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CN103012210B - Preparation method of isophorone diamidoformate - Google Patents

Preparation method of isophorone diamidoformate Download PDF

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CN103012210B
CN103012210B CN201210539618.6A CN201210539618A CN103012210B CN 103012210 B CN103012210 B CN 103012210B CN 201210539618 A CN201210539618 A CN 201210539618A CN 103012210 B CN103012210 B CN 103012210B
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solid catalyst
isophorone
loaded solid
methylcarbonate
preparation
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CN103012210A (en
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白君君
牟庆平
门振
张建林
高洪奎
栾波
马韵升
史庆苓
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Chambroad Chemical Industry Research Institute Co Ltd
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Abstract

The invention relates to a preparation method of isophorone diamidoformate. The method comprises the following steps: getting dimethyl carbonate and isophorone diamine as the raw materials; and catalyzing the raw materials to react by virtue of a loaded solid catalyst; and then separating by distilled water so as to obtain the product that is the isophorone diamidoformate. The method is free from hypertoxic phosgene, environmentally-friendly, and mild in reaction condition, can be carried out at medium and low temperature, and brings simple requirements to equipment; the catalyst can be conveniently separated and recycled; and the product is separated by adding the distilled water, and the rectification is saved, so that the operation is simple and convenient, and the purity of the product is higher.

Description

A kind of preparation method of isophorone carbamic acid ester
Technical field
The present invention relates to a kind of preparation method of isophorone carbamic acid ester, it adopts loaded solid catalyst, and aftertreatment adopts distilled water to separate out product.
Background technology
Isophorone carbamic acid ester (IPDC) is the important intermediate of producing isophorone diisocyanate (IPDI), and IPDI is one of important source material of producing urethane.IPDI has versatility vulcabond most, almost all mixes with all resins and all solvents, and its molecular weight is large, toxicity is little, weather resisteant is good, be difficult for yellowing, price is suitable, working life is longer, compares with other isocyanic ester, and resistance toheat is better.
The method of traditional production vulcabond is phosgenation, and amine light phosgenation is the Traditional Industrialization production method of synthetic IPDI, is also to realize at present the maximum production method of industrialization.But the processing of the removing of synthetic and art breading, phosgenation reaction, phosgene, product separation that the process of producing by the method comprises phosgene and refining, tail gas etc., in the method, intermediate is hypertoxic, and equipment corrosion is serious, and environmental pollution is serious.
The method of the green synthesizing isocyanate rising gradually in recent years, is that methylcarbonate ammonolysis process is produced isocyanic ester.Be mainly to take methylcarbonate and diamines to synthesize vulcabond as raw material, avoided the problems such as raw material in phosgenation route and intermediate severe toxicity, the three wastes and equipment corrosion be serious, avoided the dangerous and environmental pollution hidden danger in production process.
The synthetic method of the disclosed a kind of ammonia of Chinese patent 02158320.X and methylcarbonate, it adopts ionic liquid is solvent and catalyst system, feature is that reactive behavior is high, easy and simple to handle, product separation and catalyst recovery are easy, but ionic liquid is expensive, have increased production cost.
Summary of the invention
For the problems referred to above, the present invention is to provide a kind of method that non-phosgene is prepared isophorone carbamic acid ester, for producing isophorone diisocyanate, lays the foundation.
The present invention is mainly that to take methylcarbonate and isophorone diamine be raw material, under the catalysis of loaded solid catalyst, reacts and makes, and product purity is more than 96%, and yield is more than 85%.
Its concrete steps are:
(1) in the mixed system of methylcarbonate and loaded solid catalyst, drip isophorone diamine, 50-90 ℃ of reaction 3-16 hour, filters;
(2) in the filtrate after filtering, add distilled water, standing, filter the dry isophorone carbamic acid ester that to obtain.
In the yield that guarantees isophorone carbamic acid ester, avoid the waste of raw material, the mol ratio of isophorone diamine and methylcarbonate is 1:3-10.Because the too high meeting of temperature of reaction causes side reaction, increase, temperature of reaction is too low, and the yield of isophorone carbamic acid ester reduces, so temperature of reaction of the present invention is 50-90 ℃; Contriver finds in experiment, after the reaction times reaches 16h, then increases the reaction times, and product yield changes little, will be that 3-16h is advisable in the reaction times.When guaranteeing catalytic effect, avoid the waste of catalyzer, catalyst levels of the present invention is the 2-10% of isophorone diamine and methylcarbonate total mass.
After completion of the reaction, filter, remove catalyzer, then by adding distilled water in filtrate, standing, product isophorone carbamic acid ester is separated out, in order to guarantee fully separating out of product, the 3-10 that the consumption of distilled water is filtrate is doubly.Treat that product separates out completely, filter, washing leaching cake dry, obtain isophorone carbamic acid ester.
The loaded solid catalyst carrier adopting in the present invention is silicon-dioxide or aluminum oxide; The active ingredient of described loaded solid catalyst is zinc oxide or plumbous oxide or its mixture.When catalyst activity component is less, katalysis is not obvious; Cross conference and cause active constituent loading inhomogeneous, affect catalytic effect, therefore in described loaded solid catalyst, catalyst activity component loading is 5-30wt%.
Its concrete preparation method is:
(1) will in the nitrate of zinc or lead, add water, regulating pH value is 3-3.5;
(2) in the above-mentioned aqueous solution, add carrier, room temperature dipping 2-4.5 hour, 80-110 ℃ of dry 4-8 hour, 450-80 ℃ of roasting 3-5 hour, obtains loaded solid catalyst.
Zinc or plumbous nitrate can be removed nitrogen element with the form of gas in roasting process, and only remaining corresponding metal oxide, has avoided the residual of impurity element.In order to accelerate the dissolving in water of zinc or plumbous nitrate, adopt phosphoric acid or nitric acid to regulate pH value, pH value conference produce precipitation, too smallly can introduce a large amount of phosphoric acid/nitric acid, affect the activity of catalyzer, so pH value of the present invention is 3-3.5.
After the nitrate of zinc or lead dissolves completely, carrier is added wherein, room temperature dipping 2-4.5 hour, 80-110 ℃ is carried out roasting for dry 4-8 hour.Described carrier is silicon-dioxide or aluminum oxide.Too low or time of maturing temperature is too short stable form that to be difficult for zinc or plumbous nitrate transformation be active ingredient; The too high or oversize meeting of time of maturing temperature destroys the skeleton structure of support of the catalyst, so 450-580 of the present invention ℃ of roasting 3-5 hour.
The present invention compares with traditional technique, has following characteristics:
(1) hypertoxic phosgene, environmental protection have been avoided using;
(2) this technological reaction mild condition just can be carried out under middle low temperature, simple to equipment requirements;
(3) catalyzer adopting is loaded solid catalyst, is convenient to separation and recycling;
(4) separating out of product adding distil water, without rectifying, easy and simple to handle and purity is higher.
Embodiment
Embodiment 1
A preparation method for isophorone carbamic acid ester, its concrete steps are:
(1) in the mixed system of methylcarbonate and loaded solid catalyst, drip isophorone diamine, 50 ℃ are reacted 16 hours, filter; Wherein, methylcarbonate is 27g, isophorone diamine 17.0g, loaded solid catalyst 0.88g.
(2) to the distilled water that adds 3 times of volumes in the filtrate after filtering, standing, filter dry isophorone carbamic acid ester 24.7g, yield 86.3%, the purity 97.1% of obtaining.
The concrete preparation method of described loaded solid catalyst is:
(1) by 33.1g Pb (NO 3) 2soluble in water, phosphorus acid for adjusting pH value is 3;
(2) in the above-mentioned aqueous solution, add carrier silicon-dioxide 423.7g, room temperature dipping 2 hours, 110 ℃ dry 6 hours, 580 ℃ of roastings 3 hours, obtain loaded solid catalyst PbO/SiO 2, active ingredient loading is 5wt%.
Embodiment 2
A preparation method for isophorone carbamic acid ester, its concrete steps are:
(1) in the mixed system of methylcarbonate and loaded solid catalyst, drip isophorone diamine, 55 ℃ are reacted 12 hours, filter; Wherein, methylcarbonate is 90g, isophorone diamine 17.0g, loaded solid catalyst 10.7g.
(2) to the distilled water that adds 10 times of volumes in the filtrate after filtering, standing, filter dry isophorone carbamic acid ester 25.3g, yield 88.5%, the purity 98.2% of obtaining.
The concrete preparation method of described loaded solid catalyst is:
(1) by 33.1g Pb (NO 3) 2soluble in water, phosphorus acid for adjusting pH value is 3.1;
(2) in the above-mentioned aqueous solution, add alumina catalyst support 52g, room temperature dipping 2.5 hours, 100 ℃ dry 4 hours, 450 ℃ of roastings 5 hours, obtain loaded solid catalyst PbO/Al 2o 3, active ingredient loading is 30wt%.
Embodiment 3
A preparation method for isophorone carbamic acid ester, its concrete steps are:
(1) in the mixed system of methylcarbonate and loaded solid catalyst, drip isophorone diamine, 60 ℃ are reacted 9 hours, filter; Wherein, methylcarbonate is 54 g, isophorone diamine 17.0g, loaded solid catalyst 4.26g.
(2) to the distilled water that adds 6 times of volumes in the filtrate after filtering, standing, filter dry isophorone carbamic acid ester 25.0g, yield 87.3%, the purity 96.8% of obtaining.
The concrete preparation method of described loaded solid catalyst is:
(1) by 29.7g Zn(NO 3) 26H 2o is soluble in water, and phosphorus acid for adjusting pH value is 3.2;
(2) in the above-mentioned aqueous solution, add carrier silicon-dioxide 32.56g, room temperature dipping 3 hours, 110 ℃ dry 8 hours, 480 ℃ of roastings 4 hours, obtain loaded solid catalyst ZnO/SiO 2, active ingredient loading is 20wt%.
Embodiment 4
A preparation method for isophorone carbamic acid ester, its concrete steps are:
(1) in the mixed system of methylcarbonate and loaded solid catalyst, drip isophorone diamine, 65 ℃ are reacted 6 hours, filter; Wherein, methylcarbonate is 45g, isophorone diamine 17.0g, loaded solid catalyst 2.48g.
(2) to the distilled water that adds 5 times of volumes in the filtrate after filtering, standing, filter dry isophorone carbamic acid ester 25.5g, yield 89.2%, the purity 97.5% of obtaining.
The concrete preparation method of described loaded solid catalyst is:
(1) by 33.1g Pb (NO 3) 2soluble in water, nitre acid for adjusting pH value is 3.3;
(2) in the above-mentioned aqueous solution, add alumina catalyst support 200.7g, room temperature dipping 3.5 hours, 90 ℃ dry 8 hours, 515 ℃ of roastings 3.5 hours, obtain loaded solid catalyst PbO/Al 2o 3, active ingredient loading is 10wt%.
Embodiment 5
A preparation method for isophorone carbamic acid ester, its concrete steps are:
(1) in the mixed system of methylcarbonate and loaded solid catalyst, drip isophorone diamine, 90 ℃ are reacted 3 hours, filter; Wherein, methylcarbonate is 72g, isophorone diamine 17.0g, loaded solid catalyst 7.12g.
(2) to the distilled water that adds 7 times of volumes in the filtrate after filtering, standing, filter dry isophorone carbamic acid ester 25.7g, yield 89.8%, the purity 98.6% of obtaining.
The concrete preparation method of described loaded solid catalyst is:
(1) by 29.7g Zn(NO 3) 26H 2o is soluble in water, and nitre acid for adjusting pH value is 3.4;
(2) in the above-mentioned aqueous solution, add carrier silicon-dioxide 25g, room temperature dipping 4 hours, 80 ℃ dry 5 hours, 550 ℃ of roastings 4.5 hours, obtain loaded solid catalyst ZnO/SiO 2, active ingredient loading is 25wt%.
Embodiment 6
A preparation method for isophorone carbamic acid ester, its concrete steps are:
(1) in the mixed system of methylcarbonate and loaded solid catalyst, drip isophorone diamine, 80 ℃ are reacted 5 hours, filter; Wherein, methylcarbonate is 63g, isophorone diamine 17.0g, loaded solid catalyst 4.0g.
(2) to the distilled water that adds 8 times of volumes in the filtrate after filtering, standing, filter dry isophorone carbamic acid ester 25.8g, yield 90.2%, the purity 98.4% of obtaining.
The concrete preparation method of described loaded solid catalyst is:
(1) by 29.7g Zn(NO 3) 26H 2o and 33.1g Pb (NO 3) 2soluble in water, nitre acid for adjusting pH value is 3.5;
(2) in the above-mentioned aqueous solution, add alumina catalyst support 172g, room temperature dipping 4.5 hours, 95 ℃ dry 7 hours, 450 ℃ of roastings 5 hours, obtain loaded solid catalyst ZnO-PbO/Al 2o 3, active ingredient loading is 25wt%.
Embodiment 7
A preparation method for isophorone carbamic acid ester, its concrete steps are:
(1) in the mixed system of methylcarbonate and loaded solid catalyst, drip isophorone diamine, 80 ℃ are reacted 5 hours, filter; Wherein, methylcarbonate is 63g, isophorone diamine 17.0g, loaded solid catalyst 4.0g.
(2) to the distilled water that adds 8 times of volumes in the filtrate after filtering, standing, filter dry isophorone carbamic acid ester 25.8g, yield 90.2%, the purity 98.4% of obtaining.
The concrete preparation method of described loaded solid catalyst is:
(1) by 29.7g Zn(NO 3) 26H 2o and 33.1g Pb (NO 3) 2soluble in water, nitre acid for adjusting pH value is 3.5;
(2) in the above-mentioned aqueous solution, add alumina catalyst support 123.8g, room temperature dipping 4.5 hours, 95 ℃ dry 7 hours, 450 ℃ of roastings 5 hours, obtain loaded solid catalyst ZnO-Pb 3o 4/ Al 2o 3, active ingredient loading is 20wt%.

Claims (3)

1. a preparation method for isophorone carbamic acid ester, is characterized in that: take methylcarbonate and isophorone diamine as raw material, under the catalysis of loaded solid catalyst that supports active ingredient, react and make, its concrete steps are:
(1) in the mixed system of methylcarbonate and loaded solid catalyst, drip isophorone diamine, 50-90 ℃ of reaction 3-16 hour, filters;
(2) in the filtrate after filtering, add distilled water, standing, filter the dry isophorone carbamic acid ester that to obtain;
In step (1), the mol ratio of isophorone diamine and methylcarbonate is 1:3-10; The consumption of loaded solid catalyst is the 2-10% of isophorone diamine and methylcarbonate total mass; Loaded solid catalyst carrier is silicon-dioxide or aluminum oxide; The active ingredient of described loaded solid catalyst is zinc oxide or plumbous oxide or tri-lead tetroxide or its mixture;
In described loaded solid catalyst, catalyst activity component loading is 5-30wt%.
2. the preparation method of isophorone carbamic acid ester according to claim 1, is characterized in that: the 3-10 that in step (2), the consumption of distilled water is filtrate doubly.
3. the preparation method of isophorone carbamic acid ester according to claim 1, is characterized in that: the concrete preparation method of described loaded solid catalyst is:
(1) nitrate of zinc or lead is soluble in water, regulating pH value is 3-3.5;
(2) in the above-mentioned aqueous solution, add carrier, room temperature dipping 2-4.5 hour, 80-110 ℃ of dry 4-8 hour, 450-580 ℃ of roasting 3-5 hour, obtains loaded solid catalyst;
Described carrier is silicon-dioxide or aluminum oxide.
CN201210539618.6A 2012-12-13 2012-12-13 Preparation method of isophorone diamidoformate Active CN103012210B (en)

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CN110105250B (en) * 2019-05-31 2021-07-16 上海应用技术大学 A kind of preparation method of isophorone diisocyanate

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CN101596452A (en) * 2008-06-04 2009-12-09 中国石油天然气股份有限公司 Catalyst for preparing dimethyl carbonate by urea alcoholysis and preparation method thereof
CN101747233A (en) * 2008-12-19 2010-06-23 中国科学院兰州化学物理研究所 Preparation method of isophorone carbamic acid ester

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0267261A (en) * 1988-09-01 1990-03-07 Daicel Chem Ind Ltd Production of isocyanates
CN1258274A (en) * 1997-06-05 2000-06-28 亨茨曼Ici化学品有限公司 Method for preparation of carbamates
CN101596452A (en) * 2008-06-04 2009-12-09 中国石油天然气股份有限公司 Catalyst for preparing dimethyl carbonate by urea alcoholysis and preparation method thereof
CN101747233A (en) * 2008-12-19 2010-06-23 中国科学院兰州化学物理研究所 Preparation method of isophorone carbamic acid ester

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Title
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Clean synthesis ofmethyl N-phenyl carbamate over ZnO-TiO2 catalyst;Fang Li等;《J Chem Technol Biotechnol》;20090131;第48卷(第1期);第48-53页 *
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Toshihide Baba等.Catalytic synthesis of N-alkyl carbamates by methoxycarbonylation of alkylamines with dimethyl carbonate using Pb(NO3)2.《Applied Catalysis A: General》.2002,第230卷(第1-2期),1-6.
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