CN102962411B - Production method of low-carbon and medium-carbon steel - Google Patents
Production method of low-carbon and medium-carbon steel Download PDFInfo
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Abstract
本发明提供了一种铝重量百分含量小于0.01%的中低碳钢的生产方法。所述方法包括:将铁水中的硫含量控制在0.015wt%以下;对铁水进行初炼以形成钢水,将钢水出钢到钢包中;在出钢20wt%~30wt%的过程中,根据初炼终点时钢水中的氧含量向钢包中加入含铝量不大于2.0wt%的脱氧剂1.5~4.5Kg/吨钢;在出钢80wt%~90wt%的过程中,向钢包中加入1.0~3.5Kg/吨钢的钢包渣改性剂以控制钢包渣中FeO与MnO含量之和不超过10wt%;对钢水进行吹氩精炼;采用连铸工艺进行钢水浇注并获得铸坯。本发明的方法不需要经过LF钢包炉精炼,不需要进行钙处理,就使得钢水可浇性得到有效改善,水口堵塞现象得以缓解,低铝含量中低碳钢连铸过程中的中间包连浇炉数10炉以上,达到了经济生产的目的。The invention provides a method for producing medium and low carbon steel with an aluminum weight percentage of less than 0.01%. The method includes: controlling the sulfur content in the molten iron to be below 0.015wt%; performing primary smelting on the molten iron to form molten steel, and tapping the molten steel into a ladle; Oxygen content in molten steel at the end point Add 1.5-4.5Kg/ton of deoxidizer containing no more than 2.0wt% aluminum to the ladle; add 1.0-3.5Kg to the ladle during the process of tapping 80wt%-90wt% The ladle slag modifier per ton of steel is used to control the sum of FeO and MnO content in the ladle slag to not exceed 10wt%; the molten steel is refined by argon blowing; the molten steel is poured by a continuous casting process to obtain a slab. The method of the present invention does not require LF ladle furnace refining and calcium treatment, so that the pourability of molten steel is effectively improved, the nozzle blockage phenomenon is alleviated, and the continuous casting of tundishes in the continuous casting process of low aluminum content medium and low carbon steel The number of furnaces is more than 10 furnaces, achieving the purpose of economical production.
Description
技术领域technical field
本发明涉及钢铁冶金和连铸技术领域,更具体地讲,涉及一种能够提高中低碳钢连浇炉数的方法。The invention relates to the technical fields of iron and steel metallurgy and continuous casting, and more specifically relates to a method capable of increasing the number of continuous casting furnaces for medium and low carbon steel.
背景技术Background technique
在现有技术中,采用连铸工艺浇注中低碳钢的工艺过程中,由于钢水中的高熔点的氧化铝(Al2O3)系夹杂物以及硅酸钙(CaSiO3)等夹杂物容易粘附在结晶器浸入式水口内壁上,使其发生堵塞,所以造成一个中间包次的连浇炉数较低(例如,小于6炉),生产成本增加,生产组织受到极大影响。尤其是浇铸断面较小(例如,断面不大于40000mm2)的连铸坯时,由于结晶器浸入式水口内径较小,堵塞更严重。In the prior art, during the continuous casting process of casting medium and low carbon steel, the high melting point alumina (Al 2 O 3 )-based inclusions and calcium silicate (CaSiO 3 ) inclusions in molten steel are easy to Adhesion to the inner wall of the submerged nozzle of the crystallizer makes it blocked, so the number of continuous casting furnaces per tundish is low (for example, less than 6 furnaces), the production cost increases, and the production organization is greatly affected. Especially when casting continuous cast slabs with small cross-sections (for example, the cross-section is not greater than 40000mm 2 ), blockage is more serious due to the small inner diameter of the submerged nozzle of the crystallizer.
为了克服上述问题,现有技术中采用钙处理等方式对高熔点的Al2O3系夹杂物进行变性处理,使其转变为低熔点的Al2O3系夹杂物,从而达到改善钢水可浇性的目的。例如在公开号为CN102634638A的中国发明专利中公开了一种棒线材合金钢的钙处理方法,该发明采用“转炉冶炼→LF精炼→RH精炼→方坯连铸”生产工艺,在LF精炼结束时,向钢液喂入铁钙线、硅钙线或实心钙线,喂线速度50~250m/min,控制钢液中的钙铝质量百分比为(0.08~0.16),再经软吹后再进行RH处理,RH处理结束后再进行轻钙处理,向钢液喂入铁钙线、硅钙线或实心钙线,喂线速度50~250m/min,控制钢液中的钙铝质量百分比为(0.04~0.08),然后进行软吹,浇注。该发明的钙处理方法生产高品质钢,夹杂物级别不会恶化,钢水可浇性好,连浇炉数增加,钢水的钙含量较低而不影响浇注性能,同时使夹杂物塑性化,改善钢的力学性能。此专利在改善钢水可浇性方面采取了钙处理工艺,但此方法会造成炼钢成本的增加。In order to overcome the above-mentioned problems, calcium treatment and other methods are used in the prior art to denature the Al 2 O 3 inclusions with high melting point to transform them into Al 2 O 3 inclusions with low melting point, so as to improve the pourability of molten steel. sexual purpose. For example, a Chinese invention patent with publication number CN102634638A discloses a calcium treatment method for rod and wire alloy steel. This invention adopts the production process of "converter smelting→LF refining→RH refining→billet continuous casting". , Feed iron-calcium wire, silicon-calcium wire or solid calcium wire into the molten steel at a speed of 50-250m/min, control the mass percentage of calcium-aluminum in the molten steel to (0.08-0.16), and then carry out soft blowing RH treatment, light calcium treatment after RH treatment, feed iron-calcium wire, silicon-calcium wire or solid calcium wire to molten steel, feed line speed 50-250m/min, control the mass percentage of calcium-aluminum in molten steel as ( 0.04~0.08), then perform soft blowing and pouring. The calcium treatment method of the invention produces high-quality steel, the level of inclusions will not deteriorate, the pourability of molten steel is good, the number of continuous casting furnaces is increased, the calcium content of molten steel is low without affecting the pouring performance, and at the same time, the inclusions are plasticized and improved. Mechanical properties of steel. This patent adopts a calcium treatment process in improving the pourability of molten steel, but this method will cause an increase in steelmaking costs.
发明内容Contents of the invention
针对现有技术中存在的不足,本发明提供了一种铝重量百分含量小于0.01%的中低碳钢的生产方法,所述方法能够改善铝重量百分含量小于0.01%的中低碳钢钢水可浇性。更具体地讲,所述方法尤其适合于在采用中小断面(例如,铸坯横断面面积不超过40000mm2)的方坯连铸工艺浇铸酸溶铝百分含量小于0.01%的中低碳钢时,改善钢水可浇性。Aiming at the deficiencies in the prior art, the present invention provides a method for producing medium and low carbon steel with an aluminum weight percentage of less than 0.01%, which can improve the production of medium and low carbon steel with an aluminum weight percentage of less than 0.01%. Molten steel pourability. More specifically, the method is especially suitable for casting medium and low carbon steel with an acid-soluble aluminum percentage of less than 0.01% by adopting a billet continuous casting process with a small and medium section (for example, the cross-sectional area of the billet is not more than 40,000 mm 2 ). , Improve the pourability of molten steel.
本发明提供了一种铝重量百分含量小于0.01%的中低碳钢的生产方法,所述方法包括以下步骤:铁水中的硫含量控制在0.015wt%以下;对铁水进行初炼以形成钢水,将钢水出钢到钢包中;在出钢20wt%~30wt%的过程中,根据初炼终点时钢水中的氧含量向钢包中加入含铝量不大于2.0wt%的脱氧剂1.5~4.5Kg/吨钢;在出钢80wt%~90wt%的过程中,向钢包中加入1.0~3.5Kg/吨钢的钢包渣改性剂以控制钢包渣中FeO与MnO含量之和不超过10wt%,优选控制钢包渣中FeO与MnO含量之和为4~8wt%;对钢水进行吹氩精炼;采用连铸工艺进行钢水浇注并获得铸坯。The invention provides a method for producing medium and low carbon steel with an aluminum weight percentage of less than 0.01%, the method comprising the following steps: controlling the sulfur content in molten iron to be below 0.015wt%; performing primary smelting on molten iron to form molten steel , tap the molten steel into the ladle; in the process of tapping 20wt% to 30wt%, according to the oxygen content in the molten steel at the end of the initial smelting, add 1.5 to 4.5Kg of a deoxidizer containing no more than 2.0wt% aluminum to the ladle / ton of steel; in the process of tapping 80wt% to 90wt%, add a ladle slag modifier of 1.0 to 3.5Kg/ton of steel to the ladle to control the sum of FeO and MnO contents in the ladle slag not exceeding 10wt%, preferably The sum of the FeO and MnO contents in the ladle slag is controlled to be 4-8wt%, the molten steel is refined by blowing argon, and the molten steel is poured by a continuous casting process to obtain a slab.
根据本发明的铝重量百分含量小于0.01%的中低碳钢生产方法的一个实施例,所述对钢水进行吹氩精炼的步骤还可以包括向钢水中喂入不大于1.2Kg/吨钢的铝线,以调节钢水中的氧含量范围为0.002~0.006wt%。According to an embodiment of the method for producing medium and low carbon steel with an aluminum weight percentage content less than 0.01% of the present invention, the step of refining the molten steel by argon blowing may also include feeding no more than 1.2Kg/ton of steel into the molten steel The aluminum wire is used to adjust the oxygen content in the molten steel in the range of 0.002-0.006wt%.
根据本发明的铝重量百分含量小于0.01%的中低碳钢生产方法的一个实施例,所述脱氧剂可以为硅钙钡合金,所述硅钙钡合金可以由10wt%~20wt%的钙、60wt%~70wt%的硅、10wt%~20wt%的钡和0~2.0wt%的铝组成。According to one embodiment of the method for producing medium and low carbon steel with an aluminum weight percentage of less than 0.01% of the present invention, the deoxidizer can be a silicon-calcium-barium alloy, and the silicon-calcium-barium alloy can be composed of 10wt% to 20wt% calcium , 60wt%-70wt% of silicon, 10wt%-20wt% of barium and 0-2.0wt% of aluminum.
根据本发明的铝重量百分含量小于0.01%的中低碳钢生产方法的一个实施例,所述钢包渣改性剂的成分可含有CaO≥55wt%、Al2O3≤5wt%、MgO:5~12wt%、CaF2≥3wt%,且所述钢包渣改性剂的发气量≥90L/Kg。According to an embodiment of the method for producing medium and low carbon steel with an aluminum weight percentage of less than 0.01% in the present invention, the composition of the ladle slag modifier may contain CaO≥55wt%, Al2O3≤5wt %, MgO: 5-12wt%, CaF 2 ≥ 3wt%, and the gas generation capacity of the ladle slag modifier ≥ 90L/Kg.
根据本发明的铝重量百分含量小于0.01%的中低碳钢生产方法的一个实施例,所述对钢水进行吹氩精炼的步骤的吹氩强度可为0.8~1.5NL/(吨钢·分钟),且吹氩时间可为5~15分钟。According to one embodiment of the method for producing medium and low carbon steel with an aluminum weight percentage content less than 0.01% of the present invention, the argon blowing intensity of the step of carrying out argon blowing refining on molten steel can be 0.8~1.5NL/(ton steel·minute ), and the argon blowing time may be 5 to 15 minutes.
根据本发明的铝重量百分含量小于0.01%的中低碳钢生产方法的一个实施例,根据上述方法浇注形成的铸坯的横断面面积不大于40000mm2。当浇铸形成的铸坯的横断面面积不大于40000mm2时,本发明的方法能够将中间包连浇炉数提高至10炉以上。According to an embodiment of the method for producing medium and low carbon steel with an aluminum content of less than 0.01% by weight of the present invention, the cross-sectional area of the cast slab formed by casting according to the above method is not greater than 40000mm 2 . When the cross-sectional area of the slab formed by casting is not greater than 40000 mm 2 , the method of the invention can increase the number of tundish continuous casting furnaces to more than 10 furnaces.
与现有技术相比,本发明通过采用合适的脱氧工艺及过程控铝模式、钢包渣改性等方法,使得钢水可浇性得到有效改善、连铸水口堵塞现象得以缓解,而且使得低铝含量中低碳钢连铸过程中的中间包连浇炉数10炉以上,达到了经济生产的目的。此外,本发明的方法不经过精炼炉精炼,不需要钙处理就能提高单个中间包连浇炉数至10炉以上。另外,本发明的方法尤其适合于解决铸坯横断面面积不大于40000mm2的连铸工艺过程中的水口堵塞问题。Compared with the prior art, the present invention effectively improves the castability of molten steel, alleviates the clogging of the continuous casting nozzle, and makes the low aluminum content In the continuous casting process of medium and low carbon steel, the number of tundish continuous casting furnaces is more than 10 furnaces, which achieves the purpose of economical production. In addition, the method of the present invention can increase the number of continuous pouring furnaces for a single tundish to more than 10 furnaces without refining in a refining furnace and without calcium treatment. In addition, the method of the present invention is especially suitable for solving the problem of nozzle blockage in the continuous casting process with the cross-sectional area of the slab not greater than 40000 mm 2 .
具体实施方式Detailed ways
以下,将结合示例性实施例来详细说明本发明。需注意的是,在本说明书中,所涉及百分比均指重量百分比,下文中将不再赘述。Hereinafter, the present invention will be described in detail with reference to exemplary embodiments. It should be noted that, in this specification, the percentages involved refer to percentages by weight, which will not be described in detail below.
根据本发明的铝重量百分含量小于0.01%的中低碳钢的生产方法包括以下步骤:铁水中的硫含量控制在0.015%以下;对铁水进行初炼以形成钢水,将钢水出钢到钢包中;在出钢20%~30%的过程中,根据初炼终点时钢水中的氧含量向钢包中加入含铝量不大于2.0%的脱氧剂1.5~4.5Kg/吨钢;在出钢80%~90%的过程中,向钢包中加入1.0~3.5Kg/吨钢的钢包渣改性剂以控制钢包渣中FeO与MnO含量之和不超过10wt%;对钢水进行吹氩精炼;采用连铸工艺进行钢水浇注并获得铸坯。According to the present invention, the production method of medium and low carbon steel with an aluminum weight percentage content less than 0.01% comprises the following steps: controlling the sulfur content in the molten iron to be below 0.015%; performing preliminary refining on the molten iron to form molten steel, and tapping the molten steel into a ladle Middle; in the process of tapping 20% to 30%, according to the oxygen content in the molten steel at the end of the initial smelting, add a deoxidizer with an aluminum content of not more than 2.0% to the ladle at 1.5 to 4.5Kg/ton of steel; % to 90%, add 1.0 to 3.5Kg/ton of steel ladle slag modifier to the ladle to control the sum of FeO and MnO content in the ladle slag not to exceed 10wt%; carry out argon blowing refining to molten steel; The casting process carries out molten steel pouring and obtains slabs.
其中,在出钢80%~90%的过程中,向钢包中加入1.0~3.5Kg/吨钢的钢包渣改性剂是为了保证加入的钢包渣改性剂熔化良好,以对钢包渣进行有效改性。若钢包渣改性剂加入过早,其与钢水过量反应而失去对钢包渣的改性作用;若加入过晚,钢包渣改性剂熔化不好,起不到对钢包渣的改性作用。钢包渣改性剂的加入量应根据终点钢水的氧化性进行控制,若终点钢水氧化性高,需要加大钢包渣改性剂加入量;终点钢水氧化性低时,减少钢包渣改性剂加入量;具体地控制目标是钢包渣氧化性(FeO与MnO含量之和)不超过10wt%。Among them, in the process of tapping 80% to 90%, adding a ladle slag modifier of 1.0 to 3.5Kg/ton of steel to the ladle is to ensure that the added ladle slag modifier melts well, so that the ladle slag can be effectively treated. modified. If the ladle slag modifier is added too early, it reacts excessively with molten steel and loses the modification effect on the ladle slag; if it is added too late, the ladle slag modifier does not melt well and cannot achieve the modification effect on the ladle slag. The amount of ladle slag modifier added should be controlled according to the oxidizability of the end point molten steel. If the end point molten steel oxidizes high, it is necessary to increase the amount of ladle slag modifier added; when the end point molten steel oxidizes low, reduce the addition of ladle slag modifier The specific control target is that the oxidizability of ladle slag (the sum of FeO and MnO content) does not exceed 10wt%.
在本发明的一个示例性实施例中,所述钢包渣改性剂的成分含有CaO≥55%、Al2O3≤5%、MgO:5~12%、CaF2≥3%,且所述钢包渣改性剂的发气量≥90L/Kg。本发明的钢包渣改性剂在对钢包渣进行改性的同时还应避免过度发泡。具体地,钢包渣改性剂成分可以根据具体的生产条件进行适当调整,本领域技术人员应该理解,对于不同的冶炼条件和技术水平,初炼终点钢水的氧含量控制不同,出钢过程下渣量的控制也不同,所以钢包渣改性剂的成分可以根据具体的生产条件进行适当调整,其基本原则是控制钢包渣氧化性在合理的范围,如果钢包渣氧化性过高,钢水在浇注过程中会继续发生氧化;钢包渣氧化性过低,钢水中铝含量会控制过高而影响钢水的可浇性,因此,需要控制钢包渣氧化性在合理的范围,即保证钢包渣中FeO与MnO含量之和不超过10wt%,优选控制钢包渣中FeO与MnO含量之和为4~8wt%。In an exemplary embodiment of the present invention, the composition of the ladle slag modifier contains CaO ≥ 55%, Al 2 O 3 ≤ 5%, MgO: 5-12%, CaF 2 ≥ 3%, and the The gas generation capacity of the ladle slag modifier is ≥90L/Kg. The ladle slag modifier of the invention should avoid excessive foaming while modifying the ladle slag. Specifically, the composition of the ladle slag modifier can be appropriately adjusted according to the specific production conditions. Those skilled in the art should understand that for different smelting conditions and technical levels, the oxygen content of the molten steel at the end of the initial smelting is controlled differently, and the slag during the tapping process is controlled differently. The control of the quantity is also different, so the composition of the ladle slag modifier can be properly adjusted according to the specific production conditions. The basic principle is to control the oxidizability of the ladle slag within a reasonable range. Oxidation will continue to occur in the ladle slag; if the oxidizing property of the ladle slag is too low, the aluminum content in the molten steel will be controlled too high and affect the castability of the molten steel. The sum of the contents does not exceed 10wt%, preferably the sum of FeO and MnO contents in the ladle slag is controlled to be 4-8wt%.
在本发明的一个示例性实施例中,所述对钢水进行吹氩精炼的步骤还可以包括向钢水中喂入不大于1.2Kg/吨钢的铝线,以调节钢水中的氧含量范围为0.002~0.006%。若铝的加入量大于1.2Kg/吨钢时,钢水中铝含量过高从而会造成钢水可浇性劣化。在本发明的一个示例中,所述铝线采用0.2~0.25Kg/m的铝实心线。In an exemplary embodiment of the present invention, the step of refining the molten steel by argon blowing may further include feeding aluminum wire not greater than 1.2Kg/ton of steel into the molten steel to adjust the oxygen content in the molten steel to a range of 0.002 ~0.006%. If the added amount of aluminum is greater than 1.2Kg/ton of steel, the aluminum content in the molten steel is too high, which will cause the deterioration of the castability of the molten steel. In an example of the present invention, the aluminum wire is a 0.2-0.25Kg/m aluminum solid wire.
在本发明的一个示例性实施例中,所述脱氧剂可以为硅钙钡合金,所述硅钙钡合金可以由10%~20%的钙、60%~70%的硅、10%~20%的钡和0~2.0%的铝组成。本发明的脱氧剂不限于此,本领域技术人员应该理解,对于不同钢种的冶炼工艺所要求的初炼终点的氧含量范围也不同,所以脱氧剂的加入量和种类也可以进行相应地选择。例如,本发明的不含铝的脱氧剂或基本不含铝(例如,铝含量按重量百分比计不大于2%)的脱氧剂可以为硅钡合金、硅铁合金等。In an exemplary embodiment of the present invention, the deoxidizer can be a silicon-calcium-barium alloy, and the silicon-calcium-barium alloy can be composed of 10% to 20% of calcium, 60% to 70% of silicon, 10% to 20% % barium and 0-2.0% aluminum. The deoxidizer of the present invention is not limited thereto, and those skilled in the art should understand that the range of oxygen content at the primary smelting end point required by the smelting process of different steel types is also different, so the addition amount and type of deoxidizer can also be selected accordingly . For example, the aluminum-free deoxidizer of the present invention or the deoxidizer substantially free of aluminum (for example, the aluminum content is not more than 2% by weight) can be silicon-barium alloy, silicon-iron alloy and the like.
在本发明的一个示例性实施例中,所述对钢水进行吹氩精炼的步骤的吹氩强度可以为0.8~1.5NL/(吨钢·分钟),且吹氩时间为5~15分钟。这里,吹氩量太小,对钢水内夹杂物上浮不利,吹氩量过大,容易导致钢水被氧化。吹氩时间不够,钢水里脱氧产物的去除率较小,吹氩时间太长,容易导致钢水温度损失严重。In an exemplary embodiment of the present invention, the intensity of argon blowing in the step of refining molten steel by argon blowing may be 0.8-1.5 NL/(ton of steel·min), and the argon blowing time may be 5-15 minutes. Here, if the amount of argon blowing is too small, it is unfavorable for the floating of inclusions in the molten steel, and if the amount of argon blowing is too large, it is easy to cause the molten steel to be oxidized. If the argon blowing time is not enough, the removal rate of deoxidized products in the molten steel is small, and if the argon blowing time is too long, it is easy to cause serious temperature loss of the molten steel.
在本发明的一个示例性实施例中,本发明的方法浇铸形成的铸坯的横断面面积不大于40000mm2。当浇铸形成的铸坯的横断面面积不大于40000mm2时,本发明的方法能够将中间包连浇炉数提高至10炉以上。In an exemplary embodiment of the present invention, the cross-sectional area of the cast slab cast by the method of the present invention is not greater than 40000 mm 2 . When the cross-sectional area of the slab formed by casting is not greater than 40000 mm 2 , the method of the invention can increase the number of tundish continuous casting furnaces to more than 10 furnaces.
具体来讲,本发明的方法可以采用如下工艺步骤来实施:Specifically, the method of the present invention can be implemented using the following process steps:
(1)铁水预处理(1) Hot metal pretreatment
通过铁水预处理等方式将铁水硫含量控制在≤0.015%。The sulfur content of the molten iron is controlled at ≤0.015% by means of pretreatment of the molten iron.
(2)转炉初炼(2) Converter Primary Smelting
在转炉中对铁水进行初炼,然后将初炼后的钢水出钢到钢包中。在出钢至20~30%过程中根据转炉终点钢水氧化性向钢包中加入适量的不含铝或者基本不含铝的脱氧剂。这里,除了向钢中加入脱氧剂外,还可以根据钢种对钢液成分的要求和/或为了优化工艺条件而在加入脱氧剂同时加入合金和增碳剂。这里,加入合金和增碳剂的目的是为了将钢液成分调节至钢种要求的范围。然而,本发明不限于此,例如,对本领域技术人员来说,针对不同的钢种,加入合金的量和种类可以不同;此外,也可以在钢包精炼过程中加入钢种成分所需要的合金重量来调节钢液中的合金成分。加入增碳剂能够一定程度地调节钢液成分并一定程度地优化后续工艺过程。所述基本不含铝的脱氧剂优选为硅钙钡合金,所述硅钙钡合金可以由10%~20%的钙,60%~70%的硅,10%~20%的钡和0~2.0%的铝组成。The molten iron is initially smelted in the converter, and then the molten steel after the initial smelting is tapped into the ladle. During the process of tapping to 20-30%, an appropriate amount of aluminum-free or almost aluminum-free deoxidizer is added to the ladle according to the oxidation property of the molten steel at the end point of the converter. Here, in addition to adding a deoxidizer to the steel, alloys and carburizers can also be added at the same time as the deoxidizer is added according to the requirements of the steel type on the molten steel composition and/or in order to optimize the process conditions. Here, the purpose of adding alloys and carburizers is to adjust the composition of molten steel to the range required by the steel grade. However, the present invention is not limited thereto. For example, for those skilled in the art, for different steel grades, the amount and type of alloy added can be different; in addition, the alloy weight required for the steel grade composition can also be added in the ladle refining process To adjust the alloy composition in molten steel. Adding carburizer can adjust the composition of molten steel to a certain extent and optimize the subsequent process to a certain extent. The deoxidizer that does not substantially contain aluminum is preferably a silicon-calcium-barium alloy, and the silicon-calcium-barium alloy can be composed of 10% to 20% of calcium, 60% to 70% of silicon, 10% to 20% of barium and 0 to 2.0% aluminum composition.
加完脱氧剂和合金后,在出钢至80%~90%过程中向钢包中加入1.0~3.5Kg/吨钢的钢包渣改性剂。所述钢包渣改性剂的成分可含有CaO≥55%、Al2O3≤5%、MgO:5~12%、CaF2≥3%,且所述钢包渣改性剂的发气量≥90L/Kg。After the deoxidizer and alloy are added, a ladle slag modifier of 1.0 to 3.5 kg/ton of steel is added to the ladle during tapping to 80% to 90%. The composition of the ladle slag modifier may contain CaO≥55%, Al 2 O 3 ≤5%, MgO: 5-12%, CaF 2≥3 %, and the gas generation capacity of the ladle slag modifier is ≥90L /Kg.
(3)出钢后吹氩(3) Argon blowing after tapping
出完钢后在吹氩站进行吹氩精炼,使脱氧产物得到充分上浮,提高钢水纯净度。钢水吹氩精炼5~10min时定氧,根据定氧数据喂入0~1.2Kg/吨钢的铝线,控制氧含量在0.002~0.006%范围。总的钢水吹氩精炼时间为5~15min。After the steel is tapped, argon blowing refining is carried out at the argon blowing station to fully float the deoxidized product and improve the purity of molten steel. The molten steel is refined by blowing argon for 5 to 10 minutes to determine the oxygen, and according to the oxygen determination data, feed the aluminum wire of 0 to 1.2Kg/ton of steel, and control the oxygen content in the range of 0.002 to 0.006%. The total refining time of the molten steel by blowing argon is 5 to 15 minutes.
(4)连铸(4) Continuous casting
连铸时采用众所周知的保护浇铸方式对钢水进行保护,包括钢包下水口套保护管,钢包下水口与保护管间吹氢,中间包内钢水良好覆盖,采用结晶器浸入式水口,使用结晶器保护渣。优选地,还在钢包下水口与保护管之间使用密封垫圈密封。The molten steel is protected by the well-known protective casting method during continuous casting, including the protective tube of the ladle lower nozzle, the hydrogen blowing between the ladle lower nozzle and the protective tube, the molten steel in the tundish is well covered, and the mold immersion nozzle is used, and the crystallizer is used for protection. scum. Preferably, a gasket is used to seal between the ladle water outlet and the protective tube.
下面结合示例对本发明的示例性实施例进行进一步说明。The exemplary embodiments of the present invention will be further described below in combination with examples.
示例1Example 1
采用120t转炉冶炼、出钢后吹氩、200×200mm方坯连铸流程生产Q195钢,通常该钢种成品中铝含量[A1]低于0.01%,成品[C]含量为0.07%~0.11%,采用硅钙钡脱氧。Q195 steel is produced by 120t converter smelting, argon blowing after tapping, and 200×200mm billet continuous casting process. Usually, the aluminum content [A1] in the finished steel product is less than 0.01%, and the finished product [C] content is 0.07% to 0.11%. , using silicon calcium barium deoxidation.
兑入转炉的铁水硫含量为0.011%,转炉冶炼终点[C]含量为0.05%,在出钢至约25%时加入4.1Kg/吨钢的硅钙钡作为脱氧剂对钢水进行脱氧,并加入6.3Kg/吨钢的锰铁和0.8Kg/吨钢的硅铁进行钢水合金化,在出钢至约85%时向钢包中加入3.0Kg/吨钢的钢包渣改性剂。出完钢后进行吹氩精炼,吹氩强度1.3NL/(吨钢·分钟),吹氩至8min时定氧,氧活度0.0083%,喂铝线0.33Kg/吨钢,继续吹氩至10min时定氧,氧活度0.0051%。总的钢水吹氩精炼时间为13min,吹氩结束后钢水温度为1598℃。通过吹氩精炼,使脱氧产物得到充分上浮,提高钢水纯净度,从而获得脱氧合金化的钢水,其成分为:C:0.09%,Si:0.18%,Mn:0.48%,P:0.011%,S:0.011%,A1:0.004%,余量为Fe和微量杂质。The sulfur content of the molten iron blended into the converter is 0.011%, and the [C] content of the converter smelting end point is 0.05%. When the steel is tapped to about 25%, 4.1Kg/ton of steel calcium calcium barium is added as a deoxidizer to deoxidize the molten steel, and add 6.3Kg/ton of steel ferromanganese and 0.8Kg/ton of steel ferrosilicon are alloyed in molten steel, and 3.0Kg/ton of steel ladle slag modifier is added to the ladle when the steel is tapped to about 85%. Refining by argon blowing after the steel is tapped, the intensity of argon blowing is 1.3NL/(ton of steel·min), the oxygen is fixed when the argon is blowing for 8 minutes, the oxygen activity is 0.0083%, the aluminum wire is fed 0.33Kg/ton of steel, and the argon blowing is continued for 10 minutes Oxygen is timed, and the oxygen activity is 0.0051%. The total refining time of molten steel by argon blowing is 13 minutes, and the temperature of molten steel after argon blowing is 1598°C. Refining by blowing argon to fully float the deoxidized product and improve the purity of molten steel, so as to obtain deoxidized alloyed molten steel, the composition of which is: C: 0.09%, Si: 0.18%, Mn: 0.48%, P: 0.011%, S : 0.011%, A1: 0.004%, the balance is Fe and trace impurities.
吹氩处理后钢水送往连铸进行浇钢,连铸采用保护浇注,铸坯横截面尺寸为200×200mm方坯,该钢水可浇性良好,中间包连浇炉数为10炉。After the argon blowing treatment, the molten steel is sent to continuous casting for steel pouring. The continuous casting adopts protective pouring. The cross-sectional size of the billet is 200×200mm billet. The molten steel has good castability, and the number of continuous casting furnaces in the tundish is 10 furnaces.
示例2Example 2
采用120t转炉冶炼、出钢后吹氩、Φ200mm圆坯连铸的工艺流程生产B钢,通常该钢种成品中铝含量[Al]低于0.01%,成品[C]含量为0.17%~0.22%,采用硅钙钡脱氧。B steel is produced by 120t converter smelting, argon blowing after tapping, and Φ200mm round billet continuous casting. Usually, the aluminum content [Al] in the finished steel product is less than 0.01%, and the [C] content in the finished product is 0.17% to 0.22%. , using silicon calcium barium deoxidation.
兑入转炉的铁水硫含量为0.012%,转炉冶炼终点[C]含量为0.06%,在出钢至约30%时加入3.2Kg/吨钢的硅钙钡合金作为脱氧剂对钢水进行脱氧,并加入7.2Kg/吨钢的锰铁、1.1Kg/吨钢的硅铁和1.4Kg/吨钢的增碳剂进行钢水合金化和增碳,在出钢至约80%时向钢包中加入2.2Kg/吨钢的钢包渣改性剂。出完钢后进行吹氩精炼,吹氩强度1.1NL/(吨钢·分钟),吹氩至5min时定氧,氧活度0.0068%,喂铝线0.16Kg/吨钢,继续吹氩至9min时定氧,氧活度0.0047%。总的钢水吹氩精炼时间为11min,吹氩结束后钢水温度为1583℃。通过吹氩精炼,使脱氧产物得到充分上浮,提高钢水纯净度,从而获得脱氧合金化的钢水,其成分为:C:0.19%,Si:0.24%,Mn:0.56%,P:0.008%,S:0.010%,A1:0.007%,余量为Fe和微量杂质。The sulfur content of the molten iron blended into the converter is 0.012%, and the [C] content of the converter smelting end point is 0.06%. When the steel is tapped to about 30%, 3.2Kg/ton of silicon-calcium-barium alloy is added as a deoxidizer to deoxidize the molten steel, and Add 7.2Kg/ton of steel ferromanganese, 1.1Kg/ton of steel ferrosilicon and 1.4Kg/ton of steel carburizer for molten steel alloying and carburization, and add 2.2Kg to the ladle when tapping reaches about 80% Ladle slag modifier per ton of steel. Refining by argon blowing after the steel is tapped, the intensity of argon blowing is 1.1NL/(ton of steel·minute), the oxygen is fixed when blowing argon for 5 minutes, the oxygen activity is 0.0068%, the aluminum wire is fed 0.16Kg/ton of steel, and the argon blowing is continued for 9 minutes Oxygen was determined at regular intervals, and the oxygen activity was 0.0047%. The total refining time of molten steel by argon blowing is 11 minutes, and the temperature of molten steel after argon blowing is 1583°C. Refining by blowing argon to fully float the deoxidized product and improve the purity of molten steel, so as to obtain deoxidized alloyed molten steel, the composition of which is: C: 0.19%, Si: 0.24%, Mn: 0.56%, P: 0.008%, S : 0.010%, A1: 0.007%, the balance is Fe and trace impurities.
吹氩处理完后钢水送往连铸进行浇钢,连铸采用保护浇注,铸坯横截面尺寸为Φ200mm圆坯,该钢水可浇性良好,中间包连浇炉数为12炉。After the argon blowing treatment, the molten steel is sent to continuous casting for steel pouring. The continuous casting adopts protective pouring. The cross-sectional size of the billet is Φ200mm round billet. The molten steel has good castability, and the number of continuous casting furnaces in the tundish is 12 furnaces.
示例3Example 3
采用120t转炉冶炼、出钢后吹氩、200×200mm方坯连铸的工艺流程生产45钢,通常该钢种成品铝含量[Al]低于0.01%,成品[C]含量为0.42%~0.50%,采用硅钙钡脱氧。45 steel is produced by smelting in a 120t converter, argon blowing after tapping, and continuous casting of 200×200mm billets. Usually, the aluminum content of the finished product [Al] of this steel is less than 0.01%, and the content of the finished product [C] is 0.42% to 0.50 %, using silicon calcium barium deoxidation.
兑入转炉的铁水硫含量为0.009%,转炉冶炼终点[C]含量为0.10%,在出钢至约30%时加入2.3Kg/吨钢的硅钙钡作为脱氧剂对钢水进行脱氧,并加入2.8Kg/吨钢的硅铁、7.3Kg/吨钢的锰铁和4.1Kg/吨钢的增碳剂进行钢水合金化和增碳,在出钢约85%时向钢包中加入1.2Kg/吨钢的钢包渣改性剂。出完钢后进行吹氩精炼,吹氩强度1.0NL/(吨钢·分钟),吹氩至6min时定氧,氧活度0.0038%。总的钢水吹氩精炼时间为10min,吹氩结束后钢水温度为1563℃。通过吹氩精炼,使脱氧产物得到充分上浮,提高钢水纯净度,从而获得脱氧合金化的钢水,其成分为:C:0.45%,Si:0.26%,Mn:0.57%,P:0.013%,S:0.010%,A1:0.005%,余量为Fe和微量杂质。The sulfur content of the molten iron blended into the converter is 0.009%, and the [C] content of the converter smelting end point is 0.10%. When the steel is tapped to about 30%, 2.3Kg/ton of steel calcium calcium barium is added as a deoxidizer to deoxidize the molten steel, and add 2.8Kg/ton steel ferrosilicon, 7.3Kg/ton steel ferromanganese and 4.1Kg/ton steel recarburizer for molten steel alloying and carburization, add 1.2Kg/ton to the ladle when the steel is about 85% Ladle slag modifier for steel. Refining is carried out by blowing argon after the steel is tapped. The intensity of blowing argon is 1.0NL/(ton steel·minute), and the oxygen is fixed when blowing argon for 6 minutes, and the oxygen activity is 0.0038%. The total refining time of the molten steel by argon blowing is 10 minutes, and the temperature of the molten steel after the argon blowing is 1563°C. Refining by blowing argon to fully float the deoxidized product and improve the purity of molten steel, so as to obtain deoxidized alloyed molten steel, the composition of which is: C: 0.45%, Si: 0.26%, Mn: 0.57%, P: 0.013%, S : 0.010%, A1: 0.005%, the balance is Fe and trace impurities.
吹氩处理后钢水送往连铸进行浇钢,连铸采用保护浇注,铸坯横截面尺寸为200×200mm方坯,该钢水可浇性良好,中间包连浇炉数为11炉。After the argon blowing treatment, the molten steel is sent to continuous casting for steel pouring. The continuous casting adopts protective pouring. The cross-sectional size of the billet is 200×200mm billet. The molten steel has good castability, and the number of continuous casting furnaces in the tundish is 11 furnaces.
对于浇铸铸坯横断面面积不大于40000mm2的中低碳钢,控制钢水中[A1]含量是关键。钢水中[A1]含量过高,在浇注过程中易产生Al2O3造成水口堵塞;钢水中[A1]含量过低,会导致钢水脱氧不良,影响钢质量。本发明的方法通过在出钢过程中加入钢包渣改性剂对钢包渣进行改质,使钢包渣能够充分吸附脱氧过程中产生的Al2O3夹杂,洁净钢水。同时,通过控制钢水氧含量在0.002~0.006%范围,既确保了钢水脱氧良好,也避免了因钢水中[A1]含量过高而导致的浇注过程中再氧化,从而减少了水口堵塞,实现了经济生产。For medium and low carbon steels with a cross-sectional area of not more than 40000mm2 , controlling the content of [A1] in molten steel is the key. If the content of [A1] in molten steel is too high, Al 2 O 3 will easily be generated during the pouring process and cause nozzle blockage; if the content of [A1] in molten steel is too low, it will lead to poor deoxidation of molten steel and affect the quality of steel. The method of the invention modifies the ladle slag by adding a ladle slag modifier in the tapping process, so that the ladle slag can fully absorb the Al2O3 inclusions produced in the deoxidation process and clean the molten steel . At the same time, by controlling the oxygen content of molten steel in the range of 0.002-0.006%, it not only ensures good deoxidation of molten steel, but also avoids re-oxidation during pouring caused by excessive [A1] content in molten steel, thereby reducing nozzle blockage and realizing economical production.
综上所述,本发明通过采用合适的脱氧工艺及过程控[A1]模式、钢包渣改性等方法,不需要经过LF钢包炉精炼,不需要进行钙处理,并只需要进行一次吹氩处理就使得钢水可浇性得到有效改善,水口堵塞现象得以缓解,低铝含量中低碳钢连铸过程中的中间包连浇炉数10炉以上,达到了经济生产的目的。In summary, the present invention does not require refining in LF ladle furnace, calcium treatment, and only one argon blowing treatment by adopting suitable deoxidation process and process control [A1] mode, ladle slag modification and other methods The pourability of molten steel is effectively improved, the clogging of nozzles is alleviated, and the number of tundish continuous casting furnaces in the continuous casting process of low aluminum content medium and low carbon steel is more than 10 furnaces, and the purpose of economical production is achieved.
尽管上面已经通过结合示例性实施例描述了本发明,但是本领域技术人员应该清楚,在不脱离权利要求所限定的精神和范围的情况下,可对本发明的示例性实施例进行各种修改和改变。Although the present invention has been described above in conjunction with the exemplary embodiments, it should be apparent to those skilled in the art that various modifications and changes may be made to the exemplary embodiments of the present invention without departing from the spirit and scope defined in the claims. Change.
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WO2010015020A1 (en) * | 2008-08-04 | 2010-02-11 | Bluescope Steel Limited | Low cost making of a low carbon, low sulfur, and low nitrogen steel using conventional steelmaking equipment |
CN101956044A (en) * | 2009-07-16 | 2011-01-26 | 攀钢集团研究院有限公司 | Refining method for improving clean class of steel |
CN101956131A (en) * | 2009-07-16 | 2011-01-26 | 攀钢集团攀枝花钢铁研究院有限公司 | Preparation method of ultra-low carbon steel and ultra-low carbon steel plate |
CN102248142A (en) * | 2011-06-30 | 2011-11-23 | 攀钢集团有限公司 | Method for producing medium and low carbon aluminum killed steel |
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2012
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3395706B2 (en) * | 1999-04-21 | 2003-04-14 | 住友金属工業株式会社 | Continuous casting method |
WO2010015020A1 (en) * | 2008-08-04 | 2010-02-11 | Bluescope Steel Limited | Low cost making of a low carbon, low sulfur, and low nitrogen steel using conventional steelmaking equipment |
CN101956044A (en) * | 2009-07-16 | 2011-01-26 | 攀钢集团研究院有限公司 | Refining method for improving clean class of steel |
CN101956131A (en) * | 2009-07-16 | 2011-01-26 | 攀钢集团攀枝花钢铁研究院有限公司 | Preparation method of ultra-low carbon steel and ultra-low carbon steel plate |
CN102248142A (en) * | 2011-06-30 | 2011-11-23 | 攀钢集团有限公司 | Method for producing medium and low carbon aluminum killed steel |
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