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CN103014793B - Method for preparing titanium carbide coating through pulse electrodeposition - Google Patents

Method for preparing titanium carbide coating through pulse electrodeposition Download PDF

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CN103014793B
CN103014793B CN201210535928.0A CN201210535928A CN103014793B CN 103014793 B CN103014793 B CN 103014793B CN 201210535928 A CN201210535928 A CN 201210535928A CN 103014793 B CN103014793 B CN 103014793B
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titanium carbide
carbide coating
prepares
titanium
pulse
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CN103014793A (en
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吕旺燕
刘世念
苏伟
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Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Abstract

The invention discloses a method for preparing a titanium carbide coating through pulse electrodeposition. The method comprises the following steps: through taking a substrate as a cathode, taking graphite as an anode and a carbon source and taking nickel as a reference electrode, melting a titanium source into a salt mixture; reacting for 0.5-2h under the protection of inert gas, at a temperature of 800-950 DEG C and under a pulse voltage of 2.5-3V, thus forming a titanium carbide coating on the substrate. According to the invention, deposition is performed by using a molten salt electro-deposition method without use of large equipment and precious materials, therefore, the method is low in cost and simple in operation; and in the reaction process, no harmful gas is required, and no harmful substance is produced, therefore, the method is environment-friendly; and a titanium carbide coating prepared by using the method disclosed by the invention is dense and good in performances.

Description

Pulse electrodeposition prepares the method for titanium carbide coating
Technical field
The invention belongs to technical field of surface, particularly relate to a kind of method that pulse electrodeposition prepares titanium carbide coating.
Background technology
Therefore transition group carbide is called as refractory carbide owing to having very high fusing point.Titanium carbide, as wherein one of most important refractory carbide, has the advantages such as high-melting-point (3067 DEG C), high-modulus (410-450GPa), high rigidity (28-35GPa) and good chemical stability.Therefore cutting tool and industrial wear parts etc. is widely used in.Titanium carbide has low chemically reactive, therefore lower of room temperature is corroded by the concentrated acid and concentrated base containing oxygenant, at high temperature still has good solidity to corrosion.The industrial the most frequently used method preparing titanium carbide coating has chemical vapour deposition, physical vapor deposition and thermospray.Physical vapor deposition is lower than chemical vapour deposition depositing temperature used, but causes base material and coating layering just because of temperature is low, reduces adhesivity.Thermospray can prepare thicker titanium carbide coating, but porosity is high.In addition, also useful titanium valve as reagent crystal growth from flux titanium carbide.
Molten salt electrochemistry method is also used to prepare some carbide coatings as TaC, NbC, WC, SiC etc.In these researchs, the carbon source needed for electrosynthesis carbide is carbonate.Relative to other refractory carbide, the electrolytic synthesis of titanium carbide is much more difficult, and its reason is that titanium source is (as K 2tiF 6) easily and carbonate reaction form the product that is difficult to be reduced (as K 2tiO 3).
Summary of the invention
Based on this, the object of this invention is to provide a kind of method that pulse electrodeposition prepares titanium carbide coating.
Concrete technical scheme is as follows:
A kind of pulse electrodeposition prepares the method for titanium carbide coating; comprise the steps: to take substrate as negative electrode; graphite is anode and carbon source; nickel is reference electrode; in titanium source is melted in mixing salt, reaction conditions is: in protection of inert gas, 800-950 DEG C; react 0.5-2h under 2.5-3V pulse potential, namely on substrate, generate one deck titanium carbide coating.
Wherein in some embodiments, described titanium source is K 2tiF 6.
Wherein in some embodiments, described mixing salt composition and molar content be: 40-41%NaCl, 50-51%KCl and 9-10%NaF.
Wherein in some embodiments, described mixing salt composition and molar content be: 40.25%NaCl, 50.5%KCl and 9.25%NaF.
Wherein in some embodiments, the weight percentage of described titanium source in mixing salt is 5-10%.
Wherein in some embodiments, the weight percentage of described titanium source in mixing salt is 7%.
Wherein in some embodiments, described reaction conditions is: 900 DEG C, reacts 1h under 2.8V pulse potential.
Wherein in some embodiments, in described pulse potential, depositing time and stand-by time are than being 2-4:1.
Wherein in some embodiments, the thickness of described titanium carbide coating is 0.5-1 μm.
Wherein in some embodiments, described substrate is stainless steel plate.
Principle of the present invention: relate to three processes, namely as the K in titanium source in stainless steel surface electrochemical synthesis TiC coating 2tiF 6be reduced into Ti, produce C and Ti and C reaction formation TiC.Ti (K 2tiF 6) electro-reduction process in molten fluoride or fluorochemical-muriate comprises following two steps:
Ti 4++e=Ti 3+(1)
Ti 3++3e=Ti (2)
In reduction process, do not observe and relate to Ti 2+intermediate reaction.Carbanion is often used as the carbon source of fused salt galvanic deposit carbide.In the present invention, owing to not having carbonate in fused salt, therefore the carbon source formed needed for titanium carbide can only from graphite anode.Experimental result shows, graphite anode is subject to comparatively serious corrosion in pulse electrodeposition process, and obviously, graphite can form some carbonaceous products with molten salt react ion in the process.These carbonaceous products are reduced into carbon at stainless steel surface, and react with titanium and form titanium carbide.
Beneficial effect of the present invention:
The industrial the most frequently used method of carbide coating of preparing has chemical vapour deposition, physical vapor deposition and thermospray.Physical vapor deposition can carry out under the condition more much lower than chemical vapour deposition temperature, but lower substrate temperature also may cause the bonding force of coating and matrix to decline; Thermospray can prepare thicker carbide coating, but coating porosity is high.The present invention adopts the method for fused salt galvanic deposit to deposit, and does not need main equipment and precious materials, with low cost, simple to operate.Without the need for evil gas in reaction process, also do not produce objectionable impurities, so present method is environmentally friendly.The titanium carbide coating obtained by present method is fine and close, and performance is good.
Accompanying drawing explanation
Fig. 1 is the XRD figure (1 is titanium carbide, and 2 is stainless steel substrate) of the titanium carbide coating that pulse electrodeposition of the present invention prepares;
Fig. 2 is the surface topography of the titanium carbide coating that pulse electrodeposition of the present invention prepares.
Embodiment
By the following examples the present invention is further elaborated.
Embodiment 1
The method that the present embodiment pulse electrodeposition prepares titanium carbide coating is as follows:
Adopt Linear cut by 304 stainless steel materials Linear cut slabbing samples, and through grinding, cleaning and drying treatment.Fe-Cr silk is spot welded to one end of sample as contact conductor, galvanic deposit adopt three-electrode system, namely with stainless steel plate sample for negative electrode, Graphite Electrodes is supporting electrode and carbon source (anode), and nickel electrode is reference electrode.With K 2tiF 6for titanium source, be active substance K with ternary eutectic (mixing salt) 40.25mol%NaCl-50.5mol%KCl--9.25mol%NaF salt 2tiF 6solvent, K 2tiF 6content is in a solvent 7wt%.The above-mentioned mixing salt for preparing and titanium source are put into alumina crucible, under the protection of argon gas, is warmed up to 900 DEG C.PAR2273 electrochemical workstation is adopted to carry out constant potential pulsed deposition.Applying pulse current potential is 2.8V, and stop 0.6 second after depositing 2.4 seconds, total pulsed deposition time is 1 hour, namely deposits the titanium carbide coating that a layer thickness is 0.8 μm on stainless steel.
The XRD figure of described titanium carbide coating and surface topography map are see Fig. 1 and Fig. 2.
Can find out that the titanium carbide coating that electrodeposition method of the present invention prepares at stainless steel base is continuously fine and close from Fig. 1, Fig. 2, with stainless steel base in conjunction with good.
Titanium carbide is a kind of high-hardness ceramic material, has excellent wear resisting property and chemical stability in room temperature environment.Titanium carbide has low chemically reactive, therefore can only be corroded by the concentrated acid and concentrated base containing oxygenant under room temperature, and at high temperature still have good solidity to corrosion, be widely used prospect, as cutting tool, industrial wear parts and electrode materials etc.
Stainless steel is used to the bipolar plates of Proton Exchange Membrane Fuel Cells owing to having the advantage of high strength, low cost, excellent machinability, good ductility and electroconductibility, but in the environment of Proton Exchange Membrane Fuel Cells, bipolar plate of stainless steel easily corrodes and passivation (causing electroconductibility to reduce), so need in its surface-coated last layer corrosion-resistant conductive coating.Adopt the method for pulse electrodeposition of the present invention on bipolar plate of stainless steel, deposit one deck titanium carbide coating, can ensure that bipolar plates has good electroconductibility, greatly can improve again the erosion resistance of bipolar plates.
Embodiment 2
The method that the present embodiment pulse electrodeposition prepares titanium carbide coating is as follows:
Adopt Linear cut by 304 stainless steel materials Linear cut slabbing samples, and through grinding, cleaning and drying treatment.Fe-Cr silk is spot welded to one end of sample as contact conductor, galvanic deposit adopt three-electrode system, namely with stainless steel plate sample for negative electrode, graphite is supporting electrode and carbon source (anode), and nickel electrode is reference electrode.With K 2tiF 6for titanium source, be active substance K with ternary eutectic (mixing salt) 40.25mol%NaCl-50.5mol%KCl--9.25mol%NaF salt 2tiF 6solvent, K 2tiF 6content in after solvent is 5wt%.The above-mentioned mixing salt for preparing and titanium source are put into alumina crucible, under the protection of argon gas, is warmed up to 850 DEG C.PAR2273 electrochemical workstation is adopted to carry out constant potential pulsed deposition.Applying pulse current potential is stop 0.6 second after 3V deposits 1.2 seconds, and total pulsed deposition time is 2 hours, namely deposits the titanium carbide coating that a layer thickness is 1 μm on stainless steel.
XRD figure and the surface topography map of described titanium carbide coating are similar to Example 1, therefore omit.
Embodiment 3
The method that the present embodiment pulse electrodeposition prepares titanium carbide coating is as follows:
Adopt Linear cut by 304 stainless steel materials Linear cut slabbing samples, and through grinding, cleaning and drying treatment.Fe-Cr silk is spot welded to one end of sample as contact conductor, galvanic deposit adopts three-electrode system, and namely stainless steel plate sample is negative electrode, and take graphite as supporting electrode and carbon source (anode), nickel electrode is reference electrode.With K 2tiF 6for titanium source, be active substance K with ternary eutectic (mixing salt) 40.25mol%NaCl-50.5mol%KCl--9.25mol%NaF salt 2tiF 6solvent, K 2tiF 6content 10wt% in a solvent.The above-mentioned mixing salt for preparing and titanium source are put into alumina crucible, under the protection of argon gas, is warmed up to 950 DEG C.PAR2273 electrochemical workstation is adopted to carry out constant potential pulsed deposition.Applying pulse current potential is stop 0.6 second after 2.5V deposits 1.8 seconds, and total pulsed deposition time is 0.5 hour, namely deposits the titanium carbide coating that a layer thickness is 1 μm on stainless steel.
XRD figure and the surface topography map of described titanium carbide coating are similar to Example 1, therefore omit.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (9)

1. a pulse electrodeposition prepares the method for titanium carbide coating; it is characterized in that, comprise the steps: to take substrate as negative electrode, graphite is anode and carbon source; nickel is reference electrode; in titanium source is melted in mixing salt, reaction conditions is: in protection of inert gas, 800-950 DEG C; 0.5-2h is reacted under 2.5-3V pulse potential; namely on substrate, generate one deck titanium carbide coating, wherein, described mixing salt composition and molar content be: 40-41%NaCl, 50-51%KCl and 9-10%NaF.
2. pulse electrodeposition according to claim 1 prepares the method for titanium carbide coating, it is characterized in that, described titanium source is K 2tiF 6.
3. pulse electrodeposition according to claim 1 prepares the method for titanium carbide coating, it is characterized in that, described mixing salt composition and molar content be: 40.25%NaCl, 50.5%KCl and 9.25%NaF.
4. pulse electrodeposition according to claim 1 and 2 prepares the method for titanium carbide coating, it is characterized in that, the weight percentage of described titanium source in mixing salt is 5-10%.
5. pulse electrodeposition according to claim 4 prepares the method for titanium carbide coating, it is characterized in that, the weight percentage of described titanium source in mixing salt is 7%.
6. pulse electrodeposition according to claim 1 prepares the method for titanium carbide coating, it is characterized in that, described reaction conditions is: 900 DEG C, reacts 1h under 2.8V pulse potential.
7. pulse electrodeposition according to claim 1 prepares the method for titanium carbide coating, it is characterized in that, in described pulse potential, depositing time and stand-by time are than being 2-4:1.
8. pulse electrodeposition according to claim 1 prepares the method for titanium carbide coating, it is characterized in that, the thickness of described titanium carbide coating is 0.5-1 μm.
9. pulse electrodeposition according to claim 1 prepares the method for titanium carbide coating, it is characterized in that, described substrate is stainless steel plate.
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US9520295B2 (en) * 2015-02-03 2016-12-13 Lam Research Corporation Metal doping of amorphous carbon and silicon films used as hardmasks in substrate processing systems
CN109207960B (en) * 2017-07-04 2021-02-02 宁波晨鑫维克工业科技有限公司 Titanium carbide nanocrystal coating compounded on surface of M42 steel as well as preparation method and application thereof
CN110512233A (en) * 2019-09-25 2019-11-29 武汉大学 A porous carbide hydrogen evolution electrode with honeycomb microstructure and its one-step preparation method
CN110983393A (en) * 2019-12-27 2020-04-10 广东电网有限责任公司电力科学研究院 Silver-niobium carbide composite coating and preparation method thereof
CN111282586B (en) * 2020-03-24 2022-07-08 福州大学 A kind of preparation method and application of in-situ alumina-coated titanium carbide catalyst
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Address after: 510080 Dongfeng East Road, Dongfeng, Guangdong, Guangzhou, Zhejiang Province, No. 8

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