CN102953194A - Process for manufacturing decorative fabric - Google Patents
Process for manufacturing decorative fabric Download PDFInfo
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- CN102953194A CN102953194A CN201110249089.1A CN201110249089A CN102953194A CN 102953194 A CN102953194 A CN 102953194A CN 201110249089 A CN201110249089 A CN 201110249089A CN 102953194 A CN102953194 A CN 102953194A
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- dyeing
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- bright yarn
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- 239000004744 fabric Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000004043 dyeing Methods 0.000 claims abstract description 33
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000005406 washing Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims abstract description 6
- 239000000975 dye Substances 0.000 claims description 45
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 30
- 229920004933 Terylene® Polymers 0.000 claims description 25
- 239000003795 chemical substances by application Substances 0.000 claims description 22
- 238000005516 engineering process Methods 0.000 claims description 17
- 229960000583 acetic acid Drugs 0.000 claims description 15
- 239000012362 glacial acetic acid Substances 0.000 claims description 15
- 150000001768 cations Chemical class 0.000 claims description 13
- 230000000740 bleeding effect Effects 0.000 claims description 10
- 239000002270 dispersing agent Substances 0.000 claims description 10
- 125000003368 amide group Chemical group 0.000 claims description 8
- 238000013461 design Methods 0.000 claims description 7
- 239000004530 micro-emulsion Substances 0.000 claims description 6
- 238000007730 finishing process Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 238000009288 screen filtration Methods 0.000 claims description 5
- 238000010792 warming Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 10
- 238000010521 absorption reaction Methods 0.000 abstract description 5
- 238000009958 sewing Methods 0.000 abstract description 2
- 238000009941 weaving Methods 0.000 abstract description 2
- 229920004934 Dacron® Polymers 0.000 abstract 2
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000009987 spinning Methods 0.000 abstract 1
- 238000011161 development Methods 0.000 description 4
- 210000005252 bulbus oculi Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 235000020094 liqueur Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 235000020354 squash Nutrition 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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Abstract
The invention relates to the technical field of spinning production, in particular to a process for manufacturing decorative fabric. The process is characterized in that dacron bright yarn is utilized as warp of the decorative fabric, weft is formed by, by weight, 2 parts of purl, 5 parts of chenille yarn and 3 parts of tape yarn; the warp is 64 yarns/centimeter in density, and the weft is 22-26 yarns/centimeter in density; the dacron bright yarn is in one of specifications from 1500, 1000 and 750, and the tape yarn is in one of specifications from 12000, 15000 and 18000. The process includes: dyeing the warp and the weft, warping, weaving on a machine, detecting gray fabric, rolling the gray fabric, turning the fabric and sewing ends, water washing, dyeing and finishing, softening, and shaping. The decorative fabric has the functions of moisture absorption, anti-skidding and sound absorption, is good in fluff effect, specific in effective surface, and can be widely utilized as furniture decorative products like tablecloth, doily, traycloth, sofa fabric, chair cloth and cushions.
Description
Technical field
The present invention relates to the weaving face fabric production technical field, be specially a kind of production technology of drapery.
Background technology
Drapery worldwide becomes rapid development trend, printing ornament fabric such as Holland's production, all reflecting new function aspect design, the technology arrangement, this kind fabric fabric can not only coat with matching with adornment and with indoor furniture by the supporting bed of sewing various kinds.Germany produces high-count and high-density, wide, large jacquard weave drapery, has modish and modern sense, and it is supporting not only to be used for the upper drapery of bed, can be sewn into the classic furniture decorative fabric simultaneously.Belgium is then with jacquard weave drapery and vellum finish fabric famous brand bedding and well-known international market.On Italy's jacquard weave bed drapery with look bold, beautiful and situation of selling well international market.Drapery is particular about national in color on Spain's stamp bed, is rich in cultural connotation, creates different effects, deduces different styles.Pattern and color become the soul place of product, the trend that outward appearance is superior, style is personalized, function diversification becomes the decorative fabric development.Tradition is careless about the comfortableness of fabric, the decorative fabric of the feature of environmental protection take practicality as main, can not satisfy people's demand far away.The present invention works out a kind of production technology of drapery according to China's reality market demand, with meeting the market requirement, promotes the development of China's drapery.
Summary of the invention
The object of the present invention is to provide a kind ofly to have moisture absorption, sound-absorbing, non-skid property, and quality is abundant, soft, the drapery and the production technology thereof that are rich in cultural connotation.Solve the market demand, promote the diverse development of drapery
To achieve these goals, the technical solution adopted in the present invention is:
One, warp adopts the terylene bright yarn, and parallel employing weight ratio is 2: 5: 3 metallized thread, Chenille Yarns, TAPE YARNS; Through close be 64 pieces/centimetre, filling density be the 22-26 root/centimetre, the specification of terylene bright yarn is any one in 1500,1000,750; The specification of described TAPE YARNS is any one in 12000,15000,18000.
Two, the preparation method comprises the steps: warp, parallel dyeing-warping-looming weaving-grey cloth check-blank cloth coiling-turn over cloth margin to seam-washing dyeing and finishing-soft treatment-finished product to finalize the design, in the described dyeing process, the terylene bright yarn, the dyeing of TAPE YARNS is the same, include and dye front washing-dyeing-indirect refrigeration-hot water wash-cold wash-soft finish-vacuum dehydration-take the dish out of the pot, when wherein dyeing, first the water in the dye vat is heated to and begins to dye temperature 85-90 ℃, in dye vat, add levelling agent again, dispersant, bleeding agent, glacial acetic acid, levelling agent is the heavy 1-29% of yarn, the consumption of dispersant is every premium on currency 0.1-0.5 milliliter, the consumption of bleeding agent is every premium on currency 0.1-0.5 milliliter, glacial acetic acid is used for regulating the pH value, make the pH value of liquid in the cylinder be controlled at 3.5-4, beat even after 10 minutes, adding cation dyes continues to beat even; bath raio is 1: 15; beat and terylene bright yarn or TAPE YARNS are immersed dyeing after even; be incubated intensification after 10-15 minute; intensification degree speed is controlled at 0.5-1 ℃/min, be incubated 20-30 minute in the time of 95-97 ℃; Then be warming up to 110-115 ℃ with same speed, be incubated 30 minutes.
The water temperature of described washing dyeing and finishing process is controlled at 70-80 ℃.Temperature is crossed when hanging down, and the fiber surface greasy dirt is difficult to clean, and affects the cloth cover cleaning; During excess Temperature, the easy migration of chromonemal dyestuff, cut marks, and metallized thread can because of the too high deformation and fracture that produces of temperature, increase the defect rate of product.
The softener that described soft treatment operation adopts is the amido organosilicon microemulsion, and this amido organosilicon microemulsion is amido organosilicon soft finishing agent SS-30.
The setting temperature of described finished product shaping process is 78-82 ℃.The main purpose of finished product typing is to eliminate the fibrous inside active force, makes cloth cover smooth plentiful, and lines is clear, and is soft, the door web stabilization, and obtain preferably finished fabric washing shrinkage.This fabric is relatively higher to the requirement of rear arrangement, finishing technique control is improper, and is wide or narrow with regard to generator gate, and wide just do not have a concave-convex sense, grammes per square metre lightens, narrow concave-convex sense is quite a lot of, but grammes per square metre is excessive again, and metallized thread is easily because of the too high deformation and fracture that produces of temperature during excess Temperature, too low such as temperature, fabric does not reach fixed effect, through many experiments and research, determines that suitable setting temperature is 78-82 ℃.
Three, before described cation dyes add, need pull an oar to it with partly measuring glacial acetic acid first, then use 88-92 ℃ hot water impulsive motion even, put dye vat into and beat evenly behind screen filtration, special terylene bright yarn or TAPE YARNS immerse and dye again.Said half amount wherein is half amount of dye vat capacity.
The beneficial effect of the production technology of a kind of drapery of the present invention is: (1), abundant quality, and soft feel, quality is strong and flexible.(2), fabric face has good nap effect.Have that flocking is finer and closely woven, the fixed more firmly advantage of fine hair.(3), effect surface is unique, Chenille Yarns jacquard weave drapery shows hierarchical relationship between decorative pattern and shading, decorative pattern and the decorative pattern mainly with common yarn effect surface and Chenille Yarns effect surface greatly.Performance during decorative pattern effect implicit and have third dimension, effect is elegant sedate and have a cordial feeling during as shading.(4), good non-skid property, fluff structures can make fabric obtain larger coefficient of friction, thereby good non-skid property is arranged, and can also improve the anti-wear performance of fabric.In a word, this product has certain hygroscopic effect and good non-skid property, can be used as the furniture such as the tablecloth, tablecloth, plate mat, sofa cloth, chair cloth and back cushion and covers the decorations product; Because the abundant many suedes of fabric have certain moisture absorption and sound absorption sound insulation value simultaneously, and are also very suitable as thick type or medium-thick type curtain material, for whole Home Fashion ﹠ Design Shanghai theory provides a series of multicultural novel decorative fabrics.
The specific embodiment
The invention will be further described below by specific embodiment.
Embodiment one
The production technology of a kind of drapery of the present invention, warp adopts the terylene bright yarn, and parallel employing weight ratio is 2: 5: 3 metallized thread, Chenille Yarns, TAPE YARNS.Wherein, the specification of terylene bright yarn is 1500, and the specification of metallized thread is 1700, Chenille Yarns be 5.5 sticking/the eyeball Chenille Yarns, the specification of TAPE YARNS is 12000, and this decorative fabric through close be 64 pieces/centimetre, filling density is 26 pieces/centimetre.
The production technology of this drapery comprises the steps: warp, parallel dyeing-warping-looming weaving-grey cloth check-blank cloth coiling-turn over cloth margin to seam-washing dyeing and finishing-soft treatment-finished product to finalize the design.Wherein, the water temperature of washing dyeing and finishing process is controlled at 70 ℃; It is the amido organosilicon microemulsion that the soft treatment operation adopts softener; The setting temperature of finished product shaping process is 78 ℃.
In the dyeing process, the dyeing of terylene bright yarn, TAPE YARNS is the same, includes to dye front washing-dyeing-indirect refrigeration-hot water wash-cold wash-soft finish-vacuum dehydration-take the dish out of the pot.When wherein dyeing, first the water in the dye vat is heated to and begins to dye 85 ℃ of temperature, in dye vat, add levelling agent again, dispersant, bleeding agent, glacial acetic acid, levelling agent be yarn heavy 1%, the consumption of dispersant is 0.1 milliliter in every premium on currency, the consumption of bleeding agent is 0.1 milliliter in every premium on currency, glacial acetic acid is used for regulating the pH value, makes the pH value of liquid in the cylinder be controlled at 3.5, beats even after 10 minutes, adding cation dyes continues to beat even; bath raio is 1: 15, beats terylene bright yarn or TAPE YARNS to be immersed dyeing after even, is incubated intensification after 15 minutes; intensification degree speed is controlled at 1 ℃/min, is incubated 30 minutes in the time of 95 ℃; Then be warming up to 110 ℃ with same speed, be incubated 30 minutes.
In order to make Color better, before cation dyes add, need pull an oar to these cation dyes with partly measuring glacial acetic acid first, then use 88 ℃ hot water impulsive motion even, behind screen filtration, put dye vat into and beat evenly, terylene bright yarn or TAPE YARNS are immersed dye again.
Embodiment two
The production technology warp of a kind of drapery of the present invention adopts the terylene bright yarn, and parallel employing weight ratio is 2: 5: 3 metallized thread, Chenille Yarns, TAPE YARNS.Wherein, the specification of terylene bright yarn is 1500, and the specification of metallized thread is 1700, Chenille Yarns be 5.5 sticking/the eyeball Chenille Yarns, the specification of TAPE YARNS is 12000, and this decorative fabric through close be 64 pieces/centimetre, filling density is 26 pieces/centimetre.
The production technology of this drapery comprises the steps: warp, parallel dyeing-warping-looming weaving-grey cloth check-blank cloth coiling-turn over cloth margin to seam-washing dyeing and finishing-soft treatment-finished product to finalize the design.Wherein, the water temperature of washing dyeing and finishing process is controlled at 72 ℃; The softener that the soft treatment operation adopts is the amido organosilicon microemulsion; The setting temperature of finished product shaping process is 79 ℃.
In the dyeing process, the dyeing of terylene bright yarn, TAPE YARNS is the same, includes to dye front washing-dyeing-indirect refrigeration-hot water wash-cold wash-soft finish-vacuum dehydration-take the dish out of the pot.When wherein dyeing, first the water in the dye vat is heated to and begins to dye 86 ℃ of temperature, in dye vat, add levelling agent again, dispersant, bleeding agent, glacial acetic acid, levelling agent be yarn heavy 1.2%, the consumption of dispersant is 0.2 milliliter in every premium on currency, the consumption of bleeding agent is 0.2 milliliter in every premium on currency, glacial acetic acid is used for regulating the pH value, makes the pH value of liquid in the cylinder be controlled at 3.6, beats even after 10 minutes, adding cation dyes continues to beat even; bath raio is 1: 15, beats terylene bright yarn or TAPE YARNS to be immersed dyeing after even, is incubated intensification after 14 minutes; intensification degree speed is controlled at 0.9 ℃/min, is incubated 29 minutes in the time of 96 ℃; Then be warming up to 111 ℃ with same speed, be incubated 30 minutes.
In order to make Color better, before cation dyes add, need pull an oar to these cation dyes with partly measuring glacial acetic acid first, then use 89 ℃ hot water impulsive motion even, behind screen filtration, put dye vat into and beat evenly, again terylene bright yarn or TAPE YARNS are soaked the people and dye.
Embodiment three
The production technology warp of a kind of drapery of the present invention adopts the terylene bright yarn, and parallel employing weight ratio is 2: 5: 3 metallized thread, Chenille Yarns, TAPE YARNS.Wherein, the specification of terylene bright yarn is 1000, and the specification of metallized thread is 1600, and Chenille Yarns is 4.5 the Chenille Yarns of glue/washing, and the specification of TAPE YARNS is 15000, and this decorative fabric through close be 64 pieces/centimetre, filling density is 24 pieces/centimetre.
The production technology of this drapery comprises the steps: warp, parallel dyeing-warping-looming weaving-grey cloth check-blank cloth coiling-turn over cloth margin to seam-washing dyeing and finishing-soft treatment-finished product to finalize the design.Wherein, the water temperature of washing dyeing and finishing process is controlled at 75 ℃; The softener that the soft treatment operation adopts is the amido organosilicon microemulsion; The setting temperature of finished product shaping process is 80 ℃.
In the dyeing process, the dyeing of terylene bright yarn, TAPE YARNS is the same, includes to dye front washing-dyeing-indirect refrigeration-hot water wash-cold wash-soft finish-vacuum dehydration-take the dish out of the pot.When wherein dyeing, first the water in the dye vat is heated to and begins to dye 87 ℃ of temperature, in dye vat, add levelling agent again, dispersant, bleeding agent, glacial acetic acid, levelling agent be yarn heavy 1.5%, the consumption of dispersant is 0.3 milliliter in every premium on currency, the consumption of bleeding agent is 0.35 milliliter in every premium on currency, glacial acetic acid is used for regulating the pH value, makes the pH value of liquid in the cylinder be controlled at 3.7, beats even after 10 minutes, adding cation dyes continues to beat even; bath raio is 1: 15, beats terylene bright yarn or TAPE YARNS to be immersed dyeing after even, is incubated intensification after 13 minutes; intensification degree speed is controlled at 0.8 ℃/min, is incubated 25 minutes in the time of 97 ℃; Then be warming up to 113 ℃ with same speed, be incubated 30 minutes.
In order to make Color better, before cation dyes add, need pull an oar to these cation dyes with partly measuring glacial acetic acid first, then use 90 ℃ hot water impulsive motion even, behind screen filtration, put dye vat into and beat evenly, terylene bright yarn or TAPE YARNS are immersed dye again.
Claims (4)
1. the production technology of a drapery is characterized in that: this decorative ornament fabric warp adopts terylene bright yarn, and it is 2: 5: 3 metallized thread, Chenille Yarns, TAPE YARNS that parallel adopts weight ratio; Through close be 64 pieces/centimetre, filling density be the 22-26 root/centimetre; The specification of terylene bright yarn is any one in 1500,1000,750, and the specification of TAPE YARNS is any one in 12000,15000,18000.
2. the production technology of a kind of drapery as claimed in claim 1 is characterized in that the preparation method comprises the steps: warp, parallel dyeing-warping-looming weaving-grey cloth check-blank cloth coiling-turn over cloth margin to seam-washing dyeing and finishing-soft treatment-finished product to finalize the design; In the described dyeing process, the terylene bright yarn, the dyeing of TAPE YARNS is the same, include and dye front washing-dyeing-indirect refrigeration-hot water wash-cold wash-soft finish-vacuum dehydration-take the dish out of the pot, when wherein dyeing, first the water in the dye vat is heated to and begins to dye temperature 85-90 ℃, in dye vat, add levelling agent again, dispersant, bleeding agent, glacial acetic acid, levelling agent is the heavy 1-29% of yarn, the consumption of dispersant is every premium on currency 0.1-0.5 milliliter, the consumption of bleeding agent is every premium on currency 0.1-0.5 milliliter, glacial acetic acid is used for regulating the pH value, make the pH value of liquid in the cylinder be controlled at 3.5-4, beat and spare after 10 minutes, the adding cation dyes continue to beat even, and bath raio is 1: 15, beat and terylene bright yarn or TAPE YARNS to be immersed dyeing after even, be incubated after 10-15 minute and heat up, intensification degree speed is controlled at 0.5-1 ℃/min, and insulation is 20-30 minute in the time of 95-97 ℃; Then be warming up to 110-115 ℃ with same speed, be incubated 30 minutes.
3. such as the production technology of claims 1 or 2 described a kind of draperies, it is characterized in that: the water temperature of washing dyeing and finishing process is controlled at 70-80 ℃; The setting temperature of finished product shaping process is 78-82 ℃; The amido organosilicon microemulsion is amido organosilicon soft finishing agent SS-30.
4. such as the production technology of claims 1 or 2 described a kind of draperies, it is characterized in that: before cation dyes add, need with partly measuring glacial acetic acid it to be pulled an oar first, then use 88-92 ℃ hot water impulsive motion even, behind screen filtration, put dye vat into and beat evenly, again terylene bright yarn or TAPE YARNS are immersed dyeing; Said half amount wherein is half amount of dye vat capacity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110249089.1A CN102953194A (en) | 2011-08-22 | 2011-08-22 | Process for manufacturing decorative fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110249089.1A CN102953194A (en) | 2011-08-22 | 2011-08-22 | Process for manufacturing decorative fabric |
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| Publication Number | Publication Date |
|---|---|
| CN102953194A true CN102953194A (en) | 2013-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110249089.1A Pending CN102953194A (en) | 2011-08-22 | 2011-08-22 | Process for manufacturing decorative fabric |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103147207A (en) * | 2013-03-15 | 2013-06-12 | 江苏德顺纺织有限公司 | Down-striped chenille satin-changed fabric and production technique thereof |
| CN104846657A (en) * | 2015-05-28 | 2015-08-19 | 句容市申兔工艺针织厂 | Dyeing method of weft knitting coral velvet blended fabric |
| CN105019168A (en) * | 2015-07-10 | 2015-11-04 | 郎溪远华纺织有限公司 | Printing and dyeing method for increasing softness of textile cloth for curtain |
| CN110629343A (en) * | 2019-09-26 | 2019-12-31 | 浙江力达现代纺织有限公司 | Anti-lint-shedding chenille yarn and production process thereof |
| CN115142261A (en) * | 2022-07-25 | 2022-10-04 | 杭州华水布艺有限公司 | High-flexibility polyester sofa fabric and preparation method thereof |
-
2011
- 2011-08-22 CN CN201110249089.1A patent/CN102953194A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103147207A (en) * | 2013-03-15 | 2013-06-12 | 江苏德顺纺织有限公司 | Down-striped chenille satin-changed fabric and production technique thereof |
| CN104846657A (en) * | 2015-05-28 | 2015-08-19 | 句容市申兔工艺针织厂 | Dyeing method of weft knitting coral velvet blended fabric |
| CN105019168A (en) * | 2015-07-10 | 2015-11-04 | 郎溪远华纺织有限公司 | Printing and dyeing method for increasing softness of textile cloth for curtain |
| CN110629343A (en) * | 2019-09-26 | 2019-12-31 | 浙江力达现代纺织有限公司 | Anti-lint-shedding chenille yarn and production process thereof |
| CN115142261A (en) * | 2022-07-25 | 2022-10-04 | 杭州华水布艺有限公司 | High-flexibility polyester sofa fabric and preparation method thereof |
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Application publication date: 20130306 |