CN102944507B - A kind of measurement mechanism of lightweight abnormity particle drag coefficient and measuring method - Google Patents
A kind of measurement mechanism of lightweight abnormity particle drag coefficient and measuring method Download PDFInfo
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Abstract
本发明公开了一种轻质异形颗粒曳力系数的测量装置和测量方法,包括透明流化腔体、空气压缩机、空气流量计、第一图像获取单元、第二图像获取单元、片形激光光源和处理单元;所述的空气压缩机的送气口通过管道连接透明流化腔体底部的进气口,其管道上设置有阀门和所述的空气流量计,所述的透明流化腔体上部设置有加料口;所述的第一图像获取单元、第二图像获取单元和片形激光光源位于所述的透明流化腔体外部,透明流化腔体的中轴线位于片形激光光源的光路平面内,第一图像获取单元与第二图像获取单元的连线垂直于片形激光光源光路平面;所述的第一图像获取单元和第二图像获取单元的图像输出端与处理单元的图像输入端相连。
The invention discloses a measuring device and a measuring method for the drag coefficient of light irregular particles, including a transparent fluidized cavity, an air compressor, an air flow meter, a first image acquisition unit, a second image acquisition unit, and a sheet-shaped laser Light source and processing unit; the air supply port of the air compressor is connected to the air inlet at the bottom of the transparent fluidized cavity through a pipeline, and a valve and the air flow meter are arranged on the pipeline, and the transparent fluidized cavity The upper part is provided with a feeding port; the first image acquisition unit, the second image acquisition unit and the sheet-shaped laser light source are located outside the transparent fluidized cavity, and the central axis of the transparent fluidized cavity is located at the center of the sheet-shaped laser light source In the plane of the optical path, the connection line between the first image acquisition unit and the second image acquisition unit is perpendicular to the optical path plane of the sheet-shaped laser light source; the image output terminals of the first image acquisition unit and the second image acquisition unit and the image of the processing unit connected to the input.
Description
技术领域 technical field
本发明涉及一种轻质异形颗粒曳力系数的测量装置及测量方法,属于流化床和多相流测量的技术领域。The invention relates to a measuring device and a measuring method for the drag coefficient of light special-shaped particles, and belongs to the technical field of fluidized bed and multiphase flow measurement.
背景技术 Background technique
气固两相流动是石化、冶金、水泥等从多过程工业领域中的一种常见现象,研究颗粒与流体的相互作用机理有助于合理设计、规模放大和能效优化涉及气固两相流动的工业系统或过程设备。曳力系数表征着颗粒与流体相互作用强度,是揭示颗粒与流体相互作机理的核心参数之一。其数值大小不但受气流场的雷诺数影响,而且还与颗粒本身的特性如材质、形状、大小、表面粗糙度等多种因素相关。Gas-solid two-phase flow is a common phenomenon in petrochemical, metallurgy, cement and other multi-process industries. The study of the interaction mechanism between particles and fluids is helpful for rational design, scale-up and energy efficiency optimization of gas-solid two-phase flow. Industrial systems or process equipment. The drag coefficient characterizes the interaction strength between particles and fluid, and is one of the core parameters to reveal the interaction mechanism between particles and fluid. Its numerical value is not only affected by the Reynolds number of the airflow field, but also related to the characteristics of the particle itself, such as material, shape, size, surface roughness and other factors.
由于曳力系数在气固/液流动中的重要性,目前国内外学者已经对其进行了大量的试验、理论和数值模拟方面的工作,已经获得了针对球形或规则形状(如圆盘形、椭圆形、棒状等)颗粒的曳力系数理论模型或经验公式等成果,并发展出应用沉降法测量规则形状颗粒曳力系数的技术,并且有相应的商业测试设备。其测量原理是通过测量颗粒在液体中达到时匀速动动时的最终沉降速度,根据匀速动动的颗粒在液体中的受力模型,计算出颗粒在静止流场中的曳力系数。Due to the importance of the drag coefficient in gas-solid/liquid flow, scholars at home and abroad have carried out a lot of experiments, theoretical and numerical simulation work on it, and have obtained results for spherical or regular shapes (such as discs, Elliptical, rod-shaped, etc.) particle drag coefficient theoretical model or empirical formula and other achievements, and the development of the application of sedimentation method to measure the drag coefficient of regular shape particles, and there are corresponding commercial testing equipment. The measurement principle is to calculate the drag coefficient of particles in the static flow field by measuring the final settling velocity of the particles in the liquid when they move at a constant speed, and according to the force model of the particles moving at a uniform speed in the liquid.
然而,对于轻质(密度比水小)、异形(非规则形状)、表面粗糙的颗粒曳力数的测量,常规的以水或油为介质的沉降法设备并不适用,其问题主要在于:However, for the measurement of the drag number of light (density smaller than water), irregular (irregular shape), and rough surface particles, conventional sedimentation method equipment using water or oil as the medium is not suitable. The main problems are:
(1)适用沉降法的颗粒的密度需要大于液体的密度,但是对于像小米、秸秆等农作物等生物质颗粒,它们大多具有纤维结构且质地轻,因而使用重力沉降设备需要选择密度小、且粘滞系数高的流体介质。这比较费时费力、而且还要进一步分析、确定该流体介质的流动特性参数。另外,使用液体介质时,流体会浸润颗粒表面,以至于渗透到颗粒内部,这样也会改变了颗粒本身的物性,从而影响曳力测量的准确性;(1) The density of the particles suitable for the sedimentation method needs to be greater than the density of the liquid, but for biomass particles such as millet, straw and other crops, most of them have a fibrous structure and are light in texture, so the use of gravity sedimentation equipment needs to choose a low density and viscous liquid. Fluid medium with high hysteresis coefficient. This is time-consuming and labor-intensive, and requires further analysis to determine the flow characteristic parameters of the fluid medium. In addition, when using a liquid medium, the fluid will infiltrate the surface of the particle so that it penetrates into the particle, which will also change the physical properties of the particle itself, thereby affecting the accuracy of the drag force measurement;
(2)颗粒在气体中下落时,由于存在加速及旋转等行为,因而颗粒除了受到曳力、重力、浮力和附加质量力的影响外,还会受到由于颗粒加速或减速运动所产生的巴塞特(Basset)力、颗粒旋转运动所引起的迈格努斯(Magnus)力等作用。与空气介质比较,液体的粘性系数较大,轻质、异形颗粒在空气中的旋转行为很难在液体介质中重现,所以在空气介质中测定轻质、异形颗粒的曳力系数比在液体介质中的测定值更加接近工业系统或设备中的气固两相流动的真实工况,其测定值更加准确可信;(2) When the particles fall in the gas, due to the behavior of acceleration and rotation, the particles are not only affected by the drag force, gravity, buoyancy and additional mass force, but also affected by the Bassett force produced by the acceleration or deceleration of the particles. (Basset) force, Magnus force caused by the rotational motion of particles, etc. Compared with the air medium, the viscosity coefficient of the liquid is larger, and the rotation behavior of light and special-shaped particles in the air is difficult to reproduce in the liquid medium, so the drag coefficient of the light and special-shaped particles in the air medium is measured than in the liquid. The measured value in the medium is closer to the real working condition of the gas-solid two-phase flow in the industrial system or equipment, and the measured value is more accurate and reliable;
(3)由颗粒的曳力系数与流场的雷诺数有关,与液态流场相比,高雷诺数气流场更加容易通过气流阀实现。(3) Since the drag coefficient of particles is related to the Reynolds number of the flow field, compared with the liquid flow field, the high Reynolds number flow field is easier to realize through the flow valve.
另外,针对轻质异形颗粒曳力系数的测量,国内外学者也有提出采用单台高清高速摄像机的方法,但是该法由受到单台摄像机的视角所限,并不能准确地测定异形颗粒在流场中三维旋转过程中的角速度与迎风截面,该测量方法还待于进一步的研究完善。In addition, for the measurement of the drag coefficient of light irregular particles, scholars at home and abroad have also proposed the method of using a single high-definition high-speed camera, but this method is limited by the viewing angle of a single camera, and cannot accurately measure the drag coefficient of the irregular particles in the flow field. The angular velocity and the windward cross-section during the three-dimensional rotation process, the measurement method needs to be further studied and perfected.
发明内容 Contents of the invention
本发明的目的在于提供一种适用于测定轻质异形颗粒曳力系数的装置和使用该装置的测量方法,以解决重力沉降法和单台高速摄像技术不适用该类型颗粒曳力系数的测量技术问题。The purpose of the present invention is to provide a device suitable for measuring the drag coefficient of light special-shaped particles and a measurement method using the device, so as to solve the problem that the gravity sedimentation method and single high-speed camera technology are not suitable for measuring the drag coefficient of this type of particle question.
为了实现以上目的,本发明的技术方案如下:一种轻质异形颗粒曳力系数的测量装置,其特征在于:包括透明流化腔体、空气压缩机、空气流量计、第一图像获取单元、第二图像获取单元、片形激光光源和处理单元;In order to achieve the above objectives, the technical solution of the present invention is as follows: a device for measuring the drag coefficient of light irregular particles, characterized in that it includes a transparent fluidized cavity, an air compressor, an air flow meter, a first image acquisition unit, A second image acquisition unit, a sheet-shaped laser light source and a processing unit;
所述的空气压缩机的送气口通过管道连接透明流化腔体底部的进气口,其管道上设置有阀门和所述的空气流量计,所述的透明流化腔体上部设置有加料口;所述的第一图像获取单元、第二图像获取单元和片形激光光源位于所述的透明流化腔体外部,透明流化腔体的中轴线位于片形激光光源的光路平面内,第一图像获取单元与第二图像获取单元的连线垂直于片形激光光源光路平面;The air supply port of the air compressor is connected to the air inlet at the bottom of the transparent fluidized cavity through a pipeline, the pipeline is provided with a valve and the air flow meter, and the upper part of the transparent fluidized cavity is provided with a feeding port ; The first image acquisition unit, the second image acquisition unit and the sheet-shaped laser light source are located outside the transparent fluidized cavity, and the central axis of the transparent fluidized cavity is located in the optical path plane of the sheet-shaped laser light source. The connection line between the first image acquisition unit and the second image acquisition unit is perpendicular to the light path plane of the sheet-shaped laser light source;
所述的第一图像获取单元和第二图像获取单元的图像输出端与处理单元的图像输入端相连。The image output ends of the first image acquisition unit and the second image acquisition unit are connected to the image input end of the processing unit.
更优选方案,所述的第一图像获取单元与第二图像获取单元都是数字摄像机,并且其分辨率不小于640×480像素、采样速度不小于25帧每秒。More preferably, the first image acquisition unit and the second image acquisition unit are both digital cameras with a resolution of not less than 640×480 pixels and a sampling rate of not less than 25 frames per second.
更优选方案,所述的片形激光光源的厚度可调。In a more preferred solution, the thickness of the sheet-shaped laser light source is adjustable.
更优选方案,所述的透明流化腔体呈方形。In a more preferred solution, the transparent fluidized cavity is square.
更优选方案,所述的处理单元是配有图像采集卡的计算机。More preferably, the processing unit is a computer equipped with an image acquisition card.
采用本发明的轻质异形颗粒曳力系数的测量装置的测量方法,包括如下步骤:Adopt the measuring method of the measuring device of the drag coefficient of the lightweight special-shaped particle of the present invention, comprise the steps:
1)、调节与空气压缩机相连的管道上的阀门开度,使透明流化腔体内的气流场保持稳定的气速;1) Adjust the opening of the valve on the pipeline connected to the air compressor to keep the airflow field in the transparent fluidization chamber at a stable gas velocity;
2)、打开片形激光光源,同时打开采样频率不同的两台图像获取单元,将被测颗粒通过加料口放入透明流化腔体内,图像获取单元所获取的视频数据送至处理单元;2) Turn on the sheet-shaped laser light source, turn on two image acquisition units with different sampling frequencies at the same time, put the measured particles into the transparent fluidization cavity through the feeding port, and send the video data acquired by the image acquisition unit to the processing unit;
3)、处理器单元通过比对两台数字摄像机获得的图片,得到两台数字摄像机对应的两帧图像中颗粒的距离ΔSi-i′,i=1,2,…,n;则颗粒经过ΔSi-i′的平均速度为:
其中,Δt为颗粒经过ΔSi-i′这段距离的时间,ΔSi-i′为两台摄像机对应张图片相对同一个参照线的距离值之差;i是图片序号;Among them, Δt is the time for the particle to pass through the distance of ΔS ii ′ , and ΔS ii′ is the difference between the distance values of the corresponding pictures of the two cameras relative to the same reference line; i is the serial number of the picture;
由公式(1-1)得颗粒在Si这段距离下落的加速度: According to the formula (1-1), the acceleration of the particles falling at this distance Si is:
其中,Si是第i张图片与第i-1张图片之间距离;ti是颗粒通过Si这段距离的时间;Among them, S i is the distance between the i-th picture and the i-1-th picture; t i is the time for the particle to pass through the distance of S i ;
由公式(1-1)(1-2)得, (i=1,2,…,n);From the formula (1-1) (1-2), (i=1,2,...,n);
其中,up为颗粒的平均速度,ap为颗粒平均加速度;Among them, u p is the average velocity of the particle, a p is the average acceleration of the particle;
设每帧视频中颗粒的长轴方向与水平方向的夹角θi;通过比对两台数字摄像机获得的图片得到两台数字摄像机对应的两帧图像中颗粒的长轴方向与水平轴的夹角之差Δθi-i′;Set the angle θ i between the long axis direction of the particles in each frame of video and the horizontal direction; by comparing the pictures obtained by two digital cameras, the angle between the long axis direction and the horizontal axis of the particles in the two frames of images corresponding to the two digital cameras is obtained. Angle difference Δθ ii′ ;
则
由公式(1-3)得颗粒平均角速度: The average angular velocity of the particles is obtained from the formula (1-3):
4)根据颗粒受力模型:
Aproj=A0cosθ (8)A proj = A 0 cosθ (8)
其中,是颗粒的加速度,分别是颗粒的重力、曳力、浮力、附加质量力、Basset力和Magnus力;in, is the particle acceleration, They are the gravity, drag force, buoyancy force, additional mass force, Basset force and Magnus force of the particle;
其中,rp为颗粒的等效直径;mp为单个颗粒的质量;Vp为单个颗粒的体积;为颗粒与流体的相对速度,即 为流体的速度,为单个颗粒的速度,为的模;ρp为颗粒的密度;ρf为流体的密度;μf为流体剪切粘性系数;Aproj为颗粒迎着运动方向的投影面积;A0为颗粒的最大截面积;θ为在测量区域颗粒的长轴与水平方向之间的夹角的平均值;Among them, r p is the equivalent diameter of the particle; m p is the mass of a single particle; V p is the volume of a single particle; is the relative velocity between the particle and the fluid, that is, is the velocity of the fluid, is the velocity of a single particle, for ρ p is the density of the particles; ρ f is the density of the fluid; μ f is the shear viscosity coefficient of the fluid; A proj is the projected area of the particles facing the moving direction ; The average value of the angle between the long axis of the particles in the measurement area and the horizontal direction;
由公式(1)~(9)可算得单个颗粒的曳力系数为: From formulas (1) to (9), the drag coefficient of a single particle can be calculated as:
更优选方案,两台图像获取单元由处理单元同步触发,它们的帧率设定间隔为3~5帧,以获得毫秒级时间间隔的图像序列。In a more preferred solution, the two image acquisition units are synchronously triggered by the processing unit, and their frame rates are set at intervals of 3 to 5 frames, so as to obtain image sequences with time intervals of milliseconds.
其中,公式1~9都是公知技术,不做详细描述。Wherein, formulas 1 to 9 are all known technologies and will not be described in detail.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
(1)非接触测量,测量过程不干扰流化腔体内颗粒与气流场的相互作用;(1) Non-contact measurement, the measurement process does not interfere with the interaction between the particles in the fluidization chamber and the airflow field;
(2)采用双摄像机差频拍摄技术,能够拍摄颗粒在气流场中运行的详细形态(平动、转动及加速),并且可以得到颗粒在流化腔体内下落过程的毫秒量级时间间隔的图像序列;(2) Using dual-camera difference-frequency shooting technology, it is possible to capture detailed shapes (translation, rotation and acceleration) of particles running in the airflow field, and to obtain images of millisecond-level time intervals of particles falling in the fluidization chamber sequence;
(3)这种装置可以测量颗粒在运行过程中的加速度与角速度,因而就可以间接测量出影响曳力系数测量精度的由于颗粒加速运动与旋转运动而产生的巴塞特(Basset)力和迈格努斯(Magnus)力;(3) This device can measure the acceleration and angular velocity of the particles during the running process, so it can indirectly measure the Basset (Basset) force and Mag that affect the measurement accuracy of the drag coefficient due to the acceleration and rotation of the particles. Magnus force;
(4)与重力沉降法测量颗粒曳力系数的技术相比,由于流体介质是空气,本发明装置所模拟的试验条件更接近实际气固两相流系统的工况,因而测量的结果更加准确;(4) Compared with the technique of measuring particle drag coefficient by gravity sedimentation method, since the fluid medium is air, the test conditions simulated by the device of the present invention are closer to the working conditions of the actual gas-solid two-phase flow system, so the measurement results are more accurate ;
(5)与比液体介质相比,采用气体流场介质,试验更加方便、容易测定高雷诺数条件下对应的颗粒曳力系数。(5) Compared with the liquid medium, the gas flow field medium is used, and the test is more convenient, and it is easy to determine the corresponding particle drag coefficient under the condition of high Reynolds number.
附图说明 Description of drawings
图1是本发明轻质异形颗粒曳力系数测量装置的一个具体实施例系统示意图;Fig. 1 is a system schematic diagram of a specific embodiment of the device for measuring the drag coefficient of lightweight special-shaped particles of the present invention;
其中,流化腔体1,颗粒2,工业相机3,片形激光源4,计算机7,控制阀8,空气流量计9,空气压缩机10。Among them, fluidization chamber 1, particle 2, industrial camera 3, sheet-shaped laser source 4, computer 7, control valve 8, air flow meter 9, and air compressor 10.
图2异形颗粒平均速度及平均加速度的测量原理示意图;Fig. 2 Schematic diagram of the measurement principle of the average velocity and average acceleration of the special-shaped particles;
图3异形颗粒旋转角速度测量原理示意图。Fig. 3 Schematic diagram of measurement principle of rotational angular velocity of special-shaped particles.
具体实施方式 detailed description
下面将参照图1、2和3来详细说明本发明的具体实施方式。Specific embodiments of the present invention will be described in detail below with reference to FIGS. 1 , 2 and 3 .
一种轻质异形颗粒曳力系数的测量装置,其特征在于:包括透明流化腔体、空气压缩机、空气流量计、第一图像获取单元、第二图像获取单元、片形激光光源和处理单元;A device for measuring the drag coefficient of light irregular particles, characterized in that it includes a transparent fluidized cavity, an air compressor, an air flow meter, a first image acquisition unit, a second image acquisition unit, a sheet-shaped laser light source and processing unit;
所述的空气压缩机的送气口通过管道连接透明流化腔体底部的进气口,其管道上设置有阀门和所述的空气流量计,所述的透明流化腔体上部设置有加料口;所述的第一图像获取单元、第二图像获取单元和片形激光光源位于所述的透明流化腔体外部,透明流化腔体的中轴线位于片形激光光源的光路平面内,第一图像获取单元与第二图像获取单元的连线垂直于片形激光光源光路平面;The air supply port of the air compressor is connected to the air inlet at the bottom of the transparent fluidized cavity through a pipeline, the pipeline is provided with a valve and the air flow meter, and the upper part of the transparent fluidized cavity is provided with a feeding port ; The first image acquisition unit, the second image acquisition unit and the sheet-shaped laser light source are located outside the transparent fluidized cavity, and the central axis of the transparent fluidized cavity is located in the optical path plane of the sheet-shaped laser light source. The connection line between the first image acquisition unit and the second image acquisition unit is perpendicular to the light path plane of the sheet-shaped laser light source;
所述的第一图像获取单元和第二图像获取单元的图像输出端与处理单元的图像输入端相连。The image output ends of the first image acquisition unit and the second image acquisition unit are connected to the image input end of the processing unit.
更优选方案,所述的第一图像获取单元与第二图像获取单元都是数字摄像机,并且其分辨率不小于640×480像素、采样速度不小于25帧每秒。More preferably, the first image acquisition unit and the second image acquisition unit are both digital cameras with a resolution of not less than 640×480 pixels and a sampling rate of not less than 25 frames per second.
更优选方案,所述的片形激光光源的厚度可调。In a more preferred solution, the thickness of the sheet-shaped laser light source is adjustable.
更优选方案,所述的透明流化腔体呈方形。In a more preferred solution, the transparent fluidized cavity is square.
更优选方案,所述的处理单元是配有图像采集卡的计算机。More preferably, the processing unit is a computer equipped with an image acquisition card.
采用本发明的轻质异形颗粒曳力系数的测量装置的测量方法,包括如下步骤:Adopt the measuring method of the measuring device of the drag coefficient of the lightweight special-shaped particle of the present invention, comprise the steps:
1)、调节与空气压缩机相连的管道上的阀门开度,使透明流化腔体内的气流场保持稳定的气速;1) Adjust the opening of the valve on the pipeline connected to the air compressor to keep the airflow field in the transparent fluidization chamber at a stable gas velocity;
2)、打开片形激光光源,同时打开采样频率不同的两台图像获取单元,将被测颗粒通过加料口放入透明流化腔体内,图像获取单元所获取的视频数据送至处理单元;2) Turn on the sheet-shaped laser light source, turn on two image acquisition units with different sampling frequencies at the same time, put the measured particles into the transparent fluidization cavity through the feeding port, and send the video data acquired by the image acquisition unit to the processing unit;
3)、处理器单元通过比对两台数字摄像机获得的图片,得到两台数字摄像机对应的两帧图像中颗粒的距离ΔSi-i′,i=1,2,…,n;则颗粒经过ΔSi-i′的平均速度为:
其中,Δt为颗粒经过ΔSi-i′这段距离的时间,ΔSi-i′为两台摄像机对应张图片相对同一个参照线的距离值之差;i是图片序号,i=1表示第一张图片;Among them, Δt is the time for the particle to pass through the distance of ΔS ii ′ , and ΔS ii′ is the difference between the distance values of the corresponding pictures of the two cameras relative to the same reference line; i is the serial number of the picture, and i=1 means the first picture;
由公式(1-1)得颗粒在Si这段距离下落的加速度: According to the formula (1-1), the acceleration of the particle falling at the distance of S i is:
其中,Si是第i张图片与第i-1张图片之间距离;ti是颗粒通过Si这段距离的时间;Among them, S i is the distance between the i-th picture and the i-1-th picture; t i is the time for the particle to pass through the distance of S i ;
由公式(1-1)(1-2)得, (i=1,2,…,n);From the formula (1-1) (1-2), (i=1,2,...,n);
其中,up为颗粒的平均速度,ap为颗粒平均加速度;Among them, u p is the average velocity of the particle, a p is the average acceleration of the particle;
设每帧视频中颗粒的长轴方向与水平方向的夹角θi;通过比对两台数字摄像机获得的图片得到两台数字摄像机对应的两帧图像中颗粒的长轴方向与水平轴的夹角之差Δθi-i′;Set the angle θ i between the long axis direction of the particles in each frame of video and the horizontal direction; by comparing the pictures obtained by two digital cameras, the angle between the long axis direction and the horizontal axis of the particles in the two frames of images corresponding to the two digital cameras is obtained. Angle difference Δθ ii′ ;
则
由公式(1-3)得颗粒平均角速度: The average angular velocity of the particles is obtained from the formula (1-3):
4)根据颗粒受力模型:
Aproj=A0cosθ (8)A proj = A 0 cosθ (8)
其中,是颗粒的加速度,分别是颗粒的重力、曳力、浮力、附加质量力、Basset力和Magnus力;in, is the particle acceleration, They are the gravity, drag force, buoyancy force, additional mass force, Basset force and Magnus force of the particle;
其中,rp为颗粒的等效直径;mp为单个颗粒的质量;Vp为单个颗粒的体积;为颗粒与流体的相对速度,即 为流体的速度,为单个颗粒的速度,为的模;ρp为颗粒的密度;ρf为流体的密度;μf为流体剪切粘性系数;Aproj为颗粒迎着运动方向的投影面积;A0为颗粒的最大截面积;θ为在测量区域颗粒的长轴与水平方向之间的夹角的平均值;Among them, r p is the equivalent diameter of the particle; m p is the mass of a single particle; V p is the volume of a single particle; is the relative velocity between the particle and the fluid, that is, is the velocity of the fluid, is the velocity of a single particle, for ρ p is the density of the particles; ρ f is the density of the fluid; μ f is the shear viscosity coefficient of the fluid; A proj is the projected area of the particles facing the moving direction ; The average value of the angle between the long axis of the particles in the measurement area and the horizontal direction;
由公式(1)~(9)可算得单个颗粒的曳力系数为: From formulas (1) to (9), the drag coefficient of a single particle can be calculated as:
更优选方案,两台图像获取单元由处理单元同步触发,它们的帧率设定间隔为3~5帧,以获得毫秒级时间间隔的图像序列。In a more preferred solution, the two image acquisition units are synchronously triggered by the processing unit, and their frame rates are set at intervals of 3 to 5 frames, so as to obtain image sequences with time intervals of milliseconds.
本发明正是针对现存颗粒曳力系数的测定方法所存在的问题,提出使用两台不同帧率的数字摄像机,应用差频拍摄技术,同时记录轻质、异形颗粒在气流场中运行的过程,可以获得毫秒级时间间隔的视频图像序列。通过图像处理的方法,测量颗粒在气流场中的移动位置和旋转角度,计算出颗粒的平动速度、平动加速度和旋转角速度。然后根据颗粒在气流场中的受力公式,计算出颗粒的曳力系数。The present invention is aimed at the problems existing in the measurement methods of the drag coefficient of particles, and proposes to use two digital cameras with different frame rates and apply the difference frequency shooting technology to simultaneously record the process of light and special-shaped particles running in the airflow field. Video image sequences with millisecond time intervals can be obtained. Through the method of image processing, the moving position and rotation angle of the particles in the airflow field are measured, and the translational velocity, translational acceleration and rotational angular velocity of the particles are calculated. Then, according to the force formula of the particles in the airflow field, the drag coefficient of the particles is calculated.
本发明的目标是这样实现的:在气固两相流中,颗粒在流体中的曳力是颗粒与流体间相互作用的最基本形式,当颗粒速度不同于流体速度时,颗粒与流体之间将产生相互作用力。对速度高的一方,将受到速度低的一方的阻力;对速度低的一方,将受到速度高的一方的曳力。阻力与曳力大小相等,方向相反。通常流体速度大于颗粒速度,以至于颗粒受到的是流体的曳力。颗粒的曳力系数是流体作用于颗粒上的曳力对颗粒在其运动方向上的投影面积与流体动压力乘积的比值,影响颗粒曳力系数的因素有:颗粒雷诺数、形状因子、迎风面积、表面粗糙度和壁面影响等因素。影响因素对应的测量参数包括:颗粒平动速度、颗粒平动加速度、颗粒长轴方向与水平方向夹角、颗粒角速度以及迎风面积。采用气体介质,相对油、水等液体介质更接近气固两相流系统或设备中的实现工况。The object of the present invention is achieved in this way: in the gas-solid two-phase flow, the drag force of the particles in the fluid is the most basic form of interaction between the particles and the fluid. When the velocity of the particles is different from the velocity of the fluid, the interaction will occur. The side with high speed will be resisted by the side with low speed; the side with low speed will be dragged by the side with high speed. Resistance and drag are equal in magnitude and opposite in direction. Usually the fluid velocity is greater than the particle velocity, so that the particle experiences a drag force from the fluid. The drag coefficient of a particle is the ratio of the drag force of the fluid acting on the particle to the product of the projected area of the particle in its direction of motion and the product of the fluid dynamic pressure. The factors that affect the particle drag coefficient are: particle Reynolds number, shape factor, windward area , surface roughness and wall effects and other factors. The measurement parameters corresponding to the influencing factors include: particle translational velocity, particle translational acceleration, angle between the long axis direction of the particle and the horizontal direction, particle angular velocity, and windward area. The use of gas medium is closer to the realization of working conditions in gas-solid two-phase flow systems or equipment than liquid media such as oil and water.
为了实现本发明的目标:构建了包括视频采集、视频处理和辅助部分等测量装置:其中视频采集部分由两台数字摄像机、计算机和一台片形激光光源组成,通过双摄像机差频拍摄技术,记录颗粒的运行状态;机视频处理部分是一台配有图像采集卡的计算机,应用数字图像处理技术处理所获得的视频,分析颗粒在视频中每帧图像上的位置、长轴径与水平方向的夹角、以及帧与帧间的时间间隔,计算出颗粒的平动速度、平动加速度、旋转角速度、以及旋转周期内颗粒的平均迎风截面面积,这样就可以根据气固两相流颗粒受力公式计算出被测颗粒的曳力系数;测量辅助部分包括透明的方形流化腔体、气流阀、流量计及空气压缩机各一台。测量时通过改变阀门的开度,可调节由空气压缩机的送气量,从而调节流化腔体内气流场的速度,总的气流量由空气流量计测定。In order to realize the object of the present invention: build measuring devices including video acquisition, video processing and auxiliary parts: wherein the video acquisition part is made up of two digital cameras, a computer and a sheet-shaped laser light source, by the difference frequency shooting technology of two cameras, Record the running state of the particles; the computer video processing part is a computer equipped with an image acquisition card, which uses digital image processing technology to process the obtained video, and analyzes the position, long axis diameter and horizontal direction of the particles on each frame of the video image The included angle and the time interval between frames are calculated to calculate the particle’s translational velocity, translational acceleration, rotational angular velocity, and the average windward cross-sectional area of the particle in the rotation period. The force formula calculates the drag coefficient of the measured particles; the auxiliary part of the measurement includes a transparent square fluidization chamber, an air flow valve, a flow meter and an air compressor. During the measurement, by changing the opening of the valve, the amount of air supplied by the air compressor can be adjusted, thereby adjusting the speed of the airflow field in the fluidization cavity, and the total air flow is measured by the air flow meter.
具体的实施步骤为:The specific implementation steps are:
1、容器调整到垂直状态,选择好待测区域,测量区域的垂直高度L大于0.5m(容器的高度为1.2m),测量时颗粒下落初始位置应避免壁面和进口的影响,设定两台数字摄像机的帧率分别为30fps,27fps,调整两台数字摄像机的高度以及激光器的位置,使数字摄像机和激光器对准测量区域,测量区域是由相机的拍摄范围与片形激光光源的光路平面重叠部分,透明流化腔体的中轴线位于测量区域平面内,测量区域的上端距离流化腔体开口上端5cm,同时使两台数字摄像机在同一水平高度,相对摆放在测量区域的中间。1. Adjust the container to the vertical state, select the area to be measured, the vertical height L of the measurement area is greater than 0.5m (the height of the container is 1.2m), the initial position of the particle drop during measurement should avoid the influence of the wall and the entrance, set two The frame rates of the digital cameras are 30fps and 27fps respectively. Adjust the height of the two digital cameras and the position of the laser so that the digital camera and the laser are aligned with the measurement area. The measurement area is overlapped by the shooting range of the camera and the optical path plane of the sheet-shaped laser light source Partly, the central axis of the transparent fluidization cavity is located in the plane of the measurement area, and the upper end of the measurement area is 5cm away from the upper end of the opening of the fluidization cavity. At the same time, two digital cameras are placed at the same level and relatively in the middle of the measurement area.
2、使用数据传输线将两台数字摄像机图像输出端与图像采集卡输入端连接,计算机和数字摄像机依次上电,使用图像采集卡配套的视频采集软件,将单个颗粒从加料位置自由下落,使颗粒的最大截面迎着颗粒下落的方向,观察拍摄的图像效果,调整数字摄像机和激光器的位置,使激光照射到测量区域,使颗粒落在图片的中间部位。2. Use a data transmission line to connect the image output ends of the two digital cameras with the input ends of the image acquisition card, power on the computer and the digital camera in turn, and use the video acquisition software matched with the image acquisition card to drop a single particle freely from the feeding position to make the particle The largest cross-section faces the falling direction of the particles, observe the effect of the captured image, adjust the position of the digital camera and the laser, make the laser irradiate the measurement area, and make the particles fall in the middle of the picture.
3、准备好待测量的工况条件后,开始拍摄流场视频,点击开始测量,两台数字摄像机同步工作,然后在加料位置放下颗粒,记录下颗粒运动视频并保存。单次拍摄时间视单帧图像分辨率、图像采集速度、计算机内存大小而定,保证单次拍摄的视频大小不超过计算机内存可用大小。3. After the working conditions to be measured are ready, start to shoot the video of the flow field, click to start the measurement, the two digital cameras work synchronously, then put the particles at the feeding position, record the particle movement video and save it. The single shooting time depends on the single frame image resolution, image acquisition speed, and computer memory size, and it is guaranteed that the video size of a single shot does not exceed the available size of the computer memory.
以上所述仅为本发明的较佳实施方式,本发明的保护范围并不以上述实施方式为限,但凡本领域普通技术人员根据本发明所揭示内容所作的等效修饰或变化,皆应纳入权利要求书中记载的保护范围内。The above descriptions are only preferred embodiments of the present invention, and the scope of protection of the present invention is not limited to the above embodiments, but all equivalent modifications or changes made by those of ordinary skill in the art according to the disclosure of the present invention should be included within the scope of protection described in the claims.
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