CN102967620A - Method for evaluating service life of high-molecular material - Google Patents
Method for evaluating service life of high-molecular material Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种高分子材料,特别是一种评定高分子材料使用寿命的方法。The invention relates to a polymer material, in particular to a method for evaluating the service life of the polymer material.
背景技术Background technique
高分子材料被广泛应用于工业生产、居民生活中,如设备元器件、电源线等。由于高分子材料在使用过程中或自然环境中会出现老化等现象,将严重影响企业安全生产,因此简便、正确评定高分子材料使用寿命以便及时处理材料老化情况显得非常重要。Polymer materials are widely used in industrial production and residential life, such as equipment components, power cords, etc. Since polymer materials will age during use or in the natural environment, which will seriously affect the safety of production, it is very important to simply and correctly assess the service life of polymer materials in order to deal with material aging in a timely manner.
国内外长期沿用的试验方法是常规老化法(CA),其原理是绝缘寿命的对数与绝对温度的倒数成直线关系。The test method that has been used for a long time at home and abroad is the conventional aging method (CA), and its principle is that the logarithm of the insulation life is in a linear relationship with the reciprocal of the absolute temperature.
人工热老化试验是评定复合材料耐热老化性能的人工加速老化试验方法。热老化试验方法的研究已经比较成熟,但还不够理想。近年来,用吸氧法、差热分析、热重分析法进行热老化实验研究的工作已得到广泛的重视和发展。Artificial thermal aging test is an artificial accelerated aging test method to evaluate the thermal aging resistance of composite materials. The research on the thermal aging test method is relatively mature, but it is not ideal enough. In recent years, the work of thermal aging experimental research with oxygen absorption method, differential thermal analysis, and thermogravimetric analysis has been widely valued and developed.
材料在高温下长期使用,性能逐渐下降,是因为在光和热等能量的作用下发生了热降解、交联等化学反应的结果,所以热老化寿命的实质是老化速度的快慢,即反应动力学的问题。通常材料在较低温度下的寿命往往很长,但是我们可用一定温度下的寿命快速推算出材料的热老化寿命以便评估其使用期限。When the material is used at high temperature for a long time, the performance gradually declines, which is the result of chemical reactions such as thermal degradation and cross-linking under the action of energy such as light and heat. Therefore, the essence of the thermal aging life is the aging speed, that is, the reaction kinetics learning problem. Generally, the life of materials at lower temperatures is often very long, but we can use the life at a certain temperature to quickly calculate the thermal aging life of the material in order to evaluate its service life.
发明内容Contents of the invention
本发明的目的是提供一种评定高分子材料使用寿命的方法来快速推算出材料的热老化寿命以便评估其使用期限。The purpose of the present invention is to provide a method for evaluating the service life of polymer materials to quickly calculate the thermal aging life of the material so as to evaluate its service life.
本发明的技术方案是:一种评定高分子材料使用寿命的方法选取木质素高分子材料作为实验材料,进行热分解实验,分别通过动力学方法和等温实验法对木质素进行热重分析,建立木质素失重10%为寿命上限的寿命方程,并进行氮气气氛和空气气氛的对比实验。The technical scheme of the present invention is: a method for evaluating the service life of polymer materials. Select lignin polymer materials as experimental materials, conduct thermal decomposition experiments, and conduct thermogravimetric analysis of lignin by kinetic methods and isothermal experimental methods respectively, and establish 10% weight loss of lignin is the life equation of the upper limit of life, and the comparative experiment of nitrogen atmosphere and air atmosphere is carried out.
所述木质素,又称木素(Lignin),是植物体次生代谢合成的一种天然有机高分子物质。木质素结构中含有的多种官能团如芳香核、羟基、羧基、甲氧基等在合成高分子化合物时具有多方面的能力,因此木质素的结构使它成为一系列有机化学物质潜在的重要资源。The lignin, also known as Lignin, is a natural organic macromolecular substance synthesized by secondary metabolism of plants. The various functional groups contained in the lignin structure, such as aromatic nucleus, hydroxyl group, carboxyl group, methoxyl group, etc., have various abilities in the synthesis of polymer compounds, so the structure of lignin makes it a potential important resource for a series of organic chemicals .
热重分析是指在程序充值温度下测量物质的质量变化与温度关系的一种技术,通常又称之为热重法,测得的记录曲线称为热重曲线(TG曲线),其纵坐标为试样的质量,横坐标为试样的温度或者时间。Thermogravimetric analysis refers to a technique for measuring the relationship between the mass change of a substance and temperature at the program recharging temperature. It is usually called thermogravimetric method. is the quality of the sample, and the abscissa is the temperature or time of the sample.
用Ozawa求取木质素热分解的活化能是E=91.54kJ/mol(氮气气氛中)和E=108.67kJ/mol(空气气氛中),a=4781.11(氮气气氛中)和a=5675.57(空气气氛中),等温实验法求取b=-7.61581(氮气气氛中)和b=-8.75879(空气气氛中),最终得到木质素寿命方程。The activation energy obtained by Ozawa for thermal decomposition of lignin is E=91.54kJ/mol (in nitrogen atmosphere) and E=108.67kJ/mol (in air atmosphere), a=4781.11 (in nitrogen atmosphere) and a=5675.57 (in air atmosphere), b=-7.61581 (in nitrogen atmosphere) and b=-8.75879 (in air atmosphere) were calculated by the isothermal experiment method, and finally the lignin life equation was obtained.
所述木质素的寿命方程分别是lgt=4781/T-7.6185(氮气气氛中)和lgt=5675.57/T-8.7588(空气气氛中)。The lifetime equations of the lignin are respectively lgt=4781/T-7.6185 (in nitrogen atmosphere) and lgt=5675.57/T-8.7588 (in air atmosphere).
本发明的优势在于:利用热重点斜法求出的木质素在不同气氛中不同温度下失重10%的寿命与动力学方法求出的寿命和等温实验法求出的寿命也是非常接近,所以热重点斜法是一个很好评定高分子材料使用寿命的方法。The present invention has the advantage that: the lifespan of lignin calculated by thermal point slope method under different temperatures in different atmospheres with a weight loss of 10% is very close to the lifespan obtained by kinetic method and the lifespan obtained by isothermal experiment method, so thermal The key slope method is a very good method to evaluate the service life of polymer materials.
具体实施方式Detailed ways
用氮气气氛中的等温实验方法推导寿命方程:The life equation is derived by isothermal experiment method in nitrogen atmosphere:
选用木质素为实验材料,吹扫气体用N2,流速150mL/min做为实验条件。木质素在90℃,100℃,110℃,120℃,150℃,200℃处分别恒温120min。记录实验数据在表1。Lignin was selected as the experimental material, N 2 was used as the purge gas, and the flow rate was 150mL/min as the experimental conditions. The lignin was kept at 90°C, 100°C, 110°C, 120°C, 150°C, and 200°C for 120 minutes respectively. Record the experimental data in Table 1.
表1N2吹扫木质素在不同温度下的参数变化Table 1 Parameter changes of N 2 purge lignin at different temperatures
根据数值,所以得到最终寿命方程:lgt=4050.315/T-7.6185According to the value, the final life equation is obtained: lgt=4050.315/T-7.6185
木质素在空气气氛中的等温对比实验:Isothermal comparison experiment of lignin in air atmosphere:
为了使实验条件更接近于自然环境,我们再次选用木质素作为实验材料,吹扫气体用空气,流速150mL/min做为实验条件。木质素在90℃,100℃,110℃,120℃,150℃,200℃处分别恒温120min。记录实验数据列于表2。In order to make the experimental conditions closer to the natural environment, we again selected lignin as the experimental material, and used air as the purge gas at a flow rate of 150mL/min as the experimental conditions. The lignin was kept at 90°C, 100°C, 110°C, 120°C, 150°C, and 200°C for 120 minutes respectively. The recorded experimental data are listed in Table 2.
表2空气吹扫木质素在不同温度下的参数变化Table 2 Parameter changes of air purged lignin at different temperatures
根据数值,所以得到最终寿命方程:lgt=4446.073/T-8.7588According to the value, the final life equation is obtained: lgt=4446.073/T-8.7588
通过Ozawa方法求取活化能ECalculation of activation energy E by Ozawa method
用木质素作为实验材料,分别进行5K/mic,10K/min,15K/min,20K/min,30K/min,在氮气气氛下的热分解反应实验,去木质素失重10%时候的温度终点温度,数据列表3。Using lignin as the experimental material, carry out the thermal decomposition reaction experiment of 5K/mic, 10K/min, 15K/min, 20K/min, 30K/min respectively under nitrogen atmosphere, the temperature end point temperature when delignification loses 10% , data list 3.
下的热分解反应实验,去木质素失重10%时候的温度终点温度,数据列表3。In the following thermal decomposition reaction experiment, the temperature at the end of delignification when the weight loss is 10%, the data list 3.
表3氮气气氛对木质素在不同温度条件下热分解参数变化Table 3 Changes of nitrogen atmosphere on thermal decomposition parameters of lignin at different temperatures
根据数值,最终的寿命方程为:lgt=4781.11/T-8.01426According to the value, the final life equation is: lgt=4781.11/T-8.01426
用Ozawa方法求取木质素在空气气氛中分解的活化能ECalculation of activation energy E of lignin decomposition in air atmosphere by Ozawa method
用木质素作为实验材料,分别进行5K/mic,10K/min,15K/min,20K/min,30K/min,在空气气氛下的热分解反应实验,去木质素失重10%时候的温度为重点温度,数据列表4。Using lignin as the experimental material, carry out 5K/mic, 10K/min, 15K/min, 20K/min, 30K/min, thermal decomposition reaction experiment in air atmosphere, focus on the temperature when delignification loses 10% Temperature, data list 4.
表4空气气氛对木质素在不同温度条件下热分解参数变化Table 4 Changes of air atmosphere on thermal decomposition parameters of lignin at different temperatures
根据数值,最终的寿命方程为:lgt=5675.57/T-9.5675According to the value, the final life equation is: lgt=5675.57/T-9.5675
本发明通过分别对木质素进行氮气气氛中和空气气氛中的不同速率的线性升温实验与不同温度的等温实验,然后分别用动力学方法和等温实验法求取木质素的寿命方程,并根据寿命方程计算出木质素不同温度下失重10%的寿命。The present invention carries out the linear heating experiment of different rates and the isothermal experiment of different temperature in nitrogen atmosphere and air atmosphere to lignin respectively, then obtains the life equation of lignin by kinetic method and isothermal experiment method respectively, and according to the life The equation calculates the lifetime of lignin with 10% weight loss at different temperatures.
实验表明Ozawa方法和等温实验法比较适用,两者相结合得到的新方法——热重点斜法求出的木质素在不同气氛中不同温度下失重10%的寿命与动力学方法求出的寿命和等温实验法求出的寿命也是非常接近;所以热重点斜法是完全可行的,即通过动力学方法中的Ozawa方法求出活化能E从而进一步求出a;通过等温实验法做线性回归,求出截距,从而求出b;所以本发明所探讨的热重点斜法求木质素的寿命方程可以归纳为以下两个方程:Experiments show that the Ozawa method and the isothermal experiment method are more suitable. The new method obtained by combining the two - the life of lignin obtained by the thermal point slope method at 10% weight loss in different atmospheres and at different temperatures and the life obtained by the kinetic method It is also very close to the lifetime obtained by the isothermal experiment method; therefore, the thermal point slope method is completely feasible, that is, the activation energy E is obtained by the Ozawa method in the kinetic method to further obtain a; the linear regression is performed by the isothermal experiment method, Find intercept, thereby find b; So the life-span equation of lignin can be summarized as following two equations in the hot point slope method that the present invention discusses:
(1)氮气气氛中,用Ozawa方法求得活化能E=91.54kJ/mol,求得a=4781.1,用等温实验法求b=-7.61581,从而得到寿命方程:lgt=4781/T-7.6185;(1) In a nitrogen atmosphere, the activation energy E=91.54kJ/mol is obtained by the Ozawa method, a=4781.1 is obtained, and b=-7.61581 is obtained by the isothermal experiment method, thereby obtaining the life equation: lgt=4781/T-7.6185;
(2)空气气氛中,用Ozawa方法求得活化能E=108.67kJ/mol,求得a=5675.57,用等温实验法求b=-8.75879,从而得到寿命方程:lgt=5675.57/T-8.758。(2) In the air atmosphere, the activation energy E=108.67kJ/mol is obtained by the Ozawa method, a=5675.57 is obtained, and b=-8.75879 is obtained by the isothermal experiment method, thereby obtaining the life equation: lgt=5675.57/T-8.758.
结合实际情况,我们可以看出Kissinger方法并不适合用于求取木质素在空气或者氮气气氛中热分解的活化能E,而Ozawa方法则无论在空气气氛中还是在氮气气氛中,用来求取木质素的活化能E都更具有可信度。Combined with the actual situation, we can see that the Kissinger method is not suitable for calculating the activation energy E of the thermal decomposition of lignin in air or nitrogen atmosphere, while the Ozawa method is used to calculate The activation energy E of lignin is more reliable.
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CN105203579A (en) * | 2015-09-14 | 2015-12-30 | 中国环境科学研究院 | Thermal analysis determination method for plant biomass lignin content |
CN105973745A (en) * | 2016-04-29 | 2016-09-28 | 山东大学 | Experiment and analysis method of insulation life of power supply cable polymer material |
CN109085115A (en) * | 2018-09-27 | 2018-12-25 | 中际联合(北京)科技股份有限公司 | A method of the assessment brake friction material natural aging service life |
CN113188942A (en) * | 2021-04-07 | 2021-07-30 | 青岛科技大学 | Activation energy calculation method for thermal cracking process of PVC-containing mixed plastic |
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CN102661906A (en) * | 2012-05-31 | 2012-09-12 | 中国西电集团公司 | Test method for quickly evaluating thermal ageing performance of electrical laminated board |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105203579A (en) * | 2015-09-14 | 2015-12-30 | 中国环境科学研究院 | Thermal analysis determination method for plant biomass lignin content |
CN105203579B (en) * | 2015-09-14 | 2018-07-31 | 中国环境科学研究院 | The heat analysis assay method of plant biomass content of lignin |
CN105973745A (en) * | 2016-04-29 | 2016-09-28 | 山东大学 | Experiment and analysis method of insulation life of power supply cable polymer material |
CN109085115A (en) * | 2018-09-27 | 2018-12-25 | 中际联合(北京)科技股份有限公司 | A method of the assessment brake friction material natural aging service life |
CN113188942A (en) * | 2021-04-07 | 2021-07-30 | 青岛科技大学 | Activation energy calculation method for thermal cracking process of PVC-containing mixed plastic |
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