CN102998765B - Camera module group assembling method and camera module - Google Patents
Camera module group assembling method and camera module Download PDFInfo
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Abstract
本发明提供一种相机模组组装方法,其包括:提供一个成像模组、一个镜座及一个镜头;该成像模组包括一个基板及一个设置在该基板上的影像感测器;该镜座设置在该基板上且覆盖该影像感测器;该镜头收容于该镜座内且与该镜座缝隙配合;该镜头的外圆周侧面及该镜座的内圆周侧面在远离该基板一端共同界定一个凹槽;提供一可固化胶,并将该可固化胶涂布于该凹槽内;调整该镜头沿其轴向的位置及倾角直至该镜头对焦于该影像感测器且的该镜头的光轴与该影像感测器的中心法线重叠;及固化该可固化胶。采用该相机模组组装方法可以提高组效率且保证所组装的相机模组的成像质量。本发明还提供一种相机模组。
The invention provides a method for assembling a camera module, which includes: providing an imaging module, a mirror base and a lens; the imaging module includes a substrate and an image sensor arranged on the substrate; the mirror base It is arranged on the substrate and covers the image sensor; the lens is accommodated in the mirror holder and fits in the gap of the mirror holder; the outer peripheral side of the lens and the inner peripheral side of the mirror holder are jointly defined at an end away from the substrate A groove; provide a curable glue, and apply the curable glue in the groove; adjust the position and inclination of the lens along its axial direction until the lens is focused on the image sensor and the lens the optical axis overlaps with the central normal of the image sensor; and curing the curable glue. By adopting the method for assembling the camera module, the assembly efficiency can be improved and the imaging quality of the assembled camera module can be guaranteed. The invention also provides a camera module.
Description
技术领域technical field
本发明涉及一种相机模组组装方法及相机模组。The invention relates to a method for assembling a camera module and the camera module.
背景技术Background technique
相机模组一般包括成像模组、镜座及镜头。成像模组包括基板及设置在基板上的影像感测器(imagesensor)。镜座设置在基板上,覆盖影像感测器。镜头固持于镜座内,与影像感测器中心对齐。尽管都直接或间接设置在基板上,然而,受限于成型及组装精度,影像感测器与镜头相对于基板的倾斜角度通常不一致,导致影像感测器的中心法线偏离镜头的光轴,导致相机模组所成的图像可能出现半边模糊等缺陷。A camera module generally includes an imaging module, a lens mount and a lens. The imaging module includes a substrate and an image sensor disposed on the substrate. The mirror base is arranged on the substrate and covers the image sensor. The lens is held in the mirror mount and aligned with the center of the image sensor. Although they are directly or indirectly arranged on the substrate, however, limited by the molding and assembly accuracy, the inclination angles of the image sensor and the lens relative to the substrate are usually inconsistent, causing the center normal of the image sensor to deviate from the optical axis of the lens. As a result, the image formed by the camera module may have defects such as half-edge blur.
为解决上述问题,有人提出在基板与镜座连接处涂上可固化胶,调整镜头的倾角(即调整可固化胶在不同位置的的厚度)直至影像感测器的中心法线与镜头的光轴重叠,然后固化可固化胶,这种组装方法称为主动对位方法(activealignment)。然而,一般地,可固化胶一般需采用紫外线照射固化,而基板上通常还设置有相机模组的其他机构,会阻挡紫外光照射到可固化胶上,如此,将延长可固化胶的固化时间,降低相机模组的组装效率。In order to solve the above problems, it was proposed to apply curable glue on the connection between the substrate and the mirror base, and adjust the inclination angle of the lens (that is, adjust the thickness of the curable glue at different positions) until the center normal of the image sensor and the light beam of the lens The shafts are overlapped, and then the curable glue is cured. This method of assembly is called active alignment. However, in general, the curable adhesive generally needs to be cured by ultraviolet radiation, and other mechanisms of the camera module are usually arranged on the substrate, which will block the ultraviolet light from irradiating the curable adhesive, thus prolonging the curing time of the curable adhesive , reducing the assembly efficiency of the camera module.
另外,相机模组在进行主动对位前一般已进行调焦,将镜头沿其轴向调整至对焦位置,然而,加入可固化胶将沿镜头的轴向改变镜头的位置,导致镜头偏离对焦位置,影像相机模组的成像质量,而且主动对位后往往不能重新对相机模组进行调焦,这是因为重新调焦将再次改变镜头的倾角,而使之前的主动对位失效。In addition, the camera module has generally adjusted the focus before the active alignment, and adjusted the lens to the focus position along its axis. However, adding curable glue will change the position of the lens along the axis of the lens, causing the lens to deviate from the focus position. , the imaging quality of the image camera module, and the camera module often cannot be refocused after active alignment, because refocusing will change the inclination angle of the lens again, making the previous active alignment invalid.
若在主动对位的同时对相机模组进行调焦,则由于未固化的可固化胶的难以保持较大的厚度,而无法长距离地调整镜头沿其轴向的位置(一般在0-120um之间),这就要求相机模组的后焦的公差较小(限于120um),也就是说对相机模组的后焦要求较高,而这将增加相机模组的制造成本。If the focus of the camera module is adjusted while actively aligning, the position of the lens along its axis cannot be adjusted for a long distance due to the difficulty of maintaining a large thickness of the uncured curable adhesive (generally 0-120um Between), which requires a smaller tolerance of the back focus of the camera module (limited to 120um), that is to say, a higher requirement for the back focus of the camera module, which will increase the manufacturing cost of the camera module.
发明内容Contents of the invention
有鉴于此,有必要提供一种可提高组装效率的相机模组组装方法。In view of this, it is necessary to provide a camera module assembly method that can improve assembly efficiency.
一种相机模组组装方法,其包括:A method for assembling a camera module, comprising:
提供一个成像模组、一个镜座及一个镜头;该成像模组包括一个基板及一个设置在该基板上的影像感测器;该镜座设置在该基板上且覆盖该影像感测器;该镜头收容于该镜座内且与该镜座缝隙配合;该镜座形成一个环绕该镜头的内圆周侧面,该镜头包括一个与该内圆周侧面相对的外圆周侧面,该内圆周侧面与该外圆周侧面在远离该基板一端共同界定一个凹槽;An imaging module, a mirror base and a lens are provided; the imaging module includes a substrate and an image sensor disposed on the substrate; the mirror base is disposed on the substrate and covers the image sensor; the The lens is accommodated in the mirror seat and fits with the gap of the mirror seat; the mirror seat forms an inner peripheral side surrounding the lens, and the lens includes an outer peripheral side opposite to the inner peripheral side, and the inner peripheral side and the outer peripheral side The circumferential sides jointly define a groove at an end away from the substrate;
提供一可固化胶,并将该可固化胶涂布于该凹槽内;providing a curable glue, and coating the curable glue in the groove;
调整该镜头沿其轴向的位置及倾角直至该镜头对焦于该影像感测器且的该镜头的光轴与该影像感测器的中心法线重叠;及adjusting the position and inclination of the lens along its axial direction until the lens is focused on the image sensor and the optical axis of the lens overlaps with the central normal of the image sensor; and
固化该可固化胶,组装成一个相机模组。The curable glue is cured and assembled into a camera module.
另外,本发明还提供一种相机模组。In addition, the invention also provides a camera module.
一种相机模组,其包括一个成像模组、一个镜座、一个镜头及一可固化胶。该成像模组包括一个基板及一个设置在该基板上的影像感测器。该镜座设置在该基板上且覆盖该影像感测器。该镜头收容于该镜座内且与该镜座缝隙配合。该镜座形成一个环绕该镜头的内圆周侧面,该镜头包括一个与该内圆周侧面相对的外圆周侧面,该内圆周侧面与该外圆周侧面在远离该基板一端共同界定一个凹槽。该可固化胶涂布于该凹槽内,且在该镜头对焦于该影像感测器且该镜头的光轴与该影像感测器的中心法线重叠时固化。A camera module, which includes an imaging module, a mirror base, a lens and a curable glue. The imaging module includes a substrate and an image sensor arranged on the substrate. The mirror base is disposed on the substrate and covers the image sensor. The lens is accommodated in the mirror seat and fits with the gap of the mirror seat. The mirror base forms an inner peripheral side surrounding the lens. The lens includes an outer peripheral side opposite to the inner peripheral side. The inner peripheral side and the outer peripheral side jointly define a groove at an end away from the base plate. The curable glue is coated in the groove and cured when the lens is focused on the image sensor and the optical axis of the lens overlaps with the central normal of the image sensor.
由于,由于该凹槽远离该基板设置,且开口背离该基板,紫外线可直接照射该可固化胶,缩短该可固化胶的固化时间,提高该相机模组的组装效率。另一方面,由于允许同时调焦及主动对位,可保证相机模组的成像质量。最后,由于可长距离地调整该镜头沿其轴向的位置,对该相机模组的后焦要求较低,可将低该相机模组的制造成本。Since the groove is set away from the substrate and the opening faces away from the substrate, the ultraviolet rays can directly irradiate the curable glue, shorten the curing time of the curable glue, and improve the assembly efficiency of the camera module. On the other hand, since it allows simultaneous focus adjustment and active alignment, the imaging quality of the camera module can be guaranteed. Finally, since the position of the lens along its axial direction can be adjusted over a long distance, the requirements for the back focus of the camera module are relatively low, and the manufacturing cost of the camera module can be reduced.
附图说明Description of drawings
图1为本发明第一实施方式的相机模组组装方法的流程图。FIG. 1 is a flowchart of a camera module assembly method according to a first embodiment of the present invention.
图2为本发明第一实施方式的相机模组的一个组装状态的剖面示意图。FIG. 2 is a schematic cross-sectional view of an assembled state of the camera module according to the first embodiment of the present invention.
图3为图2的相机模组的另一组装状态的剖面示意图。FIG. 3 is a schematic cross-sectional view of another assembled state of the camera module of FIG. 2 .
图4为图2的相机模组组装完成的剖面示意图。FIG. 4 is a schematic cross-sectional view of the assembled camera module of FIG. 2 .
图5为本发明第二实施方式的相机模组的剖面示意图。FIG. 5 is a schematic cross-sectional view of a camera module according to a second embodiment of the present invention.
图6为本发明第三实施方式的相机模组的剖面示意图。FIG. 6 is a schematic cross-sectional view of a camera module according to a third embodiment of the present invention.
图7为本发明第四实施方式的相机模组的俯视图。FIG. 7 is a top view of a camera module according to a fourth embodiment of the present invention.
图8为图7的相机模组沿VIII-VIII的剖面示意图。FIG. 8 is a schematic cross-sectional view of the camera module in FIG. 7 along VIII-VIII.
主要元件符号说明Description of main component symbols
步骤100,200,300,400Step 100, 200, 300, 400
相机模组500Camera module 500
成像模组10Imaging module 10
基板11Substrate 11
影像感测器12Image sensor 12
镜座20mirror mount 20
内圆周侧面21inner circumference side 21
倒圆锥面部分211Inverted conical portion 211
像侧端面22Image side end face 22
物侧端面23Object side end face 23
像侧收容槽24Image side housing 24
物侧收容槽25Storage tank on the object side 25
通孔26Through hole 26
阶梯面27Step surface 27
第一切口28first cut 28
第一阶梯面29The first step surface 29
镜头30Lens 30
外圆周侧面31Outer circumference side 31
镜筒32Lens barrel 32
翼片321Wing 321
间隙322Clearance 322
镜片33Lens 33
第二切口34Second cut 34
第二阶梯面35The second step surface 35
凹槽40Groove 40
缝隙41Gap 41
开口42opening 42
红外滤光片50Infrared filter 50
可固化胶60curable glue 60
光轴OO’Optical axis OO'
中心法线FF’Center normal FF'
如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式detailed description
请参阅图1及图2,本发明第一实施方式的相机模组组装方法包括:Please refer to Fig. 1 and Fig. 2, the camera module assembly method of the first embodiment of the present invention includes:
步骤100:提供一个成像模组10、一个镜座20及一个镜头30。该成像模组10包括一个基板11及一个设置在该基板11上的影像感测器12。该镜座20设置在该基板11上且覆盖该影像感测器12。该镜头30收容于该镜座20内且与该镜座20缝隙配合。该镜座20包括一个环绕该镜头30的内圆周侧面21,该镜头30包括一个与该内圆周侧面21相对的外圆周侧面31,该内圆周侧面21与该外圆周侧面31在远离该基板11一端共同界定一个凹槽40。Step 100 : providing an imaging module 10 , a lens mount 20 and a lens 30 . The imaging module 10 includes a substrate 11 and an image sensor 12 disposed on the substrate 11 . The mirror base 20 is disposed on the substrate 11 and covers the image sensor 12 . The lens 30 is accommodated in the mirror holder 20 and fits in a gap with the mirror holder 20 . The mirror holder 20 includes an inner peripheral side 21 surrounding the lens 30 , the lens 30 includes an outer peripheral side 31 opposite to the inner peripheral side 21 , the inner peripheral side 21 and the outer peripheral side 31 are away from the substrate 11 The ends together define a groove 40 .
具体的,该镜座20包括一个与该基板11贴合的像侧端面22及一个与该像侧端面22相背的物侧端面23。该像侧端面22与该物侧端面23均与该内圆周侧面21垂直。该像侧端面22开设有一个像侧收容槽24。该像侧收容槽24呈方块状,用于收容同样为方块状的该影像感测器12。该物侧端面23开设有一个物侧收容槽25。该物侧收容槽25呈圆柱状,用于收容同样为圆柱状的该镜头30。该物侧收容槽25的内侧面即该内圆周侧面21。Specifically, the mirror base 20 includes an image-side end surface 22 attached to the substrate 11 and an object-side end surface 23 opposite to the image-side end surface 22 . Both the image-side end surface 22 and the object-side end surface 23 are perpendicular to the inner circumferential side surface 21 . The image-side end surface 22 defines an image-side receiving groove 24 . The image-side receiving groove 24 is in the shape of a square, and is used for accommodating the image sensor 12 which is also in the shape of a square. The object-side end surface 23 defines an object-side receiving groove 25 . The object-side receiving groove 25 is cylindrical, and is used for receiving the lens 30 which is also cylindrical. The inner surface of the object-side receiving groove 25 is the inner peripheral surface 21 .
该镜座20还形成有一个连通该物侧收容槽25与该像侧收容槽24的通孔26。如此,通过该镜头30的光线可以从该通孔26进入该像侧收容槽24,进而投射于该影像感测器12上。The mirror base 20 also defines a through hole 26 communicating with the object-side receiving groove 25 and the image-side receiving groove 24 . In this way, the light passing through the lens 30 can enter the image-side receiving groove 24 from the through hole 26 , and then project on the image sensor 12 .
该相机模组500还包括一个覆盖该影像感测器12的红外滤光片50,用于滤掉从该镜头30进入该影像感测器12的光线的红外部分,避免其影响成像质量。具体的,本实施方式的红外滤光片50固持于该通孔26内。The camera module 500 also includes an infrared filter 50 covering the image sensor 12 for filtering out the infrared part of the light entering the image sensor 12 from the lens 30 to prevent it from affecting the imaging quality. Specifically, the infrared filter 50 of this embodiment is held in the through hole 26 .
该镜头30包括一个镜筒32及收容于该镜筒32内的多个镜片33。该镜筒32的外侧面即该外圆周侧面31。The lens 30 includes a lens barrel 32 and a plurality of lenses 33 accommodated in the lens barrel 32 . The outer side of the lens barrel 32 is the outer peripheral side 31 .
可以理解,该内圆周侧面21与该外圆周侧面31之间存在一个缝隙41,以允许对该镜头30进行倾角调整(请参下文)。It can be understood that there is a gap 41 between the inner peripheral side 21 and the outer peripheral side 31 to allow the tilt angle adjustment of the lens 30 (please refer to the following).
本实施方式中,该镜座20在该内圆周侧面21与该像侧端面22连接处形成有一个截面为倒三角形的第一切口28,也即是说,该内圆周侧面21包括一个连接该像侧端面22的倒圆锥面部分211。该倒圆锥面部分211与该外圆周侧面31与其对应部分共同构成该凹槽40。In this embodiment, the mirror base 20 is formed with a first cutout 28 with an inverted triangular cross-section at the joint between the inner peripheral side 21 and the image-side end surface 22, that is to say, the inner peripheral side 21 includes a connection The inverted conical portion 211 of the image-side end surface 22 . The inverted conical portion 211 together with the outer peripheral side 31 and its corresponding portion constitute the groove 40 .
可以理解,如此,该凹槽40形成一个背向该基板11的开口42。It can be understood that, in this way, the groove 40 forms an opening 42 facing away from the substrate 11 .
当然,该凹槽40并不限于本实施方式。请参阅图5,本发明第二实施方式在该镜头30形成一个第二切口34。该凹槽40由该第二切口34构成。请参阅图6,本发明第三实施方式在该镜座20与该镜头30分别形成该第一切口28与该第二切口34。该凹槽40由该第一切口28与该第二切口34共同构成。当然,该第一切口28及该第二切口34的形状并不限于本实施方式,可以为其他合适的形状。Of course, the groove 40 is not limited to this embodiment. Referring to FIG. 5 , according to the second embodiment of the present invention, a second cutout 34 is formed on the lens 30 . The groove 40 is formed by the second cutout 34 . Referring to FIG. 6 , according to the third embodiment of the present invention, the first cutout 28 and the second cutout 34 are respectively formed on the mirror base 20 and the lens 30 . The groove 40 is jointly formed by the first cutout 28 and the second cutout 34 . Of course, the shapes of the first cutout 28 and the second cutout 34 are not limited to this embodiment, and may be other suitable shapes.
步骤200:提供一可固化胶60(请参图3),并将该可固化胶60涂布于该凹槽40内。具体的,该可固化胶60为紫外可固化胶,并从该开口42涂入该凹槽40。Step 200 : provide a curable glue 60 (please refer to FIG. 3 ), and apply the curable glue 60 in the groove 40 . Specifically, the curable glue 60 is an ultraviolet curable glue, and is applied into the groove 40 from the opening 42 .
请参阅图7,优选地,在该步骤200,仅施加四滴该可固化胶60至该凹槽40的四个不同位置,便于后续该镜头30的调整。Please refer to FIG. 7 , preferably, in the step 200 , only four drops of the curable glue 60 are applied to four different positions of the groove 40 to facilitate subsequent adjustment of the lens 30 .
当然,可以该可固化胶60的滴数可视需求而定,如三滴或更多。Of course, the number of drops of the curable glue 60 can be determined according to requirements, such as three drops or more.
步骤300:调整该镜头30沿其轴向的位置及倾角直至该镜头30对焦于该影像感测器12且该镜头30的光轴OO’与该影像感测器12的中心法线FF’重叠(请参图4)。Step 300: Adjust the axial position and inclination of the lens 30 until the lens 30 focuses on the image sensor 12 and the optical axis OO' of the lens 30 overlaps with the central normal FF' of the image sensor 12 (Please refer to Figure 4).
具体地,调整过程中,可以控制该影像感测器12不断成像,并分析所成图像的整体清晰度及其四边缘的清晰度。当图像的整体清晰度最大及其四边缘的清晰度相同时可认定该镜头30对焦于该影像感测器12且该镜头的光轴OO’与该影像感测器的中心法线FF’重叠。Specifically, during the adjustment process, the image sensor 12 can be controlled to continuously form an image, and the overall sharpness of the formed image and the sharpness of its four edges can be analyzed. When the overall sharpness of the image is the largest and the sharpness of the four edges is the same, it can be determined that the lens 30 is focused on the image sensor 12 and the optical axis OO' of the lens overlaps with the central normal FF' of the image sensor. .
步骤400:固化该可固化胶60,组装成一个相机模组500。Step 400 : Curing the curable adhesive 60 to assemble a camera module 500 .
具体地,若在该步骤200仅施加四滴该可固化胶60,则在固化后还应用该可固化胶60密封该凹槽40,并重新固化该可固化胶60,以免发生露光。Specifically, if only four drops of the curable glue 60 are applied in the step 200, the curable glue 60 should be used to seal the groove 40 after curing, and the curable glue 60 should be cured again to avoid exposure.
请参阅图8,优选地,该镜筒32露出该物侧收容槽25,且包括有多个翼片321。该多个翼片321自该外圆周侧面31露出该物侧收容槽25的部分沿该镜头30的径向向外延伸。该多个翼片321沿该外圆周侧面31的一个圆周间隔分布。本实施方式中,该多个翼片321的数目为十二个,且等距分布(即间隔三十度)。每两个相邻的翼片321之间形成一个间隙322。四滴该可固化胶60分别从三个该间隙322施加于该凹槽40。如此,在固化四滴该可固化胶60的过程中,可分别对准四滴该可固化胶60照射紫外线。而在采用该可固化胶60密封该凹槽40并固化时,该可固化胶60可以粘结至该翼片321,如此,可增加该镜头30的粘结面积,提高该镜座20与该镜头之间的粘结强度。Please refer to FIG. 8 , preferably, the lens barrel 32 exposes the object-side receiving groove 25 and includes a plurality of fins 321 . A portion of the plurality of fins 321 exposing the object-side receiving groove 25 from the outer circumferential side 31 extends outward along the radial direction of the lens 30 . The plurality of fins 321 are distributed along a circumference of the outer peripheral side 31 at intervals. In this embodiment, the number of the plurality of fins 321 is twelve, and they are equidistantly distributed (that is, at intervals of thirty degrees). A gap 322 is formed between every two adjacent fins 321 . Four drops of the curable glue 60 are respectively applied to the groove 40 from the three gaps 322 . In this way, during the process of curing the four drops of the curable glue 60 , the four drops of the curable glue 60 can be irradiated with ultraviolet rays respectively. And when adopting this curable glue 60 to seal this groove 40 and curing, this curable glue 60 can be bonded to this fin 321, like this, can increase the bonding area of this lens 30, improve this mirror base 20 and this Bond strength between lenses.
优选地,该镜座20可以在该内圆周侧面21上形成一个背向该基板11的第一阶梯面29,该镜筒32在该外圆周侧面31上形成一个面向该第一阶梯面29的第二阶梯面35。该第一阶梯面29与该第二阶梯面35配合可以防止光线自该缝隙41射入该影像感测器12。Preferably, the mirror base 20 can form a first stepped surface 29 facing away from the substrate 11 on the inner peripheral side 21, and the lens barrel 32 can form a first stepped surface 29 facing the first stepped surface 29 on the outer peripheral side 31. The second stepped surface 35 . The cooperation between the first stepped surface 29 and the second stepped surface 35 can prevent light from entering the image sensor 12 from the gap 41 .
可以理解,图2-6及图7仅显示该镜头30的一个剖面,实际上的该镜头30关于光轴OO’旋转对称。该镜座20也关于其中心轴(图未标)旋转对称。该成像模组10为关于剖面对称的矩形。It can be understood that Fig. 2-6 and Fig. 7 only show a section of the lens 30, and the actual lens 30 is rotationally symmetrical about the optical axis OO'. The mirror base 20 is also rotationally symmetrical about its central axis (not shown). The imaging module 10 is a rectangle symmetrical to the cross section.
由于,由于该凹槽40远离该基板11设置,且该开口42背离该基板11,紫外线可直接照射该可固化胶60,缩短该可固化胶60的固化时间,提高该相机模组500的组装效率。Because, because the groove 40 is set away from the substrate 11, and the opening 42 faces away from the substrate 11, ultraviolet rays can directly irradiate the curable glue 60, shorten the curing time of the curable glue 60, and improve the assembly of the camera module 500. efficiency.
另一方面,由于允许同时调焦及主动对位,可保证该相机模组500的成像质量。最后,由于可长距离地调整该镜头30沿其轴向的位置,对该相机模组500的后焦要求较低,可将低该相机模组500的制造成本。On the other hand, the imaging quality of the camera module 500 can be guaranteed due to allowing simultaneous focusing and active alignment. Finally, because the position of the lens 30 along its axial direction can be adjusted over a long distance, the requirements for the back focus of the camera module 500 are low, and the manufacturing cost of the camera module 500 can be reduced.
总之,本技术领域的普通技术人员应当认识到,以上的实施方式仅是用来说明本发明,而并非用作为对本发明的限定,只要在本发明的实质精神范围之内,对以上实施例所作的适当改变和变化都落在本发明要求保护的范围之内。In a word, those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the present invention, rather than to limit the present invention, as long as within the spirit of the present invention, the above examples Appropriate changes and changes all fall within the scope of protection of the present invention.
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