CN102964486B - Supported non-metallocene catalyst, preparation method and application - Google Patents
Supported non-metallocene catalyst, preparation method and application Download PDFInfo
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- CN102964486B CN102964486B CN201110259339.XA CN201110259339A CN102964486B CN 102964486 B CN102964486 B CN 102964486B CN 201110259339 A CN201110259339 A CN 201110259339A CN 102964486 B CN102964486 B CN 102964486B
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- alkyl
- magnesium
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- solvent
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- 239000012968 metallocene catalyst Substances 0.000 title claims abstract description 91
- 238000002360 preparation method Methods 0.000 title claims abstract description 66
- 239000002904 solvent Substances 0.000 claims abstract description 123
- 150000002681 magnesium compounds Chemical class 0.000 claims abstract description 112
- 150000001336 alkenes Chemical class 0.000 claims abstract description 43
- 238000007334 copolymerization reaction Methods 0.000 claims abstract description 31
- 238000001035 drying Methods 0.000 claims abstract description 16
- 239000011777 magnesium Substances 0.000 claims description 123
- -1 magnesium halide Chemical class 0.000 claims description 115
- 239000003795 chemical substances by application Substances 0.000 claims description 93
- 229910052782 aluminium Inorganic materials 0.000 claims description 92
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 76
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 75
- 239000004411 aluminium Substances 0.000 claims description 64
- 238000000034 method Methods 0.000 claims description 60
- 238000001556 precipitation Methods 0.000 claims description 60
- 229910052717 sulfur Inorganic materials 0.000 claims description 49
- 125000004429 atom Chemical group 0.000 claims description 46
- 239000000126 substance Substances 0.000 claims description 45
- 239000000460 chlorine Substances 0.000 claims description 43
- 229910052749 magnesium Inorganic materials 0.000 claims description 42
- 150000001875 compounds Chemical class 0.000 claims description 41
- 229910052698 phosphorus Inorganic materials 0.000 claims description 38
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 37
- 239000003054 catalyst Substances 0.000 claims description 37
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 37
- 238000012993 chemical processing Methods 0.000 claims description 36
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 33
- 239000011669 selenium Substances 0.000 claims description 33
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 31
- 125000000217 alkyl group Chemical group 0.000 claims description 31
- 239000011574 phosphorus Substances 0.000 claims description 31
- 239000004215 Carbon black (E152) Substances 0.000 claims description 30
- 229930195733 hydrocarbon Natural products 0.000 claims description 30
- 230000008569 process Effects 0.000 claims description 30
- 150000002430 hydrocarbons Chemical class 0.000 claims description 29
- 229910052751 metal Inorganic materials 0.000 claims description 29
- 239000002184 metal Substances 0.000 claims description 29
- 229910052711 selenium Inorganic materials 0.000 claims description 29
- 239000011593 sulfur Substances 0.000 claims description 27
- 229910052796 boron Inorganic materials 0.000 claims description 25
- 230000004048 modification Effects 0.000 claims description 25
- 238000012986 modification Methods 0.000 claims description 25
- 229910052760 oxygen Inorganic materials 0.000 claims description 24
- 125000005843 halogen group Chemical group 0.000 claims description 23
- 239000001257 hydrogen Substances 0.000 claims description 21
- 229910052739 hydrogen Inorganic materials 0.000 claims description 21
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 20
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 20
- DIOQZVSQGTUSAI-UHFFFAOYSA-N n-butylhexane Natural products CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 claims description 19
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 17
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 16
- 210000002966 serum Anatomy 0.000 claims description 16
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052736 halogen Inorganic materials 0.000 claims description 14
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 13
- 229910052801 chlorine Inorganic materials 0.000 claims description 13
- 150000002367 halogens Chemical class 0.000 claims description 13
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 12
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 9
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 9
- 239000010703 silicon Substances 0.000 claims description 9
- 238000002203 pretreatment Methods 0.000 claims description 8
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical group [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 claims description 7
- 150000002148 esters Chemical class 0.000 claims description 7
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 6
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 6
- 229910052731 fluorine Inorganic materials 0.000 claims description 6
- BCQZXOMGPXTTIC-UHFFFAOYSA-N halothane Chemical compound FC(F)(F)C(Cl)Br BCQZXOMGPXTTIC-UHFFFAOYSA-N 0.000 claims description 6
- 229960003132 halothane Drugs 0.000 claims description 6
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims description 6
- 125000003375 sulfoxide group Chemical group 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 125000001424 substituent group Chemical group 0.000 claims description 5
- 150000001350 alkyl halides Chemical class 0.000 claims description 4
- 125000005842 heteroatom Chemical group 0.000 claims description 4
- CXENHBSYCFFKJS-OXYODPPFSA-N (Z,E)-alpha-farnesene Chemical compound CC(C)=CCC\C(C)=C\C\C=C(\C)C=C CXENHBSYCFFKJS-OXYODPPFSA-N 0.000 claims description 3
- 229910016467 AlCl 4 Inorganic materials 0.000 claims description 3
- 229910052794 bromium Inorganic materials 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 229910052740 iodine Inorganic materials 0.000 claims description 3
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 125000004437 phosphorous atom Chemical group 0.000 claims description 3
- DIOQZVSQGTUSAI-NJFSPNSNSA-N decane Chemical compound CCCCCCCCC[14CH3] DIOQZVSQGTUSAI-NJFSPNSNSA-N 0.000 claims 1
- 238000006116 polymerization reaction Methods 0.000 abstract description 60
- 230000000694 effects Effects 0.000 abstract description 23
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 abstract description 16
- 229920000642 polymer Polymers 0.000 abstract description 14
- 239000003446 ligand Substances 0.000 abstract description 12
- 230000037048 polymerization activity Effects 0.000 abstract description 9
- 238000011068 loading method Methods 0.000 abstract description 2
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 abstract 1
- 239000011268 mixed slurry Substances 0.000 abstract 1
- 230000001376 precipitating effect Effects 0.000 abstract 1
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 abstract 1
- 235000010210 aluminium Nutrition 0.000 description 87
- 239000000243 solution Substances 0.000 description 44
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 40
- 229940091250 magnesium supplement Drugs 0.000 description 35
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 29
- 230000008859 change Effects 0.000 description 22
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 18
- 238000003756 stirring Methods 0.000 description 18
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 15
- 238000005406 washing Methods 0.000 description 14
- 150000003254 radicals Chemical class 0.000 description 13
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 13
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 11
- 229960002337 magnesium chloride Drugs 0.000 description 11
- 229910001629 magnesium chloride Inorganic materials 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 11
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 11
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 10
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 10
- 238000001914 filtration Methods 0.000 description 10
- 239000007789 gas Substances 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 238000006555 catalytic reaction Methods 0.000 description 9
- 150000002431 hydrogen Chemical class 0.000 description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 8
- 0 CC(C)[C@](C)(*)*=*N[C@]1C(C)(**)*(C)CC1 Chemical compound CC(C)[C@](C)(*)*=*N[C@]1C(C)(**)*(C)CC1 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 7
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- 229920010741 Ultra High Molecular Weight Polyethylene (UHMWPE) Polymers 0.000 description 6
- KCXMKQUNVWSEMD-UHFFFAOYSA-N benzyl chloride Chemical compound ClCC1=CC=CC=C1 KCXMKQUNVWSEMD-UHFFFAOYSA-N 0.000 description 6
- 238000011899 heat drying method Methods 0.000 description 6
- OTCKOJUMXQWKQG-UHFFFAOYSA-L magnesium bromide Chemical compound [Mg+2].[Br-].[Br-] OTCKOJUMXQWKQG-UHFFFAOYSA-L 0.000 description 6
- 229940073589 magnesium chloride anhydrous Drugs 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 239000002685 polymerization catalyst Substances 0.000 description 6
- 229960001866 silicon dioxide Drugs 0.000 description 6
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 5
- 238000009835 boiling Methods 0.000 description 5
- 238000005660 chlorination reaction Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- DMEGYFMYUHOHGS-UHFFFAOYSA-N cycloheptane Chemical compound C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- XDKQUSKHRIUJEO-UHFFFAOYSA-N magnesium;ethanolate Chemical compound [Mg+2].CC[O-].CC[O-] XDKQUSKHRIUJEO-UHFFFAOYSA-N 0.000 description 5
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 5
- 229920000098 polyolefin Polymers 0.000 description 5
- 229910052723 transition metal Inorganic materials 0.000 description 5
- 150000003624 transition metals Chemical class 0.000 description 5
- HVRUGFJYCAFAAN-UHFFFAOYSA-N 1-bromo-2-ethylbenzene Chemical compound CCC1=CC=CC=C1Br HVRUGFJYCAFAAN-UHFFFAOYSA-N 0.000 description 4
- MNNZINNZIQVULG-UHFFFAOYSA-N 2-chloroethylbenzene Chemical compound ClCCC1=CC=CC=C1 MNNZINNZIQVULG-UHFFFAOYSA-N 0.000 description 4
- 239000011954 Ziegler–Natta catalyst Substances 0.000 description 4
- BLQJIBCZHWBKSL-UHFFFAOYSA-L magnesium iodide Chemical compound [Mg+2].[I-].[I-] BLQJIBCZHWBKSL-UHFFFAOYSA-L 0.000 description 4
- CCERQOYLJJULMD-UHFFFAOYSA-M magnesium;carbanide;chloride Chemical compound [CH3-].[Mg+2].[Cl-] CCERQOYLJJULMD-UHFFFAOYSA-M 0.000 description 4
- UNFUYWDGSFDHCW-UHFFFAOYSA-N monochlorocyclohexane Chemical compound ClC1CCCCC1 UNFUYWDGSFDHCW-UHFFFAOYSA-N 0.000 description 4
- ZCYXXKJEDCHMGH-UHFFFAOYSA-N nonane Chemical compound CCCC[CH]CCCC ZCYXXKJEDCHMGH-UHFFFAOYSA-N 0.000 description 4
- BKIMMITUMNQMOS-UHFFFAOYSA-N normal nonane Natural products CCCCCCCCC BKIMMITUMNQMOS-UHFFFAOYSA-N 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 239000012265 solid product Substances 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- OQOGEOLRYAOSKO-UHFFFAOYSA-N 1,1-dichloro-1-nitroethane Chemical compound CC(Cl)(Cl)[N+]([O-])=O OQOGEOLRYAOSKO-UHFFFAOYSA-N 0.000 description 3
- PBKONEOXTCPAFI-UHFFFAOYSA-N 1,2,4-trichlorobenzene Chemical compound ClC1=CC=C(Cl)C(Cl)=C1 PBKONEOXTCPAFI-UHFFFAOYSA-N 0.000 description 3
- QSSXJPIWXQTSIX-UHFFFAOYSA-N 1-bromo-2-methylbenzene Chemical compound CC1=CC=CC=C1Br QSSXJPIWXQTSIX-UHFFFAOYSA-N 0.000 description 3
- DZMDPHNGKBEVRE-UHFFFAOYSA-N 1-chloroheptane Chemical class CCCCCCCCl DZMDPHNGKBEVRE-UHFFFAOYSA-N 0.000 description 3
- YVSMQHYREUQGRX-UHFFFAOYSA-N 2-ethyloxaluminane Chemical compound CC[Al]1CCCCO1 YVSMQHYREUQGRX-UHFFFAOYSA-N 0.000 description 3
- VTSYZGDHHMDUTD-UHFFFAOYSA-N CC(C)CO[Mg] Chemical compound CC(C)CO[Mg] VTSYZGDHHMDUTD-UHFFFAOYSA-N 0.000 description 3
- ZSGJKBKUYXDVIE-UHFFFAOYSA-N CC(C)C[Mg] Chemical compound CC(C)C[Mg] ZSGJKBKUYXDVIE-UHFFFAOYSA-N 0.000 description 3
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- VPCAAUUIFCAFRZ-UHFFFAOYSA-N butylalumane Chemical compound CCCC[AlH2] VPCAAUUIFCAFRZ-UHFFFAOYSA-N 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- LMGZGXSXHCMSAA-UHFFFAOYSA-N cyclodecane Chemical compound C1CCCCCCCCC1 LMGZGXSXHCMSAA-UHFFFAOYSA-N 0.000 description 3
- GPTJTTCOVDDHER-UHFFFAOYSA-N cyclononane Chemical compound C1CCCCCCCC1 GPTJTTCOVDDHER-UHFFFAOYSA-N 0.000 description 3
- UAIZDWNSWGTKFZ-UHFFFAOYSA-L ethylaluminum(2+);dichloride Chemical compound CC[Al](Cl)Cl UAIZDWNSWGTKFZ-UHFFFAOYSA-L 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910001623 magnesium bromide Inorganic materials 0.000 description 3
- 229910001641 magnesium iodide Inorganic materials 0.000 description 3
- YCCXQARVHOPWFJ-UHFFFAOYSA-M magnesium;ethane;chloride Chemical compound [Mg+2].[Cl-].[CH2-]C YCCXQARVHOPWFJ-UHFFFAOYSA-M 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 3
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 3
- ORYGRKHDLWYTKX-UHFFFAOYSA-N trihexylalumane Chemical compound CCCCCC[Al](CCCCCC)CCCCCC ORYGRKHDLWYTKX-UHFFFAOYSA-N 0.000 description 3
- 238000001291 vacuum drying Methods 0.000 description 3
- 229910052727 yttrium Inorganic materials 0.000 description 3
- GGKNTGJPGZQNID-UHFFFAOYSA-N (1-$l^{1}-oxidanyl-2,2,6,6-tetramethylpiperidin-4-yl)-trimethylazanium Chemical compound CC1(C)CC([N+](C)(C)C)CC(C)(C)N1[O] GGKNTGJPGZQNID-UHFFFAOYSA-N 0.000 description 2
- ZDUOUNIIAGIPSD-UHFFFAOYSA-N 1,1,1-tribromoethane Chemical compound CC(Br)(Br)Br ZDUOUNIIAGIPSD-UHFFFAOYSA-N 0.000 description 2
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 2
- RQXXCWHCUOJQGR-UHFFFAOYSA-N 1,1-dichlorohexane Chemical compound CCCCCC(Cl)Cl RQXXCWHCUOJQGR-UHFFFAOYSA-N 0.000 description 2
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 2
- PAAZPARNPHGIKF-UHFFFAOYSA-N 1,2-dibromoethane Chemical compound BrCCBr PAAZPARNPHGIKF-UHFFFAOYSA-N 0.000 description 2
- XWJBRBSPAODJER-UHFFFAOYSA-N 1,7-octadiene Chemical compound C=CCCCCC=C XWJBRBSPAODJER-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- MPPPKRYCTPRNTB-UHFFFAOYSA-N 1-bromobutane Chemical compound CCCCBr MPPPKRYCTPRNTB-UHFFFAOYSA-N 0.000 description 2
- VFWCMGCRMGJXDK-UHFFFAOYSA-N 1-chlorobutane Chemical class CCCCCl VFWCMGCRMGJXDK-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- KEVMYFLMMDUPJE-UHFFFAOYSA-N 2,7-dimethyloctane Chemical group CC(C)CCCCC(C)C KEVMYFLMMDUPJE-UHFFFAOYSA-N 0.000 description 2
- TZFKFDQPHRPMKH-UHFFFAOYSA-N 4,4-dibromoheptane Chemical compound CCCC(Br)(Br)CCC TZFKFDQPHRPMKH-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- 101710194905 ARF GTPase-activating protein GIT1 Proteins 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
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- HIDWBDFPTDXCHL-UHFFFAOYSA-N CCCCO[Mg] Chemical compound CCCCO[Mg] HIDWBDFPTDXCHL-UHFFFAOYSA-N 0.000 description 2
- UWKKBEQZACDEBT-UHFFFAOYSA-N CCCC[Mg] Chemical compound CCCC[Mg] UWKKBEQZACDEBT-UHFFFAOYSA-N 0.000 description 2
- ZFIVOWBNAYBZJR-UHFFFAOYSA-N CCCO[Mg] Chemical compound CCCO[Mg] ZFIVOWBNAYBZJR-UHFFFAOYSA-N 0.000 description 2
- FLAKGKCBSLMHQU-UHFFFAOYSA-N CC[Mg] Chemical compound CC[Mg] FLAKGKCBSLMHQU-UHFFFAOYSA-N 0.000 description 2
- LUEWUYXEOGZHTH-UHFFFAOYSA-N C[Mg+].CC[O-] Chemical compound C[Mg+].CC[O-] LUEWUYXEOGZHTH-UHFFFAOYSA-N 0.000 description 2
- 101710169849 Catalase isozyme A Proteins 0.000 description 2
- 102100035959 Cationic amino acid transporter 2 Human genes 0.000 description 2
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- 102100029217 High affinity cationic amino acid transporter 1 Human genes 0.000 description 2
- 101710081758 High affinity cationic amino acid transporter 1 Proteins 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical class CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
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- 238000013019 agitation Methods 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
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- BRTFVKHPEHKBQF-UHFFFAOYSA-N bromocyclopentane Chemical compound BrC1CCCC1 BRTFVKHPEHKBQF-UHFFFAOYSA-N 0.000 description 2
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- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 125000001188 haloalkyl group Chemical group 0.000 description 2
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- HKPDWCYQLXUDOG-UHFFFAOYSA-N CCCO[Mg]CC Chemical compound CCCO[Mg]CC HKPDWCYQLXUDOG-UHFFFAOYSA-N 0.000 description 1
- INCLSUJLGRGXHB-UHFFFAOYSA-N CCCO[Mg]CC(C)C Chemical compound CCCO[Mg]CC(C)C INCLSUJLGRGXHB-UHFFFAOYSA-N 0.000 description 1
- OBOBRVRGZIYTDC-UHFFFAOYSA-N CC[Mg+].CC(C)C[O-] Chemical compound CC[Mg+].CC(C)C[O-] OBOBRVRGZIYTDC-UHFFFAOYSA-N 0.000 description 1
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- UQXYUIFJBKFODE-UHFFFAOYSA-N C[Mg]OCC(C)C Chemical compound C[Mg]OCC(C)C UQXYUIFJBKFODE-UHFFFAOYSA-N 0.000 description 1
- 101710169850 Catalase isozyme B Proteins 0.000 description 1
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- 101000793908 Oryza sativa subsp. japonica Catalase isozyme C Proteins 0.000 description 1
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
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- CDKFWIMBZAUBRS-UHFFFAOYSA-M [I-].CC[Mg+] Chemical compound [I-].CC[Mg+] CDKFWIMBZAUBRS-UHFFFAOYSA-M 0.000 description 1
- CMSGPPRKSYOURB-UHFFFAOYSA-N [Mg].C(C(C)C)OI(=O)=O Chemical compound [Mg].C(C(C)C)OI(=O)=O CMSGPPRKSYOURB-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
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- 238000004458 analytical method Methods 0.000 description 1
- 125000005428 anthryl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C3C(*)=C([H])C([H])=C([H])C3=C([H])C2=C1[H] 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
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- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
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- 238000005893 bromination reaction Methods 0.000 description 1
- 125000004369 butenyl group Chemical group C(=CCC)* 0.000 description 1
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- 150000001768 cations Chemical class 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 125000002433 cyclopentenyl group Chemical class C1(=CCCC1)* 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- SNRUBQQJIBEYMU-NJFSPNSNSA-N dodecane Chemical class CCCCCCCCCCC[14CH3] SNRUBQQJIBEYMU-NJFSPNSNSA-N 0.000 description 1
- ZSWFCLXCOIISFI-UHFFFAOYSA-N endo-cyclopentadiene Natural products C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 229940093499 ethyl acetate Drugs 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- WBJINCZRORDGAQ-UHFFFAOYSA-N formic acid ethyl ester Natural products CCOC=O WBJINCZRORDGAQ-UHFFFAOYSA-N 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 125000002541 furyl group Chemical group 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 125000001072 heteroaryl group Chemical group 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- 239000002815 homogeneous catalyst Substances 0.000 description 1
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910003480 inorganic solid Inorganic materials 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
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- 150000002500 ions Chemical class 0.000 description 1
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- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 1
- ZGTWXDWFHBVRFP-UHFFFAOYSA-M magnesium propan-1-olate iodide Chemical compound CCCO[Mg]I ZGTWXDWFHBVRFP-UHFFFAOYSA-M 0.000 description 1
- SSEWSHPMSYEGAQ-UHFFFAOYSA-M magnesium;2-methylpropan-1-olate;bromide Chemical compound [Mg+2].[Br-].CC(C)C[O-] SSEWSHPMSYEGAQ-UHFFFAOYSA-M 0.000 description 1
- YVPHBNUFKHQBHA-UHFFFAOYSA-M magnesium;2-methylpropan-1-olate;iodide Chemical compound [Mg+2].[I-].CC(C)C[O-] YVPHBNUFKHQBHA-UHFFFAOYSA-M 0.000 description 1
- MBTRTTIWMFMDQR-UHFFFAOYSA-M magnesium;butan-1-olate;bromide Chemical compound [Br-].CCCCO[Mg+] MBTRTTIWMFMDQR-UHFFFAOYSA-M 0.000 description 1
- BSGVJBRWDNPHOR-UHFFFAOYSA-M magnesium;butan-1-olate;chloride Chemical compound [Mg+2].[Cl-].CCCC[O-] BSGVJBRWDNPHOR-UHFFFAOYSA-M 0.000 description 1
- FNZJIOZSENAPJJ-UHFFFAOYSA-M magnesium;butan-1-olate;iodide Chemical compound [Mg+2].[I-].CCCC[O-] FNZJIOZSENAPJJ-UHFFFAOYSA-M 0.000 description 1
- NXPHGHWWQRMDIA-UHFFFAOYSA-M magnesium;carbanide;bromide Chemical compound [CH3-].[Mg+2].[Br-] NXPHGHWWQRMDIA-UHFFFAOYSA-M 0.000 description 1
- VXWPONVCMVLXBW-UHFFFAOYSA-M magnesium;carbanide;iodide Chemical compound [CH3-].[Mg+2].[I-] VXWPONVCMVLXBW-UHFFFAOYSA-M 0.000 description 1
- FRIJBUGBVQZNTB-UHFFFAOYSA-M magnesium;ethane;bromide Chemical compound [Mg+2].[Br-].[CH2-]C FRIJBUGBVQZNTB-UHFFFAOYSA-M 0.000 description 1
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Landscapes
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Abstract
The invention relates to a supported non-metallocene catalyst and a preparation method. The supported non-metallocene catalyst is prepared by the steps of precipitating a mixed slurry of a magnesium compound and a solvent, loading a non-metallocene complex and directly drying. The preparation method is simple and feasible, and the load capacity of the non-metallocene ligand is adjustable. The invention also relates to the application of the supported non-metallocene catalyst in olefin homopolymerisation/copolymerization. Compared with the prior art, the supported non-metallocene catalyst has the characteristics of less usage of a cocatalyst for catalyzing polymerization of alkene, high polymerization activity, substantial copolymerization effect, high bulk density of polymer, and high and adjustable viscosity average molecular weight of the prepared ultrahigh molecular weight polyethylene.
Description
The application based on " national 11th Five-Year supporting plan problem " in the project of grinding.This project has obtained the great attention of the Ministry of Science and Technology and has supported energetically, its target is to form the polyolefin catalyst technology of new generation with independent intellectual property right, and improve domestic related products unification, improve China's polyolefine kind class, promote its future development to variation, seriation, customizations, high performance.
Technical field
The present invention relates to a kind of non-metallocene catalyst.Particularly, the present invention relates to a kind of load type non-metallocene catalyst, its preparation method and the application in alkene homopolymerization/copolymerization thereof.
Background technology
The non-metallocene catalyst that middle and later periods nineteen nineties occurs, claim again luxuriant rear catalyst, the central atom of Primary Catalysts has comprised nearly all transition metal, reach at some aspect of performance, even exceed metallocene catalyst, become after Ziegler, Ziegler-Natta and metallocene catalyst the 4th generation olefin polymerization catalysis.According to the difference of the central atom of Primary Catalysts, further can divide into again non-metallocene (IIIB family, IVB family, VB family, group vib, VIIB family) catalyzer and non-luxuriant rear transition metal (VIII family) catalyzer.By the excellent property of the polyolefin products of such catalyzer manufacturing, and low cost of manufacture.Non-metallocene catalyst ligating atom is oxygen, nitrogen, sulphur and phosphorus, do not contain cyclopentadienyl group or its deriveding group, as indenyl and fluorenyl etc., it is characterized in that central ion has stronger Electron Affinities, and there is cis alkyl or halogen metal division center, easily carry out alkene insertion and σ-key and shift, the easy alkylation of central metal, is conducive to the generation at cation activity center; The title complex forming has the geometric configuration of restriction, stereoselectivity, electronegativity and chirality controllability, and in addition, the metal-carbon key forming easily polarizes, and is more conducive to polymerization and the copolymerization of alkene.Therefore, even if also can obtain the olefin polymer of higher molecular weight under higher polymeric reaction temperature.
But homogeneous catalyst has been proved it in olefinic polyreaction has that active duration is short, easily sticky still, high methylaluminoxane consumption, and obtain the too low or too high weak point of polymericular weight, only can be used for solution polymerization process or high-pressure polymerization process, seriously limit its industrial applicability.
Patent ZL 01126323.7, ZL 02151294.9ZL 02110844.7 and WO 03/010207 disclose a kind of alkene homopolymerization/catalyst for copolymerization or catalyst system, there is alkene homopolymerization/copolymerization performance widely, but need higher promotor consumption during in olefinic polymerization at the disclosed catalyzer of this patent or catalyst system, could obtain suitable olefin polymerizating activity, and it is short to exist active duration in polymerization process, the phenomenons such as the sticky still of polymkeric substance.
Common way be by non-metallocene catalyst by certain load technology, make loaded catalyst, thereby improve the polymerization of alkene and the particle form of resulting polymers.It shows as the initial activity that has suitably reduced to a certain extent catalyzer, the polymerization activity life-span of extending catalyst, reduce and even avoided caking or the cruelly poly-phenomenon in polymerization process, improve the form of polymkeric substance, improve the apparent density of polymkeric substance, can make it meet more polymerization technique process, as vapour phase polymerization or slurry polymerization etc.
Existing olefin polymerization catalysis patent is mostly based on metallocene catalyst, as US 4808561, US 5240894, CN 1344749A, CN 1126480A, ZL94101358.8, CN 1307594A, CN 1103069A, CN1363537A, US6444604, EP0685494, US4871705 and EP0206794 etc., but these patents also all relate to the metallocene catalyst that contains transition metal are carried on carrier after treatment.
For patent ZL 01126323.7, ZL02151294.9ZL 02110844.7 and the disclosed non-metallocene catalyst of WO03/010207, patent CN 1539855A, CN 1539856A, CN 1789291A, CN 1789292A, CN 1789290A, WO/2006/063501, patent ZL200510119401.x etc. provide various ways to carry out load to obtain load type non-metallocene catalyst, but these patents all relate to the Nonmetallocene organic compound that contains transition metal is carried on carrier after treatment.
Chinese patent CN200910180602.9 discloses a kind of preparation method of load type non-metallocene catalyst, and it is that magnesium compound and Nonmetallocene title complex are dissolved in solvent, after being dried, obtains load type non-metallocene catalyst.Patent 200910180605.2 discloses a kind of preparation method of load type non-metallocene catalyst, and it is that magnesium compound and Nonmetallocene title complex are dissolved in solvent, adds precipitation agent precipitation, after filtration washing is dry, obtains load type non-metallocene catalyst.What these two kinds of methods adopted is magnesium compound carrier, and the particle form of catalyzer is difficult to control, and has limited the morphology that polymerization obtains thus.
Chinese patent CN200910180603.3, CN200910180604.8, CN200910210989.8, CN200910210986.4, the disclosed load type non-metallocene catalyst preparation method of CN200910210985.X, CN200910210990.0 and above-mentioned patent are similar, what all use is that magnesium compound is as carrier, still exist the particle form of catalyzer to be difficult to control, limited the morphology that polymerization obtains thus.
Catalyzer taking Magnesium Chloride Anhydrous as carrier demonstrates higher catalytic activity in olefin polymerization process, but this type of catalyzer is highly brittle, easily broken in polymerization reactor, thereby causes polymer morphology bad.Silicon dioxide carried catalyzer has good mobility, can be used for gas fluidised bed polymerisation, but silicon dioxide carried metallocene and non-metallocene catalyst show lower catalytic activity.If therefore magnesium chloride and silicon-dioxide are well organically combined, just may prepare and there is high catalytic activity, the catalyzer of the controlled and good abrasion strength resistance of globule size.
Such as CN1539856A discloses a kind of load method of non-metallocene catalyst of composite carrier load, it is in accordance with the following steps: (1) using as the porous support of carrier under 100-1000 DEG C, inert atmosphere or reduced pressure, dry or roasting 1~24h carries out thermal activation; (2) magnesium compound is dissolved in tetrahydrofuran (THF)-ol mixed system and forms solution, then the porosu solid of thermal activation is joined in this solution, under 0~60 DEG C of agitation condition, fully reaction forms transparent system; Through filtration washing, dry and drain after make complex carrier; Or add non-polar organic solutions to make it precipitation this clear solution and fully separate out, then filtration washing, dry draining make complex carrier; (3) non-metallocene olefin polymerization catalyst is dissolved in solvent, then filtration washing with complex carrier or after modifying complex carrier and contact 12~72 hours, be dried and drain into load type non-metallocene catalyst.This method need to first be prepared complex carrier, then contacts with catalyst solution.
CN1789290A discloses a kind of high activity loading method of load type non-metallocene catalyst, and it comprises the steps:, by carrier and chemical activating agent effect, to obtain modifying carrier; Magnesium compound is dissolved in tetrahydrofuran (THF)-ol mixed system and forms solution, then modification carrier is joined in this solution and reacted, wash after filtration, dry and drain and make complex carrier; Non-metallocene olefin polymerization catalyst is dissolved in solvent, and after then reacting with complex carrier, washing and filtering, dry draining, make load type non-metallocene catalyst.This method is first to prepare modification carrier, then reacts and obtain mixed carrier with magnesium compound, then contacts with catalyst solution.
Patent CN101423574A discloses a kind of supported non-metallocene single site catalysis agent component and preparation method thereof, and the method comprises: the preparation of (1) magnesium chloride/silica-gel carrier; (2) preparation of the preparation of alkylaluminoxane/magnesium chloride/silica-gel carrier and (3) supported non-metallocene single site catalysts component.This method is also first to prepare complex carrier, then reacts with alkylaluminoxane, finally contacts with catalyst solution.
EP260130 proposes loaded metallocene or non-luxuriant transition metal compound loaded on the silica supports of methylaluminoxane processing, and the non-luxuriant transition metal here only refers to ZrCl
4, TiCl
4or VOCl
3, what this patent was thought optimum is the mixture of carrier surface through organic-magnesium or magnesium compound and aluminum alkyls, but this process more complicated need to be passed through many preparation processes.
Patent CN200610026765.8 discloses a class single active center Z-N olefin polymerization catalysis.This catalyzer is using the salicylic alidehyde imine derivative of the salicylic alidehyde imine that contains coordinating group or replacement as electron donor, by adding after pretreated carrier (as silica gel), metallic compound (as titanium tetrachloride) and this electron donor are processed and obtain in magnesium compound (as magnesium chloride)/tetrahydrofuran solution.
Patent CN200610026766.2 is similar with it, discloses a class containing heteroatomic organic compound and the application in Ziegler-Natta catalyst thereof.
Patent CN200910180100.6 and CN200910180607.1 disclose not to be had under alcohol, Nonmetallocene title complex is dissolved in magnesium compound solution, then add porous support, after convection drying or filtration washing are dry through the chemical processing agent processing of IVB family, thereby obtain preparation method and the polymeric applications of load type non-metallocene catalyst, its Nonmetallocene title complex is present among carrier uniformly, but catalyzed ethylene polymerization activity is lower in an embodiment, and similarly patent CN200910180601.4 and the disclosed load type non-metallocene catalyst preparation method of CN200910180606.7 and polymeric applications, its main difference is the chemical processing agent processing without IVB family, thereby cause polymerization catalyst activity lower.
Patent CN200710162666.7 discloses loaded catalyst, load type non-metallocene catalyst and preparation method thereof, it is to have under alcohol existence, magnesium compound is dissolved in tetrahydrofuran solvent, add porous support, after convection drying with titanium tetrachloride reaction, finally load non-metallocene metal complexes again, catalyst activity is higher, and the polymkeric substance that polymerization obtains thus has high bulk density, but preparation process is comparatively complicated, chemical processing agent reacts with carrier and can destroy in type carrier structure, then in polymerization process, produces fine polymer powder.
Even so, the ubiquitous problem of load type non-metallocene catalyst existing in prior art is, load process complexity, generally need to carry out the multistep of carrier and process afterwards load non-metallocene metal complexes again, olefin polymerizating activity low and be difficult to regulate, and in order to improve its polymerization activity, in the time carrying out olefinic polymerization, must assist higher promotor consumption.
Therefore, still need a kind of load type non-metallocene catalyst, its preparation method is simple, is applicable to suitability for industrialized production, and can overcomes to prepare those problems that exist in prior art load type non-metallocene catalyst process.
Summary of the invention
The inventor finds through diligent research on the basis of existing technology, by manufacturing described load type non-metallocene catalyst by a kind of specific preparation method, just can solve foregoing problems, and complete thus the present invention.
In the preparation method of load type non-metallocene catalyst of the present invention, do not add proton donor (such as conventional those that use in this area).In addition, in the preparation method of load type non-metallocene catalyst of the present invention, do not add electron donor (such as in this area for this reason and the compounds such as conventional monoesters class, di-esters, two ethers, diones and the diol-lipid using).Moreover, in the preparation method of load type non-metallocene catalyst of the present invention, reaction requirement and reaction conditions that also need not be harsh.Therefore, the preparation method of this loaded catalyst is simple, and is very suitable for suitability for industrialized production.
Particularly, the present invention relates to the content of following aspect:
1. a preparation method for load type non-metallocene catalyst, comprises the following steps:
Magnesium compound is dissolved in the first solvent, obtains the step of magnesium compound solution;
In described magnesium compound solution, add precipitation agent, obtain the step of modifying carrier,
Nonmetallocene title complex is contacted under the existence of the second solvent with described modification carrier, obtain the step of mixed serum; With
Mixed serum described in convection drying, obtains the step of described load type non-metallocene catalyst.
2. according to the preparation method described in aforementioned either side, it is characterized in that, described magnesium compound is selected from one or more in magnesium halide, alkoxyl group magnesium halide, alkoxyl magnesium, alkyl magnesium, alkyl halide magnesium and alkyl alkoxy magnesium, be preferably selected from one or more in magnesium halide, more preferably magnesium chloride.
3. according to the preparation method described in aforementioned either side, it is characterized in that, described the first solvent is selected from C
6-12aromatic hydrocarbon, halo C
6-12one or more in aromatic hydrocarbon, ester and ether, are preferably selected from C
6-12one or more in aromatic hydrocarbon and tetrahydrofuran (THF), most preferably tetrahydrofuran (THF).
4. according to the preparation method described in aforementioned either side, it is characterized in that, described the second solvent is selected from C
6-12aromatic hydrocarbon, halo C
6-12aromatic hydrocarbon, halo C
1-10one or more in alkane, ester and ether, be preferably selected from one or more in toluene, dimethylbenzene, trimethylbenzene, ethylbenzene, diethylbenzene, chlorotoluene, chloro ethylbenzene, bromo toluene, bromo ethylbenzene, methylene dichloride, ethylene dichloride, ethyl acetate and tetrahydrofuran (THF), more preferably C
6-12one or more in aromatic hydrocarbon, methylene dichloride and tetrahydrofuran (THF).
5. according to the preparation method described in aforementioned either side, it is characterized in that, described Nonmetallocene title complex is selected from one or more in the compound with following chemical structural formula:
Be preferably selected from one or more in compound (A) and the compound (B) with following chemical structural formula:
More preferably be selected from one or more in to compound (A-4) and compound (B-1) to compound (B-4) of the compound (A-1) with following chemical structural formula:
In above all chemical structural formulas,
Q is 0 or 1;
D is 0 or 1;
M is 1,2 or 3;
M is selected from periodic table of elements III-th family to XI family atoms metal, preferably IVB family atoms metal, more preferably Ti (IV) and Zr (IV);
N is 1,2,3 or 4, depends on the valence state of described central metal atom M;
X is selected from halogen, hydrogen atom, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, nitrogen-containing group, sulfur-containing group, boron-containing group, containing aluminium base group, phosphorus-containing groups, silicon-containing group, germanic group or containing tin group, multiple X can be identical, also can be different, can also be each other in key or Cheng Huan;
A be selected from Sauerstoffatom, sulphur atom, selenium atom,
-NR
23r
24,-N (O) R
25r
26,
-PR
28r
29,-P (O) R
30oR
31, sulfuryl, sulfoxide group or-Se (O) R
39, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
B is selected from nitrogen-atoms, nitrogen-containing group, phosphorus-containing groups or C
1-C
30alkyl;
D is selected from nitrogen-atoms, Sauerstoffatom, sulphur atom, selenium atom, phosphorus atom, nitrogen-containing group, phosphorus-containing groups, C
1-C
30alkyl, sulfuryl, sulfoxide group,
-N (O) R
25r
26,
or-P (O) R
32(OR
33), wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
E is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
F is selected from nitrogen-atoms, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
G is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group;
Y is selected from Sauerstoffatom, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
Z is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
→ represent singly-bound or two key;
-represent covalent linkage or ionic linkage;
---represent coordinate bond, covalent linkage or ionic linkage;
R
1to R
4, R
6to R
36, R
38and R
39be selected from independently of one another hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, is preferably formed aromatic ring, and
R
5be selected from lone-pair electron on nitrogen, hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups; Work as R
5during for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups, R
5in N, O, S, P and Se can be used as coordination atom and described center IVB family atoms metal carries out coordination,
Described safing function group is selected from halogen, oxy radical, nitrogen-containing group, silicon-containing group, germanic group, sulfur-containing group, contains tin group, C
1-C
10ester group or nitro,
Described Nonmetallocene title complex is further preferably selected from one or more in the compound with following chemical structural formula:
Most preferably be selected from one or more in the compound with following chemical structural formula:
6. according to the preparation method described in aforementioned either side, it is characterized in that,
Described halogen is selected from F, Cl, Br or I;
Described nitrogen-containing group is selected from
-NR
23r
24,-T-NR
23r
24or-N (O) R
25r
26;
Described phosphorus-containing groups is selected from
-PR
28r
29,-P (O) R
30r
31or-P (O) R
32(OR
33);
Described oxy radical is selected from hydroxyl ,-OR
34with-T-OR
34;
Be selected from-SR of described sulfur-containing group
35,-T-SR
35,-S (O) R
36or-T-SO
2r
37;
Described containing be selected from-SeR of seleno group
38,-T-SeR
38,-Se (O) R
39or-T-Se (O) R
39;
Described group T is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or described safing function group;
Described R
37be selected from hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl or described safing function group;
Described C
1-C
30alkyl is selected from C
1-C
30alkyl, C
7-C
50alkaryl, C
7-C
50aralkyl, C
3-C
30cyclic alkyl, C
2-C
30thiazolinyl, C
2-C
30alkynyl, C
6-C
30aryl, C
8-C
30condensed ring radical or C
4-C
30heterocyclic radical, wherein said heterocyclic radical contains 1-3 heteroatoms that is selected from nitrogen-atoms, Sauerstoffatom or sulphur atom;
The C of described replacement
1-C
30alkyl is selected from one or more described halogens and/or described C
1-C
30alkyl is as substituent described C
1-C
30alkyl;
Described boron-containing group is selected from BF
4 -, (C
6f
5)
4b
-or (R
40bAr
3)
-;
Describedly be selected from aluminum alkyls, AlPh containing aluminium base group
4 -, AlF
4 -, AlCl
4 -, AlBr
4 -, AlI
4 -or R
41alAr
3 -;
Be selected from-SiR of described silicon-containing group
42r
43r
44or-T-SiR
45;
Described be selected from-GeR of germanic group
46r
47r
48or-T-GeR
49;
Described containing be selected from-SnR of tin group
50r
51r
52,-T-SnR
53or-T-Sn (O) R
54,
Described Ar represents C
6-C
30aryl, and
R
40to R
54be selected from independently of one another hydrogen, described C
1-C
30the C of alkyl, described replacement
1-C
30alkyl or described safing function group, wherein these groups can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, and
Described group T defines with aforementioned either side.
7. according to the preparation method described in aforementioned either side, it is characterized in that, taking the described magnesium compound of Mg element and the mol ratio of described Nonmetallocene title complex as 1: 0.01-1, preferably 1: 0.04-0.4, more preferably 1: 0.08-0.2, the ratio of described magnesium compound and described the first solvent is 1mol: 75~400ml, preferably 1mol: 150~300ml, more preferably 1mol: 200~250ml, and the volume ratio of described precipitation agent and described the first solvent is 1: 0.2~5, preferably 1: 0.5~2, more preferably 1: 0.8~1.5.
8. according to the preparation method described in aforementioned either side, it is characterized in that, described precipitation agent is selected from C
5-12alkane, C
5-12naphthenic hydrocarbon, halo C
1-10alkane and halo C
5-12one or more in naphthenic hydrocarbon, be preferably selected from pentane, hexane, heptane, octane, nonane, decane, hexanaphthene, pentamethylene, suberane, cyclodecane, cyclononane, methylene dichloride, dichloro hexane, two chloroheptanes, trichloromethane, trichloroethane, three chlorobutanes, methylene bromide, ethylene dibromide, dibromo-heptane, methenyl bromide, tribromoethane, three n-butyl bromide, chlorocyclopentane, chlorocyclohexane, chloro suberane, chloro cyclooctane, chloro cyclononane, chloro cyclodecane, bromocyclopentane, bromocyclohexane, bromo suberane, bromo cyclooctane, one or more in bromo cyclononane and bromo cyclodecane, further be preferably selected from hexane, heptane, one or more in decane and hexanaphthene, most preferably hexane.
9. according to the preparation method described in aforementioned either side, be also included in and make before described Nonmetallocene title complex contacts with described modification carrier, by the step of modifying carrier described in chemical processing agent pre-treatment that helps that is selected from aikyiaiurnirsoxan beta, aluminum alkyls or its arbitrary combination.
10. according to the preparation method described in aforementioned either side, it is characterized in that, described aikyiaiurnirsoxan beta is selected from methylaluminoxane, ethylaluminoxane, one or more in isobutyl aluminium alkoxide and normal-butyl alumina alkane, more preferably be selected from one or more in methylaluminoxane and isobutyl aluminium alkoxide, and described aluminum alkyls is selected from trimethyl aluminium, triethyl aluminum, tri-n-n-propyl aluminum, triisobutyl aluminium, three n-butylaluminum, triisopentyl aluminium, three n-pentyl aluminium, tri-n-hexyl aluminum, three isohexyl aluminium, one or more in diethylmethyl aluminium and dimethyl ethyl aluminium, be preferably selected from trimethyl aluminium, triethyl aluminum, one or more in tri-n-n-propyl aluminum and triisobutyl aluminium, most preferably be selected from one or more in triethyl aluminum and triisobutyl aluminium.
11. according to the preparation method described in aforementioned either side, it is characterized in that, in the described magnesium compound of Mg element with to help the mol ratio of chemical processing agent as 1 described in Al element: 0-1.0, preferably 1: 0-0.5, more preferably 1: 0.1-0.5.
12. 1 kinds of load type non-metallocene catalysts, it is to be manufactured by the preparation method according to described in aforementioned either side.
13. 1 kinds of alkene homopolymerization/copolymerization process, it is characterized in that, taking the load type non-metallocene catalyst according to described in aspect 12 as Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt as promotor, make alkene homopolymerization or copolymerization.
14. 1 kinds of alkene homopolymerization/copolymerization process, is characterized in that, comprise the following steps:
Manufacture load type non-metallocene catalyst according to the preparation method described in aforementioned either side, and
Taking described load type non-metallocene catalyst as Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt as promotor, make alkene homopolymerization or copolymerization.
Technique effect
Preparation method's technique simple possible of load type non-metallocene catalyst of the present invention, and the charge capacity of Nonmetallocene title complex is adjustable, can give full play to it obtains polyolefin product performance at catalysis in olefine polymerization, and can be by regulating Nonmetallocene title complex add-on, and the difference of catalysis in olefine polymerization condition, thereby polymer performance and ultrahigh molecular weight polyethylene(UHMWPE) viscosity-average molecular weight are regulated.
In addition, by adopting different chemical processing agent and the chemical processing agent consumptions of helping, can obtain polymerization activity from low to high and adjustable load type non-metallocene catalyst, adapt to thus different olefinic polymerization requirements, thereby and can coordinate the preparation process of the add-on of Nonmetallocene title complex to regulate catalyzer and polymer performance.
Also find simultaneously, when the load type non-metallocene catalyst that employing the present invention obtains and promotor form catalyst system, only need fewer promotor (such as methylaluminoxane or triethyl aluminum) consumption, just can obtain high olefin polymerizating activity, when copolymerization, show significant comonomer effect, under relatively equal condition, Copolymerization activity is higher than homopolymerization activity, and the polymkeric substance such as the polyethylene obtaining by catalyzed alkene homopolymerization or copolymerization has good polymer morphology and high polymer bulk density.
Than the load type non-metallocene catalyst that has the existence of alcohol to obtain in magnesium compound solution, in catalyst preparation process magnesium compound solution of the present invention, there is no the load type non-metallocene catalyst obtaining of alcohol, there is higher catalysis in olefine polymerization activity, polymer stacks density, and narrow molecular weight distribution, and the ultrahigh molecular weight polyethylene(UHMWPE) viscosity-average molecular weight obtaining.
Embodiment
Below the specific embodiment of the present invention is elaborated, but it is pointed out that protection scope of the present invention is not subject to the restriction of these embodiments, but determined by claims of annex.
In the context of the present invention, unless separately there is clearly definition, or this implication has exceeded those skilled in the art's understanding scope, 3 more than carbon atom hydrocarbon or hydrocarbon derivative group (such as propyl group, propoxy-, butyl, butane, butylene, butenyl, hexane etc.) all have implication identical when titled with prefix " just " when not titled with prefix " just ".Such as, propyl group is generally understood as n-propyl, and butyl is generally understood as normal-butyl.
The preparation method who the present invention relates to a kind of load type non-metallocene catalyst, comprises the following steps: magnesium compound is dissolved in the first solvent, obtains the step of magnesium compound solution; In described magnesium compound solution, add precipitation agent, obtain the step of modifying carrier, Nonmetallocene title complex is contacted under the existence of the second solvent with described modification carrier, obtain the step of mixed serum; With mixed serum described in convection drying, obtain the step of described load type non-metallocene catalyst.
Below described magnesium compound is specifically described.
According to the present invention, term " magnesium compound " uses the common concept in this area, refers to the conventional organic or inorganic solid water-free magnesium-containing compound using of carrier as supported olefin polymerization catalyst.
According to the present invention, as described magnesium compound, such as enumerating magnesium halide, alkoxyl group magnesium halide, alkoxyl magnesium, alkyl magnesium, alkyl halide magnesium and alkyl alkoxy magnesium.
Particularly, as described magnesium halide, such as enumerating magnesium chloride (MgCl
2), magnesium bromide (MgBr
2), magnesium iodide (MgI
2) and magnesium fluoride (MgF
2) etc., wherein preferred magnesium chloride.
As described alkoxyl group magnesium halide, such as enumerating methoxyl group chlorination magnesium (Mg (OCH
3) Cl), oxyethyl group magnesium chloride (Mg (OC
2h
5) Cl), propoxy-magnesium chloride (Mg (OC
3h
7) Cl), n-butoxy magnesium chloride (Mg (OC
4h
9) Cl), isobutoxy magnesium chloride (Mg (i-OC
4h
9) Cl), methoxyl group magnesium bromide (Mg (OCH
3) Br), oxyethyl group magnesium bromide (Mg (OC
2h
5) Br), propoxy-magnesium bromide
(Mg (OC
3h
7) Br), n-butoxy magnesium bromide (Mg (OC
4h
9) Br), isobutoxy magnesium bromide
(Mg (i-OC
4h
9) Br), methoxyl group magnesium iodide (Mg (OCH
3) I), oxyethyl group magnesium iodide (Mg (OC
2h
5) I), propoxy-magnesium iodide (Mg (OC
3h
7) I), n-butoxy magnesium iodide (Mg (OC
4h
9) I) and isobutoxy magnesium iodide (Mg (i-OC
4h
9) I) etc., wherein preferred methoxyl group chlorination magnesium, oxyethyl group magnesium chloride and isobutoxy magnesium chloride.
As described alkoxyl magnesium, such as enumerating magnesium methylate (Mg (OCH
3)
2), magnesium ethylate (Mg (OC
2h
5)
2), propoxy-magnesium (Mg (OC
3h
7)
2), butoxy magnesium (Mg (OC
4h
9)
2), isobutoxy magnesium (Mg (i-OC
4h
9)
2) and 2-ethyl hexyl oxy magnesium (Mg (OCH
2cH (C
2h
5) C
4h-)
2) etc., wherein preferred magnesium ethylate and isobutoxy magnesium.
As described alkyl magnesium, such as enumerating methyl magnesium (Mg (CH
3)
2), magnesium ethide (Mg (C
2h
5)
2), propyl group magnesium (Mg (C
3h
7)
2), normal-butyl magnesium (Mg (C
4h
9)
2) and isobutyl-magnesium (Mg (i-C
4h
9)
2) etc., wherein preferred magnesium ethide and normal-butyl magnesium.
As described alkyl halide magnesium, such as enumerating methylmagnesium-chloride (Mg (CH
3) Cl), ethylmagnesium chloride (Mg (C
2h
5) Cl), propyl group magnesium chloride (Mg (C
3h
7) Cl), normal-butyl chlorination magnesium (Mg (C
4h
9) Cl), isobutyl-chlorination magnesium (Mg (i-C
4h
9) Cl), methyl-magnesium-bromide (Mg (CH
3) Br), ethylmagnesium bromide (Mg (C
2h
5) Br), propyl group magnesium bromide (Mg (C
3h
7) Br), normal-butyl bromination magnesium (Mg (C
4h
9) Br), selenium alkynide (Mg (i-C
4h
9) Br), methyl magnesium iodide (Mg (CH
3) I), ethyl magnesium iodide (Mg (C
2h
5) I), propyl group magnesium iodide (Mg (C
3h
7) I), normal-butyl iodate magnesium (Mg (C
4h
9) I) and isobutyl-iodate magnesium (Mg (i-C
4h
9) I) etc., wherein preferable methyl magnesium chloride, ethylmagnesium chloride and isobutyl-chlorination magnesium.
As described alkyl alkoxy magnesium, such as enumerating methyl methoxy base magnesium (Mg (OCH
3) (CH
3)), methyl ethoxy magnesium (Mg (OC
2h
5) (CH
3)), methyl propoxy-magnesium (Mg (OC
3h
7) (CH
3)), methyl n-butoxy magnesium (Mg (OC
4h
9) (CH
3)), methyl isobutoxy magnesium (Mg (i-OC
4h
9) (CH
3)), ethyl magnesium methylate (Mg (OCH
3) (C
2h
5)), ethyl magnesium ethylate (Mg (OC
2h
5) (C
2h
5)), ethyl propoxy-magnesium (Mg (OC
3h
7) (C
2h
5)), ethyl n-butoxy magnesium (Mg (OC
4h
9) (C
2h
5)), ethyl isobutoxy magnesium (Mg (i-OC
4h
9) (C
2h
5)), propyl group magnesium methylate (Mg (OCH
3) (C
3h
7)), propyl group magnesium ethylate (Mg (OC
2h
5) (C
3h
7)), propyl group propoxy-magnesium (Mg (OC
3h
7) (C
3h
7)), propyl group n-butoxy magnesium (Mg (OC
4h
9) (C
3h
7)), propyl group isobutoxy magnesium (Mg (i-OC
4h
9) (C
3h
7)), normal-butyl magnesium methylate (Mg (OCH
3) (C
4h
9)), normal-butyl magnesium ethylate (Mg (OC
2h
5) (C
4h
9)), normal-butyl propoxy-magnesium (Mg (OC
3h
7) (C
4h
9)), normal-butyl n-butoxy magnesium (Mg (OC
4h
9) (C
4h
9)), normal-butyl isobutoxy magnesium (Mg (i-OC
4h
9) (C
4h
9)), isobutyl-magnesium methylate (Mg (OCH
3) (i-C
4h
9)), isobutyl-magnesium ethylate (Mg (OC
2h
5) (i-C
4h
9)), isobutyl-propoxy-magnesium (Mg (OC
3h
7) (i-C
4h
9)), isobutyl-n-butoxy magnesium (Mg (OC
4h
9) (i-C
4h
9)) and isobutyl-isobutoxy magnesium (Mg (i-OC
4h
9) (i-C
4h
9)) etc., wherein preferred butyl magnesium ethylate.
These magnesium compounds can use separately one, also can multiple mixing use, not special restriction.
In the time that form with multiple mixing is used, the mol ratio between two kinds of magnesium compounds in described magnesium compound mixture is such as being 0.25~4: 1, preferably 0.5~3: 1, more preferably 1~2: 1.
According to the present invention, magnesium compound is dissolved in first solvent (not comprising alcoholic solvent) of non-alcohols, obtain magnesium compound solution.
Below the step that obtains described magnesium compound solution is specifically described.
Particularly, make described magnesium compound (solid) be dissolved in suitable solvent (being sometimes referred to as below solvent or the first solvent for dissolving described magnesium compound), thereby obtain described magnesium compound solution.
As described the first solvent, such as enumerating C
6-12aromatic hydrocarbon, halo C
6-12aromatic hydrocarbon, ester and ether equal solvent.
As described C
6-12aromatic hydrocarbon, such as enumerating toluene, dimethylbenzene, trimethylbenzene, ethylbenzene, diethylbenzene.
As described halo C
6-12aromatic hydrocarbon, such as enumerating chlorotoluene, chloro ethylbenzene, bromo toluene, bromo ethylbenzene etc.
As described ester, such as enumerating methyl-formiate, ethyl formate, propyl formate, butyl formate, methyl acetate, ethyl acetate, propyl acetate, butylacetate, methyl propionate, ethyl propionate, butyl propionate, butyl butyrate etc.
As described ether, such as enumerating ether, methyl ethyl ether, tetrahydrofuran (THF) etc.
Wherein, preferred C
6-12aromatic hydrocarbon and tetrahydrofuran (THF), most preferably tetrahydrofuran (THF).
According to the present invention, so-called alcoholic solvent refers to any solvent that can be considered alkylol cpd.And the present invention is in preparation when described load type non-metallocene catalyst, in any step, all do not use these alcohols (such as aromatic alcohols such as fatty alcohol, phenylcarbinol such as ethanol etc.).
These first solvents can use separately one, also can use with the multiple mixing of ratio arbitrarily.
In order to prepare described magnesium compound solution, described magnesium compound metering is added in described the first solvent and dissolved.
There is no particular limitation for preparation time (being the dissolution time of described magnesium compound) to described magnesium compound solution, but be generally 0.5~24h, preferably 4~24h.In this preparation process, can utilize and stir the dissolving that promotes described magnesium compound.This stirring can adopt any form, such as stirring rake (rotating speed is generally 10~1000 revs/min) etc.As required, sometimes can promote to dissolve by suitable heating (but top temperature must lower than the boiling point of described solvent).
Then, by be metered into precipitation agent in described magnesium compound solution, solid matter is precipitated out from this solution, obtains thus and modify carrier.
Below described precipitation agent is specifically described.
According to the present invention, term " precipitation agent " uses this area common concept, refers to and can reduce the solubleness of solid substance solute (such as described magnesium compound etc.) in its solution and then unreactiveness liquid that it is separated out with solid form from described solution.
According to the present invention, as described precipitation agent, be poor solvent such as enumerating for solid substance solute (such as magnesium compound) to be precipitated, and be the solvent of good solvent for the described solvent for dissolving described solid substance solute (such as magnesium compound), such as enumerating C
5-12alkane, C
5-12naphthenic hydrocarbon, halo C
1-10alkane and halo C
5-12naphthenic hydrocarbon.
As described C
5-12alkane, such as enumerating pentane, hexane, heptane, octane, nonane and decane etc., wherein preferred hexane, heptane and decane, most preferably hexane.
As described C
5-12naphthenic hydrocarbon, such as enumerating hexanaphthene, pentamethylene, suberane, cyclodecane and cyclononane etc., most preferably hexanaphthene.
As described halo C
1-10alkane, such as enumerating methylene dichloride, dichloro hexane, two chloroheptanes, trichloromethane, trichloroethane, three chlorobutanes, methylene bromide, ethylene dibromide, dibromo-heptane, methenyl bromide, tribromoethane and three n-butyl bromide etc.
As described halo C
5-12naphthenic hydrocarbon, such as enumerating chlorocyclopentane, chlorocyclohexane, chloro suberane, chloro cyclooctane, chloro cyclononane, chloro cyclodecane, bromocyclopentane, bromocyclohexane, bromo suberane, bromo cyclooctane, bromo cyclononane and bromo cyclodecane etc.
These precipitation agents can use separately one, also can use with the multiple mixing of ratio arbitrarily.
The mode that adds of precipitation agent can add or drip for disposable, preferably disposable adding.In this precipitation process, can utilize to stir to promote the dispersion of precipitation agent, and be conducive to the final precipitation of solid product.This stirring can adopt any form (such as stirring rake), and rotating speed is generally 10~1000 revs/min etc.
To the consumption of described precipitation agent, there is no particular limitation, but generally by volume, described precipitation agent is 1: 0.2~5 with the ratio of the described solvent for dissolving described magnesium compound, and preferably 1: 0.5~2, more preferably 1: 0.8~1.5.
To the temperature of described precipitation agent, also there is no particular limitation, but general preferred normal temperature is to the temperature lower than the boiling point of used any solvent and precipitation agent (preferably 20-80 DEG C, more preferably 40-60 DEG C), but be sometimes not limited to this.And, general also preferred temperature (the preferably 20-80 DEG C to the boiling point lower than used any solvent and precipitation agent at normal temperature of this precipitation process, more preferably 40-60 DEG C) under carry out 0.3-12 hour, but be sometimes not limited to this, and with solid product substantially completely precipitation be as the criterion.
Completely, after precipitation, obtained solid product filtered, washed and is dried, obtaining and modify carrier.Be not particularly limited for described filtration, washing and dry method, can use as required conventional those that use in this area.
As required, described washing is generally carried out 1~6 time, preferably 3~4 times.Wherein, washer solvent preferably uses the solvent identical with precipitation agent, but also can be different.
Described being dried can adopt ordinary method to carry out, such as heat drying method under rare gas element desiccating method, boulton process or vacuum, and preferably heat drying method, most preferably heat drying method under vacuum under rare gas element desiccating method or vacuum.
Described dry temperature range is generally normal temperature to 140 DEG C.Be generally 2-20 hour time of drying, but also can be according to concrete use different for dissolving the solvent situation of described magnesium compound.Such as, in the time adopting tetrahydrofuran (THF) as solvent for dissolving described magnesium compound, drying temperature is generally 80 DEG C of left and right, under vacuum, be dried 2~12 hours, and in the time adopting toluene as solvent for dissolving described magnesium compound, drying temperature is generally 100 DEG C of left and right, under vacuum, is dried 4~24 hours.
According to the present invention, term " Nonmetallocene title complex " is a kind of single site olefin polymerization catalysts for metallocene catalyst, in structure, do not contain the cyclopentadienyl or derivatives thereofs such as luxuriant ring, fluorenes ring or indenes ring, and when with promotor (such as hereinafter described those) combination, can demonstrate the organometallics (therefore described Nonmetallocene title complex is also sometimes referred to as non-metallocene olefin polymerization title complex) of olefinic polymerization catalysis activity.This compound comprises central metal atom and at least one polydentate ligand of being combined with coordinate bond with described central metal atom (preferably tridentate ligand or more polydentate ligand), and term " Nonmetallocene part " is aforesaid polydentate ligand.
According to the present invention, described Nonmetallocene title complex is selected from the compound with following chemical structural formula:
According to this chemical structural formula, the part that forms coordinate bond with central metal atom M comprises n radicals X and m polydentate ligand (structural formula in bracket).According to the chemical structural formula of described polydentate ligand, group A, D and E (coordination group) form coordinate bond by the contained atom for coordination (such as heteroatomss such as N, O, S, Se and P) of these groups with described central metal atom M.
According to the present invention, all parts (comprising described radicals X and described polydentate ligand) with the absolute value of the negative charge sum absolute value positively charged with described central metal atom M identical.
At one, more specifically in embodiment, described Nonmetallocene title complex is selected from compound (A) and the compound (B) with following chemical structural formula.
At one more specifically in embodiment, described Nonmetallocene title complex is selected from the compound (A-1) with following chemical structural formula to compound (A-4) and compound (B-1) to compound (B-4).
In above all chemical structural formulas,
Q is 0 or 1;
D is 0 or 1;
M is 1,2 or 3;
M is selected from periodic table of elements III-th family to XI family atoms metal, preferably IVB family atoms metal, such as enumerating Ti (IV), Zr (IV), Hf (IV), Cr (III), Fe (III), Ni (II), Pd (II) or Co (II);
N is 1,2,3 or 4, depends on the valence state of described central metal atom M;
X is selected from halogen, hydrogen atom, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, nitrogen-containing group, sulfur-containing group, boron-containing group, containing aluminium base group, phosphorus-containing groups, silicon-containing group, germanic group or containing tin group, multiple X can be identical, also can be different, can also be each other in key or Cheng Huan;
A be selected from Sauerstoffatom, sulphur atom, selenium atom,
-NR
23r
24,-N (O) R
25r
26,
-PR
28r
29,-P (O) R
30oR
31, sulfuryl, sulfoxide group or-Se (O) R
39, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
B is selected from nitrogen-atoms, nitrogen-containing group, phosphorus-containing groups or C
1-C
30alkyl;
D is selected from nitrogen-atoms, Sauerstoffatom, sulphur atom, selenium atom, phosphorus atom, nitrogen-containing group, phosphorus-containing groups, C
1-C
30alkyl, sulfuryl, sulfoxide group,
-N (O) R
25r
26,
or-P (O) R
32(OR
33), wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
E is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group (CN), wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
F is selected from nitrogen-atoms, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
G is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group;
Y is selected from Sauerstoffatom, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
Z is selected from nitrogen-containing group, oxy radical, sulfur-containing group, contains seleno group, phosphorus-containing groups or cyano group (CN), such as can enumerate-NR
23r
24,-N (O) R
25r
26,-PR
28r
29,-P (O) R
30r
31,-OR
34,-SR
35,-S (O) R
36,-SeR
38or-Se (O) R
39, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
→ represent singly-bound or two key;
-represent covalent linkage or ionic linkage;
---represent coordinate bond, covalent linkage or ionic linkage.
R
1to R
4, R
6to R
36, R
38and R
39be selected from independently of one another hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl (wherein preferred halo alkyl, such as-CH
2cl and-CH
2cH
2or safing function group Cl).Above-mentioned group can be the same or different to each other, and wherein adjacent group is such as R
1with R
2, R
6with R
7, R
7with R
8, R
8with R
9, R
13with R
14, R
14with R
15, R
15with R
16, R
18with R
19, R
19with R
20, R
20with R
21, R
23with R
24, or R
25with R
26deng combining togather into key or Cheng Huan, be preferably formed aromatic ring, such as unsubstituted phenyl ring or by 1-4 C
1-C
30the C of alkyl, replacement
1-C
30alkyl (wherein preferred halo alkyl, such as-CH
2cl and-CH
2cH
2cl) or safing function group replace phenyl ring, and
R
5be selected from lone-pair electron on nitrogen, hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups.Work as R
5during for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups, R
5in N, O, S, P and Se can be used as coordination atom and described center IVB family atoms metal carries out coordination.
According to the present invention, in aforementioned all chemical structural formulas, as the case may be, any adjacent two or more groups, such as R
21with group Z, or R
13with group Y, can combine togather into ring, be preferably formed and comprise the heteroatomic C that comes from described group Z or Y
6-C
30heteroaromatic, such as pyridine ring etc., wherein said heteroaromatic is optionally selected from C by one or more
1-C
30the C of alkyl, replacement
1-C
30the substituting group of alkyl and safing function group replaces.
In the context of the present invention, described halogen is selected from F, Cl, Br or I.Described nitrogen-containing group is selected from
-NR
23r
24,-T-NR
23r
24or-N (O) R
25r
26.Described phosphorus-containing groups is selected from
-PR
28r
29,-P (O) R
30r
31or-P (O) R
32(OR
33).Described oxy radical is selected from hydroxyl ,-OR
34with-T-OR
34.Be selected from-SR of described sulfur-containing group
35,-T-SR
35,-S (O) R
36or-T-SO
2r
37.Described containing be selected from-SeR of seleno group
38,-T-SeR
38,-Se (O) R
39or-T-Se (O) R
39.Described group T is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group.Described R
37be selected from hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group.
In the context of the present invention, described C
1-C
30alkyl is selected from C
1-C
30alkyl (preferably C
1-C
6alkyl, such as isobutyl-), C
7-C
50alkaryl (such as tolyl, xylyl, diisobutyl phenyl etc.), C
7-C
50aralkyl (such as benzyl), C
3-C
30cyclic alkyl, C
2-C
30thiazolinyl, C
2-C
30alkynyl, C
6-C
30aryl (such as phenyl, naphthyl, anthryl etc.), C
8-C
30condensed ring radical or C
4-C
30heterocyclic radical, wherein said heterocyclic radical contains 1-3 heteroatoms that is selected from nitrogen-atoms, Sauerstoffatom or sulphur atom, such as pyridyl, pyrryl, furyl or thienyl etc.
According to the present invention, in the context of the present invention, according to the particular case of the relevant group of its combination, described C
1-C
30alkyl refers to C sometimes
1-C
30hydrocarbon two bases (divalent group, or be called C
1-C
30alkylene) or C
1-C
30hydrocarbon three bases (trivalent group), this is obvious to those skilled in the art.
In the context of the present invention, the C of described replacement
1-C
30alkyl refers to the aforementioned C with one or more inert substituents
1-C
30alkyl.So-called inert substituent, refer to these substituting groups to aforementioned for coordination group (refer to aforementioned group A, D, E, F, Y and Z, or also optionally comprise radicals R
5) there is no substantial interference with the coordination process of described central metal atom M; In other words, limit by the chemical structure of polydentate ligand of the present invention, these substituting groups do not have ability or have no chance (such as being subject to the impact of steric hindrance etc.) coordination reaction occurs and form coordinate bond with described central metal atom M.Generally speaking, described inert substituent is such as being selected from aforesaid halogen or C
1-C
30alkyl (preferably C
1-C
6alkyl, such as isobutyl-).
In the context of the present invention, described safing function group does not comprise aforesaid C
1-C
30the C of alkyl and aforesaid replacement
1-C
30alkyl.As described safing function group, be selected from aforementioned halogen, aforementioned oxy radical, aforementioned nitrogen-containing group, silicon-containing group, germanic group, aforementioned sulfur-containing group such as enumerating, contain tin group, C
1-C
10ester group or nitro (NO
2) at least one etc.
In the context of the present invention, limit by the chemical structure of polydentate ligand of the present invention, described safing function group has following characteristics:
(1) do not disturb the coordination process of described group A, D, E, F, Y or Z and described central metal atom M, and
(2) with the coordination ability of described central metal atom M lower than described A, D, E, F, Y and Z group, and do not replace the existing coordination of these groups and described central metal atom M.
In the context of the present invention, described boron-containing group is selected from BF
4 -, (C
6f
5)
4b
-or (R
40bAr
3)
-; Describedly be selected from aluminum alkyls, AlPh containing aluminium base group
4 -, AlF
4 -, AlCl
4 -, AlB
4 -, AlI
4 -or R
41alAr
3 -; Be selected from-SiR of described silicon-containing group
42r
43r
44or-T-SiR
45; Described be selected from-GeR of germanic group
46r
47r
48or-T-GeR
49; Described containing be selected from-SnR of tin group
50r
51r
52,-T-SnR
53or-T-Sn (O) R
54, wherein Ar represents C
6-C
30aryl.R
40to R
54be selected from independently of one another hydrogen, aforesaid C
1-C
30the C of alkyl, aforesaid replacement
1-C
30alkyl or aforesaid safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan.Wherein, the definition of group T is the same.
As described Nonmetallocene title complex, such as enumerating following compound:
Described Nonmetallocene title complex is preferably selected from following compound:
Described Nonmetallocene title complex is further preferably selected from following compound:
Described Nonmetallocene title complex is more preferably selected from following compound:
These Nonmetallocene title complexs can use separately one, or are used in combination multiple with ratio arbitrarily.
According to the present invention, the described polydentate ligand in described Nonmetallocene title complex is not as the normally used diether compounds of electronic donor compound capable in this area.
Described Nonmetallocene title complex or described polydentate ligand can be manufactured according to any method well known by persons skilled in the art.About the particular content of its manufacture method, such as can be referring to WO03/010207 and Chinese patent ZL01126323.7 and ZL02110844.7 etc., the full text that this specification sheets is introduced these documents at this point as a reference.
Then, make described modification carrier under the existence of the second solvent, contact (contact reacts) with described Nonmetallocene title complex, can obtain described mixed serum.
In the time manufacturing described mixed serum, to the way of contact and the engagement sequence etc. of described modification carrier and described Nonmetallocene title complex (and described second solvent), there is no particular limitation, such as enumerating, described modification carrier is first mixed with described Nonmetallocene title complex, and then add wherein the scheme of described the second solvent; Or described Nonmetallocene title complex is dissolved in described the second solvent, manufactures thus Nonmetallocene complex solution, and then make scheme that described modification carrier mixes with described Nonmetallocene complex solution etc., wherein preferred the latter.
In addition, in order to manufacture described mixed serum, such as can be at normal temperature to the temperature lower than the boiling point of used any solvent, described modification carrier and the described Nonmetallocene title complex contact reacts (if desired by stirring) under described the second solvent exists is carried out 0.5~24 hour, preferably 1~8 hour, more preferably 2~6 hours.
Now, the mixed serum obtaining is a kind of system of pulpous state.Although unessential, in order to ensure the homogeneity of system, this mixed serum preferably carries out afterwards the airtight of certain hour (2~48h, preferably 4~24h, most preferably 6~18h) in preparation and leaves standstill.
According to the present invention, in the time manufacturing described mixed serum, to described the second solvent (be sometimes referred to as below and dissolve Nonmetallocene title complex solvent), there is no particular limitation, as long as it can dissolve described Nonmetallocene title complex.As described the second solvent, such as enumerating C
6-12aromatic hydrocarbon, halo C
6-12aromatic hydrocarbon, halo C
1-10one or more in alkane, ester and ether.Specifically such as enumerating toluene, dimethylbenzene, trimethylbenzene, ethylbenzene, diethylbenzene, chlorotoluene, chloro ethylbenzene, bromo toluene, bromo ethylbenzene, methylene dichloride, ethylene dichloride, ethyl acetate and tetrahydrofuran (THF) etc.Wherein, preferred C
6-12aromatic hydrocarbon, methylene dichloride and tetrahydrofuran (THF).
These solvents can use separately one, or are used in combination multiple with ratio arbitrarily.
In the time manufacturing described mixed serum or described Nonmetallocene complex solution, can use as required stirring (rotating speed of this stirring is generally 10~500 revs/min).
According to the present invention, to the consumption of described the second solvent without any restriction, as long as being enough to realize the amount that described modification carrier fully contacts with described Nonmetallocene title complex.Such as, easily, described Nonmetallocene title complex is generally 0.01~0.25 grams per milliliter with respect to the ratio of described the second solvent, preferably 0.05~0.16 grams per milliliter, but be sometimes not limited to this.
Then,, by described mixed serum convection drying, can obtain a kind of solid product of good fluidity, i.e. load type non-metallocene catalyst of the present invention.
Now, described convection drying can adopt ordinary method to carry out, such as heat drying under dry under dry under inert gas atmosphere, vacuum atmosphere or vacuum atmosphere etc., and wherein preferred heat drying under vacuum atmosphere.At the temperature (being generally 30~160 DEG C, preferably 60~130 DEG C) of low 5~15 DEG C of the boiling point of the described dry any solvent generally containing in than described mixed serum, carry out, and be generally 2~24h time of drying, but be sometimes not limited to this.
A special embodiment according to the present invention, the preparation method of load type non-metallocene catalyst of the present invention is also included in and makes before described Nonmetallocene title complex contacts with described modification carrier, by the step (pre-treatment step) of modifying carrier described in chemical processing agent pre-treatment that helps that is selected from aikyiaiurnirsoxan beta, aluminum alkyls or its arbitrary combination.
Below the described chemical processing agent that helps is specifically described.
According to the present invention, as the described chemical processing agent that helps, such as enumerating aikyiaiurnirsoxan beta and aluminum alkyls.
As described aikyiaiurnirsoxan beta, such as enumerating the line style aikyiaiurnirsoxan beta shown in following general formula (I): (R) (R) Al-(Al (R)-O)
n-O-Al (R) (R), and the ring-type aikyiaiurnirsoxan beta shown in following general formula (II) :-(Al (R)-O-)
n+2-.
In aforementioned formula, radicals R is same to each other or different to each other (preferably identical), is selected from independently of one another C
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable; N is the arbitrary integer within the scope of 1-50, preferably the arbitrary integer in 10~30 scopes.
As described aikyiaiurnirsoxan beta, preferable methyl aikyiaiurnirsoxan beta, ethylaluminoxane, isobutyl aluminium alkoxide and normal-butyl alumina alkane, further preferable methyl aikyiaiurnirsoxan beta and isobutyl aluminium alkoxide.
These aikyiaiurnirsoxan beta can be used separately one, or are used in combination multiple with ratio arbitrarily.
As described aluminum alkyls, such as enumerating the compound shown in following general formula:
Al(R)
3
Wherein, radicals R is same to each other or different to each other (preferably identical), and is selected from independently of one another C
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.
Particularly, as described aluminum alkyls, such as enumerating trimethyl aluminium (Al (CH
3)
3), triethyl aluminum (Al (CH
3cH
2)
3), tri-n-n-propyl aluminum (Al (C
3h
7)
3), triisopropylaluminiuand (Al (i-C
3h
7)
3), triisobutyl aluminium (Al (i-C
4h
9)
3), three n-butylaluminum (Al (C
4h
9)
3), triisopentyl aluminium (Al (i-C
5h
11)
3), three n-pentyl aluminium (Al (C
5h
11)
3), tri-n-hexyl aluminum (Al (C
6h
13)
3), three isohexyl aluminium (Al (i-C
6h
13)
3), diethylmethyl aluminium (Al (CH
3) (CH
3cH
2)
2) and dimethyl ethyl aluminium (Al (CH
3cH
2) (CH
3)
2) etc., wherein preferred trimethyl aluminium, triethyl aluminum, tri-propyl aluminum and triisobutyl aluminium, most preferably triethyl aluminum and triisobutyl aluminium.
These aluminum alkylss can use separately one, or are used in combination multiple with ratio arbitrarily.
According to the present invention, as the described chemical processing agent that helps, can only adopt described aikyiaiurnirsoxan beta, also can only adopt described aluminum alkyls, but also can adopt any mixture of described aikyiaiurnirsoxan beta and described aluminum alkyls.And to the ratio of each component in this mixture, there is no particular limitation, can select arbitrarily as required.
According to the present invention, described in to help chemical processing agent be generally to use with the form of solution.In the time helping the solution of chemical processing agent described in preparation, to the solvent that now used, there is no particular limitation, as long as it can dissolve this and help chemical processing agent.
Particularly, can enumerate C
5-12alkane, C
5-12naphthenic hydrocarbon, halo C
5-12alkane, halo C
5-12naphthenic hydrocarbon, C
6-12aromatic hydrocarbons or halo C
6-12aromatic hydrocarbons etc., such as enumerating pentane, hexane, heptane, octane, nonane, decane, undecane, dodecane, pentamethylene, hexanaphthene, suberane, cyclooctane, toluene, ethylbenzene, dimethylbenzene, chloro-pentane, chloro-hexane, chloro heptane, chloro octane, chloro nonane, chloro decane, chloro undecane, chlorinated dodecane, chlorocyclohexane, chlorotoluene, chloro ethylbenzene and xylene monochloride etc., wherein preferred pentane, hexane, decane, hexanaphthene and toluene, most preferably hexane and toluene.
These solvents can use separately one, or are used in combination multiple with ratio arbitrarily.
It in addition, helps the concentration of chemical processing agent in its solution there is no particular limitation described, can suitably select as required, as long as can realize helping chemical processing agent to carry out described pre-treatment described in predetermined amount.
Through described pre-treatment step, obtain thus through pretreated modification carrier.Then, then according to the pretreated modification carrier of described process is contacted under the existence of the second solvent with aforementioned identical mode with described Nonmetallocene title complex, just described modification carrier is replaced with to the pretreated modification carrier of described process.
That is, according to describe before complete identical mode and carry out described contact reacts, just described modification carrier is replaced with to the pretreated modification carrier of described process, and similarly obtains described mixed serum.
As the method for carrying out described pre-treatment step, such as enumerating, first described in preparing, help the solution of chemical processing agent, then to intend with described in help in the pretreated described modification carrier of chemical processing agent and be metered into and help chemical treatment agent solution (wherein contain predetermined amount described in help chemical processing agent) described in (preferably dripping), or add described modification carrier to the described chemical treatment agent solution amount of falling into a trap that helps, form thus reaction mixture.Now, temperature of reaction is generally-40~60 DEG C, and preferably-30~30 DEG C, the reaction times is generally 1~8h, preferably 2~6h, most preferably 3~4h (if desired by stirring).Then,, by filtration, washing and optionally drying, from this reaction mixture, isolate pre-treatment product.
Or, according to circumstances, also can be directly used in follow-up reactions steps with the form of mixed solution without this separation.Now, owing to having contained a certain amount of solvent in described mixed solution, so the solvent load relating in can the described subsequent reactions step of corresponding minimizing.
According to the present invention, described filtration, washing and dryly can adopt ordinary method to carry out, wherein washer solvent can adopt with dissolve described in identical solvent used while helping chemical processing agent.As required, this washing is generally carried out 1~8 time, and preferably 2~6 times, most preferably 2~4 times.Described being dried can adopt ordinary method to carry out, such as heat drying method under rare gas element desiccating method, boulton process or vacuum, and preferably heat drying method, most preferably heat drying method under vacuum under rare gas element desiccating method or vacuum.Described dry temperature range is generally normal temperature to 140 DEG C, is generally 2-20 hour time of drying, but is not limited to this.
According to the present invention, as the consumption of described Nonmetallocene title complex, make to reach 1 in the described magnesium compound (solid) of Mg element and the mol ratio of described Nonmetallocene title complex: 0.01-1, preferably 1: 0.04-0.4, more preferably 1: 0.08-0.2.
According to the present invention, as described for dissolving the consumption of solvent (being described the first solvent) of described magnesium compound, make described magnesium compound (solid) and the ratio of described solvent reach 1mol: 75~400ml, preferably 1mol: 150~300ml, more preferably 1mol: 200~250ml.
According to the present invention, as the consumption of described precipitation agent, making described precipitation agent and described volume ratio for the solvent that dissolves described magnesium compound is 1: 0.2~5, preferably 1: 0.5~2, more preferably 1: 0.8~1.5.
According to the present invention, as the described consumption that helps chemical processing agent, make in the described magnesium compound (solid) of Mg element with to help the mol ratio of chemical processing agent to reach 1 described in Al element: 0-1.0, preferably 1: 0-0.5, more preferably 1: 0.1-0.5.
Known to those skilled in the art, aforementioned all method stepss all preferably carry out under the condition of anhydrous anaerobic substantially.Here said anhydrous anaerobic substantially refers to the content of water and oxygen in system and continues to be less than 100ppm.And load type non-metallocene catalyst of the present invention needs pressure-fired rare gas element (such as nitrogen, argon gas, helium etc.) in confined conditions to save backup under existing in preparation afterwards conventionally.
In one embodiment, the invention still further relates to the load type non-metallocene catalyst (sometimes also referred to as carry type non-metallocene calalyst for polymerization of olefine) of being manufactured by the preparation method of aforesaid load type non-metallocene catalyst.
In a further embodiment, the present invention relates to a kind of alkene homopolymerization/copolymerization process, wherein using load type non-metallocene catalyst of the present invention as catalyst for olefines polymerizing, make alkene homopolymerization or copolymerization.
With regard to this alkene homopolymerization/copolymerization process involved in the present invention, except the content particularly pointing out below, other contents of not explaining (such as the addition manner of reactor, alkene consumption, catalyzer and alkene for polymerization etc.), can directly be suitable for conventional known those in this area, not special restriction, at this, the description thereof will be omitted.
According to homopolymerization/copolymerization process of the present invention, taking load type non-metallocene catalyst of the present invention as Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt as promotor, make alkene homopolymerization or copolymerization.
Primary Catalysts and promotor can be first to add Primary Catalysts to the mode that adds in polymerization reaction system, and then add promotor, or first add promotor, and then add Primary Catalysts, or both add after first contacting mixing together, or add respectively simultaneously.Primary Catalysts and promotor are added respectively and fashionablely both can in same reinforced pipeline, be added successively, also can in the reinforced pipeline of multichannel, add successively, and both add respectively simultaneously and fashionablely should select the multichannel pipeline that feeds in raw material.For continous way polyreaction, preferably the reinforced pipeline of multichannel adds simultaneously continuously, and for intermittence type polymerization reaction, preferably both add together after first mixing in same reinforced pipeline, or in same reinforced pipeline, first add promotor, and then add Primary Catalysts.
According to the present invention, to the reactive mode of described alkene homopolymerization/copolymerization process, there is no particular limitation, can adopt well known in the art those, such as enumerating slurry process, substance law and vapor phase process etc., wherein preferred slurries method and vapor phase process.
According to the present invention, as described alkene, such as enumerating C
2~C
10monoolefine, diolefin, cyclic olefin and other ethylenically unsaturated compounds.
Particularly, as described C
2~C
12monoolefine, such as enumerating ethene, propylene, 1-butylene, 1-hexene, 1-heptene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-hendecene, 1-laurylene and vinylbenzene etc.; As described cyclic olefin, such as enumerating 1-cyclopentenes and norbornylene etc.; As described diolefin, such as enumerating Isosorbide-5-Nitrae-divinyl, 2,5-pentadiene, 1,6-hexadiene, norbornadiene and 1,7-octadiene etc.; And as described other ethylenically unsaturated compounds, such as enumerating vinyl acetate and (methyl) acrylate etc.Wherein, the homopolymerization of optimal ethylene, or the copolymerization of ethene and propylene, 1-butylene or 1-hexene.
According to the present invention, homopolymerization refers to only a kind of polymerization of described alkene, and copolymerization refers to the polymerization between two or more described alkene.
According to the present invention, described promotor is selected from aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt, wherein preferred aikyiaiurnirsoxan beta and aluminum alkyls.
As described aikyiaiurnirsoxan beta, such as enumerating the line style aikyiaiurnirsoxan beta shown in following general formula (I-1): (R) (R) Al-(Al (R)-O)
n-O-Al (R) (R), and the ring-type aikyiaiurnirsoxan beta shown in following general formula (II-1) :-(Al (R)-O-)
n+2-.
In aforementioned formula, radicals R is same to each other or different to each other (preferably identical), is selected from independently of one another C
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.N is the arbitrary integer within the scope of 1-50, preferably the arbitrary integer in 10~30 scopes.
As described aikyiaiurnirsoxan beta, preferable methyl aikyiaiurnirsoxan beta, ethylaluminoxane, isobutyl aluminium alkoxide and normal-butyl alumina alkane, further preferable methyl aikyiaiurnirsoxan beta and isobutyl aluminium alkoxide, and most preferable aikyiaiurnirsoxan beta.
These aikyiaiurnirsoxan beta can be used separately one, or are used in combination multiple with ratio arbitrarily.
As described aluminum alkyls, such as enumerating the compound shown in following general formula (III):
Al(R)
3 (III)
Wherein, radicals R is same to each other or different to each other (preferably identical), and is selected from independently of one another C
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.
Particularly, as described aluminum alkyls, such as enumerating trimethyl aluminium (Al (CH
3)
3), triethyl aluminum (Al (CH
3cH
2)
3), tri-n-n-propyl aluminum (Al (C
3h
7)
3), triisobutyl aluminium (Al (i-C
4h
9)
3), three n-butylaluminum (Al (C
4h
9)
3), triisopentyl aluminium (Al (i-C
5h
11)
3), three n-pentyl aluminium (Al (C
5h
11)
3), tri-n-hexyl aluminum (Al (C
6h
13)
3), three isohexyl aluminium (Al (i-C
6h
13)
3), diethylmethyl aluminium (Al (CH
3) (CH
3cH
2)
2) and dimethyl ethyl aluminium (Al (CH
3cH
2) (CH
3)
2) etc., wherein preferably trimethyl aluminium, triethyl aluminum, tri-n-n-propyl aluminum and triisobutyl aluminium, further preferably triethyl aluminum and triisobutyl aluminium, and triethyl aluminum most preferably.
These aluminum alkylss can use separately one, or are used in combination multiple with ratio arbitrarily.
As described haloalkyl aluminium, such as enumerating the compound shown in following general formula (IV):
Al(R)
nX
3-n (IV)
Wherein, radicals R is same to each other or different to each other (preferably identical), and is selected from independently of one another C
1-C
8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.Radicals X is halogen, preferably chlorine.N is 1 or 2.
Particularly, as described haloalkyl aluminium, such as enumerating a Chlorodimethyl aluminium (Al (CH
3)
2cl), dichloromethyl aluminium (Al (CH
3) Cl
2)), aluminium diethyl monochloride (Al (CH
3cH
2)
2cl), ethyl aluminum dichloride (Al (CH
3cH
2) Cl
2), a chlorine dipropyl aluminium (Al (C
3h
7)
2cl), two chloropropyl aluminium (Al (C
3h
7) Cl
2)), a chlorine di-n-butyl aluminium (Al (C
4h
9)
2cl), dichloro n-butylaluminum (Al (C
4h
9) Cl
2), a chloro-di-isobutyl aluminum (Al (i-C
4h
9)
2cl), dichloro aluminium isobutyl (Al (i-C
4h
9) Cl
2), chlorine two n-pentyl aluminium (Al (C
5h
11)
2cl), dichloro n-pentyl aluminium (Al (C
5h
11) Cl
2), a chlorine diisoamyl aluminium (Al (i-C
5h
11)
2cl), dichloro isopentyl aluminium (Al (i-C
5h
11) Cl
2), a chlorine di-n-hexyl aluminium (Al (C
6h
13)
2cl), dichloro n-hexyl aluminium (Al (C
6h
13) Cl
2), chlorine two isohexyl aluminium (Al (i-C
6h
13)
2cl), dichloro isohexyl aluminium (Al (i-C
6h
13) Cl
2),
Chloromethyl aluminium triethyl (Al (CH
3) (CH
3cH
2) Cl), chloromethyl propyl group aluminium (Al (CH
3) (C
3h
7) Cl), chloromethyl n-butylaluminum (Al (CH
3) (C
4h
9) Cl), chloromethyl aluminium isobutyl (Al (CH
3) (i-C
4h
9) Cl), a chloroethyl propyl group aluminium (Al (CH
2cH
3) (C
3h
7) Cl), a chloroethyl n-butylaluminum (AlCH
2cH
3) (C
4h
9) Cl), chloromethyl aluminium isobutyl (AlCH
2cH
3) (i-C
4h
9) Cl) etc., wherein preferred aluminium diethyl monochloride, ethyl aluminum dichloride, a chlorine di-n-butyl aluminium, dichloro n-butylaluminum, a chloro-di-isobutyl aluminum, dichloro aluminium isobutyl, a chlorine di-n-hexyl aluminium, dichloro n-hexyl aluminium, further preferably chlorodiethyl aluminium, ethyl aluminum dichloride and a chlorine di-n-hexyl aluminium, and aluminium diethyl monochloride most preferably.
These haloalkyl aluminium can use separately one, or are used in combination multiple with ratio arbitrarily.
As described boron fluothane, described boron alkyl and described boron alkyl ammonium salt, can directly use conventional those that use in this area, not special restriction.
In addition, according to the present invention, described promotor can use separately one, also can be as required used in combination multiple aforesaid promotor, not special restriction with ratio arbitrarily.
According to the present invention, according to the difference of the reactive mode of described alkene homopolymerization/copolymerization process (such as slurry polymerization), sometimes need to use polymerization solvent.
As described polymerization solvent, can use this area conventional those that use in the time carrying out alkene homopolymerization/copolymerization, not special restriction.
As described polymerization solvent, such as enumerating C
4-10alkane (such as butane, pentane, hexane, heptane, octane, nonane or decane etc.), halo C
1-10alkane (such as methylene dichloride), C
6-12naphthenic hydrocarbon (hexanaphthene, suberane, cyclooctane, cyclononane or cyclodecane), C
6-20aromatic hydrocarbon (such as toluene and dimethylbenzene) etc.Wherein, preferably using pentane, hexane, heptane and cyclohexane give is described polymerization solvent, most preferably hexane.
These polymerizations can be used separately one with solvent, or are used in combination multiple with ratio arbitrarily.
According to the present invention, the polymerization pressure of described alkene homopolymerization/copolymerization process is generally 0.1~10MPa, preferably 0.1~4MPa, and more preferably 0.4~3MPa, but be sometimes not limited to this.According to the present invention, polymeric reaction temperature is generally-40 DEG C~200 DEG C, and preferably 10 DEG C~100 DEG C, more preferably 40 DEG C~95 DEG C, but be sometimes not limited to this.
In addition, according to the present invention, described alkene homopolymerization/copolymerization process can carry out under the condition that has hydrogen to exist, and also can under the condition that there is no hydrogen, carry out.In the situation that existing, the dividing potential drop of hydrogen can be 0.01%~99% of described polymerization pressure, preferably 0.01%~50%, but be sometimes not limited to this.
According to the present invention, in the time carrying out described alkene homopolymerization/copolymerization process, be generally 1~1000 in the described promotor of aluminium or boron and the mol ratio of the described load type non-metallocene catalyst in described central metal atom: 1, preferably 10~500: 1, more preferably 15~300: 1, but be sometimes not limited to this.
Embodiment
Below adopt embodiment that the present invention is described in further detail, but the present invention is not limited to these embodiment.
(unit is g/cm to polymer stacks density
3) mensuration carry out with reference to CNS GB 1636-79.
In load type non-metallocene catalyst, the content of IVB family metal (such as Ti) and Mg element adopts ICP-AES method to measure, and the content of Nonmetallocene part or title complex adopts analyses.
The polymerization activity of catalyzer calculates in accordance with the following methods: after polyreaction finishes, polymerisate in reactor is filtered and is dried, then weigh the quality of this polymerisate, represent the polymerization activity (unit is kg polymkeric substance/g catalyzer or kg polymkeric substance/gCat) of this catalyzer with this polymerisate quality divided by the ratio of the quality of load type non-metallocene catalyst used.
Molecular weight Mw, the Mn of polymkeric substance and molecular weight distribution (Mw/Mn) adopt the GPC V2000 type gel chromatography analyser of WATERS company of the U.S. to measure, and with 1,2,4-trichlorobenzene, for solvent, temperature when mensuration is 150 DEG C.
The viscosity-average molecular weight of polymkeric substance is calculated in accordance with the following methods: according to standard A STM D4020-00, (capillary inner diameter is 0.44mm to adopt high temperature dilution type Ubbelohde viscometer method, thermostatic bath medium is No. 300 silicone oil, dilution is perhydronaphthalene with solvent, measuring temperature is 135 DEG C) measure the limiting viscosity of described polymkeric substance, then calculate the viscosity-average molecular weight Mv of described polymkeric substance according to following formula.
Mv=5.37×10
4×[η]
1.37
Wherein, η is limiting viscosity.
Embodiment 1
Magnesium compound adopts Magnesium Chloride Anhydrous, and the first solvent adopts tetrahydrofuran (THF), and precipitation agent adopts hexane, and Nonmetallocene title complex adopts structure to be
compound, second solvent adopt methylene dichloride.
Take 5g Magnesium Chloride Anhydrous, add after the first solvent and dissolve completely under normal temperature, obtain magnesium compound solution, then add precipitation agent, at 60 DEG C, stirring reaction makes it to precipitate completely for 4 hours, filters, precipitation agent washing 2 times, each precipitation agent consumption is 60ml, vacuumizes dryly at homogeneous heating to 60 DEG C, obtains modifying carrier.
Then add in the solution of Nonmetallocene title complex and the formation of the second solvent modifying carrier, stirring reaction 6 hours at normal temperatures, under normal temperature, vacuum-drying obtains load type non-metallocene catalyst.
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 210ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.08; Precipitation agent and the first solvent volume proportioning are 1: 1.
Load type non-metallocene catalyst is designated as CAT-1.
Embodiment 1-1
Substantially the same manner as Example 1, but have following change:
The first solvent is changed into toluene, and precipitation agent changes hexanaphthene into, and Nonmetallocene title complex adopts
the second solvent is changed into toluene.
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 150ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.15; Precipitation agent and the first solvent volume proportioning are 1: 2.
Load type non-metallocene catalyst is designated as CAT-1-1.
Embodiment 1-2
Substantially the same manner as Example 1, but have following change:
Magnesium compound is changed into anhydrous magnesium bromide (MgBr
2), Nonmetallocene title complex adopts
the first solvent is changed into ethylbenzene, and precipitation agent is changed into heptane, and the second solvent adopts tetrahydrofuran (THF).
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 250ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.20; Precipitation agent and the first solvent volume proportioning are 1: 0.7.
Load type non-metallocene catalyst is designated as CAT-1-2.
Embodiment 1-3
Substantially the same manner as Example 1, but have following change:
Magnesium compound is changed into oxyethyl group magnesium chloride (MgCl (OC
2h
5)), Nonmetallocene title complex adopts
the first solvent is changed into dimethylbenzene, and precipitation agent is changed into decane.
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 300ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.04; Precipitation agent and the first solvent volume proportioning are 1: 1.5.
Load type non-metallocene catalyst is designated as CAT-1-3.
Embodiment 1-4
Substantially the same manner as Example 1, but have following change:
Magnesium compound is changed into magnesium ethylate (Mg (OC
2h
5)
2), Nonmetallocene title complex adopts
the first solvent is changed into diethylbenzene, and precipitation agent is changed into pentane.
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 400ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.30; Precipitation agent and the first solvent volume proportioning are 1: 0.5.
Load type non-metallocene catalyst is designated as CAT-1-4.
Embodiment 1-5
Substantially the same manner as Example 1, but have following change:
Magnesium compound is changed into methylmagnesium-chloride (Mg (CH
3) Cl), Nonmetallocene title complex adopts
the first solvent is changed into chlorotoluene.
Wherein proportioning is, magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.10.
Load type non-metallocene catalyst is designated as CAT-1-5.
Embodiment 1-6
Substantially the same manner as Example 1, but have following change:
Magnesium compound is changed into ethylmagnesium chloride (Mg (C
2h
5) Cl), the first solvent is changed into bromo ethylbenzene, and Nonmetallocene title complex adopts
precipitation agent is changed into suberane.Load type non-metallocene catalyst is designated as CAT-1-6.
Embodiment 1-7
Substantially the same manner as Example 1, but have following change:
Magnesium compound is changed into magnesium ethide (Mg (C
2h
5)
2), Nonmetallocene title complex adopts
Load type non-metallocene catalyst is designated as CAT-1-7.
Embodiment 1-8
Substantially the same manner as Example 1, but have following change:
Magnesium compound is changed into methyl ethoxy magnesium (Mg (OC
2h
5) (CH
3)), precipitation agent is changed into chlorocyclohexane.
Load type non-metallocene catalyst is designated as CAT-1-8.
Embodiment 1-9
Substantially the same manner as Example 1, but have following change:
Magnesium compound is changed into butyl magnesium ethylate (Mg (OC
2h
5) (C
4h
9)), precipitation agent is changed into bromo suberane.
Load type non-metallocene catalyst is designated as CAT-1-9.
Embodiment 2
Magnesium compound adopts Magnesium Chloride Anhydrous, and the first solvent adopts tetrahydrofuran (THF), and precipitation agent adopts hexane, helps chemical processing agent to adopt triethyl aluminum, and Nonmetallocene title complex adopts structure to be
compound, second solvent adopt methylene dichloride.
Take 5g Magnesium Chloride Anhydrous, add after the first solvent and dissolve completely under normal temperature, obtain magnesium compound solution, then add precipitation agent, at 60 DEG C, stirring reaction makes it to precipitate completely for 4 hours, filters, precipitation agent washing 2 times, each precipitation agent consumption is 60ml, vacuumizes dryly at homogeneous heating to 60 DEG C, obtains modifying carrier.
Then in obtained modification carrier, add 60ml hexane, under agitation condition, adopt triethyl aluminum (hexane solution that concentration is 15wt%) to help chemical processing agent to process and modify carrier, with 30 minutes dropping triethyl aluminums, at 60 DEG C, stirring reaction is after 4 hours, filter, hexane washing 2 times, each hexane consumption 60ml, under normal temperature, vacuum-drying obtains pretreated modification carrier.
Then pretreated modification carrier is added in the solution of Nonmetallocene title complex and the formation of the second solvent, stirring reaction 6 hours at normal temperatures, under normal temperature, vacuum-drying obtains load type non-metallocene catalyst.
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 210ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.08; Precipitation agent and the first solvent volume proportioning are 1: 1; Magnesium compound with help chemical processing agent mol ratio as 1: 0.15 taking Al element.
Load type non-metallocene catalyst is designated as CAT-2.
Embodiment 2-1
Substantially the same manner as Example 2, but have following change:
The first solvent is changed into toluene, and precipitation agent changes hexanaphthene into, helps chemical processing agent to change into methylaluminoxane (MAO, the toluene solution of 10wt%), and Nonmetallocene title complex adopts
the second solvent is changed into toluene.
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 150ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.15; Precipitation agent and the first solvent volume proportioning are 1: 2; Magnesium compound with help chemical processing agent mol ratio as 1: 0.20 taking Al element.
Load type non-metallocene catalyst is designated as CAT-2-1.
Embodiment 2-2
Substantially the same manner as Example 2, but have following change:
Magnesium compound is changed into anhydrous magnesium bromide (MgBr
2), Nonmetallocene title complex adopts
the first solvent is changed into ethylbenzene, and precipitation agent is changed into heptane, helps chemical processing agent to change into trimethyl aluminium (Al (CH
3)
3), the second solvent is changed into tetrahydrofuran (THF).
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 250ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.20; Precipitation agent and the first solvent volume proportioning are 1: 0.7; Magnesium compound with help chemical processing agent mol ratio as 1: 0.30 taking Al element.
Load type non-metallocene catalyst is designated as CAT-2-2.
Embodiment 2-3
Substantially the same manner as Example 2, but have following change:
Magnesium compound is changed into oxyethyl group magnesium chloride (MgCl (OC
2h
5)), Nonmetallocene title complex adopts
the first solvent is changed into dimethylbenzene, and precipitation agent is changed into decane, helps chemical processing agent to change into triisobutyl aluminium (Al (i-C
4h
9)
3).
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 300ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.04; Precipitation agent and the first solvent volume proportioning are 1: 1.5; Magnesium compound with help chemical processing agent mol ratio as 1: 0.05 taking Al element.
Load type non-metallocene catalyst is designated as CAT-2-3.
Embodiment 2-4
Substantially the same manner as Example 2, but have following change:
Magnesium compound is changed into magnesium ethylate (Mg (OC
2h
5)
2), Nonmetallocene title complex adopts
the first solvent is changed into diethylbenzene, and precipitation agent is changed into pentane, helps chemical processing agent to change into isobutyl aluminium alkoxide.
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 400ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.30; Precipitation agent and the first solvent volume proportioning are 1: 0.5; Magnesium compound with help chemical processing agent mol ratio as 1: 0.50 taking Al element.
Load type non-metallocene catalyst is designated as CAT-2-4.
Embodiment 2-5
Substantially the same manner as Example 2, but have following change:
Magnesium compound is changed into methylmagnesium-chloride (Mg (CH
3) Cl), Nonmetallocene title complex adopts
the first solvent is changed into chlorotoluene.
Wherein proportioning is, magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.10; Magnesium compound with help chemical processing agent mol ratio as 1: 0.40 taking Al element.
Load type non-metallocene catalyst is designated as CAT-2-5.
Comparative example A
Substantially the same manner as Example 1, but have following change:
Magnesium compound and Nonmetallocene title complex mol ratio are changed into 1: 0.16;
Catalyzer is designated as CAT-A.
Comparative example B
Substantially the same manner as Example 1, but have following change:
Magnesium compound and Nonmetallocene title complex mol ratio are changed into 1: 0.04;
Catalyzer is designated as CAT-B.
Comparative example C
Substantially the same manner as Example 1, but have following change:
Take 5g Magnesium Chloride Anhydrous, add after butanols and the first solvent and dissolve completely under normal temperature, obtain magnesium compound solution.Wherein mole proportioning of magnesium compound and butanols is 1: 0.5.
Catalyzer is designated as CAT-C.
Embodiment 3 (Application Example)
By the catalyzer CAT-1~CAT-2 making in the embodiment of the present invention, CAT-1-1~9, CAT-2-1~5, CAT-A~C, the homopolymerization of carrying out in accordance with the following methods under the following conditions respectively ethene, copolymerization with prepare ultrahigh molecular weight polyethylene(UHMWPE).
Homopolymerization is: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.8MPa, 85 DEG C of polymerization temperatures, hydrogen partial pressure 0.2MPa, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, then add hydrogen to 0.2MPa, finally continue to pass into ethene and make polymerization stagnation pressure constant in 0.8MPa.After reaction finishes, by gas reactor emptying, emit still interpolymer, the dry rear quality that weighs.The particular case of this polyreaction and polymerization evaluation result are as shown in table 1.
Copolymerization is: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.8MPa, 85 DEG C of polymerization temperatures, hydrogen partial pressure 0.2MPa, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, the disposable hexene-1 comonomer 50g that adds, add again hydrogen to 0.2MPa, finally continue to pass into ethene and make polymerization stagnation pressure constant in 0.8MPa.After reaction finishes, by gas reactor emptying, emit still interpolymer, the dry rear quality that weighs.The particular case of this polyreaction and polymerization evaluation result are as shown in table 1.
Preparing ultrahigh molecular weight polyethylene(UHMWPE) is polymerized to: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.5MPa, 70 DEG C of polymerization temperatures, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, promotor is 100 with catalyst activity metal molar ratio, finally continues to pass into ethene and makes polymerization stagnation pressure constant in 0.5MPa.After reaction finishes, by gas reactor emptying, emit still interpolymer, the dry rear quality that weighs.The particular case of this polyreaction and polymerization evaluation result are as shown in table 2.
Test-results data by sequence number in table 13 and 4,16 and 17 are known, increase the consumption of promotor, improve promotor and catalyst activity metal molar than time, impact active on polymerization catalyst and polymer stacks density is not remarkable.It can be said that brightly, adopt load type non-metallocene catalyst prepared by method provided by the invention only to need fewer promotor consumption just can obtain high olefin polymerizating activity; And the polymkeric substance such as the polyethylene that obtained thus has good polymer morphology and high polymer bulk density.
In contrast table 1, the test-results data of sequence number 1 and 3, sequence number 14 and 15 are known, after copolymerization, catalyst activity has increase by a relatively large margin, thereby the load type non-metallocene catalyst that explanation adopts method provided by the invention to prepare has comparatively significant comonomer effect.
And visible by the molecular weight distribution of sequence number 1 to 4,14 to 17 in table 1, narrower by the molecular weight distribution obtaining after catalyst olefinic polymerization provided by the invention.Well known in the art is to adopt the molecular weight distribution prepared of Ziegler-Natta catalyst (active centre is IVB family metal titanium) between 5~8, is that the molecular weight distribution prepared of Ziegler-Natta catalyst is between 8~15 and adopt chromium.
Test-results data by sequence number 1 in contrast table 1 and comparative example sequence number 23~24 are known, increase or reduce the add-on of Nonmetallocene title complex in catalyzer, and its activity increases thereupon or reduces.Thereby illustrate that Nonmetallocene title complex has the effect that determines catalyst activity.
From table 2, adopt catalyzer provided by the present invention, can prepare ultrahigh molecular weight polyethylene(UHMWPE), its bulk density all increases to some extent, and contrast sequence number 1 and 2,3 and 4 visible, employing methylaluminoxane can increase the viscosity-average molecular weight of polymkeric substance as promotor.In contrast table 2, the test-results data of sequence number 1 and comparative example 5-7 are known, increase or reduce Nonmetallocene title complex in catalyzer, and polymkeric substance viscosity-average molecular weight increases thereupon or reduces.Thereby illustrate that Nonmetallocene title complex also has the effect that determines polymkeric substance viscosity-average molecular weight.
By sequence number in contrast table 11 and 25, and in table 2, the test-results of sequence number 1 and 7 is known, than the load type non-metallocene catalyst that has the existence of alcohol to obtain in magnesium compound solution, in catalyst preparation process magnesium compound solution of the present invention, there is no the load type non-metallocene catalyst obtaining of alcohol, there is higher catalysis in olefine polymerization activity, polymer stacks density, and narrow molecular weight distribution, and the ultrahigh molecular weight polyethylene(UHMWPE) viscosity-average molecular weight obtaining.
Although the specific embodiment of the present invention is had been described in detail above, it is pointed out that protection scope of the present invention is not subject to the restriction of these embodiments, but determined by claims of annex in conjunction with the embodiments.Those skilled in the art can carry out suitable change to these embodiments in the scope that does not depart from technological thought of the present invention and purport, and within these embodiments after changing are obviously also included within protection scope of the present invention.
Claims (17)
1. a preparation method for load type non-metallocene catalyst, comprises the following steps:
Magnesium compound is dissolved in the first solvent, obtains the step of magnesium compound solution;
In described magnesium compound solution, add precipitation agent, obtain the step of modifying carrier,
Nonmetallocene title complex is contacted under the existence of the second solvent with described modification carrier, obtain the step of mixed serum; With
Mixed serum described in convection drying, obtains the step of described load type non-metallocene catalyst,
Wherein said preparation method is optionally also included in and makes before described Nonmetallocene title complex contacts with described modification carrier, by the step of modifying carrier described in chemical processing agent pre-treatment that helps that is selected from aikyiaiurnirsoxan beta, aluminum alkyls or its arbitrary combination.
2. according to preparation method claimed in claim 1, it is characterized in that, described magnesium compound is selected from one or more in magnesium halide, alkoxyl group magnesium halide, alkoxyl magnesium, alkyl magnesium, alkyl halide magnesium and alkyl alkoxy magnesium.
3. according to preparation method claimed in claim 2, it is characterized in that, described magnesium compound is selected from one or more in magnesium halide.
4. according to preparation method claimed in claim 1, it is characterized in that, described the first solvent is selected from C
6-12aromatic hydrocarbon, halo C
6-12one or more in aromatic hydrocarbon, ester and ether.
5. according to preparation method claimed in claim 4, it is characterized in that, described the first solvent is selected from C
6-12one or more in aromatic hydrocarbon and tetrahydrofuran (THF).
6. according to preparation method claimed in claim 1, it is characterized in that, described the second solvent is selected from C
6-12aromatic hydrocarbon, halo C
6-12aromatic hydrocarbon, halo C
1-10one or more in alkane, ester and ether.
7. according to preparation method claimed in claim 6, it is characterized in that, described the second solvent is selected from C
6-12one or more in aromatic hydrocarbon, methylene dichloride and tetrahydrofuran (THF).
8. according to preparation method claimed in claim 1, it is characterized in that, described Nonmetallocene title complex is selected from one or more in the compound with following chemical structural formula:
In above chemical structural formula,
Q is 0 or 1;
D is 0 or 1;
M is 1,2 or 3;
M is selected from periodic table of elements III-th family to XI family atoms metal;
N is 1,2,3 or 4, depends on the valence state of described M;
X is selected from halogen, hydrogen atom, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, nitrogen-containing group, sulfur-containing group, boron-containing group, containing aluminium base group, phosphorus-containing groups, silicon-containing group, germanic group or containing tin group, multiple X can be identical, also can be different, can also be each other in key or Cheng Huan;
A be selected from Sauerstoffatom, sulphur atom, selenium atom,
-NR
23r
24,-N (O) R
25r
26,
-PR
28r
29,-P (O) R
30oR
31, sulfuryl, sulfoxide group or-Se (O) R
39, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
B is selected from nitrogen-atoms, nitrogen-containing group, phosphorus-containing groups or C
1-C
30alkyl;
D is selected from nitrogen-atoms, Sauerstoffatom, sulphur atom, selenium atom, phosphorus atom, nitrogen-containing group, phosphorus-containing groups, C
1-C
30alkyl, sulfuryl or sulfoxide group, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
E is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
G is selected from C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group;
→ represent singly-bound or two key;
-represent covalent linkage or ionic linkage;
---represent coordinate bond, covalent linkage or ionic linkage;
R
1to R
3be selected from independently of one another hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group, R
22to R
33and R
39be selected from independently of one another hydrogen, C
1-C
30the C of alkyl or replacement
1-C
30alkyl, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan,
Described safing function group is selected from halogen, oxy radical, nitrogen-containing group, silicon-containing group, germanic group, sulfur-containing group, contains tin group, C
1-C
10ester group or nitro,
Described halogen is selected from F, Cl, Br or I;
Described nitrogen-containing group is selected from
-NR
23r
24,-T-NR
23r
24or-N (O) R
25r
26;
Described phosphorus-containing groups is selected from
-PR
28r
29,-P (O) R
30r
31or-P (O) R
32(OR
33);
Described oxy radical is selected from hydroxyl ,-OR
34with-T-OR
34;
Be selected from-SR of described sulfur-containing group
35,-T-SR
35,-S (O) R
36or-T-SO
2r
37;
Described containing be selected from-SeR of seleno group
38,-T-SeR
38,-Se (O) R
39or-T-Se (O) R
39;
Described group T is selected from C
1-C
30the C of alkyl or replacement
1-C
30alkyl;
Described R
37be selected from hydrogen, C
1-C
30the C of alkyl or replacement
1-C
30alkyl;
Described C
1-C
30alkyl is selected from C
1-C
30alkyl, C
7-C
30alkaryl, C
7-C
30aralkyl, C
3-C
30cyclic alkyl, C
2-C
30thiazolinyl, C
2-C
30alkynyl, C
6-C
30aryl, C
8-C
30condensed ring radical or C
4-C
30heterocyclic radical, wherein said heterocyclic radical contains 1-3 heteroatoms that is selected from nitrogen-atoms, Sauerstoffatom or sulphur atom;
The C of described replacement
1-C
30alkyl is selected from one or more aforementioned halogens or aforementioned C
1-C
30alkyl is as substituent aforementioned C
1-C
30alkyl;
Wherein, described boron-containing group is selected from BF
4 -, (C
6f
5)
4b
-or (R
40bAr
3)
-;
Describedly be selected from aluminum alkyls, AlPh containing aluminium base group
4 -, AlF
4 -, AlCl
4 -, AlBr
4 -, AlI
4 -or R
41alAr
3 -;
Be selected from-SiR of described silicon-containing group
42r
43r
44or-T-SiR
45;
Described be selected from-GeR of germanic group
46r
47r
48or-T-GeR
49;
Described containing be selected from-SnR of tin group
50r
51r
52,-T-SnR
53or-T-Sn (O) R
54,
Described Ar represents C
6-C
30aryl, and
R
34to R
36, R
38and R
40to R
54be selected from independently of one another hydrogen, aforementioned C
1-C
30the C of alkyl or aforementioned replacement
1-C
30alkyl, wherein these groups can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan,
And described group T ditto defines.
9. according to preparation method claimed in claim 8, it is characterized in that, described Nonmetallocene title complex is selected from one or more in compound (A) and the compound (B) with following chemical structural formula:
In above all chemical structural formulas,
F is selected from nitrogen-atoms, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself.
10. according to preparation method claimed in claim 9, it is characterized in that, described Nonmetallocene title complex is selected from one or more in to compound (A-4) and compound (B-1) to compound (B-4) of the compound (A-1) with following chemical structural formula:
In above all chemical structural formulas,
Y is selected from Sauerstoffatom, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
Z is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and the P coordination atom of respectively doing for oneself;
R
4, R
6to R
21be selected from independently of one another hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl or safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, and
R
5be selected from lone-pair electron on nitrogen, hydrogen, C
1-C
30the C of alkyl, replacement
1-C
30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups; Work as R
5during for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups, R
5in N, O, S, P and Se can be used as coordination atom and center IVB family atoms metal carries out coordination.
11. according to preparation method claimed in claim 1, it is characterized in that, described Nonmetallocene title complex is selected from one or more in the compound with following chemical structural formula:
12. according to the preparation method described in claim 11, it is characterized in that, described Nonmetallocene title complex is selected from one or more in the compound with following chemical structural formula:
13. according to preparation method claimed in claim 1, it is characterized in that, taking the described magnesium compound of Mg element and the mol ratio of described Nonmetallocene title complex as 1: 0.01-1, the ratio of described magnesium compound and described the first solvent is 1mol: 75~400ml, in the described magnesium compound of Mg element and to help the mol ratio of chemical processing agent as 1 described in Al element: 0-1.0, and the volume ratio of described precipitation agent and described the first solvent is 1: 0.2~5.
14. according to preparation method claimed in claim 1, it is characterized in that, described precipitation agent is selected from C
5-12alkane, C
5-12naphthenic hydrocarbon, halo C
1-10alkane and halo C
5-12one or more in naphthenic hydrocarbon.
15. according to the preparation method described in claim 14, it is characterized in that, described precipitation agent is selected from one or more in hexane, heptane, decane and hexanaphthene.
16. 1 kinds of load type non-metallocene catalysts, it is to be manufactured by the preparation method according to described in claim 1-15 any one.
17. 1 kinds of alkene homopolymerization/copolymerization process, it is characterized in that, taking the load type non-metallocene catalyst according to described in claim 16 as Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt as promotor, make alkene homopolymerization or copolymerization.
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CN101654494A (en) * | 2008-08-21 | 2010-02-24 | 中国石化扬子石油化工有限公司 | Ethane copolymer and preparation method and application thereof |
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