of valve bodies, in particular to a valve island structure, which includes a valve base and a number of electromagnetic valves arranged side by side on the valve base. Air port, the electromagnetic valve includes a valve body, the valve body is provided with an electromagnetic pilot head assembly, and an air inlet, an air outlet and an exhaust port are formed in the valve body, and the air inlet is communicated with the total air inlet. The air outlet is connected with the working air port, the exhaust port is connected with the main exhaust port, the moving block is connected with the electromagnetic pilot head assembly, the moving block is provided with a through hole connecting the exhaust port, and the moving block is corresponding to the sealing seat It is provided that the bottom of the valve base is provided with a groove, and a circuit board is arranged in the groove, and the circuit board is electrically connected with the electromagnetic pilot head assembly through an electric conduction column. The invention is highly integrated, the structure is reasonable, and each electromagnetic valve is electrically connected to the circuit board, which saves a lot of installation space and greatly improves the safety factor.
Description
技术领域 technical field
本发明涉及气动控制技术领域,特别涉及一种阀岛结构。 The invention relates to the technical field of pneumatic control, in particular to a valve island structure. the
背景技术 Background technique
阀岛是控制阀的一种,由多阀集成,主要用于多路管线控制,且多路管线可分别单独控制。现有阀岛由个控制阀拼成,结构设置不合理、复杂,存在制作成本高,无法协同控制的不足,且各电连接线布置各异,存在安全隐患的缺陷。故有必要对现有阀岛结构进行有效改进。 The valve island is a kind of control valve, which is integrated by multiple valves and is mainly used for the control of multiple pipelines, and the multiple pipelines can be controlled separately. The existing valve island is composed of several control valves, the structure setting is unreasonable and complicated, the production cost is high, and the coordinated control is not possible, and the layout of each electrical connection line is different, which has the defects of potential safety hazards. Therefore, it is necessary to effectively improve the existing valve island structure. the
发明内容 Contents of the invention
本发明的目的在于针对现有技术的缺陷和不足,提供一种结构紧凑、设置合理,安装连接简单方便且安全系数高的阀岛结构。 The object of the present invention is to provide a valve island structure with compact structure, reasonable arrangement, simple and convenient installation and connection, and high safety factor in view of the defects and deficiencies of the prior art. the
为实现上述目的,本发明采用以下技术方案: To achieve the above object, the present invention adopts the following technical solutions:
本发明所述的一种阀岛结构,包括阀底座,并列设于阀底座上的若干电磁阀,所述阀底座内设有总进气口,总排气口以及若干工作气口,所述电磁阀包括阀体,所述阀体上设有电磁先导头组件,阀体内成型有进气口,出气口以及排气口,所述进气口与总进气口连通,所述出气口与工作气口连通,所述排气口与总排气口连通,所述出气口设于进气口与排气口之间,所述进气口处设有密封座,密封座与阀体之间设有压缩弹簧A,所述排气口处设有移动块,移动块与电磁先导头组件连接,移动块内设有连接排气口的通孔,所述移动块与密封座相应设置,所述阀底座底部设有凹槽,所述凹槽内设有电路板,所述电路板与电磁先导头组件通过电导柱电连接。 A valve island structure according to the present invention includes a valve base and a number of electromagnetic valves arranged side by side on the valve base. The valve base is provided with a total air inlet, a total exhaust port and a number of working air ports. The valve includes a valve body on which an electromagnetic pilot head assembly is arranged. An air inlet, an air outlet, and an exhaust port are formed in the valve body. The air inlet is connected to the general air inlet, and the air outlet is connected to the working The air port is connected, the exhaust port is connected with the main exhaust port, the air outlet is set between the air inlet and the exhaust port, the air inlet is provided with a sealing seat, and the sealing seat and the valve body are provided There is a compression spring A, a moving block is provided at the exhaust port, the moving block is connected with the electromagnetic pilot head assembly, and a through hole connecting the exhaust port is arranged in the moving block, and the moving block and the sealing seat are set correspondingly. A groove is arranged at the bottom of the valve base, and a circuit board is arranged in the groove, and the circuit board is electrically connected with the electromagnetic pilot head assembly through an electric conduction column. the
进一步地,所述移动块上表面与阀体之间设有压缩弹簧B,所述移动块底 部设有密封圈。 Further, a compression spring B is provided between the upper surface of the moving block and the valve body, and a sealing ring is provided at the bottom of the moving block. the
进一步地,所述包括阀底座两端设有电插座,所述电插座与电路板电连接。 Further, electrical sockets are provided at both ends of the valve base, and the electrical sockets are electrically connected to the circuit board. the
进一步地,所述电路板上连接有若干LED灯,所述若干LED灯与若干电磁阀形成一一对应关系。 Further, several LED lamps are connected to the circuit board, and the several LED lamps form a one-to-one correspondence with several solenoid valves. the
进一步地,所述总进气口一端设有进气接头。 Further, one end of the general air inlet is provided with an air inlet joint. the
进一步地,所述工作气口处设有连接头。 Further, a connecting head is provided at the working air port. the
本发明有益效果为:本发明所述阀底座上并列设有若干电磁阀,阀底座内设有总进气口,总排气口以及若干工作气口,且分别与电磁阀的进气口,排气口以及出气口连通,所述阀底座底部设有凹槽,所述凹槽内设有电路板,电路板分别与各电磁阀电连接。本发明高度集成,结构设置简单、合理,各电磁阀与电路板电连接,安装简便,节省了大量安装空间,同时极大地提高了安全系数。 The beneficial effects of the present invention are: the valve base of the present invention is provided with a number of electromagnetic valves side by side, and the valve base is provided with a total air inlet, a total exhaust port and a number of working air ports, which are respectively connected to the air intake and exhaust ports of the electromagnetic valves. The air port and the air outlet are connected, and the bottom of the valve base is provided with a groove, and a circuit board is arranged in the groove, and the circuit board is respectively electrically connected with each solenoid valve. The present invention is highly integrated, with simple and reasonable structure and configuration, each solenoid valve is electrically connected to the circuit board, easy to install, saves a lot of installation space, and greatly improves the safety factor. the
附图说明 Description of drawings
图1是本发明的分解结构示意图; Fig. 1 is a schematic diagram of an exploded structure of the present invention;
图2是本发明的剖视结构示意图。 Fig. 2 is a schematic cross-sectional structure diagram of the present invention. the
图中: In the picture:
1、阀底座; 2、阀体; 3、电插座; 4、电路板; 1. Valve base; 2. Valve body; 3. Electric socket; 4. Circuit board;
5、工作气口; 6、进气接头; 7、LED灯; 8、缩压弹簧C; 5. Working air port; 6. Air intake connector; 7. LED light; 8. Compression spring C;
9、动铁芯; 10、线圈; 11、静铁芯; 12、凹槽; 9. Moving iron core; 10. Coil; 11. Static iron core; 12. Groove;
13、电导柱; 14、总排气口; 15、总进气口; 16、进气口; 13. Conductance column; 14. General exhaust port; 15. General air intake; 16. Air intake;
17、出气口; 18、排气口; 19、压缩弹簧A; 20、密封座; 17. Air outlet; 18. Exhaust port; 19. Compression spring A; 20. Seal seat;
21、移动块; 22、通孔; 23、压缩弹簧B 24、电磁阀; 21. Moving block; 22. Through hole; 23. Compression spring B 24. Solenoid valve;
25、连接头; 26、密封圈。 25. Connecting head; 26. Sealing ring. the
具体实施方式 Detailed ways
下面结合附图对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings. the
如图1,图2所示,本发明所述的一种阀岛结构,包括阀底座1,并列设于阀底座1上的若干电磁阀24,所述阀底座1底部设有凹槽12,所述凹槽12内设有电路板4,所述电路板4与电磁先导头组件通过电导柱13电连接。即阀底座1,若干电磁阀24以及电路板4构成本发明主体结构。 As shown in Fig. 1 and Fig. 2, a valve island structure according to the present invention includes a valve base 1 and a number of solenoid valves 24 arranged side by side on the valve base 1, the bottom of the valve base 1 is provided with a groove 12, A circuit board 4 is arranged in the groove 12 , and the circuit board 4 is electrically connected to the electromagnetic pilot head assembly through the electric guide post 13 . That is, the valve base 1, several solenoid valves 24 and the circuit board 4 constitute the main structure of the present invention. the
所述阀底座1内设有总进气口15,总排气口14以及若干工作气口5,所述电磁阀24包括阀体2。所述阀体2上设有电磁先导头组件,所述电磁先导头组件包括线圈10,设于线圈10内的动铁芯9和静铁芯11,所述动铁芯9和静铁芯11之间设有缩压弹簧C8,主要用于动铁芯9的自动复位。 The valve base 1 is provided with a main air inlet 15 , a main air outlet 14 and several working air ports 5 , and the solenoid valve 24 includes a valve body 2 . The valve body 2 is provided with an electromagnetic pilot assembly, the electromagnetic pilot assembly includes a coil 10, a moving iron core 9 and a static iron core 11 arranged in the coil 10, the moving iron core 9 and the static iron core 11 A compression spring C8 is arranged between them, which is mainly used for the automatic reset of the moving iron core 9. the
所述阀体2内成型有进气口16,出气口17以及排气口18,所述进气口16与总进气口15连通,所述出气口17与工作气口5连通,所述排气口18与总排气口14连通,所述出气口17设于进气口16与排气口18之间。 The valve body 2 is formed with an air inlet 16, an air outlet 17 and an exhaust port 18, the air inlet 16 communicates with the total air inlet 15, the air outlet 17 communicates with the working air port 5, and the exhaust The air port 18 communicates with the main exhaust port 14 , and the air outlet 17 is located between the air inlet 16 and the exhaust port 18 . the
所述进气口16处设有密封座20,密封座20与阀体2之间设有压缩弹簧A19,密封座20用于启闭进气口16,所述排气口18处设有移动块21,移动块21与电磁先导头组件的动铁芯9连接,所述移动块21与密封座20相应设置,移动块21通过动铁芯9实现左右移动,通过挤压密封座20,实现对进气口16的启闭。 The air inlet 16 is provided with a sealing seat 20, and a compression spring A19 is arranged between the sealing seat 20 and the valve body 2. The sealing seat 20 is used for opening and closing the air inlet 16, and the air outlet 18 is provided with a moving Block 21, the moving block 21 is connected with the moving iron core 9 of the electromagnetic pilot head assembly, the moving block 21 is set correspondingly with the sealing seat 20, the moving block 21 realizes left and right movement through the moving iron core 9, and by squeezing the sealing seat 20, the To the opening and closing of air inlet 16. the
所述移动块21内设有连接排气口18的通孔22, 所述移动块21上表面与阀体2之间设有压缩弹簧B23,以便给移动块21一个向下的作用力。所述移动块21底部设有密封圈26,可以与排气口18形成良好的密封。 The moving block 21 is provided with a through hole 22 connecting the exhaust port 18, and a compression spring B23 is provided between the upper surface of the moving block 21 and the valve body 2, so as to give the moving block 21 a downward force. A sealing ring 26 is provided at the bottom of the moving block 21 to form a good seal with the exhaust port 18 . the
所述包括阀底座1两端设有电插座3,所述电插座3与电路板4电连接, 用于向电路板4供电。 The two ends of the valve base 1 are provided with an electric socket 3, and the electric socket 3 is electrically connected with the circuit board 4, and is used to supply power to the circuit board 4. the
所述电路板4上连接有若干LED灯7,所述若干LED灯7与若干电磁阀24形成一一对应关系,用于显示电磁阀24的启闭状态。 Several LED lamps 7 are connected to the circuit board 4 , and the several LED lamps 7 form a one-to-one correspondence with several solenoid valves 24 for displaying the opening and closing states of the solenoid valves 24 . the
所述总进气口15一端设有进气接头6,所述工作气口5处设有连接头25。所述进气接头6和连接头25主要作用为方便连接外管。 One end of the general air inlet 15 is provided with an air inlet joint 6 , and the working air port 5 is provided with a connector 25 . The main function of the air inlet joint 6 and the connecting head 25 is to facilitate the connection of the outer pipe. the
工作原理:图2所示,本发明处于关闭状态,即密封座20封闭进气口16,所述移动块21抵设于密封座20上,所述压缩弹簧A处于压缩状态,所述通孔22连通出气口17和排气口18。需开启本发明时,对线圈10进行通电,动铁芯9以及移动块21向右运动,密封座20在压缩弹簧A的作用下向右运动,与进气口16相脱离,所述进气口16与出气口17连通。也即此时该单个电磁阀24处于开启状态。如上述所述,各电磁阀24均可单独控制启闭,即总进气口15进气后,各工作气口5可以全关,全开或部分关部分开,以实现多管路不同控制。 Working principle: As shown in Figure 2, the present invention is in the closed state, that is, the sealing seat 20 closes the air inlet 16, the moving block 21 is set against the sealing seat 20, the compression spring A is in a compressed state, and the through hole 22 communicates with the air outlet 17 and the exhaust port 18. When the present invention needs to be opened, the coil 10 is energized, the moving iron core 9 and the moving block 21 move to the right, the sealing seat 20 moves to the right under the action of the compression spring A, and is separated from the air inlet 16, and the air inlet The port 16 communicates with the air outlet 17 . That is, the single solenoid valve 24 is in an open state at this time. As mentioned above, each electromagnetic valve 24 can be individually controlled to open and close, that is, after the main air inlet 15 is fed in, each working air port 5 can be fully closed, fully opened or partially closed and partially separated to realize different control of multiple pipelines. the
以上所述仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。 The above is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention. the
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CN103452938A (en) * | 2013-09-22 | 2013-12-18 | 厦门市创凌包装设备有限公司 | Constant-pressure air supply valve terminal system |
DE102016104135A1 (en) * | 2016-03-07 | 2017-09-07 | Svm Schultz Verwaltungs-Gmbh & Co. Kg | valve assembly |
CN109499924A (en) * | 2018-12-19 | 2019-03-22 | 安徽捷泰智能科技有限公司 | The integrated valve of color selector |
CN110848195B (en) * | 2019-11-22 | 2021-11-09 | 无锡气动技术研究所有限公司 | Integrated plate type electromagnetic valve structure for valve terminal |
CN113446428B (en) * | 2021-08-31 | 2021-11-05 | 星宇电子(宁波)有限公司 | Integrated intelligent valve terminal and assembling process thereof |
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Denomination of invention: A valve island structure Granted publication date: 20141126 Pledgee: Agricultural Bank of China Limited Ningbo Fenghua sub branch Pledgor: NINGBO SONO MANUFACTURING Co.,Ltd. Registration number: Y2025980027825 |