CN102927800A - Corn starch produced drogs extrusion dry machine - Google Patents
Corn starch produced drogs extrusion dry machine Download PDFInfo
- Publication number
- CN102927800A CN102927800A CN2012104400216A CN201210440021A CN102927800A CN 102927800 A CN102927800 A CN 102927800A CN 2012104400216 A CN2012104400216 A CN 2012104400216A CN 201210440021 A CN201210440021 A CN 201210440021A CN 102927800 A CN102927800 A CN 102927800A
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- CN
- China
- Prior art keywords
- corn starch
- beaming
- waste residue
- production
- beaming roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920002261 Corn starch Polymers 0.000 title claims abstract description 23
- 239000008120 corn starch Substances 0.000 title claims abstract description 23
- 238000001125 extrusion Methods 0.000 title abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract 2
- 239000002699 waste material Substances 0.000 claims description 20
- 239000004677 Nylon Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000002893 slag Substances 0.000 abstract description 5
- 239000000835 fiber Substances 0.000 abstract description 3
- 230000018044 dehydration Effects 0.000 abstract description 2
- 238000006297 dehydration reaction Methods 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 229940099112 cornstarch Drugs 0.000 description 7
- 229920002472 Starch Polymers 0.000 description 4
- 235000019698 starch Nutrition 0.000 description 4
- 239000008107 starch Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000003031 feeding effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
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- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
The invention relates to a mechanical device, in particular to a corn starch produced drogs extrusion dry machine. The corn starch produced drogs extrusion dry machine comprises a rack (1), a power machine (8) and an extruding part. The corn starch produced drogs extrusion dry machine is characterized in that the extruding part refers to two spindle rollers (5) which are installed on the rack (1), axes of the two spindle rollers (5) are parallel, surfaces of the two spindle rollers (5) are opposite, the installing position of at least one spindle roller (5) is adjustable, and the shaft end of at least one spindle roller (5) is connected with the power machine (8) through a transmission part. The corn starch produced drogs extrusion dry machine has the advantages that the gap of roller extrusion is smaller than that of screw extrusion, the extruding part directly and forcefully presses materials, the dehydration capability is remarkably improved, the moisture content of extruded materials is above 10% lower than that of extruded materials by the screw extrusion, the structure is simple, the cost of manufacture is low, the energy consumption is low, the intensity is high, the operation is stable, conditions are provided for utilization of corn starch produced leftover bits and pieces slag crust fibers, and the application prospect is extremely appreciable.
Description
Technical field
The present invention and a kind of mechanical device, i.e. a kind of production of corn starch waste residue extruding machine.
Background technology
Corn is produced the leftover bits and pieces after the starch, is commonly called as slag crust, can become good fiber feedstuff after dry the processing.Because slag crust is moisture more, fully too high by the oven dry cost, so need to remove moisture content by extruding.All be to adopt screw extruder at present, its screw rod is one and is contained in the sleeve pipe the inside of a taper with the tapered rod of spiral plate that material enters sleeve pipe from feeding mouth, extrudes from small end, can remove large section moisture under the promotion of screw rod.; the ability of anhydrating of existing screw extruder is also lower; screw extruder is by screw rod thrust and sleeve pipe forward the resistance of material to be formed jointly to the pressure of material; and the pressure here and resistance all are the component on the application point; also exist simultaneously the power on the other direction; the force direction that is subjected to of material is not concentrated, can also be to other directions motions in the situation of space permission.And the space that certainly exists between screw rod and the sleeve pipe between certain gap, particularly helicla flute and the sleeve pipe is larger.Because the gap is larger, the suffered pressure of material not exclusively comes as for extruder member, is by mutually transmitting between the material greatly.Because the elasticity of material self is very large, make pressure obtain buffering.For above-mentioned reasons, it is mandatory to cause existing During Screw Extrusion to lack, and must reduce its dewatering.The water content of extruded material is higher than 64%, and the cost of oven dry is still very high.
Summary of the invention
It is strong to the purpose of this invention is to provide a kind of ability of anhydrating, and production of corn starch waste residue water content is declined to a great extent, the production of corn starch waste residue extruding machine that drying cost significantly reduces.
Above-mentioned purpose is realized by following technical scheme: develop a kind of production of corn starch waste residue extruding machine, comprise frame, engine and extruder member, be characterized in: said extruder member is the relative beaming roller of two fulcrum line parallels and surface that is contained on the frame, have at least the installation site of a beaming roller adjustable in the middle of two beaming rollers, have at least the axle head of a roll shaft to interrelate by drive disk assembly and engine.
In the middle of said two beaming rollers, below the outside of a beaming roller have rhone, there is filter screen beaming roller outside also cover.
Said filter screen is nylon wire or metal sieve.
The said two line setting of the fulcrum roll shaft heart or inclination or levels.
At said two beaming rollers, wherein the two ends of following beaming roller are contained in the fixing axis hole, and top beaming roller two ends are contained in relocatable axle sleeve, top beaming roller is provided with lever, the small end of lever is fixed, and large end links to each other with pressure regulator, and the fulcrum of lever is the axle sleeve of beaming roller.
Said pressure regulator is hydraulic means or pneumatic means or balancing weight or counterweight assembly pulley.
One side of said two beaming rollers is provided with the feeding ratchet.
Said two beaming roller one sides are provided with material conveyor belt.
Said material conveyor belt has two, i.e. upper conveyor belt and lower conveyor belt, two conveyer belts are relative but not parallel up and down, near the distance of beaming roller one end less than the distance away from beaming roller one end.
One side of said two beaming rollers is provided with screw extruder.
The invention has the beneficial effects as follows: the gap of pair roller extrusion ratio screw extruding is little, extruder member is directly forced to exert pressure to material, the ability of anhydrating significantly strengthens, the moisture content of extruded material descends 10% than screw extruding, and have simple in structure, cheap, energy consumption is low, intensity is high, steady operation and other merits, for the utilization of production of corn starch leftover bits and pieces slag crust fiber provides condition, application prospect is very considerable.
Description of drawings
Fig. 1 is the front view of the first embodiment;
Fig. 2 is the left view of the first embodiment;
Fig. 3 is the front view of the second embodiment;
Fig. 4 is the left view of the second embodiment;
Fig. 5 is the parts beaming roller installation diagram of the second embodiment;
Fig. 6 is the front view of the parts beaming roller of the second embodiment;
Fig. 7 is the front view of the parts filter screen of the second embodiment;
Fig. 8 is the structure diagram of the third embodiment;
Fig. 9 is the structure diagram of the 4th kind of embodiment;
Figure 10 is the structure diagram of the 5th kind of embodiment;
Figure 11 is the structure diagram of the 6th kind of embodiment;
Figure 12 is the structure diagram of the 7th kind of embodiment;
Figure 13 is the structure diagram of the 8th kind of embodiment;
Figure 14 is the structure diagram of the 9th kind of embodiment;
Figure 15 is the structure diagram of the tenth kind of embodiment;
Figure 16 is the front view of the 11 kind of embodiment.
Among the figure as seen: frame 1, column 2, casing 3, feeding port 4, beaming roller 5, discharge gate 6, leakage fluid dram 7, engine 8, rhone 9, filter screen 10, lever 11, fulcrum 12, axle sleeve 13, feeding ratchet 14, ratchet driving band 15, upper conveyor belt 16, lower conveyor belt 17, counterweight assembly pulley 18, screw extruder 19, osculum 20.
The specific embodiment
Total design of the present invention is to substitute screw extruder with the pair roller type extruder, carries out the dewatering operation of starch waste residue.Technical scheme around this design is a lot, and the below only enumerates 11 embodiment by reference to the accompanying drawings.
The first embodiment: as shown in Figure 1, 2, the frame 1 of this starch waste residue extruding machine comprises column 2, column 2 is supporting casing 3, casing 3 tops are provided with feeding port 4, a pair of beaming roller 5 is equipped with in casing 3 the insides, two beaming rollers 5 are installed up and down, and axis is parallel, and namely the axis of two beaming rollers has the higher depth of parallelism.Rotate under the drive of engine 8 relatively on two beaming roller 5 surfaces, and switched in opposite.Two beaming rollers 5 can also can be with another beaming roller by this beaming roller by friction by one of them beaming roller 5 of a motor drives more respectively by two motor drives, all are fine.
During work, start engine 8, drive two 5 pairs of beaming rollers and turn, the waste residue of cornstarch enters casing 3 from feeding port 4, can be involved between the beaming roller 5, is subject to extruding from opposite side after the extruding of beaming roller 5, and discharges through discharge gate 6, and the water of extruding is discharged from discharge outlet 7.Because beaming roller pressure is very large, the moisture major part of waste residue is extruded, and compares with existing screw extruder, and moisture content can reduce about 10%.
The second embodiment: by Fig. 3,4 as seen, this starch waste residue extruding machine is organic frame 1, column 2, casing 3, feeding port 4, beaming roller 5, discharge gate 6, leakage fluid dram 7 and engine 8 also.In addition, have one in the middle of two beaming rollers 5, preferably the outside of a following beaming roller 5 is provided with rhone 9, and the outside of beaming roller 5 is also overlapped filter screen 10, and in conjunction with Fig. 5,6 as seen, rhone 9 is a plurality of grooves of leaving in the outside of beaming roller 5.In conjunction with Fig. 7 as seen, filter screen 10 is the permeable nets that are enclosed within the beaming roller outside, can be nylon wire, cotton goods or metal sieve.During work, the water of extruding is discharged from rhone 9, separates with the slag crust of extruding, and extracts better effects if.
The third embodiment: as seen from Figure 8, two beaming rollers 5 are installed up and down, wherein have at least the axial location of a beaming roller to adjust up and down, to change the gap between the beaming roller 5, strengthen feeding and squeezing effect.
The 4th kind of embodiment: as seen from Figure 9, two beaming rollers 5 are installed up and down, wherein above the be connected fulcrum 12 of a lever 11 of the axle sleeve 13 of beaming roller 5, the small end of lever 11 is fixed, large end pressure is adjustable, can adjust as required like this extruding force between the beaming roller 5, reaches the best effect of anhydrating.
The 5th kind of embodiment: as seen from Figure 10, mutually the beaming roller 5 of extruding has many groups, and material is entered from an end, through multistage continuous extruding, reaches the better extruding effect of anhydrating.
The 6th kind of embodiment: as seen from Figure 11, a side of two beaming rollers 5 also is provided with two feeding ratchets 14, and drives with ratchet driving band 15 respectively.During work, two feeding ratchets 14 relatively rotate, by moving tooth material push to beaming roller 5 between, the feeding effect significantly strengthen, operating efficiency significantly improves.
The 7th kind of embodiment: as seen from Figure 12, the axial connecting line of two beaming rollers tilts, and also can carry out the extrusion dehydration operation.
The 8th kind of embodiment: as seen from Figure 13, install above the frame 25, two beaming rollers 5 of two beaming rollers not up and down over against, but certain skew is arranged, namely the axial connecting line of two beaming rollers tilts.One side of two beaming rollers 5 is provided with two conveyer belts, article one, be upper conveyor belt 16, article one, be lower conveyor belt 17, article two, conveyer belt is relative but not parallel up and down, and the distance of close beaming roller one end is less than the distance away from beaming roller one end, and namely distance is more and more less, material is subject to increasing extruding, be provided with a plurality of fins above the conveyer belt, to strengthen the thrust to material, the feeding better effects if in addition.Two axle head hinges one cover lever 11 of a higher beaming roller 5 is provided with pressure regulator at the tail end of lever.Pressure regulator can have multiple, can be hydraulic means, pneumatic means etc.What exemplify among the figure is the counterweight assembly pulley 18 that is made of balancing weight and assembly pulley, and balancing weight can increase or reduce as required, and rope hangs pouring weight by assembly pulley, and is more laborsaving.Adopt this extruder, its dehydrating effect is rather good, and the moisture content of extruded material is below 50%.
The 9th kind of embodiment: as seen from Figure 14, two beaming roller 5 one sides have two conveyer belts, be upper conveyor belt 16 and lower conveyor belt 17, the structural principle basic simlarity of this and the 8th kind of embodiment, difference is: the position of conveyer belt is at opposite side, can better utilize Action of Gravity Field, the feeding better effects if of material.
The tenth kind of embodiment: as seen from Figure 15, two beaming rollers 5 are level to be installed, and one of them axle head is fixed, and another axle head is provided with hold down gag, also can work.
The 11 kind of embodiment: as seen from Figure 16, in a side of two beaming rollers 5, a cover screw extruder 19 is housed, the casing of screw extruder 19 is provided with a plurality of osculums 20, material is clamp-oned beaming roller 5 extruders more first through two extruders 19, and feeding effect and the effect of anhydrating all are improved.
Claims (10)
1. production of corn starch waste residue extruding machine, comprise frame (1), engine (8) and extruder member, it is characterized in that: said extruder member is the relative beaming roller (5) of two fulcrum line parallels and surface that is contained on the frame (1), have at least the installation site of a beaming roller (5) adjustable in the middle of two beaming rollers (5), have at least the axle head of a roll shaft (5) to interrelate by drive disk assembly and engine (8).
2. production of corn starch waste residue extruding machine according to claim 1, it is characterized in that: in the middle of said two beaming rollers (5), below the outside of a beaming roller (5) have rhone (9), there is filter screen (10) beaming roller (5) outside also cover.
3. production of corn starch waste residue extruding machine according to claim 2, it is characterized in that: said filter screen (10) is nylon wire or metal sieve.
4. production of corn starch waste residue extruding machine according to claim 1 is characterized in that: said two beaming rollers (5) axial connecting line setting or inclination or level.
5. production of corn starch waste residue extruding machine according to claim 1, it is characterized in that: said two beaming rollers (5), wherein the two ends of following beaming roller (5) are contained in the fixing axis hole, it is inner that top beaming roller two ends are contained in relocatable axle sleeve (13), top beaming roller (5) is provided with lever (11), the small end of lever (11) is fixed, and large end links to each other with pressure regulator, and the fulcrum of lever (11) is the axle sleeve (13) of beaming roller (5).
6. production of corn starch waste residue extruding machine according to claim 5, it is characterized in that: said pressure regulator is hydraulic means or pneumatic means or balancing weight or counterweight assembly pulley (18).
7. production of corn starch waste residue extruding machine according to claim 1 is characterized in that: a side of said two beaming rollers (5) is provided with feeding ratchet (14).
8. production of corn starch waste residue extruding machine according to claim 1, it is characterized in that: said two beaming rollers (5) one sides are provided with material conveyor belt.
9. production of corn starch waste residue extruding machine according to claim 1, it is characterized in that: said transmission is with two, be upper conveyor belt (16) and lower conveyor belt (17), article two, conveyer belt is relative but not parallel up and down, and the distance of close beaming roller one end is less than the distance away from beaming roller (5) one ends.
10. production of corn starch waste residue extruding machine according to claim 1, it is characterized in that: a side of said two beaming rollers (5) is provided with screw extruder (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104400216A CN102927800A (en) | 2012-11-07 | 2012-11-07 | Corn starch produced drogs extrusion dry machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104400216A CN102927800A (en) | 2012-11-07 | 2012-11-07 | Corn starch produced drogs extrusion dry machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102927800A true CN102927800A (en) | 2013-02-13 |
Family
ID=47642661
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012104400216A Pending CN102927800A (en) | 2012-11-07 | 2012-11-07 | Corn starch produced drogs extrusion dry machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102927800A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4271600A (en) * | 1977-09-02 | 1981-06-09 | Patpan Inc. | Apparatus for drying flat articles of porous material under vacuum |
| CN2279373Y (en) * | 1996-09-14 | 1998-04-22 | 朱乐娃 | Black liquor squeezer |
| CN2799045Y (en) * | 2005-06-21 | 2006-07-26 | 赵昱 | Drum type vacuum filter pressing dewaterer |
| CN1934312A (en) * | 2004-01-30 | 2007-03-21 | 沃依特制纸专利有限责任公司 | Advanced dewatering system |
| CN2916535Y (en) * | 2006-06-08 | 2007-06-27 | 李风宁 | Extractor roll of twin-net squeezer |
| CN201161991Y (en) * | 2008-02-15 | 2008-12-10 | 郑州精华实业有限公司 | Potato residue dewaterer |
| CN201488482U (en) * | 2009-05-19 | 2010-05-26 | 韦炳山 | Novel annulus type wiping machine |
| CN201917184U (en) * | 2010-11-20 | 2011-08-03 | 山东百川同创能源有限公司 | Dehydration drying system for Chinese medicine dregs |
| CN201926254U (en) * | 2010-12-08 | 2011-08-10 | 成都凯亚美机械制造有限公司 | Dehydration equipment for starch residue |
| CN102393127A (en) * | 2011-09-27 | 2012-03-28 | 唐山市神州机械有限公司 | Method and system for drying molding of viscous material |
| CN102449236A (en) * | 2009-05-27 | 2012-05-09 | 美卓造纸机械公司 | Device for drying and treating a tissue paper web |
| CN202869166U (en) * | 2012-11-07 | 2013-04-10 | 邓亚东 | Waste residue squeezing machine for corn starch production |
-
2012
- 2012-11-07 CN CN2012104400216A patent/CN102927800A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4271600A (en) * | 1977-09-02 | 1981-06-09 | Patpan Inc. | Apparatus for drying flat articles of porous material under vacuum |
| CN2279373Y (en) * | 1996-09-14 | 1998-04-22 | 朱乐娃 | Black liquor squeezer |
| CN1934312A (en) * | 2004-01-30 | 2007-03-21 | 沃依特制纸专利有限责任公司 | Advanced dewatering system |
| CN2799045Y (en) * | 2005-06-21 | 2006-07-26 | 赵昱 | Drum type vacuum filter pressing dewaterer |
| CN2916535Y (en) * | 2006-06-08 | 2007-06-27 | 李风宁 | Extractor roll of twin-net squeezer |
| CN201161991Y (en) * | 2008-02-15 | 2008-12-10 | 郑州精华实业有限公司 | Potato residue dewaterer |
| CN201488482U (en) * | 2009-05-19 | 2010-05-26 | 韦炳山 | Novel annulus type wiping machine |
| CN102449236A (en) * | 2009-05-27 | 2012-05-09 | 美卓造纸机械公司 | Device for drying and treating a tissue paper web |
| CN201917184U (en) * | 2010-11-20 | 2011-08-03 | 山东百川同创能源有限公司 | Dehydration drying system for Chinese medicine dregs |
| CN201926254U (en) * | 2010-12-08 | 2011-08-10 | 成都凯亚美机械制造有限公司 | Dehydration equipment for starch residue |
| CN102393127A (en) * | 2011-09-27 | 2012-03-28 | 唐山市神州机械有限公司 | Method and system for drying molding of viscous material |
| CN202869166U (en) * | 2012-11-07 | 2013-04-10 | 邓亚东 | Waste residue squeezing machine for corn starch production |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130213 |