CN102962909A - Automatic continuous powder metering and feeding system and method for production of sealants - Google Patents
Automatic continuous powder metering and feeding system and method for production of sealants Download PDFInfo
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- CN102962909A CN102962909A CN2012104998145A CN201210499814A CN102962909A CN 102962909 A CN102962909 A CN 102962909A CN 2012104998145 A CN2012104998145 A CN 2012104998145A CN 201210499814 A CN201210499814 A CN 201210499814A CN 102962909 A CN102962909 A CN 102962909A
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- 239000000843 powder Substances 0.000 title claims abstract description 83
- 239000000565 sealant Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000003860 storage Methods 0.000 claims abstract description 38
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 239000012530 fluid Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 11
- 230000001276 controlling effect Effects 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 17
- 239000004590 silicone sealant Substances 0.000 abstract description 6
- 230000008859 change Effects 0.000 abstract description 2
- 230000010354 integration Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 230000003190 augmentative effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000002817 coal dust Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)
Abstract
The invention discloses an automatic continuous powder metering and feeding system and method for production of sealants, which belong to a feeding device for production of silicone sealants. The system comprises powder storage tanks, weightless balances, valves and a control module, wherein each weightless balance is communicated with one powder storage tank; each valve is arranged between one weightless balance and one powder storage tank; each weightless balance is provided with a weightless balance storage tank and a weight sensor; the weight sensors and the valves are connected with the control module; and the control module is used for comparing flow values (of charging holes) fed back from flow sensors in real time and set values preset in the control module to obtain real-time deviation values between the flow values and the set values, and adjusting output values of the charging holes of the weightless balances in real time according to the deviation values so as to keep the flow values and the set values consistent throughout. By virtue of a discharging interval value range preset in the control module, errors caused by change of stacking density of powder materials are reduced; and the automatic continuous powder metering and feeding system is particularly suitable for serving as a raw powder material feeding system on a silicone sealant production line.
Description
Technical field
The present invention relates to a kind of silicone sealant and produce feeding device, in particular, the present invention relates generally to a kind of powder serialization automatic gauge charging system and method for fluid sealant production.
Background technology
The silicone sealant field adopts many intermittently reinforced methods to produce silicone sealant at present, and the mode that the calcium carbonate powder raw material adds is generally at times quantitatively adding, and mostly be artificial input in the adition process, and the mode that manually drops into powder material exists larger difference at time, adding component, all there is error in the time that adds such as each raw material, and there is the factor such as residual that feeds intake during injected volume, can cause the product quality between different batches there are differences, make the uniformity of production line production product quality can not get ensureing.Prior art adopts the mode of fixed electrical machinery rotating speed, at times operation to assist the adding powder material in addition, but because powder material feed supplement in adition process exists bulk density to change, so that occur easily error when adopting aforementioned manner to add raw material, cause discontinuous in the powder material adition process, metering to have a deviation, and there is fluctuation in addition in adition process, can't accurately add powder material to sealant production device uniformly, therefore for the powder material adding apparatus in the aforementioned fluid sealant production line, be necessary to do further improvement.
Summary of the invention
One of purpose of the present invention is to solve above-mentioned deficiency, a kind of powder serialization automatic gauge charging system and method for fluid sealant production is provided, can't accurately control to add powder material to sealant production device in the expectation solution prior art, there is fluctuation in addition, and there are the technical problems such as deviation in metering.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
One aspect of the present invention provides a kind of powder serialization automatic gauge charging system for fluid sealant production, comprise powder storage tank and the Weightlessness balance that is connected with powder storage tank, also be provided with valve between described Weightlessness balance and the powder storage tank, described charging system also comprises control module, and also is provided with Weightlessness balance storage tank and weight sensor on the Weightlessness balance; The equal Access Control module of described weight sensor and valve, control module are used for the gravimetric value that feeds back according to weight sensor, compare with the discharging interval value scope of its internal preset, thus the unlatching of by-pass valve control or close; Also be provided with flow sensor near the charge door of described Weightlessness balance, also Access Control module of described flow sensor, described control module also is used for comparing with the set-point of its internal preset according to the charge door flow value of flow sensor Real-time Feedback, obtain the real-time deviate between flow value and the set-point, regulate in real time the output flow of Weightlessness balance charge door according to described deviate, its flow value is consistent with set-point all the time.
As preferably, further technical scheme is: described powder storage tank inside also is equipped with agitating device, and also Access Control module of agitating device, and be used for controlling it by control module and open and close, and consistent with the open and close of valve.
Further technical scheme is: motor integrated in described control module and the Weightlessness balance is connected, and controls in real time motor speed by the deviate between flow value and the set-point, and then the output flow of control Weightlessness balance charge door.
Further technical scheme is: the charge door of described Weightlessness balance also is connected with receiving hopper.
Further technical scheme is: described powder storage tank is soft the connection with the charge door of Weightlessness balance and Weightlessness balance with the mode of communicating of receiving hopper; Described control module is pid control module, and is integrated in the ECU inside of programmable logic controller (PLC) or Weightlessness balance.
Further technical scheme is: described soft connection is cloth bag or soft pipe connection; Described valve is pneumatic operated valve; Any number that default set-point is inputted to pid control module for the ECU that passes through programmable logic controller (PLC) or Weightlessness balance in the described control module.
The present invention provides a kind of powder serialization automatic gauge charging process for fluid sealant production on the other hand, and described method may further comprise the steps based on the above-mentioned powder serialization automatic gauge charging system that fluid sealant is produced that is used for:
Steps A, control module are compared with the set-point of its internal preset according to the charge door flow value of flow sensor Real-time Feedback, calculate the real-time deviate between flow value and the set-point;
Step B, according to the real-time regulating electric machine rotating speed of the deviate that obtains in the steps A, the output stream value of Weightlessness balance charge door is consistent with set-point all the time.
As preferably, further technical scheme is: described method also comprises the gravimetric value that step C, control module are fed back according to weight sensor, compare with the discharging interval value scope of its internal preset, when gravimetric value is lower than the lower limit of discharging interval value scope, then send the signal controlling valve and open, and the agitator of control powder storage tank inside starts; When gravimetric value is higher than the higher limit of discharging interval value scope, then send the signal controlling valve and close, and the agitator of control powder storage tank inside stops.
Further technical scheme is: the default any number of set-point for inputting to control module by programmable logic controller (PLC) in the described steps A.
Further technical scheme is: when the above-mentioned powder serialization automatic gauge charging system that is used for fluid sealant production was moved, steps A and step B constantly were cycled to repeat.
Compared with prior art, one of beneficial effect of the present invention is: by discharging interval value scope default in the control module, so that Weightlessness balance is accurately controlled the pre-addition of powder take weight as foundation, minimizing changes the error that produces because of bulk density, to control module, calculate deviate by near the flow sensor Real-time Feedback flow value the Weightlessness balance charge door simultaneously, and with the foundation of deviate as the output flow of regulating the Weightlessness balance charge door, set-point in itself and the control module is consistent, thereby realization accurate-metering, and continuously, stable, in process units, add powder material uniformly, guaranteed the uniformity that production line is produced product.And a kind of powder serialization automatic gauge charging system for fluid sealant production provided by the present invention is simple in structure, especially be suitable on the silicone sealant production line adding system as powder material, also can be as powder feeding section device in other all kinds of production lines, range of application is wide.
Description of drawings
Fig. 1 is for being used for the structural representation of explanation one embodiment of the invention;
Fig. 2 is for being used for the structural representation of explanation another embodiment of the present invention.
The specific embodiment
Before elaborating technical scheme of the present invention, at first an important composition parts Weightlessness balance in the system of the present invention is done an explanation:
Weightlessness balance is a kind of weighing-appliance that is interrupted the feed continuous discharge, because vector control is to carry out in storage tank, can reach higher control accuracy, its structure is easy to again sealing, so comparatively excellent on the powder control performance, the control that is applicable to the superfine materials such as cement, pulverized limestone, coal dust is prepared burden.Control discharging screw machine or the electricity machine that shakes according to the minimizing speed of weight of material in the storage tank, to reach the purpose of dosing, when the material in the storage tank reaches when weighing the lower position, the discharging screw machine is then according to the fixing load of at that time rotating speed, the material of controlling simultaneously in the upstream equipment is transferred in the storage tank fast, when being charged to the upper charging that namely stops of weighing in limited time, superfast loading can shorten feed time, improves the degree of accuracy and the control accuracy of weighing.
The present invention is further elaborated below in conjunction with accompanying drawing.
With reference to shown in Figure 1, one embodiment of the present of invention are a kind of powder serialization automatic gauge charging systems for fluid sealant production, comprise powder storage tank 1 and the Weightlessness balance 2 that is connected with powder storage tank 1, also be provided with valve 3 between described Weightlessness balance 2 and the powder storage tank 1, described charging system also comprises control module, and also is provided with Weightlessness balance storage tank and weight sensor on the Weightlessness balance 2; The effect of described weight sensor is that weight according to powder in the Weightlessness balance storage tank is to control module Real-time Feedback corresponding signal, and with valve 3 in the lump Access Control modules, control module is for the gravimetric value that feeds back according to weight sensor, compare with the discharging interval value scope of its internal preset, thus the unlatching of by-pass valve control 3 or close; Consider herein opening and close and needing instantaneous finishing of valve 3, to guarantee the accuracy of powder weight in discharging and the Weightlessness balance storage tank, therefore aforementioned valve 3 preferably adopts preferably pneumatic operated valve of shutdown rate;
And weight sensor and control module cooperatively interact in above-described embodiment, have also realized the accurate-metering to powder in the Weightlessness balance storage tank.
Also be provided with flow sensor near the charge door 6 of described Weightlessness balance 2, also Access Control module of described flow sensor, described control module also is used for charge door 6 flow values according to the flow sensor Real-time Feedback, compare with the set-point of its internal preset, to obtain the real-time deviate between flow value and the set-point, regulate in real time the output flow of Weightlessness balance 2 charge doors 6 according to described deviate, its flow value is consistent with set-point all the time.
Than above-described embodiment, for improving the speed that powder enters the Weightlessness balance storage tank in its powder storage tank 1, more preferably mode is to set up agitating device in powder storage tank 1 inside, by agitating device in powder storage tank 1 inner rotation, thereby accelerate powder from the powder storage tank 1 inner speed that flows out.And the control mode of agitating device is for also to access above-mentioned control module with it, be used for controlling its open and close by control module, and consistent with the open and close of valve 3, namely when agitating device starts, valve in above-described embodiment is also taken advantage of a situation and is opened, the powder of powder storage tank 1 namely enters the Weightlessness balance storage tank smoothly, and go out as shown in Figure 1, agitating device can pass through motor-driven.
In above-mentioned two embodiment, control module can adopt multiple execution unit to assist, powder flow to Weightlessness balance 2 charge doors 6 places is controlled, and the inventor considers the structure of simplification system, and then directly motor 4 integrated in control module and the Weightlessness balance 2 is connected, and control in real time motor 4 rotating speeds by the deviate between flow value and the set-point, and then the output flow of control Weightlessness balance 2 charge doors 6, this kind mode no longer increases other servicing unit in system, be conducive to reduce the cost that the system integration is used, can be considered is that the present invention is used for the comparatively preferred embodiment of technical solution problem.
The powder serialization automatic gauge charging system that is used for fluid sealant production in above-described embodiment, its purpose is for to add the powder material in the powder storage tank 1 in the downstream unit evenly, continuously, accurately, therefore the charge door 6 of Weightlessness balance 2 also is connected with the receiving hopper 5 of downstream unit, and the mode of its connection is considered from the characteristic to the powder material conveying, and the mobility of the system integration, preferably adopt the soft mode of communicating such as modes such as cloth bag, flexible pipes, and based on afore-mentioned characteristics, preferably also be set to this type of soft mode that is communicated with between powder storage tank 1 and the Weightlessness balance 2.
And the control module of in two above-mentioned embodiment of the present invention, repeatedly mentioning, the inventor is through test of many times, what think comparative optimization and the above-mentioned control function of easy realization is pid control module, pid control module has and is easily understood, do not need the advantages such as prerequisite such as accurate system model in the use, thereby the application in the field is comparatively extensive at present.PI D control module is comprised of ratio unit (P), integral unit (I) and differentiation element (D).Its input e (t) is u (t)=kp[e (t)+1/TI ∫ e (t) dt+TD*de (t)/dt with pass of output u (t)] bound of integration is respectively 0 and t in the formula, therefore its transfer function is: G (s)=U (s)/E (s)=kp[1+1/ (TI*s)+TD*s], kp is proportionality coefficient in front formula; TI is integration time constant; TD is derivative time constant.
Pid control module is according to the difference of system applies, can directly be integrated in the inside of the ECU that Weightlessness balance 2 carries, and namely above-mentioned default set-point is by the input of the input block in ECU pid control module; Perhaps be integrated in special Programmable Logic Controller, input above-mentioned default set-point by the input equipment that is equipped with on the Programmable Logic Controller to pid control module.And the aforementioned default set-point of inputting is given according to required, the set any number of production line powder addition, for example 5g/s or 10kg/h.
With reference to shown in Figure 2, again according to another embodiment of the present invention, when practical application, for the reinforced larger upstream device of demand of powder, can be with the powder serialization automatic gauge charging system that is used for fluid sealant production in above-described embodiment as a unit, for example being set to three unit feeds in raw material in receiving hopper 5 simultaneously, thereby when satisfying the reinforced demand of a large amount of powders, also the flow of charge door 6 is accurately controlled, so that reinforced continous-stable, and by cooperatively interacting of control module and weight sensor, also so that system is more accurate to the metering of reinforced powder.
Another embodiment of the present invention is a kind of powder serialization automatic gauge charging process for fluid sealant production, and described method preferably operates in accordance with the following steps based on the powder serialization automatic gauge charging system that fluid sealant is produced that is used in above-described embodiment:
Steps A, control module are compared with the set-point of its internal preset according to charge door 6 flow values of flow sensor Real-time Feedback, calculate the real-time deviate between flow value and the set-point;
Step B, according to the rotating speed of the real-time regulating electric machine 4 of the deviate that obtains in the steps A, the output stream value of Weightlessness balance 2 charge doors 6 is consistent with set-point all the time.
And in another embodiment of the present invention, described charging process also should be proceeded step C, be the gravimetric value that control module is fed back according to weight sensor, compare with the discharging interval value scope of its internal preset, when gravimetric value is lower than the lower limit of discharging interval value scope, then send signal controlling valve 3 and open, and the agitator of control powder storage tank 1 inside starts; When gravimetric value is higher than the higher limit of discharging interval value scope, then send signal controlling valve 3 and close, and the agitator of control powder storage tank 1 inside stops.Where necessary, step C can constantly be cycled to repeat.
And what put down in writing as above-described embodiment, the default set-point in the steps A of above-described embodiment is by any number of programmable logic controller (PLC) to the control module input, for example 5g/s or 10kg/h.
And in the present embodiment, control module compares flow value and set-point among the above-mentioned steps A, and the optimal way that obtains deviate mainly contains two kinds, and with reference to the principle of above-mentioned pid control module, in simple terms, a kind of is to adopt set-point to deduct flow value; When the deviate that obtains on the occasion of the time, then control module control motor 4 improves rotating speeds, with the augmented flow value; When the deviate that obtains was negative value, then control module control motor 4 reduced rotating speed, to reduce flow value; When the deviate that obtains is 0, control module attonity then.And another kind is to adopt flow value to deduct set-point; When the deviate that obtains on the occasion of the time, then control module control motor 4 reduces rotating speeds, to reduce flow value; When the deviate that obtains was negative value, then control module control motor 4 improved rotating speed, with the augmented flow value; When the deviate that obtains is 0, control module attonity then.
And when the powder serialization automatic gauge charging system that is used for fluid sealant production is in the above-described embodiments moved, steps A in above-described embodiment and step B constantly are cycled to repeat, be that flow sensor constantly transfers to the real-time flow data of Weightlessness balance 2 charge doors 6 in the control module continuously, control module is calculated in a manner mentioned above continuously, and according to a plurality of deviates that calculate continuously, form coordinate diagram, slope by coordinate diagram is controlled in real time to other accessories of motor 4 or Weightlessness balance 2 charge doors 6, adjust in real time the flow of charge door 6 powders, make it identical or close with the set-point inputted in the control module.
" embodiment " who speaks of in this manual, " another embodiment ", " embodiment ", etc., refer to specific features, structure or the characteristics described in conjunction with this embodiment and be included among at least one embodiment that the application's generality describes.A plurality of local appearance statement of the same race is not necessarily to refer to same embodiment in specification.Furthermore, when describing a specific features, structure or characteristics in conjunction with arbitrary embodiment, what advocate is to realize that in conjunction with other embodiment this feature, structure or characteristics also fall within the scope of the invention.
Although invention has been described with reference to a plurality of explanatory embodiment of the present invention here, but, should be appreciated that those skilled in the art can design a lot of other modification and embodiments, these are revised and embodiment will drop within the disclosed principle scope and spirit of the application.More particularly, in the scope of, accompanying drawing open in the application and claim, can carry out multiple modification and improvement to building block and/or the layout of subject combination layout.Except modification that building block and/or layout are carried out with improving, to those skilled in the art, other purposes also will be obvious.
Claims (10)
1. one kind is used for the powder serialization automatic gauge charging system that fluid sealant is produced, comprise powder storage tank (1) and the Weightlessness balance (2) that is connected with powder storage tank (1), also be provided with valve (3) between described Weightlessness balance (2) and the powder storage tank (1), it is characterized in that:
Described charging system also comprises control module, and also is provided with Weightlessness balance storage tank and weight sensor on the Weightlessness balance (2);
Described weight sensor and valve (3) be the Access Control module all, and control module is used for the gravimetric value that feeds back according to weight sensor, compare with the discharging interval value scope of its internal preset, thus the unlatching of by-pass valve control (3) or close;
Also be provided with flow sensor near the charge door (6) of described Weightlessness balance (2), also Access Control module of described flow sensor, described control module also are used for the charge door according to the flow sensor Real-time Feedback
(6) flow value is compared with the set-point of its internal preset, obtain the real-time deviate between flow value and the set-point, regulate in real time the output flow of Weightlessness balance (2) charge door (6) according to described deviate, its flow value is consistent with set-point all the time.
2. powder serialization automatic gauge charging system of producing for fluid sealant according to claim 1, it is characterized in that: described powder storage tank (1) inside also is equipped with agitating device, and also Access Control module of agitating device, be used for controlling its open and close by control module, and consistent with the open and close of valve (3).
3. powder serialization automatic gauge charging system of producing for fluid sealant according to claim 1, it is characterized in that: motor (4) integrated in described control module and the Weightlessness balance (2) is connected, and control in real time motor (4) rotating speed by the deviate between flow value and the set-point, and then the output flow of control Weightlessness balance (2) charge door (6).
4. according to claim 1 to the described powder serialization automatic gauge charging system for fluid sealant production of 3 any claims, it is characterized in that: the charge door (6) of described Weightlessness balance (2) also is connected with receiving hopper (5).
5. powder serialization automatic gauge charging system of producing for fluid sealant according to claim 4, it is characterized in that: described powder storage tank (1) is soft the connection with the charge door (6) of Weightlessness balance (2) and Weightlessness balance (2) with the mode of communicating of receiving hopper (5); Described control module is pid control module, and is integrated in the ECU inside of programmable logic controller (PLC) or Weightlessness balance (2).
6. powder serialization automatic gauge charging system of producing for fluid sealant according to claim 5, it is characterized in that: described soft connection is cloth bag or soft pipe connection; Described valve (3) is pneumatic operated valve; Any number that default set-point is inputted to pid control module for the ECU that passes through programmable logic controller (PLC) or Weightlessness balance (2) in the described control module.
7. one kind is used for the powder serialization automatic gauge charging process that fluid sealant is produced, and it is characterized in that: described method may further comprise the steps based on the described powder serialization automatic gauge charging system for fluid sealant production of claim 1 to 6:
Steps A, control module are compared with the set-point of its internal preset according to charge door (6) flow value of sensor Real-time Feedback, calculate the real-time deviate between flow value and the set-point;
Step B, according to the real-time regulating electric machine of the deviate that obtains in the steps A (4) rotating speed, the output stream value of Weightlessness balance (2) charge door (6) is consistent with set-point all the time.
8. the powder serialization automatic gauge charging process of producing for fluid sealant according to claim 7, it is characterized in that: described method also comprises the gravimetric value that step C, control module are fed back according to weight sensor, compare with the discharging interval value scope of its internal preset, when gravimetric value is lower than the lower limit of discharging interval value scope, then send signal controlling valve (3) and open, and the inner agitator of control powder storage tank (1) starts; When gravimetric value is higher than the higher limit of discharging interval value scope, then send signal controlling valve (3) and close, and the inner agitator of control powder storage tank (1) stops.
9. the powder serialization automatic gauge charging process for fluid sealant production according to claim 7 is characterized in that: the default any number of set-point for inputting to control module by programmable logic controller (PLC) in the described steps A.
10. the powder serialization automatic gauge charging process of producing for fluid sealant according to claim 7, it is characterized in that: when the described powder serialization automatic gauge charging system for fluid sealant production of claim 1 to 6 was moved, steps A and step B constantly were cycled to repeat.
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