Summary of the invention
The object of the invention is under high flow rate and high-speed job requirement, can produce the problem that easily causes application difficult compared with large resistance for existing activated carbon adsorption material, invent a kind of preparation method who the carbon-based materials such as gac is made to the moulding carbon-based material of the regular formed material of shape, when the space contact surface that improves active carbon forming material is long-pending, can effectively reduce gas-flow resistance, be convenient to carry out the Secondary Development Works such as surface modification simultaneously.
Technical scheme of the present invention is:
A preparation method for moulding carbon-based material, is characterized in that it comprises the following steps:
(1) Powdered Activated Carbon or granulated active carbon are milled to meso-position radius below 50 microns, and require the carbon element content in raw material gac to be not less than 85%;
(2) active carbon powder after ball milling is mixed with materials such as iron nitrate, pure aluminium silicate, pitch, chitosans, the mass ratio of mixing of materials is activity charcoal powder: iron nitrate: pure aluminium silicate: pitch: chitosan=(50 ~ 90): (1 ~ 5): (1 ~ 5): (4 ~ 20): (4 ~ 20), be that 10 ~ 30% the aqueous solution is heated to after 40 ~ 60 ℃ by containing alcohol concn, be modulated into solid content at 20% ~ 50% slurry with said mixture material;
(3) above-mentioned slurry is heated to 60 ~ 80 ℃, stirs 1.5-2.5 hour, form stable high solid content slurry;
(4) adopt monolithic porous honeycomb substrate, corrugated plate dst carrier or ripple silk net formula carrier as carrier, to be poured on through step (3) slurry after treatment the top end face place of carrier, and carrier is vertically placed along duct direction, or be not more than by carrier duct direction and vertical direction angle that 30 degree are vertical to be placed; Make subsequently carrier form up and down reciprocatingly vibration, vibrational frequency is 10 ~ 60 Hz, and amplitude is 1 ~ 10mm, and in vibration processes, slurry is evenly coated with and is downloaded on carrier rapidly under Gravitative Loads, the pulp layer that formation thickness is 0.5 ~ 5mm;
(5) carrier that above-mentioned painting has been carried to slurry is warming up to 120~140 ℃ with 8-12 ℃/min, is incubated 25~35 minutes, adopts air to advertise mode and heat in this process; Then be warming up to 280-320 ℃ with 15-25 ℃/min, be incubated 25~35 minutes, in this process, control the oxygen level of advertising in gas and be less than 5%; And then be warming up to 430-470 ℃ with 8-12 ℃/min, and be incubated 25~35 minutes, in this process, to control the oxygen level of advertising in gas and be less than 1%, protective gas can adopt nitrogen or carbonic acid gas; Then, be cooled to 130~170 ℃ with 15-25 ℃/min, naturally cool to subsequently room temperature, take out and become moulding carbon-based material.
Described iron nitrate is binding agent, and pure aluminium silicate is adhesive solidification agent, and pitch is binding agent and carbonized agent, and chitosan is tensio-active agent, and the molecular weight of described formulated slurry is between 2000 ~ 6000.
Described solid support material is inorganic materials or metallic substance.
The time that control carrier moves downward while up and down reciprocatingly vibration grows to few 5 times than the time moving upward.
Beneficial effect of the present invention:
Moulding carbon-based material of the present invention had both retained the essential property of raw material gac from material character, i.e. flourishing hole and specific surface area, simultaneously again owing to having a large amount of contacts area, has improved rate of mass transfer greatly, has improved needed reaction efficiency.
The inventive method is simple, easily manufactured, and cost is low.
The space contact surface that the present invention can not only improve active carbon forming material amasss, and effectively reduces gas-flow resistance, and is conducive to carry out the secondary development such as surface modification.
Embodiment
Below in conjunction with embodiment, the present invention is further illustrated.
Embodiment mono-.
A kind of preparation method of moulding carbon-based material is:
(1) 50kg Powdered Activated Carbon or granulated active carbon are milled to meso-position radius below 50 microns, and require the carbon element content in raw material gac to be not less than 85%.
(2) active carbon powder after ball milling being mixed with iron nitrate 1kg, pure aluminium silicate 1kg, pitch 4kg, chitosan 4 materials, is that 10% aqueous solution 96kg is heated to after 40 ℃ by containing alcohol concn, is modulated into solid content at 20% slurry with said mixture material.In above-mentioned material, iron nitrate is binding agent, and pure aluminium silicate is adhesive solidification agent, and pitch is binding agent and carbonized agent, and chitosan is tensio-active agent, and its molecular weight is between 2000 ~ 6000.
(3) by above-mentioned heating material to 60 ℃, stir 1.5 hours, form stable high solid content slurry.
(4) adopt monolithic porous honeycomb substrate or corrugated plate dst carrier or ripple silk net formula carrier, as solid support material, solid support material can be inorganic materials or metallic substance.Slurry in (3) is poured on to the top end face place of carrier, and carrier is vertically placed along duct direction, or be not more than by carrier duct direction and vertical direction angle that 30 degree are vertical to be placed.Make subsequently carrier form up and down reciprocatingly vibration, vibrational frequency is 10 ~ 60 Hz, and amplitude is 1 ~ 10mm, and mode of vibration is that the time moving downward is longer more than 5 times than the time moving upward.In this vibration processes, slurry is evenly coated with and is downloaded on carrier rapidly under Gravitative Loads, and thickness is between 0.5 ~ 5mm.
(5) carrier that above-mentioned painting has been carried to slurry is warming up to 120 ℃ with 8 ℃/min, is incubated 25 minutes, carries out air and advertise mode and heat in this process; Then be warming up to 280 ℃ with 15 ℃/min, be incubated 25 minutes, in this process, control the oxygen level of advertising in gas and be less than 5%; And then be warming up to 430 ℃ with 8 ℃/min, and be incubated 25 minutes, in this process, to control the oxygen level of advertising in gas and be less than 1%, protective gas can adopt nitrogen or carbonic acid gas.Then, be cooled to 130 ℃ with 15 ℃/min, naturally cool to subsequently room temperature, take out the carbon-based material that becomes moulding.
Embodiment bis-.
A kind of preparation method of moulding carbon-based material is:
(1) Powdered Activated Carbon or granulated active carbon 90kg are milled to meso-position radius below 50 microns, and require the carbon element content in raw material gac to be not less than 85%.
(2) active carbon powder after ball milling is mixed with materials such as iron nitrate 5kg, pure aluminium silicate 5kg, pitch 20kg, chitosans 20, be that 30% aqueous solution 140kg is heated to after 60 ℃ by containing alcohol concn, be modulated into solid content at 50% slurry with said mixture material.In above-mentioned material, iron nitrate is binding agent, and pure aluminium silicate is adhesive solidification agent, and pitch is binding agent and carbonized agent, and chitosan is tensio-active agent, and its molecular weight is between 2000 ~ 6000.
(3) by above-mentioned heating material to 80 ℃, stir 2.5 hours, form stable high solid content slurry.
(4) adopt monolithic porous honeycomb substrate or corrugated plate dst carrier or ripple silk net formula carrier, as solid support material, solid support material can be inorganic materials or metallic substance.Slurry in (3) is poured on to the top end face place of carrier, and carrier is vertically placed along duct direction, or be not more than by carrier duct direction and vertical direction angle that 30 degree are vertical to be placed.Make subsequently carrier form up and down reciprocatingly vibration, vibrational frequency is 10 ~ 60 Hz, and amplitude is 1 ~ 10mm, and mode of vibration is that the time moving downward is longer more than 5 times than the time moving upward.In this vibration processes, slurry is evenly coated with and is downloaded on carrier rapidly under Gravitative Loads, and thickness is between 0.5 ~ 5mm.
(5) carrier that above-mentioned painting has been carried to slurry is warming up to 140 ℃ with 12 ℃/min, is incubated 35 minutes, carries out air and advertise mode and heat in this process; Then be warming up to 320 ℃ with 25 ℃/min, be incubated 35 minutes, in this process, control the oxygen level of advertising in gas and be less than 5%; And then be warming up to 470 ℃ with 12 ℃/min, and be incubated 35 minutes, in this process, to control the oxygen level of advertising in gas and be less than 1%, protective gas can adopt nitrogen or carbonic acid gas.Then, be cooled to 170 ℃ with 25 ℃/min, naturally cool to subsequently room temperature, take out the carbon-based material that becomes moulding.
Embodiment tri-.
A kind of preparation method of moulding carbon-based material is:
(1) Powdered Activated Carbon or granulated active carbon 70kg are milled to meso-position radius below 50 microns, and require the carbon element content in raw material gac to be not less than 85%.
(2) active carbon powder after ball milling being mixed with iron nitrate 3, pure aluminium silicate 3, pitch 12, chitosan 12, is that 20% aqueous solution 185.7kg is heated to after 40 ~ 60 ℃ by containing alcohol concn, is modulated into solid content at 35% slurry with said mixture material.In above-mentioned material, iron nitrate is binding agent, and pure aluminium silicate is adhesive solidification agent, and pitch is binding agent and carbonized agent, and chitosan is tensio-active agent, and its molecular weight is between 2000 ~ 6000.
(3) by above-mentioned heating material to 60 ~ 80 ℃, stir 2 hours, form stable high solid content slurry.
(4) adopt monolithic porous honeycomb substrate or corrugated plate dst carrier or ripple silk net formula carrier, as solid support material, solid support material can be inorganic materials or metallic substance.Slurry in (3) is poured on to the top end face place of carrier, and carrier is vertically placed along duct direction, or be not more than by carrier duct direction and vertical direction angle that 30 degree are vertical to be placed.Make subsequently carrier form up and down reciprocatingly vibration, vibrational frequency is 10 ~ 60 Hz, and amplitude is 1 ~ 10mm, and mode of vibration is that the time moving downward is longer more than 5 times than the time moving upward.In this vibration processes, slurry is evenly coated with and is downloaded on carrier rapidly under Gravitative Loads, and thickness is between 0.5 ~ 5mm.
(5) carrier that above-mentioned painting has been carried to slurry is warming up to 130 ℃ with 10 ℃/min, is incubated 30 minutes, carries out air and advertise mode and heat in this process; Then be warming up to 300 ℃ with 20 ℃/min, be incubated 30 minutes, in this process, control the oxygen level of advertising in gas and be less than 5%; And then be warming up to 450 ℃ with 10 ℃/min, and be incubated 30 minutes, in this process, to control the oxygen level of advertising in gas and be less than 1%, protective gas can adopt nitrogen or carbonic acid gas.Then, be cooled to 150 ℃ with 20 ℃/min, naturally cool to subsequently room temperature, take out the carbon-based material that becomes moulding.
The part that the present invention does not relate to all prior art that maybe can adopt same as the prior art is realized.