CN102982902B - A kind of production method of tandem wire - Google Patents
A kind of production method of tandem wire Download PDFInfo
- Publication number
- CN102982902B CN102982902B CN201210479431.1A CN201210479431A CN102982902B CN 102982902 B CN102982902 B CN 102982902B CN 201210479431 A CN201210479431 A CN 201210479431A CN 102982902 B CN102982902 B CN 102982902B
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- China
- Prior art keywords
- wire drawing
- die
- take
- extruder
- reel
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000005491 wire drawing Methods 0.000 claims abstract description 31
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052802 copper Inorganic materials 0.000 claims abstract description 12
- 239000010949 copper Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 230000032683 aging Effects 0.000 claims abstract description 5
- 239000012774 insulation material Substances 0.000 claims abstract description 4
- 238000004643 material aging Methods 0.000 claims abstract description 3
- 238000000137 annealing Methods 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 4
- 239000000839 emulsion Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000013307 optical fiber Substances 0.000 claims description 3
- 240000009023 Myrrhis odorata Species 0.000 claims description 2
- 235000007265 Myrrhis odorata Nutrition 0.000 claims description 2
- 235000012550 Pimpinella anisum Nutrition 0.000 claims description 2
- 241001463139 Vitta Species 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 238000011900 installation process Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000004513 sizing Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
Landscapes
- Metal Extraction Processes (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of production method of tandem wire, be applied in the equipment comprising the head rolling machine, wire drawing die, extruder, tank and the take-up reel that connect successively, said method comprising the steps of: by copper cash through determine core, guiding module, die sleeve through tank wind draught line, through dry wheel, takeup tension take turns, enter take-up reel; When machine to be extruded reaches preset temperature, blow-off valve is opened, the aging material in start discharge machine neck; Emptying in material aging in extruder, Insulation Material plastifying state reaches plasticizing when requiring, opens inlet valve and adjusts extruder speed, making heart yearn external diameter reach technological requirement; After reaching line speed, normally run after setting metering length.In the present invention, improve rate of finished products, improve production efficiency.
Description
Technical field
The present invention relates to a kind of production method of tandem wire.
Background technology
Along with Communication in China technology development, the demand of market to various data cable also increases year by year, wherein wire drawing insulator string alignment as a kind of high speed data lines more user widely use.The production technology of this tandem wire mainly comprises: copper bar is added hot wire drawing, and by the copper core after insulation extrusion to wire drawing.But in the existing tandem wire mode of production, each step operation is discontinuous, and production efficiency is lower, urgently improves.
Summary of the invention
For prior art Problems existing, the object of the invention is to the production method proposing a kind of tandem wire, by enforcement of the present invention, improve production efficiency.
For reaching this object, the present invention by the following technical solutions:
A production method for tandem wire, is applied in the equipment comprising the head rolling machine, wire drawing die, extruder, tank and the take-up reel that connect successively, said method comprising the steps of:
By copper cash through determine core, guiding module, die sleeve through tank wind draught line, through dry wheel, takeup tension take turns, enter take-up reel;
When machine to be extruded reaches preset temperature, blow-off valve is opened, the aging material in start discharge machine neck;
Emptying in material aging in extruder, Insulation Material plastifying state reaches plasticizing when requiring, opens inlet valve and adjusts extruder speed, making heart yearn external diameter reach technological requirement; After reaching line speed, normally run after setting metering length.
Preferably, also comprise before:
Wear wire drawing die;
Coiling; And
Extruder adjusts.
Preferably, enter take-up reel described in specifically to comprise: take-up brake is loosened, take-up reel is wound around 6-7 circle, after opening brake, start described take-up reel.
Preferably, also comprise afterwards: certainly move dish.
In the present invention, improve rate of finished products, improve production efficiency.
Invention accompanying drawing
Fig. 1 is the flow chart of the production method of a kind of tandem wire that the embodiment of the present invention 1 provides.
Embodiment
The embodiment of the present invention 1 provides a kind of production method of tandem wire, and be applied in the equipment comprising the head rolling machine, wire drawing die, extruder, tank and the take-up reel that connect successively, described method comprises the following steps as shown in Figure 1:
Step 101, wears wire drawing die: with head rolling machine, oxygen-free copper bar is rolled spy's head, put on wire drawing die from big to small successively, there is the hole of individual definite shape at the center of wire drawing die, circle, side, anise or other special shape, metal is hauled to diminish through size during nib, and even shape all changes.Because the size dimension of wheel hub is the same, according to the girth of wheel hub size, rationally by the length of wire drawing line between row's mould, what ensure when coiling is easy to operate, thus shortens and wear the mould time.
Step 102, opens wire drawing room protective door, crawl foot switch, and there are 17 road die holders wire drawing indoor, must vacate when using 15 road wire drawing die from 2 roads above.On each road wire drawing wheel hub, wire drawing die is put into die holder around 2 circles successively simultaneously.After copper cash is drawn from last one mould, check that emulsion all must arrive wire drawing die inlet wire die orifice position, close wire drawing room door, open emulsion water pump hand switch.Then, open annealing chamber's door, copper cash is taken turns around to constant speed, crawl foot switch, and draw annealing chamber by guide wheel, conductive casters, straining pulley, close annealing chamber's door, ensure that annealing chamber's door is in good sealing state.
Step 103, adjustment extruder.Observe extruder temperature and whether meet extruder running requirements (extruder can be started separately according to design temperature in ± 10 DEG C of situations), guiding module, die sleeve are carried out isothermal assembling after cleaning out, in core rod installation process, necessary discharge once, the silk brush remained in die gap in cleaning mold process is lost junk get rid of, the sizing material sticked on guiding module and vitta shunt is cleared up with air pressure gun, die sleeve is installed, die sleeve outwards must exit 1 after installing and 1/3rd circles, guarantees smooth discharging.
Step 104, after die assembly is good by copper cash through determine core, guiding module, die sleeve through U-shaped tank wind draught line, through dry wheel, air blowing, air-breathing, direct current spark instrument, takeup tension take turns, enter take-up reel.Take-up brake is loosened, dish tool is wound around 6-7 circle, presses this take-up switch after opening brake, when machine temperature to be extruded reaches requirement, blow-off valve is opened, the aging material in start discharge machine neck.
Step 105, opens the switch of the air valve at each position, water valve and caliper, Spark plug optical fiber sensor instrument (normal voltage 2.5KV), sets observing and controlling parameter and observing and controlling state by technological requirement; Laying tension generally sets 13 ± 1kg, and takeup tension generally sets 16 ± 1kg.
Step 106, waits aging material in extruder emptying, and Insulation Material plastifying state reaches plasticizing when requiring, opens inlet valve and adjusts extruder speed preset knob, making heart yearn external diameter reach technological requirement, finally adjusting always given, reach line speed and technique.
Step 107, setting metering length, take-up reel is changed in automatic control, (start line is because of in Mass adjust-ment, data performance can not be guaranteed, on-the-spotly must report process) first-class blank panel, prepare to change dish next time and use (the dish tool of tandem wire use is 500 types), last meter counter enters normal operation after arranging auto zero.
The above; be only the present invention's preferably embodiment; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (1)
1. a production method for tandem wire, is applied in the equipment comprising the head rolling machine, wire drawing die, extruder, tank and the take-up reel that connect successively, it is characterized in that, said method comprising the steps of:
By copper cash through determine core, guiding module, die sleeve through tank wind draught line, through dry wheel, takeup tension take turns, enter take-up reel;
When machine to be extruded reaches preset temperature, blow-off valve is opened, the aging material in start discharge machine neck;
Emptying in material aging in extruder, Insulation Material plastifying state reaches plasticizing when requiring, opens inlet valve and adjusts extruder speed, making heart yearn external diameter reach technological requirement; After reaching line speed, normally run after setting metering length;
By copper cash through determine core, guiding module, die sleeve through tank wind draught line, through dry wheel, takeup tension take turns, enter take-up reel before also comprise:
Wear wire drawing die; Coiling; And extruder adjustment;
Wear wire drawing die: with head rolling machine, oxygen-free copper bar is rolled spy's head, put on wire drawing die from big to small successively, there is the hole of individual definite shape at the center of wire drawing die, circle, side, anise or other special shape, and metal is hauled to diminish through size during nib, shape changes, because the size dimension of wheel hub is the same, according to the girth of wheel hub size, the length of wire drawing line between reasonable arrangement mould, what ensure when coiling is easy to operate, thus shortens and wear the mould time;
Coiling: open wire drawing room protective door, crawl foot switch, there are 17 road die holders wire drawing indoor, must vacate from 2 roads above when using 15 road wire drawing die, on each road wire drawing wheel hub, wire drawing die is put into die holder around 2 circles successively simultaneously, after copper cash is drawn from last one mould, check that emulsion all must arrive wire drawing die inlet wire die orifice position, close wire drawing room door, open emulsion water pump hand switch, then, open annealing chamber's door, copper cash is taken turns around to constant speed, crawl foot switch, and pass through guide wheel, conductive casters, straining pulley draws annealing chamber, close annealing chamber's door, ensure that annealing chamber's door is in good sealing state,
Extruder adjusts: observe extruder temperature and whether meet extruder running requirements, guiding module, die sleeve are carried out isothermal assembling after cleaning out, in core rod installation process, necessary discharge once, the silk brush remained in die gap in cleaning mold process is lost junk get rid of, the sizing material sticked on guiding module and vitta shunt is cleared up with air pressure gun, install die sleeve, die sleeve outwards must exit 1 after installing and 1/3rd circles, guarantees smooth discharging;
The described take-up reel that enters specifically comprises: take-up brake loosened, take-up reel is wound around 6-7 circle, described take-up reel is started after opening brake, open the switch of the air valve at each position, water valve and caliper, Spark plug optical fiber sensor instrument, wherein Spark plug optical fiber sensor instrument normal voltage 2.5kV, sets observing and controlling parameter and observing and controlling state by technological requirement; Laying tension is set as 13 ± 1kg, and takeup tension is set as 16 ± 1kg;
After reaching line speed, also comprise after normal operation after setting metering length: certainly move dish, be specially, setting metering length, controls to change take-up reel, first-class blank panel automatically, prepare to change dish next time to use, last meter counter enters normal operation after arranging auto zero.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210479431.1A CN102982902B (en) | 2012-11-22 | 2012-11-22 | A kind of production method of tandem wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210479431.1A CN102982902B (en) | 2012-11-22 | 2012-11-22 | A kind of production method of tandem wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102982902A CN102982902A (en) | 2013-03-20 |
| CN102982902B true CN102982902B (en) | 2015-10-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210479431.1A Active CN102982902B (en) | 2012-11-22 | 2012-11-22 | A kind of production method of tandem wire |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103366902B (en) * | 2013-07-12 | 2016-01-13 | 广州番禺五羊电缆制造有限公司 | Insulated cable preparation method is pressed in a kind of water resistant tree |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1162822A (en) * | 1997-02-14 | 1997-10-22 | 吴江市盛泽通信电缆厂 | skin/foam/skin physical foaming cable and manufacturing process thereof |
| CN101441912A (en) * | 2008-12-09 | 2009-05-27 | 广东吉青电缆实业有限公司 | Starting technique for crosslinking insulated cable |
| CN102237159A (en) * | 2010-04-29 | 2011-11-09 | 神宇通信科技股份公司 | Extrusion process of radio frequency (RF) micro air cooled insulator of coaxial cable |
| CN102412027A (en) * | 2011-12-12 | 2012-04-11 | 江苏冰城电材股份有限公司 | Manufacturing method of H-level and 200-level electromagnetic wire |
| CN102496425A (en) * | 2011-11-25 | 2012-06-13 | 成都亨通光通信有限公司 | Cable sheath extrusion method |
-
2012
- 2012-11-22 CN CN201210479431.1A patent/CN102982902B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1162822A (en) * | 1997-02-14 | 1997-10-22 | 吴江市盛泽通信电缆厂 | skin/foam/skin physical foaming cable and manufacturing process thereof |
| CN101441912A (en) * | 2008-12-09 | 2009-05-27 | 广东吉青电缆实业有限公司 | Starting technique for crosslinking insulated cable |
| CN102237159A (en) * | 2010-04-29 | 2011-11-09 | 神宇通信科技股份公司 | Extrusion process of radio frequency (RF) micro air cooled insulator of coaxial cable |
| CN102496425A (en) * | 2011-11-25 | 2012-06-13 | 成都亨通光通信有限公司 | Cable sheath extrusion method |
| CN102412027A (en) * | 2011-12-12 | 2012-04-11 | 江苏冰城电材股份有限公司 | Manufacturing method of H-level and 200-level electromagnetic wire |
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| CN102982902A (en) | 2013-03-20 |
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Address after: 239300 Anhui city of Chuzhou province Tianchang Qin LAN Zhen Shou Chang Lu No. 6 Patentee after: Anhui Star Cable Technology Co. Ltd. Address before: 239341 Anhui city of Chuzhou province Tianchang Qin LAN Zhen Shou Chang Lu No. 6 Patentee before: Anhui Tianxing Optical Fiber Communication Equipment Co., Ltd. |