CN102966580A - Fan modules and server equipment - Google Patents
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- 238000009434 installation Methods 0.000 description 10
- 238000001816 cooling Methods 0.000 description 9
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/663—Sound attenuation
- F04D29/665—Sound attenuation by means of resonance chambers or interference
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D19/00—Axial-flow pumps
- F04D19/007—Axial-flow pumps multistage fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/384—Blades characterised by form
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/541—Specially adapted for elastic fluid pumps
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- Structures Of Non-Positive Displacement Pumps (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
Description
技术领域 technical field
本发明涉及风扇模块以及服务器设备,例如,涉及组合有轴流风扇和整流格栅的风扇模块及安装有该风扇模块的信息设备即服务器设备。The present invention relates to a fan module and a server device, for example, relates to a fan module combined with an axial flow fan and a rectifying grille, and an information device installed with the fan module, that is, a server device.
背景技术 Background technique
在OA、IT设备和家电制品中会搭载用于冷却发热电子部件的冷却风扇。近年来,在市场上,这些家电制品、OA、IT设备的小型化、高性能化正在推进。随着该小型化、高性能化,由于设备的内部结构中的电子部件的高密度化,来自电子部件的发热量有增加的趋势。OA, IT equipment, and home appliances are equipped with cooling fans for cooling electronic components that generate heat. In recent years, the miniaturization and high performance of these home appliances, OA, and IT equipment have been advancing in the market. Along with this miniaturization and higher performance, the amount of heat generated from the electronic components tends to increase due to the increase in the density of the electronic components in the internal structure of the device.
针对来自电子部件的发热量增加,作为冷却风扇通常采用小型且易于获得风量的小型轴流风扇。小型轴流风扇在多数情况下,由设计者将风扇供应商销售的通用品中与各自的用途匹配的风扇安装到设备中。To cope with the increase in the amount of heat generated from electronic components, a small axial flow fan that is small and easy to obtain air volume is generally used as a cooling fan. For small axial fans, in most cases, the designer installs a fan that matches the respective purpose from the general-purpose products sold by the fan supplier into the device.
当然,通用小型轴流风扇并没有在每个所安装的设备中进行调整,因此,在多数设备上,风扇并没有发挥出人们期望的性能。Of course, the general purpose small axial fans are not tuned in every installation, so in most installations the fan does not perform as well as one would expect.
尤其是,如数据中心的服务器设备类所代表的信息设备类所示地,在设备内部的基座类高密度安装的情况下,由于流入风扇的空气的紊乱和流路宽度的缩小,而使风扇的风量明显减少,另外使噪音增加。In particular, as shown in the information equipment represented by the server equipment in the data center, in the case of high-density installation of the bases inside the equipment, due to the turbulence of the air flowing into the fan and the narrowing of the flow path width, the The air volume of the fan is significantly reduced, and the noise is increased.
因此,对于安装在信息设备类上的通用小型轴流风扇中,开始重视能够实现安装时的风量增加和低噪音化的技术。Therefore, in general-purpose small axial flow fans mounted on information equipment, attention has been paid to technologies capable of increasing the air volume and reducing noise during mounting.
例如在专利文献1中记载了,相对于风扇的旋转轴方向从气流的上游侧依次串联配置有第一轴流风扇和第二轴流风扇的共计两个轴流风扇,在各个轴流风扇之间配置有整流装置。另外,还记载了所述整流装置通过使从所述第一轴流风扇流出的气流转向,而向所述第二轴流风扇付与与旋转方向逆向的旋转流。作为其效果,记载了所述串联配置的两个轴流风扇的静压特性提高且风量增加。For example, in
专利文献1:WO2008/062835Patent Document 1: WO2008/062835
在上述那样的现有技术中得到了风量增加的效果,但另一方面并没有提到低噪音化。因此,具有使轴流风扇安装时的风量增加和低噪音化同时实现的课题。另外,由于以两个轴流风扇的串联配置为前提,所以还具有在向与此不符的信息设备类安装的形式下无法使用的课题。In the prior art as described above, the effect of increasing the air volume is obtained, but noise reduction is not mentioned on the other hand. Therefore, there is a problem of achieving both an increase in the air volume and a reduction in noise when the axial flow fan is installed. In addition, since it presupposes the serial arrangement of two axial flow fans, there is also a problem that it cannot be used in a form that is mounted on information equipment that does not conform to this.
发明内容 Contents of the invention
本发明的目的在于,提供一种谋求在信息设备类上安装时的轴流风扇的风量增加和低噪音化的风扇模块以及服务器设备。An object of the present invention is to provide a fan module and a server device which can increase the air volume and reduce the noise of an axial fan when mounted on information devices.
为了解决上述课题,采用例如权利要求书中记载的结构。本申请包含多个解决上述课题的方法,但是列举示例的话,则采用一种风扇模块,将空气取入并排出,其特征在于,具有相对于空气的流动设置在上游侧的整流格栅和设置在下游侧的轴流风扇,在从所述轴流风扇的旋转轴方向观察所述风扇模块的情况下,构成所述整流格栅的定子叶片的后缘与构成所述轴流风扇的动叶片的前缘分别与具有不同半径的两个同心圆各具有两个交点,在将构成所述整流格栅的定子叶片的后缘上的两个交点连结的直线与将构成所述轴流风扇的动叶片的前缘上的两个交点连结的直线,在所述两个同心圆中的一个同心圆上,与构成所述整流格栅的定子叶片的后缘上的一个交点和构成所述轴流风扇的动叶片的前缘上的一个交点重叠的情况下,在所述两个同心圆中的另一个同心圆上,构成所述整流格栅的定子叶片的后缘上的另一个交点与构成所述轴流风扇的动叶片的前缘上的另一个交点不一致。In order to solve the above-mentioned problems, for example, the configuration described in the claims is employed. This application includes a number of methods to solve the above problems, but to give an example, a fan module is used to take in and discharge air, and it is characterized in that it has a rectifying grille and a device arranged on the upstream side with respect to the flow of air. In the axial flow fan on the downstream side, when the fan module is viewed from the rotation axis direction of the axial flow fan, the rear edge of the stator blade constituting the rectifying grille and the moving blade constituting the axial flow fan The leading edge of each has two intersection points with two concentric circles with different radii, and the straight line connecting the two intersection points on the trailing edge of the stator blades that will constitute the rectifying grille and the line that will constitute the axial flow fan A straight line connecting two intersection points on the leading edge of the moving blade, on one of the two concentric circles, and an intersection point on the trailing edge of the stator blade constituting the rectifying grid and constituting the shaft When an intersection point on the leading edge of the moving blade of the flow fan overlaps, on the other concentric circle of the two concentric circles, another intersection point on the trailing edge of the stator blade constituting the rectifying grid and Another point of intersection on the leading edges of the moving blades constituting the axial fan does not coincide.
而且其特征在于,所述动叶片的倾斜方向与所述定子叶片的倾斜方向为反方向。Furthermore, it is characterized in that the inclination direction of the moving blade is opposite to the inclination direction of the stator blade.
而且其特征在于,所述定子叶片相对于所述动叶片付与反向预旋。Furthermore, it is characterized in that the stator blades are given reverse pre-rotation with respect to the rotor blades.
而且其特征在于,构成所述整流格栅的定子叶片是呈U字形翘曲的形状。Furthermore, it is characterized in that the stator blades constituting the rectifying grid are warped in a U-shape.
而且其特征在于,在所述轴流风扇的下游侧也配置有整流格栅。Furthermore, it is characterized in that a rectification grille is arranged also on the downstream side of the axial flow fan.
而且其特征在于,构成配置在所述轴流风扇的下游侧的所述整流格栅的定子叶片的后缘在所述轴流风扇的旋转方向上相对于前缘的位置为,正的位置。Furthermore, it is characterized in that the position of the trailing edge of the stator vane constituting the rectifying grill disposed on the downstream side of the axial fan is a positive position with respect to the leading edge in the rotation direction of the axial fan.
而且其特征在于,构成所述整流格栅的定子叶片的相邻彼此之间的间隔比手指的宽度窄。Furthermore, it is characterized in that the space between adjacent stator blades constituting the rectifying grid is narrower than the width of a finger.
而且其特征在于,所述任一项的风扇模块的轴流风扇与整流格栅一体构成。Furthermore, it is characterized in that the axial flow fan of any one of the fan modules described above is integrally formed with the rectifying grille.
而且其特征在于,串联或并联地组合有多个所述任一项的风扇模块。Furthermore, it is characterized in that a plurality of fan modules described above are combined in series or in parallel.
而且其特征在于,将所述任一项的风扇模块安装在服务器设备类上。Furthermore, it is characterized in that any one of the fan modules described above is mounted on server equipment.
发明效果Invention effect
根据本发明,能够提供一种谋求向服务器设备安装时的轴流风扇的风量增加和低噪音化的风扇模块。According to the present invention, it is possible to provide a fan module capable of increasing the air volume and reducing the noise of the axial fan when it is installed in server equipment.
附图锁明 Attached to the lock
图1是本发明的实施例一的风扇模块。Fig. 1 is a fan module according to
图2是构成图1所示的风扇模块的整流格栅。Fig. 2 is a rectifying grille constituting the fan module shown in Fig. 1 .
图3是构成图1所示的风扇模块的轴流风扇。FIG. 3 is an axial flow fan constituting the fan module shown in FIG. 1 .
图4是大气开放时的向轴流风扇的流入。Fig. 4 shows the inflow to the axial fan when the atmosphere is open.
图5是在信息设备类上安装时的向轴流风扇的流入。Fig. 5 shows the inflow to the axial fan when it is installed on information equipment.
图6是大气开放时与安装时的流入轴流风扇的速度分布的比较。Fig. 6 is a comparison of the speed distribution of the inflow axial flow fan when the atmosphere is open and when it is installed.
图7是从旋转轴方向观察到的图1所示的风扇模块的一部分。Fig. 7 is a part of the fan module shown in Fig. 1 viewed from the rotation axis direction.
图8是表示本发明的实施例二的效果的图表。Fig. 8 is a graph showing the effect of the second embodiment of the present invention.
图9是本发明的实施例三的风扇模块的圆筒剖面。Fig. 9 is a cylindrical section of the fan module according to the third embodiment of the present invention.
图10是本发明的实施例四的风扇模块。Fig. 10 is a fan module according to Embodiment 4 of the present invention.
图11是构成图10所示的风扇模块的整流格栅。Fig. 11 is a rectification grille constituting the fan module shown in Fig. 10 .
图12是本发明的实施例四的风扇模块的圆筒剖面。Fig. 12 is a cylindrical section of the fan module according to the fourth embodiment of the present invention.
图13是本发明的实施例五的风扇模块。Fig. 13 is a fan module according to Embodiment 5 of the present invention.
图14是构成图13所示的风扇模块的整流格栅。Fig. 14 is a rectification grille constituting the fan module shown in Fig. 13 .
图15是本发明的实施例六的PC服务器设备的概略构成图。Fig. 15 is a schematic configuration diagram of a PC server device according to
图16是本发明的实施例七的风扇模块。Fig. 16 is a fan module according to Embodiment 7 of the present invention.
图17是表示本发明的实施例七的效果的图表。Fig. 17 is a graph showing the effect of the seventh embodiment of the present invention.
图18是本发明的实施例八的风扇模块。Fig. 18 is a fan module according to the eighth embodiment of the present invention.
图19是本发明的实施例九的风扇模块。Fig. 19 is a fan module according to Embodiment 9 of the present invention.
图20是本发明的实施例十的刀片服务器(blade server)的概略构成图。FIG. 20 is a schematic configuration diagram of a blade server (blade server) according to Embodiment 10 of the present invention.
附图标记说明Explanation of reference signs
1 风扇模块1 fan module
2 整流格栅2 rectifying grille
3 轴流风扇3 Axial fans
21、31 凸台21, 31 Boss
22 定子叶片22 Stator blades
23、35 外框23, 35 outer frame
32 动叶片32 moving blade
33 马达盖筒33 motor cover
34 支柱34 pillars
具体实施方式 Detailed ways
以下,参照附图对本发明的一个实施例进行说明。首先,用图1~图3说明风扇模块的概略构成。此外,各图所示的附有同一标记的结构具有同一功能,因此,有时在其他附图中会省略这些说明。图1是风扇模块。风扇模块1通过从气流的上游侧依次串联排列整流格栅2和轴流风扇3而构成。Hereinafter, an embodiment of the present invention will be described with reference to the drawings. First, the schematic configuration of the fan module will be described with reference to FIGS. 1 to 3 . In addition, since the structure with the same code|symbol shown in each figure has the same function, description of these may be omitted in other figure. Figure 1 is the fan module. The
图2是整流格栅。整流格栅2由凸台21、从凸台延伸出的定子叶片22和支承定子叶片的外框23构成。Figure 2 is a rectification grid. The
图3是轴流风扇。轴流风扇3构成包括:安装有马达的旋转的凸台31、从凸台延伸出的动叶片32、对安装在凸台上的马达进行支承的马达盖筒(motor cup)33、支承马达盖筒33的支柱34和进行支撑的外框35。Figure 3 is an axial flow fan. The
用图4、图5、图6对实施例一进行说明。图4是说明大气开放时的流入轴流风扇的状态的图。图5是说明在信息设备类上安装时的流入轴流风扇的状态的图。图6是大气开放时与安装时的流入轴流风扇的速度分布的比较图。
在各种信息设备类的冷却中,通常在冷却风扇的上游侧配置有基座等的将气流扰乱的阻挡体。当被这些阻挡体扰乱的气流向安装在信息设备类上的风扇流入时会产生噪音。另外,如图4所示,通用小型轴流风扇以在大气开放条件下使用为前提,因此,向轴流风扇的流入a1不仅设计为来自旋转轴方向,也假想为来自与旋转轴正交的方向。另一方面,安装时的轴流风扇被限制了流路,因此,例如如图5所示,成为仅来自旋转轴方向的流入a2。若对基于这种轴流风扇的流入条件的不同而造成的旋转轴方向的速度分布的不同进行比较,则成为如图6所示的情况。图6的纵轴与横轴的交点表示轴流风扇的风扇半径0的位置(即轴流风扇的风扇中心的位置)。由图6可知,安装时的轴流风扇(图6中的实线)由于流路的限制而使旋转轴方向的速度平均地增加。即,与大气开放时的流入轴流风扇的速度分布的平均值相比,安装时的流入轴流风扇的速度分布的平均值变快。In the cooling of various information devices, a blocker, such as a base, which disturbs the air flow, is generally arranged on the upstream side of the cooling fan. Noise is generated when the airflow disturbed by these barriers flows into the fan mounted on the information equipment. In addition, as shown in Fig. 4, the general-purpose small axial flow fan is assumed to be used under the condition of open atmosphere, so the inflow a1 to the axial flow fan is not only designed to come from the direction of the rotation axis, but also assumed to be from the direction perpendicular to the rotation axis. direction. On the other hand, since the axial flow fan at the time of installation has a flow path restricted, for example, as shown in FIG. 5, only the inflow a2 from the rotation axis direction becomes. When comparing the difference in the speed distribution in the direction of the rotating shaft due to the difference in the inflow conditions of the axial flow fan, the situation is as shown in FIG. 6 . The intersection of the vertical axis and the horizontal axis in FIG. 6 represents the position of the fan radius 0 of the axial flow fan (that is, the position of the fan center of the axial flow fan). It can be seen from FIG. 6 that the speed of the axial flow fan in the installation (solid line in FIG. 6 ) increases on average in the direction of the rotation axis due to the limitation of the flow path. That is, the average value of the velocity distribution of the inflow axial flow fan at the time of mounting becomes faster than the average value of the velocity distribution of the inflow axial flow fan at the time of opening to the atmosphere.
因此,安装时的轴流风扇是在与原本设想的状态不同的状态下使用的,所以风量和静压下降。Therefore, the axial flow fan at the time of installation is used in a state different from the originally assumed state, so the air volume and static pressure drop.
因此,如果将图1所示的风扇模块1与以往使用的轴流风扇相同地用于各种信息设备类的冷却的话,则使基于配置在风扇模块上游侧的阻挡体(具体例后述,但其意味着例如服务器设备的冷却对象)而扰乱的气流被整流格栅2整流而流入轴流风扇3。这样,由于不会使被扰乱的气流流入轴流风扇3,所以产生的噪音得到抑制,另外,通过改善使得即使在安装状态下也能够满足在轴流风扇的设计下设想的流入条件,从而与在上游侧不具有整流格栅的轴流风扇相比,使安装时的轴流风扇的风量和静压上升。Therefore, if the
【实施例二】[Example 2]
另一方面,如图1所示,在风扇模块1中,由于整流格栅2配置在轴流风扇3的正前面,所以担心随着轴流风扇3的安装有马达的凸台31的旋转而使动叶片32旋转,由此会引起整流格栅的与定子叶片22的动叶片定子叶片干扰,且担心以动叶片32或定子叶片22的叶片数为原因的频率的噪音增大。On the other hand, as shown in FIG. 1 , in the
对此,在本实施例二中,通过着眼于定子叶片22和动叶片32的位置关系,而抑制以动叶片32或定子叶片22的叶片数为原因的频率的噪音增大。On the other hand, in the second embodiment, by paying attention to the positional relationship between the
图7是从气流的上游侧在动叶片32的旋转轴方向上观察到的风扇模块1的一部分。如上所述,当向图中的箭头方向旋转的动叶片32从静止的定子叶片22通过时,产生动叶片定子叶片干扰。FIG. 7 is a part of the
关于使中心与整流格栅2的凸台21相同且具有任意不同半径的圆41和圆42,将圆41与定子叶片22的交点设为点43,将圆42与定子叶片22的交点设为点44,将圆41与动叶片32的交点设为点45,将圆42与动叶片32的交点设为点46。在将连结点43和点44的线段设为线47,且将连结点45和点46的线段设为线48时,本实施例二的风扇模块成为,在圆41上使点43和点45重叠时,或者在圆42上使点44和点46重叠时,线47和线48不一致的结构。所谓不一致的结构意味着,例如,如图7所示,在动叶片32上的点46移动到与定子叶片上的点44重叠的位置上的情况下,动叶片32上的其他的点45’与定子叶片上的点43不重叠的状态。Regarding the
该结构也可以考虑为如下结构,一种将空气取入排出的风扇模块,其特征在于,具有相对于空气的流动而设置在上游侧的整流格栅和设置在下游侧的轴流风扇,在从上述轴流风扇的旋转轴方向观察上述风扇模块的情况下,若设定具有不同半径的两个虚拟同心圆,则构成上述整流格栅的定子叶片的后缘与构成上述轴流风扇的动叶片的前缘分别与该同心圆各具有两个交点,在将构成上述整流格栅的定子叶片的后缘上的两个交点连结的直线与将构成上述轴流风扇的动叶片的前缘上的两个交点连结的直线,在上述两个同心圆中的一个同心圆上,与构成上述整流格栅的定子叶片的后缘上的一个交点和构成上述轴流风扇的动叶片的前缘上的一个交点重叠的情况下,在上述两个同心圆中的另一个同心圆上,构成上述整流格栅的定子叶片的后缘上的另一个交点与构成上述轴流风扇的动叶片的前缘上的另一个交点不一致。This configuration can also be considered as a fan module that takes in and discharges air, and is characterized in that it has a rectifying grill provided on the upstream side with respect to the flow of air and an axial flow fan provided on the downstream side. When viewing the fan module from the direction of the axis of rotation of the axial fan, if two imaginary concentric circles with different radii are set, the rear edge of the stator vane constituting the rectifying grille and the moving part constituting the axial fan will The leading edges of the blades respectively have two intersections with the concentric circles, and the straight line connecting the two intersections on the trailing edges of the stator blades constituting the above-mentioned rectifying grid and the leading edge of the moving blades constituting the above-mentioned axial fan The straight line connecting the two intersection points is on one of the above two concentric circles, an intersection point on the trailing edge of the stator blade constituting the above-mentioned rectifying grid and on the leading edge of the moving blade constituting the above-mentioned axial flow fan When one of the intersection points overlaps, on the other of the two concentric circles, the other intersection point on the trailing edge of the stator blades constituting the above-mentioned rectifying grid and the leading edge of the moving blades constituting the above-mentioned axial flow fan Another intersection point on is inconsistent.
进一步地,该结构也可以考虑为,当使构成上述轴流风扇的动叶片的前缘从构成上述整流格栅的定子叶片的后缘通过时,始终付与在一点上交叉的偏斜(skew)。Furthermore, in this structure, when the front edge of the moving blade which comprises the said axial flow fan passes the trailing edge of the stator blade which comprises the said rectification grille, it is conceivable to always give the skew which intersects at one point. .
根据该结构,动叶片32始终仅在一点上从定子叶片22通过,因此能够将同时产生动叶片定子叶片干扰的面积缩到最小。作为其效果,能够抑制以动叶片32或定子叶片22的叶片数为原因的噪音的各频率成分的声压级的增大。图8是表示本实施例二的效果的图表。根据图8,能够确认到图7所示的实施例二的风扇模块降低了以叶片数为原因的叶片通过频率噪音(声压级)。在实施了实施例二的情况下,与未实施实施例二的情况相比,声压级整体上变小。此外,若将图8的横轴的“叶片通过频率的次数”设为n次,则具有(噪音的频率/(轴流风扇的旋转次数×叶片的片数))=n的关系。According to this structure, since the
【实施例三】[Embodiment 3]
实施例三是在实施例一或二的风扇模块中,通过增加由定子叶片使气流转向的结构,而使安装时的风量进一步增加的实施例。图9是表示本实施例三的定子叶片22和动叶片32的位置关系的风扇模块的圆筒剖面。从空气流动的上游侧开始排列有整流格栅的定子叶片22和轴流风扇的动叶片32,动叶片32向着旋转方向R的朝向旋转。定子叶片22相对于旋转方向R形成呈U字形翘曲的剖面形状。The third embodiment is that in the fan module of the first or second embodiment, the air volume during installation is further increased by adding a structure for deflecting the air flow by the stator blades. FIG. 9 is a cylindrical section of the fan module showing the positional relationship between the
向风扇模块的气流的速度成分51通过定子叶片22而转向,由此,成为气流的速度成分52且流入动叶片32。因此,基于定子叶片22的存在,使具有与旋转方向R为反方向的圆周方向速度即气流的速度成分54的气流流入动叶片32。即,定子叶片相对于动叶片付与反向预旋。通常,在设计轴流风扇的情况下,将向动叶片的气流设计为不具有圆周方向的速度成分。但是,在将轴流风扇安装在各种信息设备类等上来使用的情况下,由于气流被扰乱而使得,具有与轴流风扇的旋转方向为相同方向的圆周方向的速度成分的气流流入轴流风扇。此外,气流的速度成分53成为,与向风扇模块流动的气流的速度成分51为相同朝向且相同大小。The
【数式1】【Formula 1】
Pth=ρ(Cu2u2-Cu1u1)...式1P th = ρ(C u2 u2-C u1 u1)...
Pth:理论全压P th : Theoretical full pressure
ρ:密度ρ: density
Cu1:动叶片入口的旋转速度C u1 : Rotational speed of rotor blade inlet
Cu2:动叶片出口的旋转速度C u2 : Rotational speed of the rotor blade outlet
u1:动叶片入口的圆周速度u 1 : Peripheral speed at the inlet of the moving blade
u2:动叶片出口的圆周速度u 2 : Peripheral speed at the outlet of the moving blade
式1是表示轴流风扇的理论全压的算式。根据该式,轴流风扇的理论全压能够如下这样地得到:使从轴流风扇出口的圆周方向的速度成分即旋转速度Cu2与旋转速度u2的乘积中减去轴流风扇入口的圆周方向的速度成分即Cu1与旋转速度u1的乘积所得的差,与空气的密度ρ相乘。因此,根据该式可知,当流入轴流风扇的气流具有与轴流风扇的旋转方向为相同方向的圆周方向的速度成分的情况下,会使轴流风扇的全压下降。另一方面,本实施例三的定子叶片22向动叶片32付与,具有与动叶片32的旋转方向R为反方向的圆周方向的速度成分的气流。根据式1,这种气流会使轴流风扇的理论全压上升,随之静压会上升且风量也会增加。
【实施例四】[Example 4]
图10是实施例四的风扇模块11。风扇模块11具有从气流的上游侧依次配置有第一整流格栅2、轴流风扇3、第二整流格栅6的结构。第一整流格栅2以及轴流风扇3与实施例一至三中的相同。Fig. 10 is the
图11是表示第二整流格栅6的结构的图。第二整流格栅6由凸台61、从凸台延伸出的多个定子叶片62和支承定子叶片的外框63构成。FIG. 11 is a diagram showing the structure of the
图12是表示本实施例四的定子叶片22、动叶片32和定子叶片62的位置关系的风扇模块的圆筒剖面。从空气流动的上游侧开始排列有第一整流格栅的定子叶片22、轴流风扇的动叶片32和第二整流格栅的定子叶片62,动叶片32向旋转方向R的方向旋转。在此,定子叶片62的后缘在旋转方向R上相对于前缘的位置为,正的位置。此外,向定子叶片22流入且直到动叶片32为止的气流与图9相同。进一步地,从动叶片32流出的气流以速度成分55向定子叶片62流入。从定子叶片62通过的气流被整流而以速度成分56流出。FIG. 12 is a cylindrical cross section of the fan module showing the positional relationship between the
【数式2】【Formula 2】
Ps:静压上升P s : static pressure rise
ρ:密度ρ: density
ηs:静压效率η s : static pressure efficiency
V2:定子叶片入口的速度的绝对值V 2 : Absolute value of the velocity at the inlet of the stator blade
V3:定子叶片出口的速度的绝对值V 3 : Absolute value of the velocity at the outlet of the stator blades
式2是表示基于第二整流格栅的静压上升的算式。根据该式,整流格栅的静压上升能够如下这样地的得到:使从定子叶片入口的速度的绝对值V2的平方中减去定子叶片出口的速度的绝对值的平方所得的差除以2,再与空气的密度ρ和静压效率ηs相乘。若将其效果与图12建立对应关系,则速度55因被定子叶片62减速而变化成速度56。即,基于与减速量相应的静压上升而使风量增加。
【实施例五】[Embodiment 5]
图13是本实施例五的风扇模块12。风扇模块12通过从气流的上游侧依次串联排列有整流格栅7和轴流风扇3而构成。FIG. 13 is the
图14是表示图13的整流格栅7的具体结构的图。整流格栅7由凸台71、从凸台延伸出的多个定子叶片72、一个以上的导向环73和支承定子叶片的外框74构成。定子叶片72的叶片数设置为,使相邻叶片之间的间隔比使用服务器设备的人的手指的大小窄,并且进一步地,通过设置导向环73而完全防止手指的进入。FIG. 14 is a diagram showing a specific structure of the rectification grid 7 of FIG. 13 . The rectifying grid 7 is composed of a
风扇模块12通过整流格栅7的完全防止手指进入的效果,而实施风扇模块更换作业时的安全对策。The
此外,在本实施例五中,导向环73不是必需的,只要定子叶片72的相邻彼此之间的间隔比手指窄,就能得到相同的效果。In addition, in the fifth embodiment, the
【实施例六】[Embodiment 6]
图15是本实施例六的安装有风扇模块的PC服务器设备的结构概略图。服务器设备的一种即PC服务器设备8由机箱81、具有安装有CPU的内部基板的单元82和风扇模块13构成。FIG. 15 is a schematic structural diagram of a PC server device installed with a fan module according to the sixth embodiment. A PC server device 8 , which is one type of server device, is composed of a
作为风扇模块13,能够使用实施例一至实施例五的任一项中说明的风扇模块,在本实施例中,风扇模块13通过将整流格栅和轴流风扇粘合而形成为一体结构,缩短了风扇模块13的安装作业以及更换作业所需要的时间。As the
【实施例七】[Embodiment 7]
图16是本实施例七的风扇模块。风扇模块111是串联配置有风扇模块14和风扇模块15的结构。作为风扇模块14及15,能够使用实施例一至实施例六的任一项中说明的风扇模块。Fig. 16 is the fan module of the seventh embodiment. The
在信息设备类中,尤其是涉及到内部构造高密度化的设备,装置压损变大,由此以通过静压上升而得到所需的冷却风量为目的串联使用了两台以上的轴流风扇。虽然通过串联使用轴流风扇而期望得到与台数增加部分相应的静压上升,但是,一般情况下,无法得到仅此的效果。例如,在单纯地串联使用两台的轴流风扇的情况下,虽然期望得到2倍的静压上升,但是实际上只能得到1.5倍左右的静压。In the information equipment category, especially those related to high-density internal structures, the pressure loss of the equipment increases, so two or more axial flow fans are used in series for the purpose of obtaining the required cooling air volume by increasing the static pressure. . It is expected that the increase in static pressure corresponding to the increase in the number of axial flow fans can be obtained by using the axial flow fans in series, but in general, the effect alone cannot be obtained. For example, in the case of simply using two axial flow fans in series, although it is expected to obtain a static pressure increase of 2 times, in fact, only about 1.5 times the static pressure can be obtained.
如本实施例七那样地,在串联使用了多个在实施例一至实施例六的任一项中说明的风扇模块的情况下,由于通过将轴流风扇单体进行风扇模块化而使静压上升,并且也对气流进行了整流,所以,如图17所示,在串联使用轴流风扇单体的情况下,能够得到2倍以上的静压上升。As in Embodiment 7, when a plurality of fan modules described in any one of
此外,由本实施例七说明的风扇模块111是串联配置了两台风扇模块的风扇模块,但是本实施例七的效果是无需限定串联配置的风扇模块的个数就能得到的。另外,串联配置的风扇模块并不一定需要使用相同的风扇模块。In addition, the
【实施例八】[Embodiment Eight]
图18是本实施例八的风扇模块。风扇模块112通过从气流的上游侧依次串联排列有第一轴流风扇3、第一整流格栅6、第二整流格栅2和第二轴流风扇3而构成。Fig. 18 is the fan module of the eighth embodiment. The
而且,在从上述第二轴流风扇的旋转轴方向观察上述风扇模块的情况下,其特征在于,若设定具有不同半径的两个虚拟同心圆,则构成上述第二整流格栅的定子叶片的后缘与构成上述第二轴流风扇的动叶片的前缘分别与每个该同心圆各具有两个交点,在将构成上述第二整流格栅的定子叶片的后缘上的两个交点连结的直线与将构成上述第二轴流风扇的动叶片的前缘上的两个交点连结的直线,在上述两个同心圆中的一个同心圆上,与构成上述第二整流格栅的定子叶片的后缘上的一个交点和构成上述第二轴流风扇的动叶片的前缘上的一个交点重叠的情况下,在上述两个同心圆中的另一个同心圆上,构成上述第二整流格栅的定子叶片的后缘上的另一个交点与构成上述第二轴流风扇的动叶片的前缘上的另一个交点不一致。Moreover, when the fan module is viewed from the direction of the rotation axis of the second axial flow fan, it is characterized in that if two imaginary concentric circles with different radii are set, the stator blades constituting the second rectifying grille There are two intersections between the trailing edge of the moving blade and the leading edge of the moving blade constituting the above-mentioned second axial flow fan and each of the concentric circles, and the two intersection points on the trailing edge of the stator blades that will constitute the second rectifying grid The straight line connecting the straight line and the straight line connecting the two points of intersection on the front edge of the moving blade constituting the second axial flow fan is on one of the two concentric circles, and the stator constituting the second rectifying grid When an intersection point on the trailing edge of the blade overlaps with an intersection point on the leading edge of the moving blade constituting the second axial flow fan, the second rectifier is formed on the other concentric circle of the two concentric circles. Another intersection point on the trailing edge of the stator blade of the grill does not coincide with another intersection point on the leading edge of the moving blade constituting the above-mentioned second axial flow fan.
进一步地,上述第二轴流风扇具有动叶片,上述第二整流格栅具有定子叶片,优选为上述动叶片的倾斜方向与上述定子叶片的倾斜方向为反方向。Further, the second axial fan has moving blades, the second rectifying grid has stator blades, and preferably, the inclination direction of the moving blades is opposite to the inclination direction of the stator blades.
风扇模块112能够得到与实施例七同样地串联使用轴流风扇单体的情况以上的静压上升,尤其是在风扇模块被施以尺寸限制,而无法采用实施例七的结构的情况下,能够发挥效果。The
【实施例九】[Embodiment 9]
图19是本实施例九的风扇模块。风扇模块113是并联配置有风扇模块16和风扇模块17的结构。Fig. 19 is the fan module of the ninth embodiment. The fan module 113 has a structure in which the fan module 16 and the fan module 17 are arranged in parallel.
在信息设备类中,尤其是当内部构造为低密度而使风量增加时,通过并联使用轴流风扇而增加冷却风量。如本实施例九那样地,通过并联使用轴流风扇,能够相对于轴流风扇的并联使用而使安装时的冷却风量增加。In information equipment, especially when the air volume is increased due to the low-density internal structure, the cooling air volume can be increased by using axial fans in parallel. As in the ninth embodiment, by using the axial fans in parallel, the cooling air volume at the time of installation can be increased compared to the use of the axial fans in parallel.
此外,由本实施例九说明的风扇模块113是并联配置有由实施例一至实施例八的任一项说明的两台风扇模块的凤扇模块,但是无需限定并联配置的风扇模块的台数,并且,并联配置的风扇模块不一定需要使用相同的风扇模块,就能实现其效果。In addition, the fan module 113 described in Embodiment 9 is a fan module in which two fan modules described in any one of
【实施例十】[Embodiment 10]
图20是本实施例十的服务器设备的一例即刀片服务器设备的结构概略图。刀片服务器9由筐体91、包含服务器刀片的电子设备部92和风扇模块1111构成。FIG. 20 is a schematic configuration diagram of a blade server device which is an example of the server device of the tenth embodiment. The blade server 9 is composed of a housing 91 , an electronic equipment unit 92 including a server blade, and a fan module 1111 .
作为风扇模块1111,例如,通过构成为组合有多个实施例一至九的风扇模块,而能够得到刀片服务器9的风量增加和低噪音化的效果。As the fan module 1111, for example, by combining a plurality of fan modules according to
另外,本实施例十中的风扇模块的用途并不仅限定于刀片服务器设备,也可以是以机架服务器(rack server)和PC服务器等所有服务器设备类为对象的风扇模块。In addition, the use of the fan module in Embodiment 10 is not limited to blade server equipment, and may also be a fan module targeting all types of server equipment such as rack servers and PC servers.
此外,本发明并不限定于上述实施例,可以包括各种变形例。例如,上述实施例为了易于理解本发明而具体地进行了说明,但并不一定限定于具有所说明的所有结构。另外,能够将某实施例的结构的一部分置换成其他实施例的结构,并且,还能在某实施例的结构上增加其他实施例的结构。而且,对于各实施例的结构的一部分,能够进行其他结构的追加、删除、置换。In addition, this invention is not limited to the said Example, Various modification examples are possible. For example, the above-mentioned embodiments have been specifically described to facilitate understanding of the present invention, but are not necessarily limited to all the configurations described. In addition, a part of the structure of a certain example can be replaced with the structure of another example, and the structure of another example can also be added to the structure of a certain example. Furthermore, addition, deletion, and replacement of other configurations can be performed on a part of the configurations of the respective embodiments.
另外,上述各结构、功能、处理部、处理装置等,也可以例如通过以集成电路进行设计等而由硬件实现其一部分或全部。另外,上述各结构、功能等也可以通过由处理器解释、执行实现各个功能的程序而由软件来实现。实现各功能的程序、表格、文件等的信息能够设置在存储器和硬盘、SSD(Solid State Drive,固态硬盘)等记录装置、或者IC卡、SD卡、DVD等记录介质中。In addition, each of the aforementioned configurations, functions, processing units, processing devices, and the like may be realized in part or in whole by hardware, for example, by designing with an integrated circuit or the like. In addition, the above-mentioned configurations, functions, and the like can also be realized by software by interpreting and executing a program for realizing each function by a processor. Information such as programs, forms, and files that realize each function can be stored in a memory, a hard disk, a recording device such as a SSD (Solid State Drive, or a solid state drive), or a recording medium such as an IC card, SD card, or DVD.
另外,控制线和信息线是考虑到说明上的需要而表示的,在产品上并不一定表示有所有的控制线或信息线。实际上,也可以认为几乎所有的结构都是相互连接的。In addition, the control lines and information lines are shown in consideration of the need for explanation, and not all control lines or information lines are necessarily shown on the product. In fact, it can also be considered that almost all structures are interconnected.
Claims (10)
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JP2011-185443 | 2011-08-29 | ||
JP2011185443A JP2013047462A (en) | 2011-08-29 | 2011-08-29 | Fan module and server equipment |
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US (1) | US20130051997A1 (en) |
EP (1) | EP2565467A2 (en) |
JP (1) | JP2013047462A (en) |
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Also Published As
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US20130051997A1 (en) | 2013-02-28 |
EP2565467A2 (en) | 2013-03-06 |
JP2013047462A (en) | 2013-03-07 |
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