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CN103014651A - Thin-film solar cell annealing device, and preparation method of copper indium gallium selenide thin-film cell absorption layer and copper zinc tin sulfide thin-film cell absorption layer - Google Patents

Thin-film solar cell annealing device, and preparation method of copper indium gallium selenide thin-film cell absorption layer and copper zinc tin sulfide thin-film cell absorption layer Download PDF

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CN103014651A
CN103014651A CN2012105482834A CN201210548283A CN103014651A CN 103014651 A CN103014651 A CN 103014651A CN 2012105482834 A CN2012105482834 A CN 2012105482834A CN 201210548283 A CN201210548283 A CN 201210548283A CN 103014651 A CN103014651 A CN 103014651A
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罗海林
顾光一
杨春雷
钟国华
肖旭东
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Shenzhen Institute of Advanced Technology of CAS
Chinese University of Hong Kong CUHK
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Abstract

一种薄膜太阳能电池退火装置,用于对基片上的金属薄膜预制层进行硒化或者硫化,包括退火炉、基片架及第一加热灯管;所述退火炉为中空结构,其内部为密闭的退火腔;所述基片架设置于所述退火腔侧壁上,所述基片可装载于所述基片架上;所述第一加热灯管一端设置于所述退火腔侧壁上,所述第一加热灯管位于所述基片设置有金属薄膜预制层的一侧,所述第一加热灯管与所述基片相互间隔,且所述第一加热灯管与所述基片架所在平面平行,所述第一加热灯管与所述基片架之间可相对运动。上述薄膜太阳能电池退火装置中,第一加热灯管发出的热量直接辐射至基片表面,增大了其快速升温能力。同时还提供了铜铟镓硒薄膜电池及铜锌锡硫薄膜电池吸收层的制备方法。

Figure 201210548283

A thin-film solar cell annealing device, used for selenizing or vulcanizing a metal thin film prefabricated layer on a substrate, comprising an annealing furnace, a substrate frame and a first heating lamp tube; the annealing furnace is a hollow structure, and its interior is airtight the annealing chamber; the substrate rack is arranged on the side wall of the annealing chamber, and the substrate can be loaded on the substrate rack; one end of the first heating lamp is arranged on the side wall of the annealing chamber , the first heating lamp is located on the side of the substrate provided with the metal thin film prefabricated layer, the first heating lamp is spaced from the substrate, and the first heating lamp is connected to the base The plane where the film holder is located is parallel, and the first heating lamp tube and the substrate holder can move relative to each other. In the above-mentioned annealing device for thin-film solar cells, the heat emitted by the first heating lamp is directly radiated to the surface of the substrate, which increases its rapid temperature-raising capability. At the same time, it also provides the preparation method of the copper indium gallium selenium thin film battery and the copper zinc tin sulfur thin film battery absorption layer.

Figure 201210548283

Description

薄膜太阳能电池退火装置、铜铟镓硒薄膜电池及铜锌锡硫薄膜电池吸收层的制备方法Thin film solar cell annealing device, copper indium gallium selenium thin film battery and method for preparing absorbing layer of copper zinc tin sulfur thin film battery

技术领域 technical field

本发明涉及薄膜太阳能电池制备技术,特别是涉及一种薄膜太阳能电池退火装置、铜铟镓硒薄膜电池及铜锌锡硫薄膜电池吸收层的制备方法。  The invention relates to thin-film solar cell preparation technology, in particular to a thin-film solar cell annealing device, a copper indium gallium selenium thin film cell and a method for preparing an absorbing layer of a copper zinc tin sulfur thin film cell. the

背景技术 Background technique

薄膜太阳能电池包括铜铟镓硒薄膜电池及铜锌锡硫薄膜电池等。铜铟镓硒薄膜电池是一种兼具高效率和低成本优势的新型绿色能源,在实验室中其光伏转换效率已经超过20%。和现有硅基光伏太阳能电池相比,铜铟镓硒薄膜电池的大规模生产会带来较大的成本优势。  Thin film solar cells include copper indium gallium selenide thin film batteries and copper zinc tin sulfur thin film batteries. Copper indium gallium selenide thin-film battery is a new type of green energy with both high efficiency and low cost advantages, and its photovoltaic conversion efficiency has exceeded 20% in the laboratory. Compared with existing silicon-based photovoltaic solar cells, mass production of copper indium gallium selenide thin film cells will bring greater cost advantages. the

铜锌锡硫薄膜电池是正在研究中的具有较大潜力的新能源,它的优点是原材料所需的各种元素的地球矿产丰度高,易于获得,因而可以进一步降低成本。  Copper-zinc-tin-sulfur thin-film battery is a new energy source with great potential under research. Its advantage is that various elements required for raw materials have high earth mineral abundance and are easy to obtain, so the cost can be further reduced. the

制造铜铟镓硒薄膜电池的关键工艺是制备铜铟镓硒光吸收层,在大规模生产中,一般采用溅射法。一种溅射法的具体做法包括:首先采用磁控溅射法制备金属薄膜预制层,分别多次交替溅射获得多层结构的铜、铟、镓,然后在金属薄膜预制层上蒸镀一层硒,得到基片,再对基片进行高温退火生成铜铟镓硒薄膜。硒化过程要求温度比较高,以保证铜铟镓硒薄膜的结晶质量比较好,晶体颗粒比较大。  The key process for manufacturing CIGS thin-film batteries is to prepare CIGS light-absorbing layer. In large-scale production, sputtering method is generally used. The specific method of a sputtering method includes: firstly adopting the magnetron sputtering method to prepare a metal thin film prefabricated layer, respectively alternately sputtering multiple times to obtain multilayer copper, indium, and gallium, and then vapor-depositing a metal thin film prefabricated layer on the metal thin film prefabricated layer. layer selenium to obtain a substrate, and then perform high-temperature annealing on the substrate to form a copper indium gallium selenide thin film. The selenization process requires a relatively high temperature to ensure that the crystal quality of the copper indium gallium selenide thin film is relatively good, and the crystal particles are relatively large. the

与制造铜铟镓硒薄膜电池相类似,铜锌锡硫薄膜电池也需要在金属薄膜预制层上蒸镀一层硫,得到基片,再对基片进行高温退火生成铜锌锡硫薄膜。  Similar to the manufacture of copper indium gallium selenide thin film batteries, copper zinc tin sulfur thin film batteries also need to evaporate a layer of sulfur on the metal thin film prefabricated layer to obtain a substrate, and then perform high temperature annealing on the substrate to form a copper zinc tin sulfur thin film. the

在传统的薄膜太阳能电池退火装置中,待硒化或者硫化的基片置于石墨盒内,多个加热灯管分布于石墨盒的外表面。但由于其热量需经过石墨盒传递至基片上,整个薄膜太阳能电池退火装置的升温能力不足,从而导致退火效率不高。  In the traditional thin-film solar cell annealing device, the substrate to be selenized or vulcanized is placed in a graphite box, and a plurality of heating lamps are distributed on the outer surface of the graphite box. However, since the heat needs to be transferred to the substrate through the graphite box, the temperature-raising capability of the entire thin-film solar cell annealing device is insufficient, resulting in low annealing efficiency. the

发明内容 Contents of the invention

基于此,有必要提供一种快速升温能力较强的薄膜太阳能电池退火装置。  Based on this, it is necessary to provide an annealing device for thin-film solar cells with strong rapid heating capability. the

一种薄膜太阳能电池退火装置,用于对基片上的金属薄膜预制层进行硒化或者硫化,包括:  An annealing device for a thin film solar cell, used for selenizing or vulcanizing a metal thin film prefabricated layer on a substrate, comprising:

退火炉,为中空结构,其内部为密闭的退火腔;  The annealing furnace is a hollow structure with a closed annealing chamber inside;

基片架,设置于所述退火腔侧壁上,所述基片可装载于所述基片架上;  A substrate frame is arranged on the side wall of the annealing chamber, and the substrate can be loaded on the substrate frame;

第一加热灯管,其一端设置于所述退火腔侧壁上,所述第一加热灯管位于所述基片设置有金属薄膜预制层的一侧,所述第一加热灯管与所述基片相互间隔,且所述第一加热灯管与所述基片架所在平面平行,所述第一加热灯管与所述基片架之间可相对运动。  A first heating lamp tube, one end of which is arranged on the side wall of the annealing chamber, the first heating lamp tube is located on the side where the metal thin film prefabricated layer is provided on the substrate, the first heating lamp tube is connected to the said annealing chamber The substrates are spaced apart from each other, and the first heating lamp tube is parallel to the plane where the substrate holder is located, and the first heating lamp tube and the substrate holder can move relative to each other. the

在其中一个实施例中,所述第一加热灯管与所述基片间的间隔小于5毫米。  In one embodiment, the distance between the first heating lamp and the substrate is less than 5 mm. the

在其中一个实施例中,所述第一加热灯管一端固定于所述退火腔侧壁上;所述薄膜太阳能电池退火装置还包括水平滑轨及传动装置,所述水平滑轨固定于所述退火腔侧壁上,所述传动装置可滑动地设置于所述水平滑轨中,所述基片架设置于所述传动装置上,所述传动装置可带动所述基片架在水平方向上运动。  In one embodiment, one end of the first heating lamp tube is fixed on the side wall of the annealing chamber; the annealing device for thin film solar cells also includes a horizontal slide rail and a transmission device, and the horizontal slide rail is fixed on the side wall of the annealing chamber. On the side wall of the annealing chamber, the transmission device is slidably arranged in the horizontal slide rail, the substrate holder is arranged on the transmission device, and the transmission device can drive the substrate holder in the horizontal direction sports. the

在其中一个实施例中,所述传动装置带动所述基片架以0.3毫米/秒的速度在所述水平滑轨上运动。  In one embodiment, the transmission device drives the substrate holder to move on the horizontal slide rail at a speed of 0.3 mm/s. the

在其中一个实施例中,所述基片架固定于所述退火腔侧壁上;所述薄膜太阳能电池退火装置还包括水平滑轨及传动装置,所述水平滑轨固定于所述退火腔侧壁上,所述传动装置可滑动地设置于所述水平滑轨中,所述第一加热灯管的一端设置于所述传动装置上,所述传动装置可带动所述第一加热灯管在水平方向上运动。  In one of the embodiments, the substrate frame is fixed on the side wall of the annealing chamber; the thin-film solar cell annealing device further includes a horizontal slide rail and a transmission device, and the horizontal slide rail is fixed on the side of the annealing chamber On the wall, the transmission device is slidably arranged in the horizontal slide rail, one end of the first heating lamp tube is arranged on the transmission device, and the transmission device can drive the first heating lamp tube to Movement in the horizontal direction. the

在其中一个实施例中,还包括第二加热灯管,其一端设置于所述退火腔侧壁上,所述第二加热灯管位于所述基片远离所述第一加热灯管的一侧,所述第二加热灯管与所述基片相互间隔,且所述第二加热灯管与所述基片架所在平面平行。  In one of the embodiments, it further includes a second heating lamp, one end of which is arranged on the side wall of the annealing chamber, and the second heating lamp is located on the side of the substrate away from the first heating lamp , the second heating lamp tube and the substrate are spaced apart from each other, and the second heating lamp tube is parallel to the plane where the substrate holder is located. the

在其中一个实施例中,所述第二加热灯管为多个,且所述多个第二加热灯管在同一水平面上均匀分布。  In one of the embodiments, there are multiple second heating lamp tubes, and the multiple second heating lamp tubes are evenly distributed on the same horizontal plane. the

在其中一个实施例中,所述第一加热灯管为卤素灯,其功率为1kW。  In one embodiment, the first heating lamp is a halogen lamp with a power of 1kW. the

上述薄膜太阳能电池退火装置中,第一加热灯管设置于退火腔中。相比于传统的薄膜太阳能电池退火装置,第一加热灯管更靠近基片。第一加热灯管发出的热量直接辐射至基片表面,从而增大了薄膜太阳能电池退火装置的快速升温能力。  In the above annealing device for thin-film solar cells, the first heating lamp tube is arranged in the annealing chamber. Compared with the traditional thin-film solar cell annealing device, the first heating lamp tube is closer to the substrate. The heat emitted by the first heating lamp tube is directly radiated to the surface of the substrate, thereby increasing the rapid temperature rise capability of the thin film solar cell annealing device. the

此外,还有必要提供一种铜铟镓硒薄膜电池吸收层的制备方法。  In addition, it is also necessary to provide a method for preparing the absorption layer of the copper indium gallium selenium thin film battery. the

一种铜铟镓硒薄膜电池吸收层制备方法,包括以下步骤:  A method for preparing an absorber layer of a copper indium gallium selenide thin film battery, comprising the following steps:

提供沉积有背电极层的衬底;  providing a substrate deposited with a back electrode layer;

采用蒸镀法或者溅射法,在所述背电极层上沉积铜、铟、镓组成的金属薄膜预制层;  Depositing a metal thin film prefabricated layer composed of copper, indium and gallium on the back electrode layer by evaporation or sputtering;

在所述金属薄膜预制层上蒸镀一层硒,得到基片;  Evaporate a layer of selenium on the metal thin film prefabricated layer to obtain a substrate;

提供权利要求1至权利要求7任意一项所述的薄膜太阳能电池退火装置,将所述基片装载于基片架上;  Provide the thin-film solar cell annealing device described in any one of claim 1 to claim 7, the substrate is loaded on the substrate frame;

使所述第一加热灯管与所述基片间相对匀速运动,并使所述第一加热灯管从所述基片设置有金属薄膜预制层的一侧的一端运动到另一端,以对所述基片表面均匀加热,在所述背电极层上制得铜铟镓硒薄膜电池吸收层。  moving the first heating lamp tube and the substrate at a relatively constant speed, and moving the first heating lamp tube from one end to the other end of the side where the metal thin film prefabricated layer is provided on the substrate, so as to The surface of the substrate is uniformly heated, and an absorption layer of a copper indium gallium selenium thin film battery is prepared on the back electrode layer. the

上述铜铟镓硒薄膜电池吸收层制备方法,第一加热灯管更靠近基片。第一加热灯管发出的热量直接辐射至基片表面,满足了退火工艺中快速升温的需求。此外,第一加热灯管与基片架之间相对匀速运动,使基片表面均匀受热,硒化反应也更为均匀,最终制得铜铟镓硒薄膜电池的吸收层的质量更好。  In the method for preparing the absorbing layer of the CIGS thin film battery, the first heating lamp tube is closer to the substrate. The heat emitted by the first heating lamp tube is directly radiated to the surface of the substrate, which meets the requirement of rapid temperature rise in the annealing process. In addition, the relatively uniform motion between the first heating lamp and the substrate frame makes the surface of the substrate evenly heated, and the selenization reaction is also more uniform, and finally the quality of the absorption layer of the copper indium gallium selenium thin film battery is better. the

此外,还有必要提供一种铜铟镓硒薄膜电池吸收层的制备方法。  In addition, it is also necessary to provide a method for preparing the absorption layer of the copper indium gallium selenium thin film battery. the

一种铜锌锡硫薄膜电池吸收层制备方法,包括以下步骤:  A method for preparing an absorber layer of a copper-zinc-tin-sulfur thin film battery, comprising the following steps:

提供沉积有背电极层的衬底;  providing a substrate deposited with a back electrode layer;

采用蒸镀法或者溅射法,在所述背电极层上沉积铜、锌、锡组成的金属薄膜预制层;  Depositing a metal thin film prefabricated layer composed of copper, zinc and tin on the back electrode layer by evaporation or sputtering;

在所述金属薄膜预制层上蒸镀一层硫,得到基片;  A layer of sulfur is vapor-deposited on the metal thin film prefabricated layer to obtain a substrate;

提供权利要求1至权利要求7任意一项所述的薄膜太阳能电池退火装置,将所述基片装载于基片架上;  Provide the thin-film solar cell annealing device described in any one of claim 1 to claim 7, the substrate is loaded on the substrate frame;

使所述第一加热灯管与所述基片间相对匀速运动,并使所述第一加热灯管从所述基片设置有金属薄膜预制层的一侧的一端运动到另一端,以对所述基片表面均匀加热,在所述背电极层上制得铜锌锡硫薄膜电池吸收层。  moving the first heating lamp tube and the substrate at a relatively constant speed, and moving the first heating lamp tube from one end to the other end of the side where the metal thin film prefabricated layer is provided on the substrate, so as to The surface of the substrate is uniformly heated, and a copper-zinc-tin-sulfur thin-film battery absorption layer is prepared on the back electrode layer. the

上述铜锌锡硫薄膜电池吸收层制备方法,第一加热灯管更靠近基片。第一加热灯管发出的热量直接辐射至基片表面,满足了退火工艺中快速升温的需求。此外,第一加热灯管与基片架之间相对匀速运动,使基片表面均匀受热,硫化反应也更为均匀,最终制得铜锌锡硫薄膜电池的吸收层的质量更好。  In the method for preparing the absorption layer of the copper-zinc-tin-sulfur thin film battery, the first heating lamp is closer to the substrate. The heat emitted by the first heating lamp tube is directly radiated to the surface of the substrate, which meets the requirement of rapid temperature rise in the annealing process. In addition, the relatively uniform movement between the first heating lamp and the substrate frame makes the surface of the substrate evenly heated, and the vulcanization reaction is also more uniform, and finally the quality of the absorbing layer of the copper-zinc-tin-sulfur thin film battery is better. the

附图说明 Description of drawings

图1为本发明较佳实施例的薄膜太阳能电池退火装置的结构图;  Fig. 1 is the structural diagram of the thin-film solar cell annealing device of preferred embodiment of the present invention;

图2为图1所示薄膜太阳能电池退火装置另一角度的结构图;  Fig. 2 is a structural diagram of another angle of the thin-film solar cell annealing device shown in Fig. 1;

图3为另一实施例的薄膜太阳能电池退火装置的结构图;  Fig. 3 is the structural diagram of the thin-film solar cell annealing device of another embodiment;

图4为再一实施例的薄膜太阳能电池退火装置的结构图;  Fig. 4 is the structural diagram of the thin-film solar cell annealing device of another embodiment;

图5为本发明较佳实施例的铜铟镓硒薄膜电池吸收层制备方法的流程图;  Fig. 5 is the flowchart of the preparation method of the absorption layer of copper indium gallium selenium thin film battery of preferred embodiment of the present invention;

图6为一实施例的基片的结构图;  Fig. 6 is the structural diagram of the substrate of an embodiment;

图7为一实施例的铜铟镓硒薄膜电池的具体结构图;  Fig. 7 is the specific structural diagram of the copper indium gallium selenium thin film battery of an embodiment;

图8为本发明较佳实施例的铜锌锡硫薄膜电池吸收层制备方法的流程图;  Fig. 8 is the flow chart of the preparation method of the absorbing layer of copper-zinc-tin-sulfur thin film battery of preferred embodiment of the present invention;

图9为另一实施例的基片的结构图;  Fig. 9 is the structural diagram of the substrate of another embodiment;

图10为一实施例的铜锌锡硫薄膜电池的具体结构图。  FIG. 10 is a specific structural diagram of a copper-zinc-tin-sulfur thin film battery according to an embodiment. the

具体实施方式 Detailed ways

为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。  In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive. the

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一 个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。  It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only and are not intended to represent the only embodiments. the

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。  Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terminology used herein in the description of the present invention is only for the purpose of describing specific embodiments, and is not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. the

请参阅图1,本发明较佳实施例中的薄膜太阳能电池退火装置100,用于对基片200上的金属薄膜预制层进行硒化或者硫化。薄膜太阳能电池退火装置100包括退火炉110、基片架130及第一加热灯管150。  Please refer to FIG. 1 , a thin-film solar cell annealing device 100 in a preferred embodiment of the present invention is used to selenize or vulcanize the metal thin film prefabricated layer on the substrate 200 . The thin film solar cell annealing device 100 includes an annealing furnace 110 , a substrate frame 130 and a first heating lamp 150 . the

退火炉110为中空结构,其内部为密闭的退火腔112。基片架130及第一加热灯管150均收容于退火腔112中,退火腔112的空间可尽量压缩,以满足收容基片架130及第一加热灯管150等必要元件即可,以在退火工艺过程中快速达到硒或硫的饱和蒸汽压,减少硒或硫的用量。  The annealing furnace 110 is a hollow structure with a closed annealing chamber 112 inside. The substrate holder 130 and the first heating lamp tube 150 are all accommodated in the annealing chamber 112, and the space of the annealing chamber 112 can be compressed as much as possible to meet the necessary elements such as the substrate holder 130 and the first heating lamp tube 150. During the annealing process, the saturated vapor pressure of selenium or sulfur is quickly reached, and the amount of selenium or sulfur is reduced. the

基片架130一般为镂空结构,其设置于退火腔112侧壁上。基片200可装载于基片架130上。  The substrate holder 130 is generally a hollow structure, which is disposed on the side wall of the annealing chamber 112 . The substrate 200 may be loaded on the substrate holder 130 . the

请一并参阅图2,第一加热灯管150为卤素灯,其功率为1kW。第一加热灯管150的一端设置于退火腔112侧壁上,第一加热灯管150位于基片200设置有金属薄膜预制层的一侧。第一加热灯管150与基片200相互间隔,且第一加热灯管150与基片架130所在平面平行。第一加热灯管150与基片架130之间可相对运动。  Please also refer to FIG. 2 , the first heating lamp 150 is a halogen lamp with a power of 1kW. One end of the first heating lamp tube 150 is disposed on the side wall of the annealing chamber 112 , and the first heating lamp tube 150 is located on the side of the substrate 200 provided with the metal thin film prefabricated layer. The first heating lamp 150 and the substrate 200 are spaced apart from each other, and the first heating lamp 150 is parallel to the plane where the substrate holder 130 is located. The first heating lamp tube 150 and the substrate holder 130 can move relative to each other. the

具体在本实施例中,第一加热灯管150一端固定于退火腔112侧壁上。薄膜太阳能电池退火装置100还包括水平滑轨(图未示)及传动装置(图未示)。水平滑轨固定于退火腔112侧壁上。传动装置可滑动地设置于水平滑轨中,基片架130设置于传动装置上。传动装置可带动基片架130在水平方向上运动,从而使第一加热灯管150与基片架130之间可相对运动。  Specifically, in this embodiment, one end of the first heating lamp 150 is fixed on the side wall of the annealing chamber 112 . The thin-film solar cell annealing device 100 also includes a horizontal slide rail (not shown in the figure) and a transmission device (not shown in the figure). The horizontal slide rail is fixed on the side wall of the annealing chamber 112 . The transmission device is slidably disposed on the horizontal slide rail, and the substrate frame 130 is disposed on the transmission device. The transmission device can drive the substrate holder 130 to move in the horizontal direction, so that the first heating lamp tube 150 and the substrate holder 130 can move relative to each other. the

第一加热灯管150与基片200间的间隔小于5毫米。在进行退火工艺时, 传动装置带动基片架130以0.3毫米/秒的速度在水平滑轨上运动,使第一加热灯管150从基片200设置有金属薄膜预制层的一侧的一端运动到另一端,以对基片200表面均匀加热。可以理解,第一加热灯管150的功率不限于1kW,根据实际工艺而定。第一加热灯管150与基片200间的间隔及基片架130运动的速度也会因第一加热灯管150的功率、所需求的硒化或硫化的效率等因素的改变而改变。  The distance between the first heating lamp 150 and the substrate 200 is less than 5mm. When carrying out the annealing process, the transmission device drives the substrate holder 130 to move on the horizontal slide rail at a speed of 0.3 mm/s, so that the first heating lamp tube 150 moves from one end of the side of the substrate 200 provided with the metal thin film prefabricated layer to the other end to evenly heat the surface of the substrate 200. It can be understood that the power of the first heating lamp tube 150 is not limited to 1kW, it depends on the actual process. The distance between the first heating lamp 150 and the substrate 200 and the moving speed of the substrate holder 130 will also change due to the power of the first heating lamp 150 , the required selenization or vulcanization efficiency and other factors. the

需要指出的是,在其它实施例中,可使基片架130固定于退火腔112侧壁上。第一加热灯管150的一端设置于传动装置上。传动装置可带动第一加热灯管150在水平方向上运动,从而使第一加热灯管150与基片架130之间可相对运动。上述结构无需移动基片200,可防止基片200因移动而从基片架130上脱落。  It should be noted that, in other embodiments, the substrate holder 130 can be fixed on the side wall of the annealing chamber 112 . One end of the first heating lamp tube 150 is disposed on the transmission device. The transmission device can drive the first heating lamp tube 150 to move in the horizontal direction, so that the first heating lamp tube 150 and the substrate holder 130 can move relative to each other. The above structure does not need to move the substrate 200 and can prevent the substrate 200 from falling off the substrate holder 130 due to movement. the

上述薄膜太阳能电池退火装置100中,第一加热灯管150设置于退火腔112中。相比于传统的薄膜太阳能电池退火装置,第一加热灯管150更靠近基片200。第一加热灯管150发出的热量直接辐射至基片200表面,从而增大了薄膜太阳能电池退火装置100的快速升温能力。  In the above annealing device 100 for thin film solar cells, the first heating lamp tube 150 is disposed in the annealing chamber 112 . Compared with the traditional annealing device for thin film solar cells, the first heating lamp tube 150 is closer to the substrate 200 . The heat emitted by the first heating lamp tube 150 is directly radiated to the surface of the substrate 200 , thereby increasing the rapid heating capability of the thin film solar cell annealing device 100 . the

此外,第一加热灯管150与基片架130之间可相对运动,使基片200表面均匀受热,硒化或硫化反应也更为均匀,最终制得薄膜太阳能电池的吸收层质量更好。同时与传统的薄膜太阳能电池退火装置相比,只需采用一根第一加热灯管150便可保证基片200表面受热的均匀性,节约了能源。  In addition, the relative movement between the first heating lamp 150 and the substrate frame 130 makes the surface of the substrate 200 evenly heated, and the selenization or sulfurization reaction is also more uniform, and finally the quality of the absorbing layer of the thin film solar cell is better. At the same time, compared with the traditional thin-film solar cell annealing device, only one first heating lamp tube 150 is needed to ensure the uniformity of heating on the surface of the substrate 200, which saves energy. the

请一并参阅图3,薄膜太阳能电池退火装置100还包括第二加热灯管170。第二加热灯管170的一端设置于退火腔112侧壁上,第二加热灯管170位于基片200远离第一加热灯管150的一侧。第二加热灯管170与基片200相互间隔,且第二加热灯管170与基片架130所在平面平行。请一并参阅图4,第二加热灯管170可为多个,且多个第二加热灯管170在同一水平面上均匀分布。  Please also refer to FIG. 3 , the thin film solar cell annealing device 100 further includes a second heating lamp 170 . One end of the second heating lamp 170 is disposed on the side wall of the annealing chamber 112 , and the second heating lamp 170 is located on a side of the substrate 200 away from the first heating lamp 150 . The second heating lamp 170 is spaced from the substrate 200 , and the second heating lamp 170 is parallel to the plane where the substrate holder 130 is located. Please also refer to FIG. 4 , there may be multiple second heating lamp tubes 170 , and the multiple second heating lamp tubes 170 are evenly distributed on the same horizontal plane. the

由于基片200为层状结构,在受热时,其一侧温度快速上升,层状结构之间产生应力,可能会导致基片200中远离第一加热灯管150的衬底破裂。在基片200远离第一加热灯管150的一侧设置第二加热灯管170,第二加热灯管170与第一加热灯管150一同对基片200进行加热,提高了温度分布的均匀性,有 效防止衬底破裂。  Since the substrate 200 has a layered structure, when heated, the temperature on one side rises rapidly, and stress occurs between the layered structures, which may cause the substrate in the substrate 200 away from the first heating lamp 150 to break. The second heating lamp 170 is arranged on the side of the substrate 200 away from the first heating lamp 150, and the second heating lamp 170 heats the substrate 200 together with the first heating lamp 150, thereby improving the uniformity of temperature distribution , effectively prevent the substrate from cracking. the

上述各实施例中,还可以是,衬底基片相对于所有加热灯管快速往复运动,使得基片整体的温度同时均匀上升。  In the above-mentioned embodiments, it is also possible that the base substrate reciprocates rapidly relative to all the heating lamps, so that the temperature of the entire substrate rises uniformly at the same time. the

本发明还提供一种铜铟镓硒薄膜电池吸收层制备方法,其采用上述薄膜太阳能电池退火装置100。  The present invention also provides a method for preparing an absorbing layer of a copper indium gallium selenide thin film battery, which uses the above-mentioned thin film solar cell annealing device 100 . the

请一并参阅图5,本发明较佳实施例中的铜铟镓硒薄膜电池吸收层制备方法,包括以下步骤:  Please also refer to Fig. 5, the preparation method of the absorption layer of the copper indium gallium selenium thin film battery in the preferred embodiment of the present invention, comprises the following steps:

步骤S510,提供沉积有背电极层的衬底。请一并参阅图6,提供一衬底610,衬底610材料可选用钙钠玻璃、柔性不锈钢或聚酰亚胺塑料制成,并在衬底610表面可沉积一层钼作为背电极层620。  Step S510, providing a substrate deposited with a back electrode layer. Please also refer to Fig. 6, a substrate 610 is provided, the material of the substrate 610 can be made of soda-lime glass, flexible stainless steel or polyimide plastic, and a layer of molybdenum can be deposited on the surface of the substrate 610 as the back electrode layer 620 . the

步骤S520,采用蒸镀法或者溅射法,在背电极层上沉积铜、铟、镓组成的金属薄膜预制层。具体在本实施例中,使用溅射法,例如磁控溅射法,在真空腔室内利用氩离子轰击相应金属的靶材,并沉积至背电极层620上,形成铜、铟、镓组成的金属薄膜预制层630。  Step S520, depositing a prefabricated metal thin film layer composed of copper, indium and gallium on the back electrode layer by vapor deposition or sputtering. Specifically, in this embodiment, a sputtering method, such as a magnetron sputtering method, is used to bombard the corresponding metal target with argon ions in a vacuum chamber, and deposit it on the back electrode layer 620 to form a copper, indium, and gallium metal target. Metal thin film prefabricated layer 630 . the

在其它实施例中,也可采用蒸镀法,对铜源、铟源、镓源等进行加热,并形成蒸汽,在背电极层620上沉积,形成铜、铟、镓组成的金属薄膜预制层630。  In other embodiments, the evaporation method can also be used to heat the copper source, indium source, gallium source, etc., and form vapor, which is deposited on the back electrode layer 620 to form a metal thin film prefabricated layer composed of copper, indium, and gallium. 630. the

步骤S530,在金属薄膜预制层上蒸镀一层硒,得到基片。采用蒸镀法,加热硒源,并沉积至金属薄膜预制层630上,形成硒层640。衬底610、背电极层620、金属薄膜预制层630及硒层640依次层叠,形成基片200。  In step S530, a layer of selenium is vapor-deposited on the metal thin film prefabricated layer to obtain a substrate. Using the evaporation method, the selenium source is heated and deposited on the metal thin film prefabricated layer 630 to form the selenium layer 640 . The substrate 610 , the back electrode layer 620 , the prefabricated metal thin film layer 630 and the selenium layer 640 are stacked in sequence to form the substrate 200 . the

步骤S540,将基片装载于基片架上。请再次参阅图1至图4,将基片200装载于基片架130上。  Step S540, loading the substrate on the substrate holder. Referring to FIG. 1 to FIG. 4 again, the substrate 200 is loaded on the substrate holder 130 . the

步骤S550,使第一加热灯管与基片间相对匀速运动,并使第一加热灯管从基片设置有金属薄膜预制层的一侧的一端运动到另一端,以对基片表面均匀加热,在背电极层上制得铜铟镓硒薄膜电池吸收层。第一加热灯管150从基片200设置有金属薄膜预制层630的一侧的一端运动到另一端,基片200表面均匀受热。请一并参阅图7,金属薄膜预制层630与硒层640反应,金属薄膜预制层630被均匀硒化,在背电极层620上制得铜铟镓硒薄膜电池的吸收层650。  Step S550, moving the first heating lamp tube and the substrate at a relatively constant speed, and moving the first heating lamp tube from one end of the side of the substrate provided with the metal thin film prefabricated layer to the other end, so as to uniformly heat the surface of the substrate , the copper indium gallium selenium thin film battery absorption layer is prepared on the back electrode layer. The first heating lamp tube 150 moves from one end of the side of the substrate 200 provided with the metal thin film prefabricated layer 630 to the other end, and the surface of the substrate 200 is evenly heated. Please also refer to FIG. 7 , the metal thin film prefabricated layer 630 reacts with the selenium layer 640 , the metal thin film prefabricated layer 630 is uniformly selenized, and the absorption layer 650 of the CIGS thin film battery is formed on the back electrode layer 620 . the

上述铜铟镓硒薄膜电池吸收层制备方法,第一加热灯管150更靠近基片200。 第一加热灯管150发出的热量直接辐射至基片200表面,满足了退火工艺中快速升温的需求。此外,第一加热灯管150与基片架130之间相对匀速运动,使基片200表面均匀受热,硒化反应也更为均匀,最终制得铜铟镓硒薄膜电池的吸收层的质量更好。  In the method for preparing the absorbing layer of the above CIGS thin film battery, the first heating lamp tube 150 is closer to the substrate 200 . The heat emitted by the first heating lamp tube 150 is directly radiated to the surface of the substrate 200, which meets the requirement of rapid temperature rise in the annealing process. In addition, the relatively uniform motion between the first heating lamp tube 150 and the substrate holder 130 makes the surface of the substrate 200 evenly heated, and the selenization reaction is also more uniform, and finally the quality of the absorption layer of the copper indium gallium selenium thin film battery is better. good. the

此外,本发明还提供一种铜锌锡硫薄膜电池吸收层制备方法,其采用上述薄膜太阳能电池退火装置100。请一并参阅图8,本发明较佳实施例中的铜锌锡硫薄膜电池吸收层制备方法,包括以下步骤:  In addition, the present invention also provides a method for preparing an absorbing layer of a copper-zinc-tin-sulfur thin-film battery, which uses the above-mentioned thin-film solar battery annealing device 100 . Please also refer to Fig. 8, the method for preparing the absorption layer of copper-zinc-tin-sulfur thin-film battery in the preferred embodiment of the present invention, comprises the following steps:

步骤S810,提供沉积有背电极层的衬底。请一并参阅图9,提供一衬底910,衬底910材料可选用钙钠玻璃、柔性不锈钢或聚酰亚胺塑料制成,并在衬底910表面可沉积一层钼作为背电极层920。  Step S810, providing a substrate deposited with a back electrode layer. Please also refer to FIG. 9, a substrate 910 is provided, the material of the substrate 910 can be made of soda-lime glass, flexible stainless steel or polyimide plastic, and a layer of molybdenum can be deposited on the surface of the substrate 910 as the back electrode layer 920 . the

步骤S820,采用蒸镀法或者溅射法,在背电极层上沉积铜、锌、锡组成的金属薄膜预制层。具体在本实施例中,使用溅射法,例如磁控溅射法,在真空腔室内利用氩离子轰击相应金属的靶材,并沉积至背电极层920上,形成铜、锌、锡组成的金属薄膜预制层930。  Step S820, depositing a metal thin film prefabricated layer composed of copper, zinc and tin on the back electrode layer by vapor deposition or sputtering. Specifically, in this embodiment, a sputtering method, such as a magnetron sputtering method, is used to bombard the corresponding metal target with argon ions in a vacuum chamber, and deposit it on the back electrode layer 920 to form a copper, zinc, tin Metal thin film prefabricated layer 930 . the

在其它实施例中,也可采用蒸镀法,对铜源、锌源、锡源等进行加热,并形成蒸汽,在背电极层920上沉积,形成铜、锌、锡组成的金属薄膜预制层930。  In other embodiments, the evaporation method can also be used to heat the copper source, zinc source, tin source, etc., and form steam, which is deposited on the back electrode layer 920 to form a metal thin film prefabricated layer composed of copper, zinc, and tin. 930. the

步骤S830,在金属薄膜预制层上蒸镀一层硫,得到基片。采用蒸镀法,加热硫源,并沉积至金属薄膜预制层930上,形成硫层940。衬底910、背电极层920、金属薄膜预制层930及硫层940依次层叠,形成基片200。  Step S830, evaporating a layer of sulfur on the metal thin film prefabricated layer to obtain a substrate. Using the evaporation method, the sulfur source is heated and deposited on the metal thin film prefabricated layer 930 to form the sulfur layer 940 . The substrate 910 , the back electrode layer 920 , the prefabricated metal thin film layer 930 and the sulfur layer 940 are stacked sequentially to form the substrate 200 . the

步骤S840,将基片装载于基片架上。请再次参阅图1至图4,将基片200装载于基片架130上。  Step S840, loading the substrate on the substrate holder. Referring to FIG. 1 to FIG. 4 again, the substrate 200 is loaded on the substrate holder 130 . the

步骤S850,使第一加热灯管与基片间相对匀速运动,并使第一加热灯管从基片设置有金属薄膜预制层的一侧的一端运动到另一端,以对基片表面均匀加热,在背电极层上制得铜锌锡硫薄膜电池吸收层。第一加热灯管150从基片200设置有金属薄膜预制层930的一侧的一端运动到另一端,基片200表面均匀受热。请一并参阅图10,金属薄膜预制层930与硫层940反应,金属薄膜预制层930被均匀硫化,在背电极层920上制得铜锌锡硫薄膜电池的吸收层950。  Step S850, moving the first heating lamp tube and the substrate at a relatively constant speed, and moving the first heating lamp tube from one end of the side of the substrate provided with the metal thin film prefabricated layer to the other end, so as to uniformly heat the surface of the substrate , on the back electrode layer, the copper-zinc-tin-sulfur thin-film battery absorption layer is prepared. The first heating lamp tube 150 moves from one end of the side of the substrate 200 provided with the metal thin film prefabricated layer 930 to the other end, and the surface of the substrate 200 is evenly heated. Please also refer to FIG. 10 , the metal thin film prefabricated layer 930 reacts with the sulfur layer 940 , the metal thin film prefabricated layer 930 is uniformly vulcanized, and the absorber layer 950 of the CuZnSnS thin film battery is formed on the back electrode layer 920 . the

上述铜锌锡硫薄膜电池吸收层制备方法,第一加热灯管150更靠近基片200。第一加热灯管150发出的热量直接辐射至基片200表面,满足了退火工艺中快速升温的需求。此外,第一加热灯管150与基片架130之间相对匀速运动,使基片200表面均匀受热,硫化反应也更为均匀,最终制得铜锌锡硫薄膜电池的吸收层的质量更好。  In the method for preparing the absorption layer of the copper-zinc-tin-sulfur thin film battery described above, the first heating lamp tube 150 is closer to the substrate 200 . The heat emitted by the first heating lamp tube 150 directly radiates to the surface of the substrate 200, which meets the requirement of rapid temperature rise in the annealing process. In addition, the relatively uniform motion between the first heating lamp tube 150 and the substrate holder 130 makes the surface of the substrate 200 evenly heated, and the vulcanization reaction is also more uniform, and finally the quality of the absorbing layer of the copper-zinc-tin-sulfur thin film battery is better. . the

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。  The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims. the

Claims (10)

1. a thin-film solar cells annealing device is used for on-chip metallic film preformed layer is carried out selenizing or sulfuration, it is characterized in that, comprising:
Annealing furnace is hollow structure, and its inside is airtight anneal chamber;
Substrate frame is arranged on the described anneal chamber sidewall, and described substrate can be loaded on the described substrate frame;
The first heating fluorescent tube, the one end is arranged on the described anneal chamber sidewall, described the first heating fluorescent tube is positioned at the side that described substrate is provided with the metallic film preformed layer, described the first heating fluorescent tube and described substrate space, and described the first heating fluorescent tube and described substrate frame place plane parallel can be movable relatively between described the first heating fluorescent tube and the described substrate frame.
2. thin-film solar cells annealing device according to claim 1 is characterized in that, the interval between described the first heating fluorescent tube and described substrate is less than 5 millimeters.
3. thin-film solar cells annealing device according to claim 1 is characterized in that, described the first heating fluorescent tube one end is fixed on the described anneal chamber sidewall; Described thin-film solar cells annealing device also comprises horizontal slide rail and transmission mechanism, described horizontal slide rail is fixed on the described anneal chamber sidewall, described transmission mechanism is mounted slidably in described horizontal slide rail, described substrate frame is arranged on the described transmission mechanism, and described transmission mechanism can drive described substrate frame and move in the horizontal direction.
4. thin-film solar cells annealing device according to claim 3 is characterized in that, described transmission mechanism drives described substrate frame and moves at described horizontal slide rail with the speed of 0.3 mm/second.
5. thin-film solar cells annealing device according to claim 1 is characterized in that, described substrate frame is fixed on the described anneal chamber sidewall; Described thin-film solar cells annealing device also comprises horizontal slide rail and transmission mechanism, described horizontal slide rail is fixed on the described anneal chamber sidewall, described transmission mechanism is mounted slidably in described horizontal slide rail, one end of described the first heating fluorescent tube is arranged on the described transmission mechanism, and described transmission mechanism can drive described the first heating fluorescent tube and move in the horizontal direction.
6. thin-film solar cells annealing device according to claim 1, it is characterized in that, also comprise the second heating fluorescent tube, the one end is arranged on the described anneal chamber sidewall, described the second heating fluorescent tube is positioned at described substrate away from a side of described the first heating fluorescent tube, described the second heating fluorescent tube and described substrate space, and described the second heating fluorescent tube and described substrate frame place plane parallel.
7. thin-film solar cells annealing device according to claim 6 is characterized in that, described the second heating fluorescent tube is a plurality of, and described a plurality of the second heating fluorescent tube evenly distributes on the same level face.
8. thin-film solar cells annealing device according to claim 1 is characterized in that, described the first heating fluorescent tube is halogen lamp, and its power is 1kW.
9. a copper indium gallium selenide film battery absorption layer preparation method is characterized in that, may further comprise the steps:
The substrate that deposits dorsum electrode layer is provided;
Adopt vapour deposition method or sputtering method, the metallic film preformed layer that deposited copper, indium, gallium form on described dorsum electrode layer;
Evaporation one deck selenium obtains substrate on described metallic film preformed layer;
Provide claim 1 to the described thin-film solar cells annealing device of claim 7 any one, with described substrate load on substrate frame;
Make relative uniform motion between described the first heating fluorescent tube and described substrate, and make described the first heating fluorescent tube be provided with the end motion of a side of metallic film preformed layer from described substrate to the other end, with to described substrate surface homogeneous heating, make the copper indium gallium selenide film battery absorption layer at described dorsum electrode layer.
10. a copper-zinc-tin-sulfur film battery obsorbing layer preparation method is characterized in that, may further comprise the steps:
The substrate that deposits dorsum electrode layer is provided;
Adopt vapour deposition method or sputtering method, the metallic film preformed layer that deposited copper, zinc, tin form on described dorsum electrode layer;
Evaporation one deck sulphur obtains substrate on described metallic film preformed layer;
Provide claim 1 to the described thin-film solar cells annealing device of claim 7 any one, with described substrate load on substrate frame;
Make relative uniform motion between described the first heating fluorescent tube and described substrate, and make described the first heating fluorescent tube be provided with the end motion of a side of metallic film preformed layer from described substrate to the other end, with to described substrate surface homogeneous heating, make the copper-zinc-tin-sulfur film battery obsorbing layer at described dorsum electrode layer.
CN2012105482834A 2012-12-17 2012-12-17 Thin-film solar cell annealing device, and preparation method of copper indium gallium selenide thin-film cell absorption layer and copper zinc tin sulfide thin-film cell absorption layer Pending CN103014651A (en)

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CN113013340A (en) * 2021-03-03 2021-06-22 北京交通大学 Heterojunction solar cell and manufacturing method thereof
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CN116494441A (en) * 2023-06-29 2023-07-28 德州晶华药用玻璃有限公司 Annealing grate sulfur system for eliminating vulcanization defect of medium boron silicon molded injection bottle

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