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CN102952143A - Preparation method of tetraphenylporphin - Google Patents

Preparation method of tetraphenylporphin Download PDF

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Publication number
CN102952143A
CN102952143A CN2012104444182A CN201210444418A CN102952143A CN 102952143 A CN102952143 A CN 102952143A CN 2012104444182 A CN2012104444182 A CN 2012104444182A CN 201210444418 A CN201210444418 A CN 201210444418A CN 102952143 A CN102952143 A CN 102952143A
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pyrroles
filter cake
tetraphenylporphines
preparation
product
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CN102952143B (en
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王勤波
叶翔
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Shandong Youyan Environmental Protection Technology Co ltd
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QUZOU KEYANG CHEMICAL CO Ltd
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Abstract

The invention discloses a preparation method of tetraphenylporphin. The preparation method comprises the following steps of: (1) adding a solvent, aromatic aldehyde and pyrrole into a polymerization reactor and then heating until the mixture reflows, wherein the molar ratio of the aromatic aldehyde to the pyrrole is 1-2:1; keeping molar concentration of the pyrrole in the reaction system at 0.1-0.4 mol/L; reflowing for 0.2-0.5 hour and then stopping heating; cooling to normal temperature; filtering to obtain filtrate and filter cake; adding the filter cake and propionic acid obtained by the step (1) into an oxidation reactor and heating until the mixture reflows; introducing oxygen-containing gas to oxidize for 0.3-1 hour, wherein the mass ratio of the filter cake to the propionic acid is 0.5-3:100; cooling and filtering to obtain filter cake and filtrate after the oxidation is finished; and washing, centrifuging and drying the filter cake to obtain a tetraphenylporphin product. The method has the advantages of high yield, safety, environmental friendliness, simple separation and purification, stable product quality, maximum yield of the tetraphenylporphin of 37.3 percent and capabilities of reducing the content of intermediate product dihydrotetraphenylporphin to be below 0.9 percent and reaching product purity of over 98 percent.

Description

A kind of preparation method of tetraphenylporphines
Technical field
The present invention relates to a kind of preparation method of porphines, be specifically related to a kind of method for preparing tetraphenylporphines with pyrroles, aromatic aldehyde and oxygen-containing gas.
Background technology
Tetraphenylporphines (hereinafter to be referred as TPP) is important luminescent material, also is the raw material of synthetic metalloporphyrin.The Adler method is the best way of the synthetic tetraphenylporphines of generally acknowledging, and it is reaction raw materials that this method adopts pyrroles and phenyl aldehyde, synthetic TPP (J.Am.Chem.Soc., 1964,86:3145 of reaction in the backflow propionic acid; J.Org.Chem., 1967,32:476).But this method obtain in pyrroles's TPP yield less than 20%, and wherein contain 5 ~ 10% impurity dihydro tetraphenylporphines (hereinafter to be referred as TPC).In order to remove the TPC impurity that is mixed with among the TPP, investigator has afterwards carried out a large amount of improvement to the Adler method, mainly concentrate on both direction: the TPP that (1) will contain TPC impurity is dissolved in the organic solvents such as benzene, dimethyl sulfoxide (DMSO), methylene dichloride, trichloromethane, and the method that then adopts chromatographic column to separate is removed TPC.After the TPP that (2) will contain TPC impurity is dissolved in certain organic solvent, add a certain amount of reduction oxygenant such as TCBQ, 2,3-two chloro-5,6-dicyanobenzoquinones etc. are oxidized to TPC TPP and remove TPC.Because TPP and the TPC solubleness in organic and inorganic solvent is all very little, no matter be chromatogram column technique or adding chemical oxidation agent method, all need to increase the separation of a large amount of solvents; operation is many; solvent loss is large, and production cost is high, is not suitable for industrial large-scale production.And; these methods are all considered the composition problem of TPP from the angle of how purifying; and the rare composition problem of considering TPP from the angle that improves reaction yield; cause in the yield of pyrroles's TPP lower; and the pyrroles is expensive; be cost factor important when producing TPP, this also causes existing synthetic method production cost high, is not suitable for industrial large-scale production.
China Patent Publication No. CN101550140A, open day on October 7th, 2009, denomination of invention: the synthetic method of tetaraary porphyrin and equipment.It is the method for the synthetic tetaraary porphyrin of raw material high yield (being called for short TAP) by pyrroles, aromatic aldehyde and air that this application case discloses a kind of.This synthetic method relates to be finished simultaneously the pyrroles polycondensation becomes two reactions of atmospheric oxidation of dihydro tetaraary porphyrin (be called for short TAC) and TAC with aromatic aldehyde in same reactor.This method lays particular emphasis on the purification of TAP equally, has proposed directly oxygen containing air to be passed in the polymerization oxidation reactor to react, and part TAC is oxidized to TAP, thereby reaches the effect of purification TAP.But this method adopts and directly air is passed in the polymerization reactor, when oxidation TAC becomes TAP, also complete pyrroles and the aromatic aldehyde of unreacted in the oxidized system, the Direct Loss that not only cause important reaction raw materials pyrroles, synthetic yield reduces, raised the TAP production cost, sneaked in the product after also having caused a large amount of aromatic aldehydes to be oxidized to aromatic acid, so that the follow-up crystallization of product is filtered and washing purification process difficult.And, after pyrroles and the air mixed, easily producing volatile gas, the safety problem during industrial production is not mentioned in this patent yet.
Summary of the invention
Technical problem to be solved by this invention provides that a kind of yield is high, safety and environmental protection, separating-purifying are simple, the preparation method of the tetraphenylporphines of constant product quality.
The present invention solves the problems of the technologies described above the technical scheme that adopts: a kind of preparation method of tetraphenylporphines may further comprise the steps:
(1) in polymerization reactor, adds solvent, aromatic aldehyde and pyrroles's post-heating to refluxing, aromatic aldehyde and pyrroles's mol ratio is 1 ~ 2:1, the volumetric molar concentration that makes pyrroles in the reaction system is 0.1 ~ 0.4mol/L, stopped heating after 0.2 ~ 0.5 hour refluxes, be cooled to normal temperature, filter and obtain filtrate and filter cake;
(2) after being heated to backflow in the filter cake that step (1) is obtained and the propionic acid adding oxidation reactor, pass into oxygen-containing gas and carry out oxidation, oxidization time is 0.3~1 hour, described filter cake and propionic acid mass ratio are 0.5 ~ 3:100, cool off, filter and to get filter cake and filtrate after oxidation finishes, with filter cake washing, centrifugal, be drying to obtain the tetraphenylporphines product.
Aromatic aldehyde structural formula described in the step (1) is as follows:
Figure BDA00002373367300021
Wherein, substituent R 1, R 2, R 3Be selected from respectively a kind of in hydrogen, alkyl, alkoxyl group, hydroxyl or the halogen.
Aromatic aldehyde described in the step (1) is selected from a kind of in phenyl aldehyde, 4-chloro-benzaldehyde, p-Fluorobenzenecarboxaldehyde, o-chlorobenzaldehyde, o fluorobenzaldehyde, o-tolualdehyde, p-tolyl aldehyde, o-methoxybenzaldehyde, aubepine, salicylaldhyde, p-Hydroxybenzaldehyde, m chlorobenzaldehyde, m-hydroxybenzaldehyde, the NSC 43794.
Solvent described in the step (1) is selected from the mixture of a kind of composition in propionic acid or propionic acid and benzene, toluene, p-Xylol, the hexanaphthene.
The quality percentage composition of oxygen is 10 ~ 100% in the oxygen-containing gas described in the step (2).
Oxygen-containing gas described in the step (2) is pure oxygen, oxygen-rich air, airborne a kind of.
Recycle in the adding polymerization reactor after removing water treatment filtering the filtrate that obtains in the step (1).
Recycle filtering the direct adding of the filtrate that obtains in the step (2) or after removing water treatment, adding in the oxidation reactor.
Find through experiment, under the condition that oxygen-containing gas exists, pyrroles and aromatic aldehyde polyreaction generate the reaction of tetraphenylporphines carries out in two steps, such as reaction equation (a) with (b):
Figure BDA00002373367300031
In reaction (a), reactant pyrroles B and aromatic aldehyde A occur each other four and gather, and form intermediate product dihydro tetraphenylporphines C (hereinafter to be referred as TPC) and water.In reaction (b), intermediate product TPC is oxidized to target product tetraphenylporphines D (hereinafter to be referred as TPP) under the effect of oxygen.TPC is the major impurity among the TPP.
Pyrroles's autohemagglutination has considerable influence to product yield, and the contriver finds, the concentration by the control pyrroles can reduce the speed of pyrroles's autohemagglutination a lower scope.Simultaneously, by suitable increasing reactant aromatic aldehyde and pyrroles's concentration ratio, can be so that pyrroles's conversion be more complete.Therefore, in the present invention, raw material aromatic aldehyde and pyrroles's molar ratio are controlled to be 1 ~ 2:1, and the volumetric molar concentration that polyreaction begins pyrroles in the front reaction system is controlled at 0.1 ~ 0.4mol/L.
Reaction times is the important factor that affects product yield.To reaction (a), experimental result reflects that this reaction kinetics is close to secondary, to reactant pyrroles and aromatic aldehyde concentration all near one-level.Very slow reaction later stage pyrroles and the density loss of aromatic aldehyde in system, after reaction for some time, continue to prolong the reaction times little to the yield raising of reaction product.And under temperature of reaction, autohemagglutination also can occur in pyrroles self, and the prolongation in reaction times can add the autohemagglutination of polypyrrole.The contriver finds after deliberation, pyrroles and aromatic aldehyde speed of response are very fast, the growing amount of intermediate product TPC has namely reached stable rear more than 75% of growing amount about 10 minutes, the growing amount of intermediate product TPC has namely reached stable rear more than 90% of growing amount about 30 minutes, increase again the reaction times, generation to middle product TPC is not obvious, on the contrary, under the effect of high temperature, reactant pyrroles's autohemagglutination is serious, and the prolongation reaction times only can be aggravated reactant pyrroles's autohemagglutination, reduces the yield in reactant pyrroles's TPC, owing to autohemagglutination generates a large amount of black polymers, cause follow-up TPP separating-purifying difficulty simultaneously.The method of conventional synthetic TPP all is to react more than 0.5 hour, and the yield that this not only can not increase product also can produce a large amount of polymeric by-products, causes follow-up sepn process difficulty.And the time that the inventor is undertaken by control reaction (a) is adjusted the concentration of pyrroles in the reaction solution, can effectively reduce pyrroles's autohemagglutination, and therefore, the time that reaction (a) is carried out among the present invention is controlled at 0.2 ~ 0.5 hour.
Solvent has certain impact to aromatic aldehyde and pyrroles's polyreaction.Solvent among the present invention can be selected the mixture of a kind of composition in propionic acid or propionic acid and benzene, toluene, p-Xylol, the hexanaphthene.The effect that adds benzene, toluene, p-Xylol or hexanaphthene in the solvent propionic acid has been the effect of band aqua, takes the water that generates in the reaction system out of reaction system by the evaporation of solvent, in order to avoid cause temperature of reaction to descend because water concentration is too high, affects speed of response.
According to the present invention, before polymerization reactor begins to heat up, need use N 2With the O in the reactor 2Replace to tail oxygen concentration below 3%, so as not to after the pyrroles be evaporated in the temperature-rise period and air form volatile gas-phase space.Then begin to heat up, begin timing when occurring refluxing from being warming up to, polymerization reaction time is 0.2 ~ 0.5 hour.Then being cooled to the method that adopts conventional separation method such as crystallization to filter behind the normal temperature shifts out solid product from reaction solution, the main component of solid product is intermediate product TPC, be mixed with simultaneously the target product TPP that partly is dissolved in the dioxygen oxidation in the solvent and generates, therefore solid product is the mixture of TPC and TPP, is called thick TPP among the present invention.Outside desolventizing in the filtrate that filtration obtains, also be mixed with water byproduct, a small amount of unreacted is pyrroles and aromatic aldehyde and pyrroles's autohemagglutination product and undecomposed TPC and TPP completely.The pyrroles is the high raw material of added value, need reclaim.The large usage quantity of solvent also need recycle and reuse.By conventional lock out operation such as distillation operation, can be with unreacted in the filtrate completely pyrroles and solvent recuperation, the pyrroles who returns and solvent can again loop back and participate in reaction in the polymerization reactor, outside the water byproduct of reaction and the distillation residue discharge system, and otherwise processed.
Oxidation time is larger on the impact of product yield.To the reaction (b), experimental result reflects that this reaction kinetics is close to one-level to reactant TPC, to reactant oxygen near zero level.By prolonging the concentration of the time energy impurity reduction TPC that leads to oxygen, improve the purity of TPP.But experiment is found, leads under the oxygen condition at high temperature, and TPP also can be oxidized by oxygen and degrade, and reduces the yield of TPP.The time of being undertaken by control reaction (b) is adjusted the concentration of TPC in the reaction solution, controls simultaneously the degraded of TPP, can not lose the yield of TPP when improving TPP purity as far as possible.Therefore, the time that reaction (b) is carried out among the present invention is controlled at 0.3 ~ 1 hour.
During oxidizing reaction, pass into oxygen-containing gas after need again being dissolved in the solvent propionic acid by the thick TPP filter cake that obtains in the polyreaction and carry out oxidizing reaction, described filter cake and propionic acid mass ratio are 0.5 ~ 3:100.Temperature of reaction is the boiling point of system, and reaction pressure is normal pressure, in the reaction process constantly stirring reaction liquid with fast reaction speed.The quality percentage composition of oxygen is 10% ~ 100% in the oxygen-containing gas among the present invention., preferred pure oxygen, oxygen-rich air, airborne a kind of.
According to the present invention, oxidation time is 0.3 ~ 1 hour, and stopped heating after oxidizing reaction finishes stops ventilation, and is cooled to normal temperature, and the product TPP that generates in the reaction system can crystallization.Adopt conventional separation method as filtering or centrifugal method, the mixture of TPP is separated from system.The TPP that this step obtains is the crude product of target product, a small amount of intermediate product TPC and a small amount of pyrroles's polymkeric substance are still contained in the inside, aromatic aldehyde oxidation productss etc. can use conventional method to purify, for example with after the hot wash again with methyl alcohol or washing with alcohol filter cake.Desolventize outside the propionic acid in the filtrate that filtration obtains, also be mixed with water byproduct, a small amount of undecomposed TPC and TPP and the polymeric impurities of being come by the filter cake band.The large usage quantity of solvent propionic acid need recycle and reuse, and by conventional lock out operation such as distillation operation, the solvent propionic acid can be reclaimed, and the propionic acid of returning can again loop back and participate in reaction in the oxidation reactor.But simultaneously, because the impurity concentration in the filtrate is lower, be mixed with simultaneously saturated TPC and TPP.In order to reduce the loss of TPP, reduce simultaneously separating energy consumption, the filtrate that filtration can be obtained is without any processing, carry out again conventional lock out operation such as distillation operation after direct repeat utilizes 2 ~ 5 times and reclaim the solvent propionic acid, then again loop back sustainable participation reaction in the oxidation reactor, outside the water byproduct and residue discharge system of reaction, otherwise processed.
According to the present invention, TPP and TPC content liquid-phase chromatographic analysis in the product.Because the pyrroles is the most expensive reactant of price in this reaction, its autohemagglutination or oxidation products also are the most difficult impurity of removing among the TPP, therefore, among the present invention in the synthetic yield of pyrroles's TPP as one of item key of weighing the technological process quality, method of calculation are:
Figure BDA00002373367300051
The present invention has the following advantages:
1, yield is high, is up to 37.3% in the synthetic yield of reactant pyrroles's tetraphenylporphines, below the content to 0.9% of intermediate product dihydro tetraphenylporphines;
2, operational safety, product separation is purified simple, and after the employing ordinary method was processed, product purity reached more than 98%, is fit to commercial scale production;
3, three waste discharge is few, the filtrate reusable edible.
Description of drawings
Fig. 1 is craft block-diagram of the present invention.
As shown in the figure:
Wherein A is phenyl aldehyde, and B is that pyrroles, E are solvent, and D is the target product tetraphenylporphines;
1 is polymerization reactor, and 2 is the filtration washing device, and 3 is the polymerization solvent rectifying tower, and 4 is oxidation reactor, and 5 is the filtration washing device, and 6 is the oxidation solvent rectifying tower, and 7 is drying installation.
Embodiment
Below in conjunction with drawings and Examples the present invention is described in further detail, but the present invention is not limited to described embodiment.
Embodiment 1
At the 5m with mechanical stirring and chuck, still heading tape condensing reflux 3In the enamel polymerization reactor, add 3.5m 3Then the solvent propionic acid adds 1400mol pyrroles and 1400mol phenyl aldehyde, and blasts N from the polymerization reactor bottom 2Oxygen concn is lower than 3% to the gas phase of reactor top condensator outlet, then in the polymerization reactor chuck, pass into middle pressure steam to reactor in liquid be heated to backflow, stopped heating behind the backflow 15min.Middle pressure steam in the chuck is switched to recirculated cooling water cool off, in being cooled to polymerization reactor, stop to pass into recirculated cooling water during 90 ℃ of left and right sides of fluid temperature, and change by naturally cooling.After fluid temperature is down to normal temperature in the polymerization reactor with polymerization reactor in liquid be delivered in the deep bed filter to filter and obtain filtrate and the higher filter cake of moisture percentage, then this filter cake is further carried out centrifugal filtrate and the thick TPP filter cake 86.6kg of obtaining.The filtrate that deep bed filter and centrifugal filter obtain pumps into tower reactor volume 5m 3, with rectifying in the polymerization solvent rectifying tower of 3 joint DN400*1000 towers joints, dehydration and reclaim obtains completely pyrroles of solvent propionic acid and unreacted, continue to use in order to looping back polymerization reactor after the propionic acid that reclaims and pyrroles collected, outside the residue discharge system of rectifying tower reactor, otherwise processed.
The thick TPP filter cake 86.6kg that centrifuging is obtained adds one with mechanical stirring and chuck, top band condensing reflux, the bottom 5m with gas distributor 3The enamel oxidation reactor in, add simultaneously the 3500kg propionic acid in the still, then in reacting kettle jacketing, pass into middle pressure steam liquid in the oxidation reactor heated.After liquid heat in the oxidation reactor extremely refluxes, pass into air and carry out oxidizing reaction, oxidation time is 22 minutes.After oxidizing reaction finishes, the middle pressure steam in the oxidation reactor chuck is switched to recirculated cooling water cool off, in being cooled to reactor, stop to pass into recirculated cooling water during 90 ℃ of left and right sides of fluid temperature, and change by naturally cooling.After fluid temperature is down to normal temperature in the oxidation reactor with oxidation reactor in liquid be delivered in the deep bed filter and filter, then the filter cake that obtains in the deep bed filter is carried out centrifuging.The filtrate that deep bed filter and centrifugal filter obtain can pump into tower reactor volume 5m 3, with rectifying in the oxidation solvent rectifying tower of 3 joint DN400*1000 towers joints, dehydration is also reclaimed and is obtained the solvent propionic acid, continues to use in order to looping back oxidation reactor after the propionic acid that will reclaim is collected, outside the residue discharge system of rectifying tower reactor.The filtrate that deep bed filter and centrifugal filter obtain also can be without any processing, and direct circulation returns oxidation reactor to be continued to use.
The solid that centrifugal filter is obtained is repeatedly with centrifuging after the hot wash, until the waste water that centrifuging obtains is substantially colourless.Then the solid that centrifuging is obtained filters with recentrifuge after the methanol wash more repeatedly, until the waste water that centrifuging obtains is substantially colourless.The solid of crossing through methanol wash is product TPP, obtains tetraphenylporphines product 77.1kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 35.9%, and purity 98.3%, the content of intermediate product TPC is 0.9%.
Embodiment 2
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 1225mol pyrroles and 1400mol phenyl aldehyde;
(2) quality of thick TPP filter cake is 73.4kg;
Solid after the washing obtains product TPP63.9kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 33.9%, and purity 98.0%, the content of intermediate product TPC is 0.9%.
Embodiment 3
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 350mol pyrroles and 700mol 4-chloro-benzaldehyde;
(2) solvent that adds in the polymerization reactor is the mixture of propionic acid and hexanaphthene;
(3) the liquid return time is 12 minutes in the polymerization reactor;
(4) gas that passes in the oxidation reactor is pure oxygen, oxidation time 18 minutes;
(5) thick TPP filter cake is 20.1kg;
By this method, the solid that obtains at last obtains product TPP17.2kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 26.2%, and purity 98.9%, the content of intermediate product TPC is 0.7%.
Embodiment 4
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 350mol pyrroles and 700mol o-chlorobenzaldehyde;
(2) solvent that adds in the polymerization reactor is the mixture of propionic acid and toluene;
(3) the liquid return time is 18 minutes in the polymerization reactor;
(4) gas that passes in the oxidation reactor is by N 2The mixed gas of the oxygen quality percentage composition 10% that is made into pure oxygen, oxidation time 60 minutes;
(5) thick TPP filter cake is 20.5kg;
By this method, the solid that obtains at last obtains product TPP17.4kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 26.3%, and purity 98.6%, the content of intermediate product TPC is 0.8%.
Embodiment 5
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 386mol pyrroles and 400mol o-tolualdehyde;
(2) solvent that adds in the polymerization reactor is the mixture of propionic acid and benzene;
(3) the liquid return time is 30 minutes in the polymerization reactor;
(4) gas that passes in the oxidation reactor is that the oxygen quality percentage composition is 50% oxygen-rich air, oxidation time 45 minutes;
(5) thick TPP filter cake is 23.2kg;
By this method, the solid that obtains at last obtains product TPP20.2kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 31.2%, and purity 98.6%, the content of intermediate product TPC is 0.8%.
Embodiment 6
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 386mol pyrroles and 400mol p-tolyl aldehyde;
(2) gas that passes in the oxidation reactor is that the oxygen quality percentage composition is 75% oxygen-rich air, oxidation time 18 minutes;
(3) thick TPP filter cake is 23.5kg;
By this method, the solid that obtains at last obtains product TPP20.4kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 31.6%, and purity 98.4%, the content of intermediate product TPC is 0.9%.
Embodiment 7
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 1225mol pyrroles and 1225mol salicylaldhyde;
(2) solvent that adds in the polymerization reactor is the mixture of propionic acid and p-Xylol;
(3) thick TPP filter cake is 75.2kg;
By this method, the solid that obtains at last obtains product TPP65.4kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 31.5%, and purity 98.6%, the content of intermediate product TPC is 0.8%.
Embodiment 8
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 1225mol pyrroles and 1225mol p-Hydroxybenzaldehyde;
(3) thick TPP filter cake is 74.9kg;
By this method, the solid that obtains at last obtains product TPP65.2kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 31.4%, and purity 98.6%, the content of intermediate product TPC is 0.8%.
Embodiment 9
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 1025mol pyrroles and 1225mol aubepine;
(2) solvent that adds in the polymerization reactor is the mixture of propionic acid and hexanaphthene;
(3) the liquid return time is 30 minutes in the polymerization reactor;
(4) gas that passes in the oxidation reactor is air, oxidation time 60 minutes;
(5) thick TPP filter cake is 80.2kg;
By this method, the solid that obtains at last obtains product TPP69.6kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 37.0%, and purity 98.2%, the content of intermediate product TPC is 0.9%.
Embodiment 10
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 1025mol pyrroles and 1225mol o-methoxybenzaldehyde;
(2) thick TPP filter cake is 80.4kg;
By this method, the solid that obtains at last obtains product TPP70.2kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 37.3%, and purity 98.0%, the content of intermediate product TPC is 0.9%.
Embodiment 11
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 1025mol pyrroles and 1225mol p-Fluorobenzenecarboxaldehyde;
(2) the liquid return time is 30 minutes in the polymerization reactor;
(3) gas that passes in the oxidation reactor is air, oxidation time 60 minutes;
(4) thick TPP filter cake is 65.7kg;
By this method, the solid that obtains at last obtains product TPP57.2kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 32.3%, and purity 99.1%, the content of intermediate product TPC is 0.6%.
Embodiment 12
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 1025mol pyrroles and 1225mol o fluorobenzaldehyde;
(2) thick TPP filter cake is 67.1kg;
By this method, the solid that obtains at last obtains product TPP58.4kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 33.0%, and purity 98.9%, the content of intermediate product TPC is 0.7%.
Embodiment 13
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 1300mol pyrroles and 1400mol m chlorobenzaldehyde;
The quality of the propionic acid that (2) adds in the oxidation reactor is 3200kg;
(3) thick TPP filter cake is 95.3kg;
By this method, the solid that obtains at last obtains product TPP82.9kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 34.1%, and purity 98.4%, the content of intermediate product TPC is 0.9%.
Embodiment 14
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 1225mol pyrroles and 1400mol m-hydroxybenzaldehyde;
The quality of the propionic acid that (2) adds in the oxidation reactor is 3200kg;
(3) thick TPP filter cake is 76.6kg;
By this method, the solid that obtains at last obtains product TPP66.7kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 32.1%, and purity 98.9%, the content of intermediate product TPC is 0.6%.
Embodiment 15
Technical process is identical with embodiment 1, and difference is:
(1) in polymerization reactor, adds 600mol pyrroles and 700mol NSC 43794;
(2) thick TPP filter cake is 46.3kg;
By this method, the solid that obtains at last obtains product TPP40.3kg after 80 ℃ of vacuum-drying, take the synthetic yield of reactant pyrroles's product TPP as 36.6%, and purity 98.2%, the content of intermediate product TPC is 0.8%.

Claims (8)

1. the preparation method of a tetraphenylporphines is characterized in that, may further comprise the steps:
(1) in polymerization reactor, adds solvent, aromatic aldehyde and pyrroles's post-heating to refluxing, aromatic aldehyde and pyrroles's mol ratio is 1 ~ 2:1, the volumetric molar concentration that makes pyrroles in the reaction system is 0.1 ~ 0.4mol/L, stopped heating after 0.2 ~ 0.5 hour refluxes, be cooled to normal temperature, filter and obtain filtrate and filter cake;
(2) after being heated to backflow in the filter cake that step (1) is obtained and the propionic acid adding oxidation reactor, pass into oxygen-containing gas and carry out oxidation, oxidization time is 0.3 ~ 1 hour, described filter cake and propionic acid mass ratio are 0.5 ~ 3:100, cool off, filter and to get filter cake and filtrate after oxidation finishes, with filter cake washing, centrifugal, be drying to obtain the tetraphenylporphines product.
2. the preparation method of tetraphenylporphines according to claim 1 is characterized in that, the aromatic aldehyde structural formula described in the step (1) is as follows:
Figure FDA00002373367200011
Wherein, substituent R 1, R 2, R 3Be selected from respectively a kind of in hydrogen, alkyl, alkoxyl group, hydroxyl or the halogen.
3. the preparation method of tetraphenylporphines according to claim 2, it is characterized in that, the aromatic aldehyde described in the step (1) is selected from a kind of in phenyl aldehyde, 4-chloro-benzaldehyde, p-Fluorobenzenecarboxaldehyde, o-chlorobenzaldehyde, o fluorobenzaldehyde, o-tolualdehyde, p-tolyl aldehyde, o-methoxybenzaldehyde, aubepine, salicylaldhyde, p-Hydroxybenzaldehyde, m chlorobenzaldehyde, m-hydroxybenzaldehyde, the NSC 43794.
4. the preparation method of tetraphenylporphines according to claim 1 is characterized in that, the solvent described in the step (1) is selected from the mixture of a kind of composition in propionic acid or propionic acid and benzene, toluene, p-Xylol, the hexanaphthene.
5. the preparation method of tetraphenylporphines according to claim 1 is characterized in that, the quality percentage composition of oxygen is 10 ~ 100% in the oxygen-containing gas described in the step (2).
6. the preparation method of tetraphenylporphines according to claim 5 is characterized in that, the oxygen-containing gas described in the step (2) is pure oxygen, oxygen-rich air, airborne a kind of.
7. the preparation method of tetraphenylporphines according to claim 1 is characterized in that, recycles in the adding polymerization reactor after removing water treatment filtering the filtrate that obtains in the step (1).
8. the preparation method of tetraphenylporphines according to claim 1 is characterized in that, recycles filtering the direct adding of the filtrate that obtains in the step (2) or adding in the oxidation reactor after removing water treatment.
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