CN103009803A - Ink quantity control system for offset printer - Google Patents
Ink quantity control system for offset printer Download PDFInfo
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- CN103009803A CN103009803A CN2012104774464A CN201210477446A CN103009803A CN 103009803 A CN103009803 A CN 103009803A CN 2012104774464 A CN2012104774464 A CN 2012104774464A CN 201210477446 A CN201210477446 A CN 201210477446A CN 103009803 A CN103009803 A CN 103009803A
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- ink amount
- china ink
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- ink quantity
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- 238000004891 communication Methods 0.000 claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 7
- 239000000976 ink Substances 0.000 claims description 71
- 235000012364 Peperomia pellucida Nutrition 0.000 claims description 4
- 240000007711 Peperomia pellucida Species 0.000 claims description 4
- 238000013500 data storage Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 4
- 238000007639 printing Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 11
- 230000008901 benefit Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
The invention relates to an ink quantity control system for an offset printer, which is characterized by comprising a central control device, ink quantity motors, ink quantity feedback potentiometers, CAN (Controller Area Network) control modules, CAN transceivers, and a CAN bus network, wherein the central control device is used for monitoring, controlling and operating the whole system; the ink quantity motors are used for driving ink keys; the ink quantity feedback potentiometers are used for feeding back the current positions of the ink keys; the CAN control modules are used for controlling the ink quantity motors in one-one correspondence, and collecting the feedback information of the ink quantity feedback potentiometers; and the CAN transceivers are used for communicating with the CAN control modules, and communicating with a central computer through the CAN bus network. Configuration software capable of saving and calling printed document data, controlling all the ink keys, and monitoring positions of all the ink keys is installed in the central computer; and a CAN bus is adopted for communication, so as to realize the functions of automatically controlling the ink quantity motors to rotate forwards or backwards, and feeding back ink quantity promptly. Therefore, the ink quantity feeding back function and the close-loop control function are realized during the printing process of the offset printer.
Description
Technical field
The present invention relates to a kind of offset press control system, particularly a kind of offset printer ink amount control system.
Background technology
At present, offset press is as a kind of printing machinery of main flow, and its efficient, high-quality, low advantage originally makes it in occupation of the leading position of printing machinery.But, our discovery of always be engaged in offset press research and development, making, the communication modes of the control system of the China ink amount control in the offset press and China ink amount feedback also has incomplete place.
The communication modes of the control system of the China ink amount control in the outer offset press of Present Domestic and China ink amount feedback has following several mode
L RS-232 communication
Shortcoming: communication distance is short, speed is low etc.
L RS-485 communication
Advantage: be a kind of relatively economical, have that suitable strong noise suppresses, the communications platform of relatively high transfer rate, long transmission distance and wide common mode range.The RS-485 standard is used in many different fields, as data transmission link as a kind of electrical code of multiple spot differential data transmission.
Shortcoming: although present in the fieldbus that China uses, RS-485 half-duplex, full duplex asynchronous communication bus also are the data communication bus that is widely used.But be based on the characteristics that a main frame can only be arranged on the RS-485 bus, it often is applied between centralized Control hinge and the decentralised control unit.Because many limitation that RS-485 bus itself exists, along with the development of science and technology, the bus efficiency of RS-485 is low, the real-time of system is poor, reliability communication is low, later maintenance cost is high, network engineering debugging complicated, transmission range node undesirable, that monobus can articulate is few, use the shortcoming such as dumb coming out slowly.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of reliability, real-time, flexibility, ease of use advantages obviously and long transmission distance, efficient is high, cost is low offset printer ink amount control system.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of offset printer ink amount control system, its innovative point is: comprise CCU, China ink amount motor, China ink amount feedback potentiometer, CAN control module, CAN transceiver, CAN bus network, CCU, be used for whole system is monitored and control operation, described CCU comprises central computer and China ink amount control button China ink post show bar, and central computer is equipped with can realize the printed document data storage, call and the control of whole black keys and the ink control system software of position monitoring; China ink amount control button China ink post show bar Real-Time Monitoring China ink amount also can be carried out the control of China ink amount at any time; China ink amount motor, corresponding one by one with each black key, be used for driving black key and reciprocatingly slide along offset press ink fountain roller direction; China ink amount feedback potentiometer, corresponding one by one with each black key, be used for feeding back current black key position; The CAN control module, being used for one to one, the black amount of control motor also gathers the feedback information that China ink is measured feedback potentiometer; The CAN transceiver is used for communication man-to-man and the CAN module, and by CAN bus network and central computer communication.
Further, adopt cable completion system distribution, exchange control signal between central computer, monitor and the operating desk of described CCU inside.
Further, be equipped with modem in the described CCU, modem can connect with the telephone wire of analog signal ink control system software is carried out remote detection, revises and program is upgraded.
Further, 32 high-performance kernel MCU of the integrated CAN protocol controller of described CAN control module and by this microprocessor control China ink amount motor.
Further, described China ink amount motor is at a high speed than direct current China ink amount motor.
Further, described CAN transceiver by the CAN control module indirectly to China ink amount motor power supply and control signal is provided.
Further, adopted the isolated can transceiver module in the described CAN bus network.
The invention has the advantages that: adopt central computer to install and to realize the printed document data storage, call and the configuration software of the functions such as the control of whole black keys and position monitoring, utilize the CAN bus communication, the forward or reverse of the automatic control China ink of realization amount motor and the function of real-time China ink amount feedback, feedback and closed loop control function are measured by realization offset press printing process China and Mexico.
The CAN communication modes not only has obvious advantage at aspects such as communication capacity, reliability, real-time, flexibility, ease for use, long transmission distance, cost are low, and supports CAN2.0 A/B agreement; Bit rate (up to 1 Mbps) able to programme; Have 32 message objects; Each message object has the identifier mask off code of oneself; Comprise maskable interrupts; The CAN(TTCAN that triggers in the time) forbids automatically retransmitting the pattern of sending in the application; The self-test operation has programmable loop back mode; Has programmable fifo mode; Data length from 0 to 8 byte; By CAN0Tx and CAN0Rx pin and outside CAN PHY seamless link.When signal transmission distance reached 10KM, the CAN bus still can provide the message transmission rate up to 5Kbps.Guaranteed the stable, reliable, efficient of black amount control system information exchange.
Utilize the telephone wire of modem and analog signal to link up with regard to can be used to the system of central computer among the present invention is carried out remote detection, and can make amendment and program is upgraded software.Because the microprocessor of the system among the present invention can record the mechanical characteristic of the black key of assembling, transmission, China ink amount motor and accurately locate the needed parameter of electric machine, thereby reduced the possibility that mechanical part damages the largelyst.
Description of drawings
Fig. 1 is offset printer ink amount control system hardware connection diagram among the present invention.
The specific embodiment
As shown in Figure 1, comprise CCU 1, China ink amount motor 4, China ink amount feedback potentiometer 8, CAN control module 3, CAN transceiver 2, CAN bus network,
China ink amount motor 4, corresponding one by one with each black key, drive small screw action with relevant digital control transmission mechanism in the digital drive mode by China ink amount motor 4, reciprocatingly slide along offset press ink fountain roller direction thereby drive black key;
China ink amount feedback potentiometer 8 is installed on the transmission mechanism that drives black key, and is corresponding one by one with each black key, in order to feed back the black key position of current its correspondence.
CAN control module 3 is used for the feedback information that man-to-man control China ink amount motor also gathers China ink amount feedback potentiometer.32 high-performance kernel MCU of the integrated CAN protocol controller of CAN control module and by this microprocessor control China ink amount motor among the present invention.In the present embodiment, China ink amount motor is at a high speed than direct current China ink amount motor.
Operation principle:
Central computer is according to setting, give each CAN transceiver by CAN bus network sender, the CAN transceiver is accepted after the control signal CAN control module to be provided control signal, by CAN control module control China ink amount motor action, high accuracy China ink amount motor drives the small screw action with relevant digital control transmission mechanism in the digital drive mode, thereby each black key is reciprocatingly slided along the ink foundation roller direction, and then change black key position, the Jimo amount, and in time feed back the position of black key to the monitor of CCU by feedback potentiometer, show by black post simultaneously, operating personnel can in time adjust black key position as required, reach the purpose of control China ink amount.So form the closed-loop control system of the control of China ink amount and China ink amount feedback.
Claims (7)
1. offset printer ink amount control system, it is characterized in that: comprise CCU, China ink amount motor, China ink amount feedback potentiometer, CAN control module, CAN transceiver, CAN bus network, CCU, be used for whole system is monitored and control operation, described CCU comprises central computer, monitor and operating desk, and central computer is equipped with can realize the printed document data storage, call and the control of whole black keys and the ink control system software of position monitoring; Monitor shows the China ink amount in real time by black post; China ink amount motor, corresponding one by one with each black key, be used for driving black key and reciprocatingly slide along offset press ink fountain roller direction; China ink amount feedback potentiometer, corresponding one by one with each black key, be used for feeding back current black key position; The CAN control module, being used for one to one, the black amount of control motor also gathers the feedback information that China ink is measured feedback potentiometer; The CAN transceiver is used for communication man-to-man and the CAN module, and by CAN bus network and central computer communication.
2. offset printer ink amount control system according to claim 1 is characterized in that: adopt cable completion system distribution, exchange control signal between central computer, monitor and the operating desk of described CCU inside.
3. offset printer ink amount control system according to claim 1, it is characterized in that: be equipped with modem in the described CCU, modem can connect with the telephone wire of analog signal ink control system software is carried out remote detection, revises and program is upgraded.
4. offset printer ink amount control system according to claim 1 is characterized in that: 32 high-performance kernel MCU of the integrated CAN protocol controller of described CAN control module are also by this microprocessor control China ink amount motor.
5. offset printer ink amount control system according to claim 4 is characterized in that: described China ink amount motor is at a high speed than direct current China ink amount motor.
6. offset printer ink amount control system according to claim 1 is characterized in that: described CAN transceiver by the CAN control module indirectly to the power supply of China ink amount motor and control signal is provided.
7. offset printer ink amount control system according to claim 1 is characterized in that: adopted the isolated can transceiver module in the described CAN bus network.
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CN2012104774464A CN103009803A (en) | 2012-11-22 | 2012-11-22 | Ink quantity control system for offset printer |
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CN2012104774464A CN103009803A (en) | 2012-11-22 | 2012-11-22 | Ink quantity control system for offset printer |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1267402A (en) * | 1968-05-14 | 1972-03-22 | Colour Control Systems Inc | Apparatus comprising ink fountain |
US4479433A (en) * | 1978-04-21 | 1984-10-30 | Baldwin-Gegenheimer Corporation | Ink level control |
JPS62169648A (en) * | 1986-01-22 | 1987-07-25 | Mitsubishi Heavy Ind Ltd | Ink supply apparatus of printing press |
GB2296894A (en) * | 1995-01-10 | 1996-07-17 | Heidelberger Druckmasch Ag | Method and apparatus for normalizing the display of ink key zero points in an ink fountain |
CN101323205A (en) * | 2008-07-28 | 2008-12-17 | 江苏科思机电工程有限公司 | Printing machine ink amount supply automatic control system |
CN102673120A (en) * | 2011-03-08 | 2012-09-19 | 上海矩奉电机自动化有限公司 | Controller for opening of ink key |
-
2012
- 2012-11-22 CN CN2012104774464A patent/CN103009803A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1267402A (en) * | 1968-05-14 | 1972-03-22 | Colour Control Systems Inc | Apparatus comprising ink fountain |
US4479433A (en) * | 1978-04-21 | 1984-10-30 | Baldwin-Gegenheimer Corporation | Ink level control |
JPS62169648A (en) * | 1986-01-22 | 1987-07-25 | Mitsubishi Heavy Ind Ltd | Ink supply apparatus of printing press |
GB2296894A (en) * | 1995-01-10 | 1996-07-17 | Heidelberger Druckmasch Ag | Method and apparatus for normalizing the display of ink key zero points in an ink fountain |
CN101323205A (en) * | 2008-07-28 | 2008-12-17 | 江苏科思机电工程有限公司 | Printing machine ink amount supply automatic control system |
CN102673120A (en) * | 2011-03-08 | 2012-09-19 | 上海矩奉电机自动化有限公司 | Controller for opening of ink key |
Non-Patent Citations (1)
Title |
---|
苏宇刚: "《北京工业大学硕士学位论文》", 27 March 2009, article "遥控墨斗控制系统的设计开发" * |
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Application publication date: 20130403 |