CN102941266B - Bending blank manufacturing method for stainless steel flash welding thin-wall ring profiles - Google Patents
Bending blank manufacturing method for stainless steel flash welding thin-wall ring profiles Download PDFInfo
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Abstract
本发明公开了一种不锈钢闪光焊薄壁环件的型材弯曲制坯方法,其步骤为:把按规格下料的不锈钢型材分成mn、no、op、pq及qw五段并加热至770℃±20℃后装进弯曲机定位。先弯曲op段,所述弯曲机的上辊和两个下辊的旋转线速度为2400mm/min,两个下辊向上移动的速度为10.0mm/min,重复弯曲3次,此时,op圆弧段达到预定的曲率半径;再弯曲no段和pq段,所述上辊和两个下辊的旋转线速度为1200mm/min,两个下辊向上移动的速度为12.7mm/min,重复弯曲3次,此时,no和pq圆弧段达到预定的曲率半径。所述型材弯曲变形成为“D”字型的环坯,该环坯的两条直边与圆弧部通过过渡圆弧段连接,消除了两条直边与圆弧部的连接产生折角和在环坯表面产生压痕的现象。
The invention discloses a profile bending blanking method for a stainless steel flash welding thin-walled ring. The steps include: dividing the stainless steel profile blanked according to the specifications into five sections of mn, no, op, pq and qw and heating to 770°C ± 20°C Then put it into the bending machine for positioning. Bending the op segment first, the rotation speed of the upper roller and the two lower rollers of the bending machine is 2400mm/min, the speed of the upward movement of the two lower rollers is 10.0mm/min, and the bending is repeated 3 times. At this time, the op circle The arc section reaches the predetermined radius of curvature; then bend the no section and pq section, the rotation speed of the upper roller and the two lower rollers is 1200mm/min, the speed of the two lower rollers moving upwards is 12.7mm/min, repeat bending 3 times, at this time, the no and pq arc segments reach the predetermined radius of curvature. The profile is bent and deformed into a "D"-shaped ring blank, and the two straight sides of the ring blank are connected to the arc portion through a transitional arc section, which eliminates the knuckles caused by the connection between the two straight sides and the arc portion. The phenomenon of indentation on the surface of the ring blank.
Description
技术领域technical field
本发明涉及一种型材的弯曲方法,特别是涉及了不锈钢闪光焊薄壁环件的型材弯曲制坯方法。The invention relates to a profile bending method, in particular to a profile bending blank-making method for a stainless steel flash welding thin-walled ring.
背景技术Background technique
随着航空、航天、船舶、燃气轮机、风能、核能及轴承等行业对环件需求的增加,采用传统轧制方法成形的环件由于机械加工余量大、材料利用率低,不仅浪费大量的材料,而且还使环件的成本居高不下。而采用闪光焊接工艺生产的环件,机加余量少,材料利用率高,成本也随之大大降低,有利于使环件成形朝着精密成形技术方向发展。闪光焊环坯的制备技术是生产闪光焊环件的关键技术之一。With the increasing demand for rings in industries such as aviation, aerospace, ships, gas turbines, wind energy, nuclear energy, and bearings, rings formed by traditional rolling methods not only waste a lot of materials due to large machining allowances and low material utilization , but also keeps the cost of ring parts high. The ring parts produced by the flash welding process have less machining allowance, high material utilization rate, and greatly reduce the cost, which is conducive to the development of ring forming technology in the direction of precision forming technology. The preparation technology of flash welding ring blank is one of the key technologies for producing flash welding ring parts.
现有技术中对于闪光焊环坯的制备主要采用以下方法:先将型材装入弯曲机上弯曲成近似的圆形,并在型材两端头部位各留一段直边;再在校型机上将型材的直边部分与圆弧部分弯曲成一折角,使型材两端的直边相互对齐,便于闪光对焊机对环坯的夹持并进行焊接。采用上述方法制备的闪光焊环坯,在环坯的圆弧部分和两端直边部分的连接处会产生折角,在环坯的表面容易产生压痕;所述环坯经闪光焊成形为环件后,需要进行胀形校圆处理,胀形时折角处容易产生应力集中被胀裂而导致环件报废,校圆时,需要花费大量的工时和能耗对折角进行修整,而且不能被完全消除,校圆后环件整体椭圆度较大;由于闪光焊环件的加工余量较小,环件椭圆度较大及表面存在压痕都会影响环件的尺寸精度,造成尺寸精度低,不利于获得少无余量加工的闪光焊环件。In the prior art, the following methods are mainly used for the preparation of flash welded ring blanks: first, put the profile into the bending machine and bend it into an approximate circle, and leave a section of straight edge at each end of the profile; The straight side part and the arc part of the profile are bent into a knuckle, so that the straight sides at both ends of the profile are aligned with each other, which is convenient for the flash butt welding machine to clamp and weld the ring blank. The flash welded ring blank prepared by the above method will produce corners at the junction of the circular arc part of the ring blank and the straight edge parts at both ends, and easily produce indentations on the surface of the ring blank; the ring blank is formed into a ring by flash welding After bulging, it is necessary to carry out bulging and rounding treatment. During bulging, stress concentration is likely to occur at the knuckles and cause the ring to be scrapped. Elimination, the overall ellipticity of the ring after calibration is large; due to the small machining allowance of the flash welding ring, the large ellipticity of the ring and the indentation on the surface will affect the dimensional accuracy of the ring, resulting in low dimensional accuracy. It is beneficial to obtain flash welding ring parts with less and no allowance processing.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种在弯曲机上对型材进行分段弯曲的方法来实现不锈钢闪光焊薄壁环件型材的弯曲制坯,该方法能消除弯曲不锈钢型材时所产生的折角和压痕,有利于提高闪光焊环件尺寸精度和加工质量。The technical problem to be solved by the present invention is to provide a method of segmentally bending the profile on the bending machine to realize the bending blank of the stainless steel flash welded thin-walled ring profile. This method can eliminate the knuckles and indentations generated when bending the stainless steel profile , which is conducive to improving the dimensional accuracy and processing quality of flash welding ring parts.
为解决上述技术问题,本发明所述不锈钢闪光焊薄壁环件的型材弯曲制坯方法,其技术方案包括以下步骤:In order to solve the above-mentioned technical problems, the profile bending blank-making method of the stainless steel flash welding thin-walled ring according to the present invention, its technical solution includes the following steps:
把按规格下料的不锈钢型材分成mn、no、op、pq及qw五段,所述各段的比值为mn:no:op:pq:qw=1.0:2.0~2.5:7.0~8.0:2.0~2.5:1.0,再把所述型材加热至770℃±20℃;Divide the stainless steel profiles cut according to the specifications into five sections: mn, no, op, pq and qw. The ratio of each section is mn : no : op : pq : qw = 1.0 : 2.0~2.5 : 7.0~8.0 : 2.0~ 2.5 : 1.0 , then heat the profile to 770°C±20°C;
把所述型材装进弯曲机,由弯曲机的上辊和两个下辊对其进行定位,使所述型材的中心与所述上辊的中心对齐,所述上辊和两个下辊位于所述型材的op段;The profile is loaded into the bending machine, and it is positioned by the upper roll and two lower rolls of the bending machine so that the center of the profile is aligned with the center of the upper roll, and the upper roll and the two lower rolls are located the op segment of said profile;
操控所述上辊沿逆时针方向旋转、两个下辊沿顺时针方向旋转,驱动型材向其右端方向移动,同时对两个下辊加载281KN的力使其向上移动顶压型材,当左下辊与型材的o点接触时,改变上辊和两个下辊的旋转方向,驱动型材向其左端方向移动;当右下辊与型材的p点接触时,再一次改变上辊和两个下辊的旋转方向,驱动型材向其右端方向移动,直到上辊与型材op段的中点接触;弯曲过程中两个下辊始终一直向上移动顶压型材;所述上、下辊的旋转线速度均为2400mm/min,所述两个下辊向上移动的速度均为10.0mm/min;重复上述操作3次,此时,op圆弧段达到预定的曲率半径;Manipulate the upper roller to rotate counterclockwise and the two lower rollers to rotate clockwise to drive the profile to move to its right end, and at the same time apply a force of 281KN to the two lower rollers to move upward to press the profile. When the left lower roller When contacting the point o of the profile, change the rotation direction of the upper roller and the two lower rollers, and drive the profile to move to its left end; when the lower right roller contacts the point p of the profile, change the upper roller and the two lower rollers again In the direction of rotation, the profile is driven to move towards its right end until the upper roller contacts the midpoint of the op section of the profile; during the bending process, the two lower rollers always move upwards to press the profile; the linear speed of rotation of the upper and lower rollers is equal is 2400mm/min, and the moving speed of the two lower rollers is 10.0mm/min; repeat the above operation 3 times, at this time, the op arc section reaches the predetermined radius of curvature;
停机检测所述型材的温度,若大于或等于570℃时继续弯曲操作,若小于570℃,回炉加热至770℃±20℃后再继续弯曲no段;Stop the machine to detect the temperature of the profile, if it is greater than or equal to 570°C, continue the bending operation, if it is less than 570°C, return to the furnace and heat it to 770°C±20°C before continuing to bend the no section;
把所述型材的no段定位在弯曲机上使其中点与上辊的中心对齐;操控上辊沿顺时针方向旋转、两个下辊沿逆时针方向旋转,驱动型材向其左端方向移动,同时对两个下辊加载409KN的力使其向上移动顶压型材;当右下辊与型材的o点接触时,改变上辊和两个下辊的旋转方向,驱动型材向其右端方向移动;当左下辊与型材的n点接触时,再一次改变上辊和两个下辊的旋转方向,驱动型材向其左端方向移动,直到上辊与型材的no段的中点相接触;弯曲过程中两个下辊始终一直向上移动顶压型材;所述上、下辊的旋转线速度均为1200mm/min,所述两个下辊向上移动的速度均为12.7mm/min;重复上述操作3次,此时,no圆弧段达到预定的曲率半径;Position the no section of the profile on the bending machine so that the midpoint is aligned with the center of the upper roller; control the upper roller to rotate clockwise, and the two lower rollers to rotate counterclockwise, drive the profile to move to its left end, and simultaneously The two lower rollers are loaded with a force of 409KN to move upward to press the profile; when the lower right roller contacts the o point of the profile, the rotation direction of the upper roller and the two lower rollers is changed, and the profile is driven to move to the right end; when the lower left When the roller is in contact with the n point of the profile, the rotation direction of the upper roller and the two lower rollers is changed again, and the profile is driven to move to its left end until the upper roller contacts the midpoint of the no section of the profile; during the bending process, the two The lower roller always moves upwards to press the profile; the linear speed of rotation of the upper and lower rollers is 1200mm/min, and the moving speed of the two lower rollers is 12.7mm/min; repeat the above operation 3 times, the , the no arc segment reaches the predetermined radius of curvature;
按上述弯曲no段的步骤弯曲pq段,直到弯曲后的pq圆弧段达到预定的曲率半径,所述型材的mn段和qw段对齐。Bend the pq section according to the steps of bending the no section above, until the pq arc section after bending reaches a predetermined radius of curvature, and the mn section and qw section of the profile are aligned.
优选地,所述各弯曲圆弧段的曲率半径由下式确定:Preferably, the radius of curvature of each curved arc segment is determined by the following formula:
式中:In the formula:
R——弯曲后对应圆弧段的曲率半径(mm);R——the radius of curvature of the corresponding arc segment after bending (mm);
a——两个下辊之间的中心距离(mm);a——the center distance between the two lower rollers (mm);
δ——弯曲对应圆弧段时下辊上升的距离(mm);δ——the rising distance of the lower roller when the bending corresponds to the arc segment (mm);
r——下辊的半径(mm);r——the radius of the lower roller (mm);
d——型材的厚度(mm)。d - the thickness of the profile (mm).
优选地,所述下辊向上移动的速度与所述上、下辊的旋转线速度由下式确定:Preferably, the speed at which the lower roller moves upwards and the linear speed of rotation of the upper and lower rollers are determined by the following formula:
式中:In the formula:
V2——弯曲对应圆弧段时下辊向上移动的速度(mm/min);V 2 ——The speed at which the lower roller moves upward when bending the corresponding arc segment (mm/min);
V1——弯曲对应圆弧段时上辊或下辊的旋转线速度(mm/min);V 1 ——Rotation speed of the upper roller or lower roller when bending the corresponding arc segment (mm/min);
R——弯曲后对应圆弧段的曲率半径(mm);R——the radius of curvature of the corresponding arc segment after bending (mm);
δ——弯曲对应圆弧段时下辊上升的距离(mm);δ——the rising distance of the lower roller when the bending corresponds to the arc segment (mm);
n——对应圆弧段重复弯曲的次数(次)。n——the number of repeated bending times (times) corresponding to the arc segment.
优选地,所述弯曲机加载给下辊使其能向上移动顶压型材的最小力由下式确定:Preferably, the minimum force applied by the bending machine to the lower roller so that it can move upward to press the profile is determined by the following formula:
式中:In the formula:
F——弯曲机加载给下辊使其能向上移动顶压型材的最小力(N);F——The minimum force (N) that the bending machine loads on the lower roller so that it can move upward to press the profile;
EJ——棒材的刚度,其中,E为弹性模量(GPa),J为棒材的截面惯矩(cm4);EJ——the stiffness of the bar, where E is the modulus of elasticity (GPa), and J is the section moment of inertia of the bar (cm 4 );
a——两个下辊之间的中心距离(mm);a——the center distance between the two lower rollers (mm);
δ——下辊向上移动的距离(mm)。δ——The distance (mm) that the lower roller moves upward.
优选地,所述不锈钢是1Cr11Ni2W2MoV。Preferably, the stainless steel is 1Cr11Ni2W2MoV.
优选地,所述环件的轴向截面尺寸最大是65mm×30mm。Preferably, the ring has an axial cross-sectional dimension of at most 65 mm x 30 mm.
采用所述方法弯曲成形的闪光焊薄壁环件的环坯呈“D”字型,由两条直边、圆弧部及连接所述直边和圆弧部的过度圆弧段组成,在两条直边之间端部相对的位置处具有开口。The ring blank of the flash welded thin-walled ring bent and formed by the method is in the shape of "D", consisting of two straight sides, a circular arc part and an excessive arc section connecting the straight sides and the circular arc part. Openings are provided at opposite ends of the straight sides.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
本发明所述不锈钢闪光焊薄壁环件的型材弯曲制坯方法,在弯曲过程中把所述型材分成mn、no、op、pq及qw五段,所述各段的比值为mn:no:op:pq:qw=1.0:2.0~2.5:7.0~8.0:2.0~2.5:1.0,使弯曲后op段的曲率半径大于no或pq段的曲率半径,有利于弯曲变形及获得呈“D”字型的环坯。并且弯曲后环坯的两条直边与圆弧部通过过渡圆弧段连接,消除了两条直边与圆弧部的连接产生折角和在环坯表面产生压痕的现象,不仅使制坯过程易于进行,并且还避免了焊接成形的闪光焊环件在后续胀形校圆工艺中折角处容易产生应力集中而胀裂导致环件报废的问题;同时,也使得胀形校圆过程易于进行,可以节省大量的工时和能耗,消除椭圆度,提高环件的尺寸精度和加工质量,获得少无余量加工的闪光焊环件。According to the profile bending method for stainless steel flash welding thin-walled rings of the present invention, the profile is divided into five sections mn, no, op, pq and qw during the bending process, and the ratio of each section is mn : no : op : pq : qw = 1.0 : 2.0~2.5 : 7.0~8.0 : 2.0~2.5 : 1.0 , so that the radius of curvature of the op section after bending is larger than that of the no or pq section, which is beneficial to bending deformation and obtaining a "D" shape ring blank. And after bending, the two straight sides of the ring blank are connected with the circular arc part through the transitional arc section, which eliminates the phenomenon of knuckles and indentations on the surface of the ring blank caused by the connection between the two straight sides and the circular arc part, which not only makes the billet The process is easy to carry out, and it also avoids the problem that the welded flash welded ring parts are prone to stress concentration at the knuckles in the subsequent bulging and rounding process, which will cause the ring to be scrapped; at the same time, it also makes the bulging and rounding process easy to carry out , can save a lot of man-hours and energy consumption, eliminate ovality, improve the dimensional accuracy and processing quality of ring parts, and obtain flash welded ring parts with less and no margin processing.
在所述型材弯曲过程中,当各弯曲圆弧段的曲率半径满足下辊向上移动的速度与上辊、下辊的旋转线速度满足时,能使各弯曲圆弧段之间顺利圆滑过渡和弯曲成形。During the profile bending process, when the radius of curvature of each curved arc segment satisfies The speed at which the lower roll moves upward meets the rotational speed of the upper and lower rolls When it is used, it can make the smooth transition and bending shape between the curved arc segments.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1是采用现有技术制取的闪光焊薄壁环件的环坯示意图。Fig. 1 is a schematic diagram of a ring blank of a flash welded thin-walled ring produced by the prior art.
图2是弯曲机的结构示意图。Figure 2 is a schematic structural view of the bending machine.
图3是不锈钢型材的分段示意图。Fig. 3 is a schematic diagram of sections of stainless steel profiles.
图4是不锈钢型材的装机示意图。Figure 4 is a schematic diagram of the installation of stainless steel profiles.
图5是不锈钢型材op段的弯曲过程示意图。Fig. 5 is a schematic diagram of the bending process of the op segment of the stainless steel profile.
图6是不锈钢型材no段的弯曲过程示意图。Figure 6 is a schematic diagram of the bending process of the no section of stainless steel profiles.
图7是不锈钢型材弯曲结束后的状态示意图。Fig. 7 is a schematic diagram of the state after the stainless steel profile is bent.
图8是采用本发明制取的不锈钢闪光焊薄壁环件的环坯示意图。Fig. 8 is a schematic diagram of a ring blank of a stainless steel flash welded thin-walled ring produced by the present invention.
具体实施方式Detailed ways
实施本发明所述的不锈钢闪光焊薄壁环件的型材弯曲制坯方法需要提供型材弯曲机、加热炉、机械手等设备。The implementation of the profile bending method for stainless steel flash welding thin-walled rings according to the present invention requires the provision of profile bending machines, heating furnaces, manipulators and other equipment.
图1示出了采用现有技术生产的不锈钢闪光焊薄壁环件的环坯10的示意图,该环坯10由两条直边11和圆弧部13组成,在两条直边之间具有开口14,在两条直边11分别和圆弧部13之间的交接处形成折角12。Fig. 1 shows a schematic diagram of a ring blank 10 of a stainless steel flash welding thin-walled ring produced by the prior art, the ring blank 10 is composed of two straight sides 11 and a circular arc portion 13, with an opening 14 between the two straight sides A knuckle 12 is formed at the intersection between the two straight sides 11 and the arc portion 13 respectively.
图2示出了弯曲机的示意图,所述弯曲机1具有上辊2和两个下辊3,所述上辊2固定装在支座5上,所述两个下辊3分别装在两个曲柄4上并可上、下移动,所述上辊2和两个下辊3呈三角形分布并可沿顺时针或逆时针方向转动;该弯曲机1还具有调节上辊2、两个下辊3的转动速度和两个下辊3上、下移动速度的控制装置;所述上辊2和两个下辊3的半径均为200mm,两下辊3的中心距离为450mm。Fig. 2 has shown the schematic diagram of bending machine, and described bending machine 1 has upper roller 2 and two lower rollers 3, and described upper roller 2 is fixedly installed on the bearing 5, and described two lower rollers 3 are contained in two respectively. On a crank 4 and can move up and down, the upper roller 2 and the two lower rollers 3 are distributed in a triangle and can rotate clockwise or counterclockwise; the bending machine 1 also has the ability to adjust the upper roller 2, the two lower rollers 3 The speed of rotation of the roller 3 and the control device of the upper and lower moving speeds of the two lower rollers 3; the radius of the upper roller 2 and the two lower rollers 3 is 200mm, and the center distance between the two lower rollers 3 is 450mm.
下面以我国材料牌号为1Cr11Ni2W2MoV的不锈钢为例来详细说明本发明所述不锈钢闪光焊薄壁环件的型材弯曲制坯方法的具体实施方式:The specific implementation of the profile bending blanking method of the stainless steel flash welding thin-walled ring of the present invention is described in detail below by taking the stainless steel whose material grade is 1Cr11Ni2W2MoV in my country as an example:
该合金的主要化学元素含量(重量百分比)为:含C量0.10%~0.16%、含Cr量10.50%~12.00%、含Ni量1.40%~1.80%、含W量1.50%~2.00%、含Mo量0.35%~0.50%、含V量0.18%~0.30%、含Mn量≤0.60%、含Si量≤0.60%、含S量≤0.025%、含P量≤0.030%、余量为Fe。The main chemical element content (percentage by weight) of the alloy is: 0.10% to 0.16% of C, 10.50% to 12.00% of Cr, 1.40% to 1.80% of Ni, 1.50% to 2.00% of W, The Mo content is 0.35%-0.50%, the V content is 0.18%-0.30%, the Mn content is ≤0.60%, the Si content is ≤0.60%, the S content is ≤0.025%, the P content is ≤0.030%, and the balance is Fe.
具体弯曲制坯的工艺步骤如下:The specific process steps of bending billet are as follows:
步骤1:下料。如图3所示,把截面为长方形的1Cr11Ni2W2MoV合金材料按规格下料成型材20,该型材20的长度根据焊接环件的直径尺寸确定,其最大截面积为65mm(宽度)×30mm(厚度)。该型材20由m、n、o、p、q、w将其分成mn、no、op、pq及qw五段,为使弯曲后op段的曲率半径大于no或pq段的曲率半径及获得呈“D”字型的环坯,各段的比值为mn:no:op:pq:qw=1.0:2.0~2.5:7.0~8.0:2.0~2.5:1.0,分段时可以在型材20上采取划线标记等方法将各段区分开。Step 1: Cut the material. As shown in Figure 3, the 1Cr11Ni2W2MoV alloy material with a rectangular cross section is blanked according to the specifications to form a profile 20. The length of the profile 20 is determined according to the diameter of the welding ring, and its maximum cross-sectional area is 65mm (width) × 30mm (thickness). . This profile 20 is divided into mn, no, op, pq and qw five sections by m, n, o, p, q, w, in order to make the curvature radius of the op section after bending greater than the curvature radius of the no or pq section and to obtain the shape For "D"-shaped ring blanks, the ratio of each segment is mn : no : op : pq : qw = 1.0 : 2.0~2.5 : 7.0~8.0 : 2.0~2.5 : 1.0 , and the section can be divided into sections 20 Separate the segments by means such as line markers.
步骤2:加热。把型材20加热至770℃±20℃,保温时间为3min/10mm~8min/10mm,保温总时间小于2h。Step 2: Heat up. Heat the profile 20 to 770°C±20°C, the holding time is 3min/10mm~8min/10mm, and the total holding time is less than 2h.
步骤3:装机。如图4所示,把型材20装进弯曲机1,装机后型材20平放在两个下辊3的上面,其中心与上辊2的中心对齐,所述上辊2和两个下辊3位于型材20的op段,操控曲柄4推动两个下辊3向上移动,直到型材20与上辊2接触,由上辊2和两个下辊3把型材20定位在弯曲机1上。Step 3: Install the computer. As shown in Figure 4, the profile 20 is loaded into the bending machine 1, and the profile 20 is placed flat on the top of the two lower rollers 3 after the installation, and its center is aligned with the center of the upper roller 2, and the upper roller 2 and the two lower rollers 3 is located at the op section of the profile 20, the control crank 4 pushes the two lower rollers 3 to move upward until the profile 20 contacts the upper roller 2, and the upper roller 2 and the two lower rollers 3 position the profile 20 on the bending machine 1.
步骤4:弯曲型材20的op段。如图5所示,操控上辊2沿逆时针方向旋转、两个下辊3沿顺时针方向旋转,驱动型材20向其右端方向移动,所述上、下辊2和3的旋转线速度均为2400mm/min,同时,对两个下辊3加载281KN的力使其以10.0mm/min的速度向上移动顶压型材20;当左下辊3与型材20的o点接触时,改变上辊2和两个下辊3的旋转方向,驱动型材20向其左端方向移动,并保证上辊2和两个下辊3的旋转线速度不变以及两个下辊3向上移动的速度不变;当右下辊3与型材20的p点接触时,再一次改变上辊2和两个下辊3的旋转方向,驱动型材20向其右端方向移动,并保证上辊2和两个下辊3的旋转线速度不变以及两个下辊3向上移动的速度不变,直到上辊2与型材20的op段的中点相接触。弯曲过程中两个下辊3始终一直向上移动顶压型材20。重复上述操作3次,此时,op圆弧段达到预定的曲率半径。Step 4: Bend the op segment of the profile 20. As shown in Figure 5, control the upper roller 2 to rotate in the counterclockwise direction, and the two lower rollers 3 to rotate in the clockwise direction, and drive the profile 20 to move to its right end direction, and the rotational speeds of the upper and lower rollers 2 and 3 are equal. 2400mm/min, at the same time, load the two lower rollers 3 with a force of 281KN to move upwards at a speed of 10.0mm/min to press the profile 20; when the left lower roller 3 contacts the o point of the profile 20, change the upper roller 2 and the rotation direction of the two lower rollers 3, the driving profile 20 moves to its left end direction, and ensures that the rotational speed of the upper roller 2 and the two lower rollers 3 is constant and the speed at which the two lower rollers 3 move upward is constant; When the lower right roller 3 is in contact with the p point of the profile 20, the rotation direction of the upper roller 2 and the two lower rollers 3 is changed again, and the profile 20 is driven to move to the right end direction, and the upper roller 2 and the two lower rollers 3 are ensured. The linear speed of rotation is constant and the speed at which the two lower rollers 3 move upwards is constant until the upper roller 2 comes into contact with the midpoint of the op section of the profile 20 . During the bending process, the two lower rollers 3 always move up the pressing profile 20 all the time. Repeat the above operation 3 times, at this time, the op arc segment reaches the predetermined radius of curvature.
步骤5:停机检测型材20的温度,若大于或等于570℃时继续弯曲操作,若小于570℃,再按步骤2回炉加热至770℃±20℃后再继续弯曲no段,保温时间减半。Step 5: Stop the machine and check the temperature of the profile 20. If it is greater than or equal to 570°C, continue the bending operation. If it is less than 570°C, follow step 2 and return to the furnace to heat to 770°C±20°C before continuing to bend the no section, and the holding time is halved.
步骤6:弯曲型材20的no段。如图6所示,将型材20的no段放在弯曲机1的两下辊3上,no段的中点和上辊2的中心对齐;操控曲柄4推动型材20向上移动,直到型材20与上辊2接触,由上辊2和两个下辊3把型材20定位在弯曲机1上。操控上辊2沿顺时针方向旋转、两个下辊3沿逆时针方向旋转,驱动型材20向其左端方向移动,所述上辊2和两个下辊3的旋转线速度均为1200mm/min,同时,对两个下辊3加载409KN的力使其以12.7mm/min的速度向上移动顶压型材;当右下辊3与型材20的o点接触时,改变上辊2和两个下辊3的旋转方向,驱动型材20向其右端方向移动,并保证上辊2和两个下辊3的旋转线速度不变以及两个下辊3向上移动的速度不变;当左下辊3与型材20的n点接触时,再一次改变上辊2和两个下辊3的旋转方向,驱动型材20向其左端方向移动,并保证上辊2和两个下辊3的旋转线速度不变以及两个下辊3向上移动的速度不变,直到上辊2与型材20的no段的中点相接触。弯曲过程中两个下辊3始终一直向上移动顶压型材20。重复上述操作3次,此时,no圆弧段达到预定的曲率半径。Step 6: Bend the no section of the profile 20. As shown in Figure 6, the no section of the profile 20 is placed on the two lower rollers 3 of the bending machine 1, the midpoint of the no section is aligned with the center of the upper roller 2; The upper roller 2 is in contact, and the profile 20 is positioned on the bending machine 1 by the upper roller 2 and the two lower rollers 3 . Control the upper roller 2 to rotate clockwise, the two lower rollers 3 to rotate counterclockwise, drive the profile 20 to move to its left end, and the rotational speed of the upper roller 2 and the two lower rollers 3 are both 1200mm/min , at the same time, load the two lower rollers 3 with a force of 409KN so that they move up to press the profile at a speed of 12.7mm/min; The direction of rotation of the roller 3 drives the profile 20 to move towards its right end, and ensures that the linear speed of rotation of the upper roller 2 and the two lower rollers 3 is constant and that the speed of the upward movement of the two lower rollers 3 is constant; when the left lower roller 3 and When the n points of the profile 20 are in contact, change the rotation direction of the upper roller 2 and the two lower rollers 3 again, drive the profile 20 to move to its left end, and ensure that the rotational speed of the upper roller 2 and the two lower rollers 3 remains unchanged And the speed at which the two lower rollers 3 move upwards is constant until the upper roller 2 contacts the midpoint of the no section of the profile 20. During the bending process, the two lower rollers 3 always move up the pressing profile 20 all the time. Repeat the above operation 3 times, at this time, no arc segment reaches the predetermined radius of curvature.
步骤7:弯曲型材20的pq段。其操作过程同步骤6,直到弯曲后的pq圆弧段达到预定的曲率半径。图7为型材20弯曲结束时的状态示意图,此时,型材20的mn段和qw段对齐。所述pq圆弧段曲率半径=no圆弧段的曲率半径。Step 7: Bend the pq section of the profile 20. The operation process is the same as step 6, until the curved pq arc segment reaches the predetermined radius of curvature. FIG. 7 is a schematic diagram of the state when the profile 20 is bent. At this time, the mn segment and the qw segment of the profile 20 are aligned. The radius of curvature of the pq arc segment=the radius of curvature of the no arc segment.
图8示出了采用本发明所述方法弯曲成形的1Cr11Ni2W2MoV合金闪光焊薄壁环件的环坯20的示意图,该环坯20呈“D”字型,由两条直边21、圆弧部23及连接所述直边21和圆弧部23的过度圆弧段22组成,在两条直边之间端部相对的位置处具有开口24。Fig. 8 shows the schematic diagram of the ring blank 20 of the 1Cr11Ni2W2MoV alloy flash welded thin-walled ring which is bent and formed by the method of the present invention. The transition arc segment 22 connecting the straight side 21 and the arc portion 23 is composed of an opening 24 at a position opposite to each other between the two straight sides.
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EP1342514A2 (en) * | 2002-03-06 | 2003-09-10 | Rasi Maschinenbau Und -Handels Gmbh | Device for detecting a ring bending angle, and method of regulating a bending machine |
CN101952062A (en) * | 2008-02-12 | 2011-01-19 | Cml国际有限公司 | The variable radius of curvature serves method and the machine of controlling like this of the roller type bending machine of bending elongation workpiece are continuously pressed in inspection and control |
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