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CN102924803B - Polyolefin ultraviolet (UV)-crosslinking wire core insulation material and production method of flat cable thereof - Google Patents

Polyolefin ultraviolet (UV)-crosslinking wire core insulation material and production method of flat cable thereof Download PDF

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Publication number
CN102924803B
CN102924803B CN201210414551.3A CN201210414551A CN102924803B CN 102924803 B CN102924803 B CN 102924803B CN 201210414551 A CN201210414551 A CN 201210414551A CN 102924803 B CN102924803 B CN 102924803B
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Prior art keywords
polyolefine
core
winding displacement
production method
ultraviolet light
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CN201210414551.3A
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CN102924803A (en
Inventor
张强
康树峰
卜程程
胡军
周和平
张增果
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Shenzhen Woer Heat Shrinkable Material Co Ltd
Changzhou Woer Heat Shrinkable Material Co Ltd
Original Assignee
Shenzhen Woer Heat Shrinkable Material Co Ltd
Shenzhen Woer Special Cable Co Ltd
Jintan Woer New Material Co Ltd
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Abstract

The invention discloses a polyolefin ultraviolet (UV)-crosslinking wire core insulation material, which is characterized by comprising the following components in parts by weight: 100 parts of polyolefin, 0-20 parts of polymer compatilizer, 0-180 parts of flame retardant, 0.5-10 parts of UV initiator, 0.1-5 parts of antioxidant, 0-5 parts of lubricant and 0-20 parts of color master batch. The invention also provides a production method of a polyolefin UV-crosslinking flat cable, which comprises the following steps: (1) extruding the polyolefin UV-crosslinking wire core insulation material to obtain a wire core; (2) arranging the wire cores side by side, and binding an UV adhesive; and (3) fixing the side-by-side wire cores bound with the UV adhesive by UV irradiation. The polyolefin UV-crosslinking wire core insulation material containing the UV initiator can perform the crosslinking function when being bound and fixed together under UV irradiation, thereby saving the independent irradiation crosslinking procedure before the side-by-side binding of the wire cores, simplifying the production technique, enhancing the production efficiency and lowering the production cost.

Description

The production method of a kind of polyolefine ultraviolet light cross-linking core Insulation Material and winding displacement thereof
Technical field
The present invention relates to the production method of a kind of core Insulation Material and winding displacement thereof, relate in particular to the production method of a kind of polyolefine ultraviolet light cross-linking core Insulation Material and winding displacement thereof.
Background technology
At present, the production method of the crosslinked electronic cable of existing UV or communication signals winding displacement is generally following steps:
(1) extrude core;
(2) core is carried out to cross-linking radiation by rumbatron or cobalt source, to obtain high temperature resistant grade and flame retardant properties;
(3) core is come side by side to bonding UV glue together;
(4) core side by side after bonding UV glue is solidified.
Yet above-mentioned winding displacement production method needs rumbatron or cobalt source to carry out independent cross-linking radiation to core, technical process more complicated, cost is higher.
Summary of the invention
The object of the present invention is to provide that a kind of technique is simple, the polyolefine ultraviolet light cross-linking core Insulation Material that can reduce production costs and the production method of winding displacement thereof.
For achieving the above object, the invention provides a kind of polyolefine ultraviolet light cross-linking core Insulation Material, comprise following composition by weight:
100 parts of polyolefine;
Its Compatibilizing Technology 0-20 part;
Fire retardant 0-180 part;
Ultraviolet initiator 0.5-10 part;
Oxidation inhibitor 0.1-5 part;
Lubricant 0-5 part;
Look female 0-20 part;
Described polyolefine is selected from a kind of or several in following material: ethylene-vinyl acetate copolymer, ethylene-methyl acrylate copolymer, ethylene-ethyl acrylate copolymer, ethylene-butyl acrylate copolymer, polyethylene, Low Density Polyethylene, linear low density polyethylene, high density polyethylene(HDPE).
Preferably, described ultraviolet initiator is cation light initiator and/or free radical photo-initiation.
Preferably, described cation light initiator is diaryl group iodized salt, triaryl sulfonium salts, alkyl sulfosalt or ferrocene salt.
Preferably, described free radical photo-initiation is one or more in benzoin dimethylether, dialkoxy methyl phenyl ketone, Oxoxanthone, anthraquinone, Fluorenone or benzophenone and derivative thereof.
Preferably, described Its Compatibilizing Technology is selected from the vinyl-vinyl acetate copolymer of copolymer-maleic anhydride modification, one or both in the ethylene-acrylate copolymer of copolymer-maleic anhydride modification.
Preferably, described oxidation inhibitor is that weight ratio is 1: (1~4): (1~2): the recombiner that the Hinered phenols primary antioxidant of (0.5~1) and thioether class auxiliary antioxidant, hindered amine auxiliary antioxidant, anti copper agent allotment form.
Preferably, described fire retardant is selected from a kind of or several in TDE, antimonous oxide, magnesium hydroxide, aluminium hydroxide, calcium carbonate, zinc borate, high molecular ammonium polyphosphate, phosphoric acid ester fire retardant, melamine cyanurate or melamine pyrophosphate salt.
Preferably, described lubricant is EBS, Zinic stearas, Magnesium Stearate or calcium stearate.
The invention provides a kind of said polyolefins ultraviolet light cross-linking core Insulation Material and manufacture the production method of polyolefine ultraviolet light cross-linking winding displacement, comprise the following steps:
(1) by described polyolefine ultraviolet light cross-linking core Insulation Material, extrude core;
(2) core is come side by side to bonding UV glue together;
(3) core side by side after bonding UV glue be adhesively fixed together by UV rayed and make core occur to be cross-linked.
When preferably, described core comes together bonding UV glue side by side, preferably core is side by side formed to the bonding UV glue of bonding UV glue winding displacement Duan Yufei winding displacement section winding displacement separately with core direction side by side at interval of the bonding UV glue of a segment distance.
Preferably, describedly core is come to bonding UV glue anchor line (string) core together side by side after extruding, immerse side by side viscose glue in the UV glue groove that is placed with UV glue.
The present invention compared with prior art tool has the following advantages and effect:
Polyolefine ultraviolet light cross-linking core Insulation Material of the present invention contains ultraviolet initiator, winding displacement core is extruded by the Insulation Material that contains this ultraviolet initiator, can when being adhesively fixed together by UV rayed, there is crosslinked action in winding displacement core, this saves core and carry out separately cross-linking radiation operation before sticky side by side, and obtained with core and carried out separately the cross-linking effect that irradiation operation is identical, both temperature resistant grade and the flame retardant properties of fire retardant polyolefin ultraviolet light cross-linking winding displacement had been improved, simplified again its production technique, improve production efficiency, reduced production cost.
Accompanying drawing explanation
Fig. 1 is the processing step schematic diagram of the production method of fire retardant polyolefin ultraviolet light cross-linking winding displacement of the present invention.
Embodiment
By describing technology contents of the present invention in detail, being realized object and effect, below in conjunction with embodiment, be explained in detail.
Embodiment 1
Polyolefine ultraviolet light cross-linking core Insulation Material of the present invention, comprises following composition by weight:
100 parts of polyolefine;
Its Compatibilizing Technology 0-20 part;
Fire retardant 0-180 part;
Ultraviolet initiator 0.5-10 part;
Oxidation inhibitor 0.1-5 part;
Lubricant 0-5 part;
Look female 0-20 part;
Described polyolefine is selected from a kind of or several in following material: ethylene-vinyl acetate copolymer, ethylene-methyl acrylate copolymer, ethylene-ethyl acrylate copolymer, ethylene-butyl acrylate copolymer, polyethylene, Low Density Polyethylene, linear low density polyethylene, high density polyethylene(HDPE).
In above-mentioned processing step, ultraviolet initiator can be cation light initiator and/or free radical photo-initiation.Cation light initiator can be diaryl group iodized salt, triaryl sulfonium salts, alkyl sulfosalt or ferrocene salt.Free radical photo-initiation can be one or more combinations in benzoin dimethylether, dialkoxy methyl phenyl ketone, Oxoxanthone, anthraquinone, Fluorenone or benzophenone and derivative thereof.
Its Compatibilizing Technology can be selected from the vinyl-vinyl acetate copolymer of copolymer-maleic anhydride modification, one or both in the ethylene-acrylate copolymer of copolymer-maleic anhydride modification.
Oxidation inhibitor can be that weight ratio is 1: (1~4): (1~2): the recombiner that the Hinered phenols primary antioxidant of (0.5~1) and thioether class auxiliary antioxidant, hindered amine auxiliary antioxidant, anti copper agent allotment form.
Hinered phenols primary antioxidant can be four [β-(3,5-di-tert-butyl-hydroxy phenyl) propionic acid] a kind of or several in pentaerythritol ester (antioxidant 1010) or β-(4-hydroxyl 3,5-di-t-butyl-phenyl) positive octadecyl ester of propionic acid or oxidation inhibitor 245.Thioether class auxiliary antioxidant can be Tyox B (anti-oxidant DLTP) or thio-2 acid two
One or both in (18) ester.Hindered amines auxiliary antioxidant can be one or both in hindered amine 622 or 944.Anti copper agent can be MD-1024.
Fire retardant can be selected from a kind of or several in TDE, antimonous oxide, magnesium hydroxide, aluminium hydroxide, calcium carbonate, zinc borate, high molecular ammonium polyphosphate, phosphoric acid ester fire retardant, melamine cyanurate or melamine pyrophosphate salt.
Lubricant can be EBS, Zinic stearas, Magnesium Stearate or calcium stearate.
Polyolefine ultraviolet light cross-linking core Insulation Material of the present invention is manufactured the production method of polyolefine ultraviolet light cross-linking winding displacement, comprises the following steps:
(1) by described polyolefine ultraviolet light cross-linking core Insulation Material, extrude core: 100 parts of polyolefine, Its Compatibilizing Technology 0-20 part, fire retardant 40-180 part, ultraviolet initiator 0.5-10 part, oxidation inhibitor 0.1-5 part, lubricant 0-5 part, look female 0-20 part is mixed to form to compound, then compound is extruded at 100-180 ℃ of temperature at Banbury mixer or twin screw extruder, wire drawing, air-cooled pelletizing form particulate material; Then particulate material is melt extruded to formation insulation layer at mold temperature 100-180 ℃ on conductor wire core, thereby complete the production of core.
(2) core is come side by side to bonding UV glue together;
(3) core side by side after bonding UV glue is adhesively fixed together by UV rayed.Because polyolefine ultraviolet light cross-linking core Insulation Material contains ultraviolet initiator, under UV-irradiation, can be initiated, the insulation layer of winding displacement core can be cross-linked voluntarily.
When preferably, described core comes together bonding UV glue side by side, preferably core is side by side formed to the bonding UV glue of bonding UV glue winding displacement Duan Yufei winding displacement section winding displacement separately with core direction side by side at interval of the bonding UV glue of a segment distance.
Preferably, describedly core is come to bonding UV glue anchor line (string) core together side by side after extruding, immerse side by side viscose glue in the UV glue groove that is placed with UV glue.
The present invention compared with prior art tool has the following advantages and effect:
Polyolefine ultraviolet light cross-linking core Insulation Material of the present invention contains ultraviolet initiator, winding displacement core is extruded by the Insulation Material that contains this ultraviolet initiator, can when being adhesively fixed together by UV rayed, there is crosslinked action in winding displacement core, this saves core and carry out separately cross-linking radiation operation before sticky side by side, and obtained with core simultaneously and carried out separately the cross-linking effect that irradiation operation is identical, both temperature resistant grade and the flame retardant properties of fire retardant polyolefin ultraviolet light cross-linking winding displacement had been improved, simplified again its production technique, improve production efficiency, reduced production cost.
The present invention is not limited to above-mentioned embodiment, and those skilled in the art also can make multiple variation accordingly, but any and the present invention are equal to or similar variation all should be encompassed in the scope of the claims in the present invention.

Claims (10)

1. a production method for polyolefine ultraviolet light cross-linking winding displacement, is characterized in that comprising the following steps:
(1) by polyolefine ultraviolet light cross-linking core Insulation Material, extrude core, described polyolefine ultraviolet light cross-linking core Insulation Material comprises following composition by weight: 100 parts of polyolefine; Its Compatibilizing Technology 0-20 part; Fire retardant 0-180 part; Ultraviolet initiator 0.5-10 part; Oxidation inhibitor 0.1-5 part; Lubricant 0-5 part; Look female 0-20 part; Described polyolefine is selected from a kind of or several in following material: ethylene-vinyl acetate copolymer, ethylene-methyl acrylate copolymer, ethylene-ethyl acrylate copolymer, ethylene-butyl acrylate copolymer, polyethylene;
(2) core is come side by side to bonding UV glue together;
(3) core side by side after bonding UV glue be adhesively fixed together by UV rayed and make core occur to be cross-linked.
2. the production method of polyolefine ultraviolet light cross-linking winding displacement as claimed in claim 1, is characterized in that: when described core comes together bonding UV glue side by side, preferably core is side by side formed to the bonding UV glue of bonding UV glue winding displacement Duan Yufei winding displacement section winding displacement separately with core direction side by side at interval of the bonding UV glue of a segment distance.
3. the production method of polyolefine ultraviolet light cross-linking winding displacement as claimed in claim 1, is characterized in that: describedly core is come to bonding UV glue anchor line (string) core together side by side after extruding, immerse side by side viscose glue in the UV glue groove that is placed with UV glue.
4. the production method of polyolefine ultraviolet light cross-linking winding displacement as claimed in claim 1, is characterized in that: described ultraviolet initiator is cation light initiator and/or free radical photo-initiation.
5. the production method of polyolefine ultraviolet light cross-linking winding displacement as claimed in claim 4, is characterized in that: described cation light initiator is diaryl group iodized salt, triaryl sulfonium salts, alkyl sulfosalt or ferrocene salt.
6. the production method of polyolefine ultraviolet light cross-linking winding displacement as claimed in claim 4, is characterized in that: described free radical photo-initiation is one or more in benzoin dimethylether, dialkoxy methyl phenyl ketone, Oxoxanthone, anthraquinone, Fluorenone or benzophenone and derivative thereof.
7. the production method of polyolefine ultraviolet light cross-linking winding displacement as claimed in claim 1, is characterized in that: described Its Compatibilizing Technology is selected from the vinyl-vinyl acetate copolymer of copolymer-maleic anhydride modification, one or both in the ethylene-acrylate copolymer of copolymer-maleic anhydride modification.
8. the production method of polyolefine ultraviolet light cross-linking winding displacement as claimed in claim 1, is characterized in that: described oxidation inhibitor is that weight ratio is 1:(1~4): (1~2): the recombiner that the Hinered phenols primary antioxidant of (0.5~1) and thioether class auxiliary antioxidant, hindered amine auxiliary antioxidant, anti copper agent allotment form.
9. the production method of polyolefine ultraviolet light cross-linking winding displacement as claimed in claim 1, is characterized in that: described fire retardant is selected from a kind of or several in TDE, antimonous oxide, magnesium hydroxide, aluminium hydroxide, zinc borate, high molecular ammonium polyphosphate, phosphoric acid ester fire retardant, melamine cyanurate or melamine pyrophosphate salt.
10. the production method of polyolefine ultraviolet light cross-linking winding displacement as claimed in claim 1, is characterized in that: described lubricant is EBS, Zinic stearas, Magnesium Stearate or calcium stearate.
CN201210414551.3A 2012-10-15 2012-10-15 Polyolefin ultraviolet (UV)-crosslinking wire core insulation material and production method of flat cable thereof Active CN102924803B (en)

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CN104715857A (en) * 2013-12-13 2015-06-17 宁波卡倍亿电气技术有限公司 Method for producing ultraviolet radiation crosslinking wire cable for vehicles
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CN105801964B (en) * 2016-04-07 2019-03-26 江苏德威新材料股份有限公司 Security protection cable elastomer sheathing material and preparation method thereof
CN105976902B (en) * 2016-04-27 2017-07-18 上海斯麟特种设备工程有限公司 A kind of power cable for building and its manufacture method
CN109485961A (en) * 2017-09-13 2019-03-19 上海电缆厂(南京)有限公司 A kind of UV irradiation cross-linking material
CN110938254A (en) * 2019-12-11 2020-03-31 上海凯波特种电缆料厂有限公司 LED ultraviolet light cross-linked colorful polyethylene cable material and preparation method thereof
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Address after: 518118 Guangdong province Shenzhen Pingshan New District Shenzhen Industrial Zone Industrial Park Road, Lan Jing wal

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