The preparation method of the compound roll for hot-rolling of a kind of high-speed steel
technical field
The present invention relates to the preparation method of the compound roll for hot-rolling of a kind of high-speed steel, belong to metal material technical field.
background technology
The trend of the roll material development of recent researches is to be widely used alloying element and to improve gradually alloying level, and roll barrel surface forms more harder carbide, improves the wearability of roll.High-speed steel is used to the manufacture of roll because having hardness is high, red hardness good and wearability is good feature.Manufacture the method that compound high speed steel roll mainly contains forging and centrifugal casting.Adopt forging method, in forging process, be prone to crackle, forge high-speed steel roll and also have the deficiencies such as lumber recovery is low, energy consumption is high and processing capacity is large, technological process is long.Adopting centre spinning method to manufacture high-speed steel roll subject matter is WC, VC segregation and crackle, in addition when molten steel falls to flowing the casting mold of impact high speed rotation, likely make the dope layer cracking of mo(U)ld face even peel off, coating after peeling off enters roll inside with molten steel, when coating cracking, molten steel pierces crackle surface coating material is clipped in the middle, and causes roll to occur that top layer is mingled with.
summary of the invention
The object of the invention is, manufacture according to conventional method (as forged and centre spinning method) problem that compound high speed steel roll exists, the present invention discloses the preparation method of the compound roll for hot-rolling of a kind of high-speed steel.
Technical scheme of the present invention is, the present invention adopts the hollow stripping method of electroslag first to make regeneration compound high speed steel roll collars, utilize intermediate frequency furnace or electric arc furnaces by spheroidal graphite cast-iron low cost or straight carbon steel fusing, manufacture roll roller core in casting mode, roll outer shroud and the casting of roll roller core are fused together simultaneously, thereby preparation work collars is high-speed steel, core is the compound roll for hot-rolling of spheroidal graphite cast-iron or straight carbon steel.
Rare earth regeneration compound high speed steel roll of the present invention is to prepare by following steps:
1, high-speed steel consutrode preparation: adopting useless high-speed steel is raw material, requires to add alloy material according to chemical composition, adds rare earth alterative 0.1-0.5%, utilizes electric furnace smelting method, burns casting and obtains high-speed steel consutrode;
2, continuous stripping fusion cast process: slag charge is through being heated to 150 DEG C-300 DEG C insulations approximately 2 hours, the gas disposal that dewaters, changes changing in slag hearth, melts electroslag material and pours in hollow stripping crystallizer, high-speed steel consutrode is inserted to slag bath and carry out conventional electroslag refining, feeding, end.Meanwhile, the suitable for reading and end opening of crystallizer is carried out to gas shield to melting and finish, obtain high-speed steel roll for hot-rolling building ring;
3, insulation is processed: by the high-speed steel work hot rolling collar of stripping founding, utilize more than 600 DEG C hot sand to carry out covering protection, until cool to room temperature;
4, casting compound thermal roll: high-speed steel work hot rolling collar is combined with the shell of casting sand mold, carries out sand mold joint treatment with fire clay, it is 600 DEG C that breaker roll ring carries out the pre-heat treatment temperature, collar and sand mold are filled out 500 DEG C of hot sand protections around; Utilize intermediate frequency furnace or electric arc furnaces, burned sand mold after spheroidal graphite cast-iron or straight carbon steel are melted through deoxidation, skimmed completes after feeding;
5, insulation shaping: composite roll blank adopts 500 DEG C of hot sand landfills, removes cast gate, rising head after cooling;
6, heat treatment and processing: the annealing process of composite roll blank is for being heated to 950 DEG C and be incubated 3 hours, and stove is chilled to 600 DEG C, the air cooling of coming out of the stove.After annealing, carry out roughing.After roughing, rolling face carries out high-frequency quenching processing, then refines moulding, completes the making of the compound roll for hot-rolling of high-speed steel.
The invention has the beneficial effects as follows, the inventive method obtains high-speed steel hot roll working lining by RE-treated and electroslag refining double action, has eliminated netted and large massive carbide; Reduce gas and the impurity content in material, improve material cold-heat fatigue behaviour, reduce the hot cracking tendency of material, working lining case hardness is even, compared with the compound roll for hot-rolling of centrifugal casting quick-cutting steel, have roll workspace quality high, core is combined the feature such as firm with working lining, and be that the roll prepared of common centre spinning method is more than 2 times service life.
The prepared compound high speed steel roll feature of the inventive method is that outer layer thickness is even; Fine microstructures densification; Employing spheroidal graphite cast-iron or the straight carbon steel of core material.In making, roll collars utilize the double action of RE-treated and electroslag refining to improve rolling face quality, long service life comprehensively; What the body of roll and roller core adopted is that spheroidal graphite cast-iron or straight carbon steel integrated cost are low.
Preparation method of the present invention has advantages of that material property is stable, lumber recovery is high, integrated cost is low.
The present invention is applicable to the manufacture of the compound roll for hot-rolling of high-speed steel and produces, can be in metallurgical, recycle business extensive use.
brief description of the drawings
Fig. 1 is process chart of the present invention;
Fig. 2 is the schematic diagram of preparing of high-speed steel work collars of the present invention;
Fig. 3 is that work collars of the present invention is connected compound schematic diagram with roller core;
Picture in picture number is: the 1st, and interior crystallizer; The 2nd, high-speed steel consutrode; The 3rd, outer crystallizer; The 4th, the electroslag of fusing; The 5th, the rolling face layer collar; The 6th, interior crystallizer water inlet; The 7th, interior crystallizer water outlet; The 8th, outer crystallizer water inlet; The 9th, outer crystallizer water outlet; The 11st, water Casting Roller core; The 12nd, rolling face layer; The 13rd, sand mold.
Detailed description of the invention
The specific embodiment of the invention is as shown in Fig. 1 process chart.
Concrete point two steps of implementing, the one, utilize electroslag stripping method to prepare the high-speed steel loop type material of the working lining of roll for hot-rolling, as the working surface layers of roll for hot-rolling, the preparation of the invention process high-speed steel work collars as shown in Figure 2, the rolling face layer collar 5 forms between interior crystallizer 1 and outer crystallizer 3, the 2nd, high-speed steel consutrode, the 4th, the electroslag of fusing, the 6th, interior crystallizer water inlet; The 7th, interior crystallizer water outlet, ensures the cooling of interior crystallizer; The 8th, outer crystallizer water inlet; The 9th, outer crystallizer water outlet, ensures the cooling of outer crystallizer.
The invention process work collars is connected as shown in Figure 3 compound with roller core.Using roll for hot-rolling working face as overcoat, utilize intermediate frequency furnace or electric arc furnaces by roller core after spheroidal graphite cast-iron or straight carbon steel fusing casting and work ring set casting fusion moulding, wherein 11 is to water Casting Roller core; The 12nd, rolling face layer; The 13rd, sand mold.
Concrete implementation step: first, it is the preparation of the working surface layers of roll for hot-rolling, owing to containing more tungsten in high-speed steel, chromium, molybdenum, the elements such as vanadium, the carbide density contrast of these elements and formation thereof is very large, utilize the method for rare earth alterative processing and electroslag refining, in comsumable melt process, utilize the double action of RE Modified and wash heat refining, can eliminate net carbide and the carbide segregation of regeneration high speed steel roll collar, non-metallic inclusion and harmful element in steel are removed in a large number, can obtain fine and close tissue simultaneously, avoid the loose segregation defect producing in common metallurgical process, thereby reach the metallurgical quality of working surface layers of roll for hot-rolling and the lumber recovery of the working face aspect of roll for hot-rolling that improve high-speed steel.
Secondly, the collars of the roll for hot-rolling of making is carried out to the pre-heat treatment as the work overcoat of casting, engage with sand mold shell at collars two ends, form roller core and roll neck cavity, the spheroidal graphite cast-iron having melted or straight carbon steel are poured in cavity and cast roller core and roll neck, burning has been cast rear slow cooling, completing blank makes, modifier treatment processing, reaches rolling face hardness requirement through high-frequency quenching processing, completes manufacture after fine grinding.
Embodiment 1
(1) working lining consutrode preparation: by the requirement of high-speed steel chemical composition, batching, intermediate frequency furnace is smelted, and adds rare earth alterative 0.5%, and cast obtains high-speed steel consutrode;
(2) the outer ring forming of working lining: carry out according to electroslag remelting process, slag charge is through being heated to 250 DEG C of insulations 2 hours, gas disposal dewaters, in change slag hearth, change, fusing electroslag material pours in hollow stripping crystallizer, high-speed steel consutrode is inserted to slag bath and carry out conventional electroslag refining, feeding, end.Meanwhile, the suitable for reading and end opening of crystallizer is carried out to gas shield to melting and finish, obtain high-speed steel roll for hot-rolling building ring, moulding completes, and adopts 600 DEG C of hot sand covering and heat insulatings;
(3) moulding connects: high-speed steel work hot rolling collar is combined with the shell of casting sand mold, carries out sand mold joint treatment with fire clay, heating work roll for hot-rolling ring and sand mold, fill out 500 DEG C of hot sand around.
(5) composite molding: utilize intermediate frequency furnace, by spheroidal graphite cast-iron casting fusing, deoxidation, skim after, pour into sand mold, complete after feeding, after casting.
(6) insulation shaping: fill out hot sand insulation 4.5 hours, remove to burn mouth, rising head.
(7) heat treatment process: through 940 DEG C of insulations 3.5 hours, stove was chilled to 600 DEG C and comes out of the stove to room temperature.Roughing.High-frequency quenching is processed roll building ring shell, and cooling rear fine grinding completes making.
Finally complete the making of the compound roll for hot-rolling of high-speed steel.
Working lining Hardness of High Speed Steel: HRC62-66
Working lining carbide rank: be less than 3 grades
Embodiment 2
(1) working lining consutrode preparation: by the requirement of high-speed steel chemical composition, batching, adds rare earth alterative 0.3%, intermediate frequency furnace is smelted and is obtained high-speed steel consutrode;
(2) the outer ring forming of working lining: carry out according to electroslag remelting process, slag charge through being heated to 250 DEG C 2 hours, gas disposal dewaters, in change slag hearth, change, fusing electroslag material pours in hollow stripping crystallizer, high-speed steel consutrode is inserted to slag bath and carry out conventional electroslag refining, feeding, end.Meanwhile, the suitable for reading and end opening of crystallizer is carried out to gas shield to melting and finish, obtain high-speed steel roll for hot-rolling building ring, moulding completes, and adopts 600 DEG C of hot sand covering and heat insulatings;
(3) moulding connects: high-speed steel work hot rolling collar is combined with the shell of casting sand mold, carries out sand mold joint treatment with fire clay, heating work roll for hot-rolling ring and sand mold, fill out 500 DEG C, hot sand around.
(5) composite molding: utilize electric arc furnaces, by straight carbon steel casting fusing, deoxidation, skim after, pour into sand mold, complete after feeding, after casting.
(6) insulation shaping: fill out hot sand insulation 4.5 hours, remove to burn mouth, rising head.
(7) heat treatment process: through 780 DEG C of insulations 3.4 hours, stove was chilled to 630 DEG C and comes out of the stove to room temperature.Roughing.High-frequency quenching is processed roll building ring shell, and cooling rear fine grinding completes making.
Finally complete the making of the compound roll for hot-rolling of high-speed steel.
Working lining Hardness of High Speed Steel: HRC62-66;
Working lining carbide rank: be less than 3 grades.