CN102980209B - Plasma catalysis ignition integrated nozzle - Google Patents
Plasma catalysis ignition integrated nozzle Download PDFInfo
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- CN102980209B CN102980209B CN201210487871.1A CN201210487871A CN102980209B CN 102980209 B CN102980209 B CN 102980209B CN 201210487871 A CN201210487871 A CN 201210487871A CN 102980209 B CN102980209 B CN 102980209B
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Abstract
本发明提供了一种等离子催化点火一体化喷嘴。由低温等离子放电组件、燃油压力雾化喷嘴组件和高能等离子点火组件形成一种等离子辅助雾化和等离子点火的一体化喷嘴。利用阻挡介质均匀放电,使液态燃料部分裂解,产生大量气体活化组分,形成气液共存等离子微团,降低燃料活化能和点火能量,形成气体辅助雾化的物理条件,改善雾化效果。将等离子点火器布置在多点喷嘴中间,处于燃烧室低压区,等离子体与燃料雾化粒子较好的掺混发生化学反应,容易形成稳定的高温点火核心。采用等离子流直接点火,由于其具备独特的放电特性和较大的放电能量,并且能量高度集中,使燃气轮机的点火可靠性和点火的浓度极限得到了极大地提高。本发明可应用于燃气轮机燃烧室。
The invention provides a plasma catalytic ignition integrated nozzle. An integrated nozzle of plasma assisted atomization and plasma ignition is formed by a low-temperature plasma discharge assembly, a fuel pressure atomization nozzle assembly and a high-energy plasma ignition assembly. Utilize the uniform discharge of the barrier medium to partially crack the liquid fuel, generate a large amount of gas activation components, form gas-liquid coexistence plasma microclusters, reduce the fuel activation energy and ignition energy, form the physical conditions of gas-assisted atomization, and improve the atomization effect. The plasma igniter is arranged in the middle of the multi-point nozzle, in the low-pressure area of the combustion chamber, and the plasma and fuel atomized particles are better mixed and chemically reacted, and a stable high-temperature ignition core is easily formed. The direct ignition of the plasma flow, due to its unique discharge characteristics, large discharge energy, and high energy concentration, greatly improves the ignition reliability and concentration limit of the gas turbine. The invention is applicable to gas turbine combustors.
Description
技术领域technical field
本发明涉及的是一种可应用于燃气轮机燃烧室的喷嘴。The invention relates to a nozzle applicable to a combustion chamber of a gas turbine.
背景技术Background technique
等离子点火技术作为一种新型的点火技术正被广泛应用于航空工业、造船工业以及发电、石油天然气输送等诸多行业中。而等离子点火器作为现代燃气轮机的一种新型点火设备,具有独特的放电特性和较大的放电能量,能量集中,且可使发动机的点火可靠性和点火浓度极限。等离子点火器中注入燃料与高温空气等离子流时,在富燃料状态下发生传热、传质并发生复杂而剧烈的一系列物理化学反应,它带有气体和燃料的高温裂解和重组,包含有复杂的中间过程,并且各反应的速率不尽相同,因此反应过程相当复杂。As a new type of ignition technology, plasma ignition technology is being widely used in aviation industry, shipbuilding industry, power generation, oil and gas transmission and many other industries. As a new type of ignition equipment for modern gas turbines, the plasma igniter has unique discharge characteristics, large discharge energy, concentrated energy, and can increase the ignition reliability and ignition concentration limit of the engine. When the plasma igniter is injected with fuel and high-temperature air plasma flow, heat transfer, mass transfer and a series of complex and violent physical and chemical reactions occur in a fuel-rich state, which includes high-temperature cracking and recombination of gas and fuel, including Complex intermediate process, and the rate of each reaction is not the same, so the reaction process is quite complicated.
介质阻挡放电(DBD)能够在大气压下产生大体积、高能量密度的低温等离子体,不需要真空设备就能在室温或接近室温条件下获得化学反应所需的活性粒子,对燃料进行低温等离子催化,是化学反应过程低能耗、高收率、高选择性的一种极其有效的途径,广泛应用于臭氧发生和制氢等方面。Dielectric barrier discharge (DBD) can generate low-temperature plasma with large volume and high energy density under atmospheric pressure. It can obtain active particles required for chemical reactions at room temperature or near room temperature without vacuum equipment, and perform low-temperature plasma catalysis on fuels. , is an extremely effective way of low energy consumption, high yield, and high selectivity in the chemical reaction process, and is widely used in ozone generation and hydrogen production.
申请号为US20050596453的专利文件中,公开了一种集成喷油嘴和电火花点火器一体的燃料喷射装置,包含电极对点火装置和燃油喷射器,两对点火电极分布在喷油嘴周围,点燃喷射器的燃料形成初始火炬直接进入燃烧室内部。In the patent document with the application number US20050596453, a fuel injection device integrating a fuel injector and an electric spark igniter is disclosed, which includes an electrode pair ignition device and a fuel injector, and two pairs of ignition electrodes are distributed around the fuel injector. The fuel from the injector forms the initial flare directly into the interior of the combustion chamber.
申请号为201010148590.4的专利文件中,公开了一种改进的粉煤气化炉等离子点火喷嘴,与等离子发生器连接,包含外套筒,自外套筒中心向外依次设置有中心筒一级燃烧室和内套筒二级燃烧室。此分级点火方式,便于安装,效果稳定可靠,可广泛在各种粉煤进料的气化炉中应用,结构简单,造价低,操作安全。In the patent document with the application number 201010148590.4, an improved pulverized coal gasifier plasma ignition nozzle is disclosed, which is connected to the plasma generator, includes an outer sleeve, and a central sleeve primary combustion chamber is sequentially arranged from the center of the outer sleeve outward. and inner sleeve secondary combustion chamber. This hierarchical ignition method is easy to install, has stable and reliable effects, can be widely used in gasifiers fed with various pulverized coal, has simple structure, low cost and safe operation.
申请号为200810189860.9的专利文件中,公开了一种预混合预涡旋等离子体辅助式引燃器,包含旋流器装置,等离子发生装置,引燃器配置成插入到贫燃料预混合基于地面式燃气轮机燃烧器燃料喷嘴的中心体内的现有的空白或液态燃料的管筒空间中。In the patent document with application number 200810189860.9, a pre-mixed pre-vortex plasma-assisted pilot burner is disclosed, which includes a swirler device and a plasma generating device. The pilot burner is configured to be inserted into a lean-fuel pre-mixed ground-based Existing blank or liquid fuel tube space within the center body of a gas turbine combustor fuel nozzle.
申请号为99121137.5的专利文件中,公开了一种气体燃料等离子点火电控喷嘴,作为气体燃料缸内高压供气和等离子体点火器的电磁推进强迫燃烧的一体化喷嘴,具有结构简单、寿命长、气体燃料通流面积大、响应速度快的优点,工作可靠性高。In the patent document with the application number 99121137.5, a gas fuel plasma ignition electronically controlled nozzle is disclosed, which is an integrated nozzle for the high-pressure gas supply in the gas fuel cylinder and the electromagnetic propulsion forced combustion of the plasma igniter. It has a simple structure and a long service life. , The gas fuel flow area is large, the advantages of fast response, high reliability.
发明内容Contents of the invention
本发明的目的在于提供一种能使燃气轮机的点火可靠性和点火的浓度极限得到提高的等离子催化点火一体化喷嘴。The purpose of the present invention is to provide a plasma catalytic ignition integrated nozzle which can improve the ignition reliability and ignition concentration limit of the gas turbine.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
包括主要由点火阴极,位于点火阴极外的阳极,介于点火阴极与阳极之间的点火陶瓷和点火电源接头螺母构成的高能等离子点火组件;还包括主要由底座和旋流喷射组件构成的燃油压力雾化喷嘴组件,所述旋流喷射组件包括旋流件、位于旋流件上方的旋流盖、位于旋流盖上方的弹簧和压紧盖,旋流件、旋流盖和弹簧通过压紧盖安装于底座中;所述底座为环形,多个所述旋流喷射组件均匀分布于环形底座中;所述高能等离子点火组件位于环形底座中,阳极上开有空气导流孔,底座与阳极之间通过上盖连结成一体;环形底座上带有进油管,进油管与低温等离子放电组件相连,所述低温等离子放电组件包括壳体,位于壳体中间的催化阴极,套在催化阴极外的催化陶瓷,以及催化电源接头螺母,壳体的一侧设置有燃油入口。Including the high-energy plasma ignition assembly mainly composed of the ignition cathode, the anode located outside the ignition cathode, the ignition ceramic between the ignition cathode and the anode, and the ignition power connector nut; it also includes the fuel pressure assembly mainly composed of the base and the swirl injection assembly An atomizing nozzle assembly, the swirl injection assembly includes a swirl piece, a swirl cover above the swirl piece, a spring above the swirl cover and a compression cover, the swirl piece, the swirl cover and the spring are pressed The cover is installed in the base; the base is ring-shaped, and a plurality of the swirl jet assemblies are evenly distributed in the ring-shaped base; the high-energy plasma ignition assembly is located in the ring-shaped base, and the anode is provided with an air guide hole, and the base and the anode There is an oil inlet pipe on the annular base, and the oil inlet pipe is connected with the low-temperature plasma discharge assembly. The low-temperature plasma discharge assembly includes a housing, a catalytic cathode located in the middle of the housing, and a sleeve outside the catalytic cathode. Catalytic ceramics, as well as catalytic power connector nuts, and a fuel inlet is provided on one side of the housing.
本发明还可以包括:The present invention may also include:
1、燃油入口处设置燃油过滤器。1. Install a fuel filter at the fuel inlet.
2、所述旋流喷射组件的数量为6-12个。2. The number of said swirl injection assemblies is 6-12.
本发明提出了一种等离子辅助雾化和等离子点火完美结合的一体化喷嘴,利用阻挡介质均匀放电,使液态燃料部分裂解,产生大量气体活化组分,形成气液共存等离子微团,采用等离子流直接点火,由于其具备独特的放电特性和较大的放电能量,并且能量高度集中;采用多路压力雾化喷嘴,实现多点喷射,加强燃料与空气的掺混,使燃气轮机的点火可靠性和点火的浓度极限得到了极大地提高。The present invention proposes an integrated nozzle with a perfect combination of plasma-assisted atomization and plasma ignition, which utilizes the uniform discharge of the blocking medium to partially crack the liquid fuel and generate a large amount of gas activation components to form gas-liquid coexisting plasma microclusters. Direct ignition, due to its unique discharge characteristics and large discharge energy, and highly concentrated energy; multi-way pressure atomizing nozzles are used to achieve multi-point injection, and the mixing of fuel and air is strengthened, so that the ignition reliability of the gas turbine and The concentration limit for ignition has been greatly increased.
本发明的技术特点主要体现在:Technical characteristics of the present invention are mainly reflected in:
(1)本发明主要包括低温等离子放电组件、燃油压力雾化喷嘴组件和高能等离子点火组件。首先对液态燃料进行等离子催化,将催化产生的燃料碎片和活化组分通过多点压力旋流喷嘴送入燃烧室,然后利用等离子流的巨大放电能量对其点火,实现液态燃料喷雾的较好滴谱特性,降低活化能,提高点火与燃烧的稳定性。(1) The present invention mainly includes low-temperature plasma discharge assembly, fuel pressure atomization nozzle assembly and high-energy plasma ignition assembly. Firstly, the liquid fuel is catalyzed by plasma, and the fuel fragments and activated components produced by the catalysis are sent into the combustion chamber through the multi-point pressure swirl nozzle, and then ignited by the huge discharge energy of the plasma flow, so as to achieve a better drop of liquid fuel spray. Spectral characteristics, reduce activation energy, improve ignition and combustion stability.
(2)本发明利用陶瓷作为低温等离子放电的阻挡介质,保证柴油在放电区域能够发生放电;由于陶瓷材料的固有特性,可以有效防止放电过于激烈而击穿阻挡介质的情况发生,提高低温等离子放电组件的使用寿命;阻挡介质设计为顶端封闭模式,内电极处于其中,经试验验证,可以有效避免端部电弧放电,保证放电区域的放电均匀性和稳定性,从而提高液态燃料催化的效率与均匀度。(2) The present invention uses ceramics as the barrier medium for low-temperature plasma discharge to ensure that diesel can be discharged in the discharge area; due to the inherent characteristics of ceramic materials, it can effectively prevent the occurrence of excessive discharge and breakdown of the barrier medium, and improve the low-temperature plasma discharge. The service life of the components; the barrier medium is designed as a top-closed mode, and the inner electrode is in it. It has been verified by experiments that it can effectively avoid arc discharge at the end and ensure the discharge uniformity and stability of the discharge area, thereby improving the efficiency and uniformity of liquid fuel catalysis Spend.
(3)本发明将等离子点火器耦合在多点喷嘴中间,且将点火器布置在燃烧室头部回流区内,克服常规点火器自由火核在高速气流中被吹倒或被吹出回流区的缺点,使高温等离子流与燃料有效的混合,更加容易形成点火核心,保证点火可靠性。另一方面,点火结束后,等离子点火器停止工作,但是仍然产生空气射流,不仅起到冷却点火器的作用,还加强燃料与空气的掺混,防止喷嘴积碳,降低排放,提高燃烧效率。(3) In the present invention, the plasma igniter is coupled in the middle of the multi-point nozzle, and the igniter is arranged in the reflow area of the combustion chamber head, so as to overcome the problem that the free fire core of the conventional igniter is blown down or blown out of the reflow area in the high-speed airflow The disadvantage is that the effective mixing of high-temperature plasma flow and fuel makes it easier to form an ignition core and ensure ignition reliability. On the other hand, after the ignition is over, the plasma igniter stops working, but still generates air jets, which not only cool the igniter, but also enhance the mixing of fuel and air, prevent carbon deposition in the nozzle, reduce emissions, and improve combustion efficiency.
(4)本发明采用8个单路压力雾化喷嘴,实现多点喷射,加强燃料与空气的掺混,适应不同燃烧室工况。每个喷嘴均采用支撑弹簧实现了支架与旋流件之间的刚性连接,避免外壳体松动时可能出现的旋流件歪斜等现象,燃料流经切向孔旋流件产生液体旋转,在收敛通道内加速喷出空心扩散锥状油膜,利用液体与外界空气的高速差而破碎雾化,保证良好的雾化效果。(4) The present invention adopts 8 single-way pressure atomizing nozzles to realize multi-point injection, strengthen the mixing of fuel and air, and adapt to different combustion chamber working conditions. Each nozzle uses a support spring to realize the rigid connection between the bracket and the swirl piece, avoiding the phenomenon that the swirl piece may be skewed when the outer shell is loose. The hollow diffused cone-shaped oil film is spouted in the channel at an accelerated rate, and the high-speed difference between the liquid and the outside air is used to break up the atomization and ensure a good atomization effect.
附图说明Description of drawings
附图是本发明的结构示意图。Accompanying drawing is the structural representation of the present invention.
具体实施方式Detailed ways
下面结合附图举例对本发明做更详细的描述。The present invention will be described in more detail below with examples in conjunction with the accompanying drawings.
本发明的等离子催化点火一体化喷嘴的结构组成包括催化螺母、催化陶瓷2、垫片、催化阴极4、燃油过滤器5、壳体6、点火电源接头螺母7、点火陶瓷8、垫片9、压紧环10、点火阴极11、阳极12、上盖13、底座14、压紧盖15、弹簧16、旋流盖17和旋流件18。The structural composition of the plasma catalytic ignition integrated nozzle of the present invention includes a catalytic nut, a catalytic ceramic 2, a gasket, a catalytic cathode 4, a fuel filter 5, a housing 6, an ignition power connector nut 7, an ignition ceramic 8, a gasket 9, Compression ring 10, ignition cathode 11, anode 12, upper cover 13, base 14, compression cover 15, spring 16, swirl cover 17 and swirl piece 18.
点火阴极11,位于点火阴极外的阳极12,介于点火阴极与阳极之间的点火陶瓷8和点火电源接头螺母7构成的高能等离子点火组件。阳极与点火陶瓷之间设置压紧环10,阳极与点火陶瓷之间形成一定间隙,压紧环与点火陶瓷的接触位置设置垫片9。The ignition cathode 11, the anode 12 outside the ignition cathode, the ignition ceramic 8 between the ignition cathode and the anode, and the high-energy plasma ignition assembly composed of the ignition power connector nut 7. A compression ring 10 is arranged between the anode and the ignition ceramic, a certain gap is formed between the anode and the ignition ceramic, and a gasket 9 is arranged at the contact position between the compression ring and the ignition ceramic.
由底座14和旋流喷射组件构成燃油压力雾化喷嘴组件,所述旋流喷射组件包括旋流件18、位于旋流件上方的旋流盖17、位于旋流盖上方的弹簧16和压紧盖15,旋流件、旋流盖和弹簧通过压紧盖安装于底座中.The fuel pressure atomizing nozzle assembly is formed by the base 14 and the swirl injection assembly, and the swirl injection assembly includes a swirl piece 18, a swirl cover 17 above the swirl piece, a spring 16 above the swirl cover and a compression The cover 15, the swirl piece, the swirl cover and the spring are installed in the base by pressing the cover.
底座为环形,8个所述旋流喷射组件均匀分布于环形底座中。高能等离子点火组件位于环形底座中,阳极上开有空气导流孔,底座与阳极之间通过上盖连结成一体。The base is ring-shaped, and the 8 swirl jet assemblies are evenly distributed in the ring-shaped base. The high-energy plasma ignition assembly is located in the ring-shaped base, and the anode has air guide holes, and the base and the anode are connected into one body through the upper cover.
环形底座上带有进油管,进油管与低温等离子放电组件相连。所述低温等离子放电组件包括壳体6,位于壳体中间的催化阴极4,套在催化阴极外的催化陶瓷2,以及催化电源接头螺母1。催化陶瓷与壳体的接触位置设置垫片3。壳体的一侧设置有燃油入口,燃油入口处设置燃油过滤,5。An oil inlet pipe is provided on the annular base, and the oil inlet pipe is connected with the low-temperature plasma discharge assembly. The low-temperature plasma discharge assembly includes a housing 6 , a catalytic cathode 4 located in the middle of the housing, a catalytic ceramic 2 sleeved outside the catalytic cathode, and a catalytic power connector nut 1 . A gasket 3 is provided at the contact position between the catalytic ceramic and the shell. One side of the casing is provided with a fuel inlet, and a fuel filter is arranged at the fuel inlet, 5.
各部件均采用螺纹连接,螺母1和螺母7将陶瓷和阴极分别固定在低温等离子催化和等离子点火器阳极,可有效避免端部电弧放电,保证放电区域的放电均匀性和稳定性。燃油系统通过燃油过滤器5后进入雾化喷嘴裂解空间,即壳体6与陶瓷2所形成的环形间隙。在裂解空间内,利用陶瓷介质阻挡放电技术对燃油进行部分催化裂解,产生大量气体活化组分(如H,OH离子),形成气液共存等离子微团,降低燃料活化能和点火能量,形成气体辅助雾化的物理条件,改善雾化效果。在较高的进口压力下,裂解产物很快进入8个压力旋流喷嘴内部,经过切向孔旋流件18产生液体旋转,在收敛通道内加速喷出形成多点空心扩散锥状油膜,保证良好的雾化效果。All components are threaded, and nut 1 and nut 7 fix the ceramic and cathode to the low-temperature plasma catalyst and the anode of the plasma igniter respectively, which can effectively avoid arc discharge at the end and ensure the discharge uniformity and stability in the discharge area. The fuel system enters the cracking space of the atomizing nozzle after passing through the fuel filter 5 , that is, the annular gap formed by the casing 6 and the ceramic 2 . In the cracking space, the ceramic dielectric barrier discharge technology is used to partially catalyze the cracking of fuel oil, generating a large number of gas activation components (such as H, OH ions), forming gas-liquid coexistence plasma microclusters, reducing fuel activation energy and ignition energy, and forming gas Auxiliary atomization physical conditions to improve atomization effect. Under the higher inlet pressure, the pyrolysis product quickly enters the interior of the eight pressure swirl nozzles, passes through the tangential hole swirl member 18 to generate liquid rotation, and accelerates the ejection in the converging channel to form a multi-point hollow diffused cone-shaped oil film, ensuring Good atomization effect.
此时开启等离子点火器电源,通过阴极11与阳极12高压放电,空气经过高温电离,产生了离子气流,原来的分子的化学键被打断,形成活性很强的离子,离子流在等离子点火器内冷却空气流的作用下被送到多点喷嘴中间,即燃烧室掺混低压区,与低温等离子催化组件中的燃料产生化学反应,在催化活性组分和等离子流的共同作用下,使拥有较低活化能的燃料组分点着形成点火火炬,即形成稳定的“高温点火核心”。然后依靠此生成的高温、高压和含活化分子的火炬,再去点燃整个燃烧室的主燃料炬,当燃烧室的主燃料炬能够连续并且稳定的燃烧之后,点火过程就此结束,点火设备随即停止工作。At this time, the plasma igniter power is turned on, and the high-voltage discharge of the cathode 11 and the anode 12 causes the air to undergo high-temperature ionization to generate an ion flow, and the chemical bonds of the original molecules are interrupted to form highly active ions, and the ion flow is in the plasma igniter. Under the action of the cooling air flow, it is sent to the middle of the multi-point nozzle, that is, the mixed low-pressure area of the combustion chamber, and chemically reacts with the fuel in the low-temperature plasma catalytic component. The fuel components with low activation energy are ignited to form an ignition torch, that is, a stable "high temperature ignition core" is formed. Then rely on the generated high temperature, high pressure and torch containing activated molecules to ignite the main fuel torch of the entire combustion chamber. When the main fuel torch of the combustion chamber can burn continuously and stably, the ignition process is over and the ignition equipment stops immediately. Work.
通过等离子点火与催化裂解组件的共同作用,能使燃气轮机在低工况下的工作性能得到很大改善和提高,使点火工况时燃料的燃烧效率提高,使耗油率降低,使炭黑含量下降,降低活性致癌物多环芳香烃碳氢化合物的数量。Through the joint action of plasma ignition and catalytic cracking components, the working performance of the gas turbine under low working conditions can be greatly improved and improved, the combustion efficiency of fuel can be improved under ignition working conditions, the fuel consumption rate can be reduced, and the carbon black content can be reduced. Decrease, reduce the number of active carcinogens PAHs.
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