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CN102924348A - Reactive dye and intermediate thereof - Google Patents

Reactive dye and intermediate thereof Download PDF

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Publication number
CN102924348A
CN102924348A CN2012103620825A CN201210362082A CN102924348A CN 102924348 A CN102924348 A CN 102924348A CN 2012103620825 A CN2012103620825 A CN 2012103620825A CN 201210362082 A CN201210362082 A CN 201210362082A CN 102924348 A CN102924348 A CN 102924348A
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Prior art keywords
dyestuff
obtains
water
formula
sulfonic acid
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Inventor
张兴华
张玉卿
张幼衡
辛有志
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Tianjin Dek Chemical Co Ltd
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Tianjin Dek Chemical Co Ltd
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Abstract

The invention relates to a reactive dye and an intermediate thereof. The intermediate of the dye is (3-beta-hydroxyethylsulfonyl sulphate) aniline-5-sulfonic acid. The invention also provides a method for preparing the intermediate of the dye and the reactive dye prepared from the intermediate. Compared with the common intermediate of the dye, namely (3-beta-hydroxyethylsulfonyl) aniline, the intermediate of the dye has the advantage that sulfonyl is added, so that the water solubility of the synthesized dye can be improved well. The prepared reactive dye is low in cost of required raw materials, high in solubility, bright in color and high in application performance and applicability, and environmental pollution can be reduced in the preparation process.

Description

A kind of reactive dyestuffs and intermediate thereof
Technical field
The present invention relates to the reactive dyestuffs field, particularly a kind of new dyestuff intermediate and the reactive dyestuffs that prepared by this dyestuff intermediate.
Background technology
Present on the market main dyestuff or take matching stain, mordant dyes and metallized dye as main, it is not good enough that the dyestuff of the above-mentioned type dyes the material fastness, coloured light is bright-coloured not, degree of fixation is low, big for environment pollution, particularly the metallized dye free heavy metal that may occur has harm to human body with to environment.Because the restriction of environmental ecology, more and more higher for the requirement that dyestuff dye uptake, degree of fixation and dyeing waste-water are processed, therefore need a kind of high performance dyestuff, the invention provides a kind of reactive dyestuffs, the desired raw material cost is low, and product solubility is high, and bright in colour, application performance is excellent, and suitability is strong, and preparation process can environmental contamination reduction.
As everyone knows, between position oil namely (3-β-hydroxyethyl sulfone) aniline be a kind of important active group intermediate of KN type reactive dyestuffs, the present invention adopts oleum method of sulfonation, with (3-β-hydroxyethyl sulfone) oil of mirbane, introduce a sulfonic group, again by hydrolysis, reduction, esterification, generate i.e. (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid of a kind of new dye activity base intermediate, this structure compared with a position oil how sulfonic group, can well improve synthetic after dyestuff water-soluble, thereby greatly improve the correlated performance of dyestuff.
Summary of the invention
An object of the present invention is to provide a kind of new dyestuff intermediate, this dyestuff intermediate is than dyestuff intermediate (3-β-hydroxyethyl sulfone) aniline commonly used, many sulfonic groups, can improve well synthetic after dyestuff water-soluble, another object of the present invention provides the reactive dyestuffs that made by this new dyestuff intermediate, this reactive dyestuffs desired raw material cost is low, product solubility is high, and bright in colour, and application performance is excellent, suitability is strong, and preparation process can environmental contamination reduction.
The technical solution used in the present invention is:
A kind of dyestuff intermediate, the structural formula of this dyestuff intermediate be as shown in the formula (I):
Figure BDA0000218706011
Name: (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid, molecular formula: C 8H 11NO 9S 3M=361
Another object of the present invention provides the preparation method of above-mentioned dyestuff intermediate (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid, and the method comprises the steps:
1), sulfonation
With (3-β-hydroxyethyl sulfone) oil of mirbane, join in the four-hole bottle that fills chlorsulfonic acid, fully stir in the reinforced process, and with water bath heat preservation below 30 ℃; The reinforced post-heating to 40 ℃-60 ℃ of finishing keeps 1h (at this moment, the complete esterification of β-hydroxyethyl sulfone), reheat 180 ℃, the rear ice that reacts completely is analysed, and adds refined salt, and analysis of material filters and obtains filter cake is the first step intermediate product (3-β-hydroxyl second sulfone sulfate base) oil of mirbane-5-sulphonic acid chloride;
2), hydrolysis
With step 1) gained the first step intermediate product (3-β-hydroxyl second sulfone sulfate base) oil of mirbane-5-sulphonic acid chloride, be dissolved in water, heated solution is to boiling, rear cooling reacts completely, add refined salt, analysis of material filters and obtains second step intermediate product (3-β-hydroxyethyl sulfone) oil of mirbane-5-sulfonic acid;
3), hydrogenating reduction
With step 2) gained second step intermediate product (3-β-hydroxyethyl sulfone) oil of mirbane-5-sulfonic acid is added to the water making beating, put in the autoclave, add the catalyzer Raney's nickel, sealing autoclave displaces the air of the inside to wherein passing into nitrogen, and then pass into hydrogen, be heated to 100 ℃, keep passing into hydrogen pressure 1.2MPa, rear cooling discharge reacts completely, add refined salt, analysis of material filters and obtains the 3rd step intermediate product (3-β-hydroxyethyl sulfone) aniline-5-sulfonic acid;
4), esterification
With step 3) the 3rd step intermediate product (3-β-hydroxyethyl sulfone) aniline-5-sulfonic acid joins in the oleum, and reinforced process water is bathed insulation below 30 ℃; Then be warming up to 60 ℃ of reactions, the rear ice that reacts completely is analysed, and adds refined salt, and the analysis of material filtration obtains filter cake and namely obtains product (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid.
Product analysis
Final product is carried out stratographic analysis, and chromatographic purity adopts its product content of the amino value measuring and calculating of chemistry titration more than 95%, calculates total recovery about 70%.
The reaction principle that above-mentioned steps relates to is as follows:
Figure BDA0000218706012
Figure BDA0000218706013
The present invention also provides above-mentioned dyestuff intermediate (3-β-hydroxyl second sulfone sulfate base) aniline-application of 5-sulfonic acid in preparation of dyestuff.
Another object of the present invention provides a kind of reactive dyestuffs by above-mentioned dyestuff intermediate (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid preparation, and the structural formula of these reactive dyestuffs is shown in formula II:
Figure BDA0000218706014
R is in the formula II
Figure BDA0000218706015
Or
Figure BDA0000218706016
The present invention also provides the preparation method of above-mentioned formula II reactive dyestuffs, comprises the steps:
A. diazotization: K acid (3,6,8-trisulfonic acid-2-naphthylamines) is joined in the water and pulls an oar, drip sodium nitrite solution, then 0-5 ℃ of reaction add thionamic acid, removes unnecessary Sodium Nitrite, obtains diazonium salt;
B. coupled reaction: will between urea anilide hydrochloride add the water making beating, regulate pH=7-7.5, diazonium salt is added drop-wise to wherein, temperature is 20-30 ℃, reaction obtains conjugates;
C. a contracting is reacted: cyanuric chloride is added in the frozen water pull an oar, conjugates is added drop-wise to wherein, and temperature 0-5 ℃, pH=2-3, reaction obtains a contracting thing;
D. two contracting reactions: with (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid water dissolution, be added drop-wise in the contracting thing, control pH=7-7.5, temperature 30-40 ℃. reaction obtains the formula III dye solution, and spraying drying namely gets formula III dyestuff finished product;
Figure BDA0000218706017
E. hydrolysis: with formula III dyestuff finished product, be added to the water, be warming up to 50 ℃, regulate pH=9.5, react to get the formula IV dye solution, spraying drying namely gets formula IV dyestuff finished product.
Figure BDA0000218706018
The present invention also provides the application of above-mentioned reactive dyestuffs in hair, nylon fiber dyeing.
The beneficial effect that the present invention has:
Dyestuff intermediate of the present invention is than dyestuff intermediate (3-β-hydroxyethyl sulfone) aniline commonly used, many sulfonic groups, can improve well synthetic after dyestuff water-soluble.
The invention provides the Yellow active dye that is made by this new dyestuff intermediate, this Yellow active dye desired raw material cost is low, and product solubility is high, and bright in colour, and application performance is excellent, and suitability is strong, and preparation process can environmental contamination reduction.
Embodiment
The invention will be further described below in conjunction with specific embodiment, but do not limit protection scope of the present invention.
Embodiment 1
A kind of dyestuff intermediate, the structural formula of this dyestuff intermediate be as shown in the formula (I):
Figure BDA0000218706019
The preparation method of this dyestuff intermediate comprises the steps:
1), sulfonation
With 1 part of (3-β-hydroxyethyl sulfone) oil of mirbane, slowly join in the four-hole bottle that fills 10 parts of chlorsulfonic acids, fully stir in the reinforced process, and with water bath heat preservation below 30 ℃; The reinforced post-heating to 40 ℃-60 ℃ of finishing, keep 1h (at this moment, the complete esterification of β-hydroxyethyl sulfone), reheat 180 ℃, by stratographic analysis or chromatoplate layer analysis reaction process, estimate to keep 5-6h to react completely, the rear ice that reacts completely is analysed, add refined salt, analysis of material filters and obtains filter cake is the first step intermediate product (3-β-hydroxyl second sulfone sulfate base) oil of mirbane-5-sulphonic acid chloride;
2), hydrolysis
With step 1) gained the first step intermediate product (3-β-hydroxyl second sulfone sulfate base) oil of mirbane-5-sulphonic acid chloride, be dissolved in water, heated solution is to boiling, by stratographic analysis or chromatoplate layer analysis reaction process, estimate to keep the 1-1.5h complete hydrolysis, the rear cooling that reacts completely adds refined salt, and analysis of material filters and obtains second step intermediate product (3-β-hydroxyethyl sulfone) oil of mirbane-5-sulfonic acid;
3), hydrogenating reduction
With step 2) gained second step intermediate product (3-β-hydroxyethyl sulfone) oil of mirbane-5-sulfonic acid is added to the water making beating, put in the autoclave, add the catalyzer Raney's nickel, sealing autoclave is to wherein passing into nitrogen, displace the air of the inside, and then pass into hydrogen, and be heated to 100 ℃, keep passing into hydrogen pressure 1.2MPa, reacted 5 hours, cooling discharge adds refined salt, and analysis of material filters and obtains the 3rd step intermediate product (3-β-hydroxyethyl sulfone) aniline-5-sulfonic acid;
4), esterification
With 1 part of step 3) the 3rd step intermediate product (3-β-hydroxyethyl sulfone) aniline-5-sulfonic acid joins in 6 parts of oleums, and reinforced process water is bathed insulation below 30 ℃; Then be warming up to 60 ℃ of reactions, keep more than the 2h, stratographic analysis or flaggy analytical reaction terminal point, the rear ice that reacts completely is analysed, and adds refined salt, and the analysis of material filtration obtains filter cake and namely obtains product (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid.
Product analysis
Final product is carried out stratographic analysis. chromatographic purity reaches more than 95%, adopts its product content of the amino value measuring and calculating of chemistry titration, and calculated yield reaches about 70%.
Embodiment 2
A kind of reactive dyestuffs, the structural formula of these reactive dyestuffs is shown in formula III:
Figure BDA00002187060110
Or shown in the formula IV:
Figure BDA00002187060111
The preparation method of above-mentioned reactive dyestuffs comprises the steps:
A. diazotization: 1 part of K acid (3,6,8-trisulfonic acid-2-naphthylamines) is joined in the water and pulls an oar, drip 1.02 parts sodium nitrite solution, 0-5 ℃ keeps 1h, then adds thionamic acid, removes unnecessary Sodium Nitrite, obtains diazonium salt;
B. coupled reaction: urea anilide hydrochloride between 1 part is added the water making beating, regulate pH=7-7.5 with sodium hydroxide solution, diazonium salt is added drop-wise to wherein, temperature is 20-30 ℃, continues to stir 1.5-2h, obtains conjugates;
C. a contracting reaction: with pulling an oar in 1.2 parts the cyanuric chlorides adding frozen water, conjugates is added drop-wise to wherein, temperature 0-5 ℃, pH=2-3 keeps 1-1.5h, obtains a contracting thing;
D. two contracting reactions: with 1 part of (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid water dissolution, be added drop-wise in the contracting thing control pH=7-7.5, temperature 30-40 ℃. keep 2h, obtain the formula III dye solution, spraying drying namely gets formula III dyestuff finished product;
E. hydrolysis: with formula III dyestuff finished product, be added to the water, be warming up to 50 ℃, regulate pH=9.5 with sodium hydrogen carbonate solution, react to get the formula IV dye solution, spraying drying namely gets formula IV dyestuff finished product.
Annotate: related umber is molfraction in the embodiment of the invention.
The structure that below makes for the present invention (III) reactive dyestuffs performance:
Figure BDA00002187060112
Compound of the present invention and preparation method thereof is described by specific embodiment.Those skilled in the art can use for reference the links such as content appropriate change raw material of the present invention, processing condition and realize corresponding other purpose, its relevant change does not all break away from content of the present invention, all similar replacements and change will become apparent to those skilled in the art that and all be deemed to be included within the scope of the present invention.

Claims (5)

1. dyestuff intermediate is characterized in that: the structural formula of this dyestuff intermediate as shown in the formula (I):
Figure FDA0000218706001
2. the preparation method of the described dyestuff intermediate of claim 1, it is characterized in that: the method comprises the steps:
1), sulfonation
With (3-β-hydroxyethyl sulfone) oil of mirbane, join in the four-hole bottle that fills chlorsulfonic acid, fully stir in the reinforced process, and with water bath heat preservation below 30 ℃; The reinforced post-heating to 40 ℃-60 ℃ of finishing keeps 1h, reheats 180 ℃, and the rear ice that reacts completely is analysed, and adds refined salt, and analysis of material filters and obtains filter cake is the first step intermediate product (3-β-hydroxyl second sulfone sulfate base) oil of mirbane-5-sulphonic acid chloride;
2), hydrolysis
With step 1) gained the first step intermediate product (3-β-hydroxyl second sulfone sulfate base) oil of mirbane-5-sulphonic acid chloride, be dissolved in water, heated solution is to boiling, and rear cooling reacts completely, add refined salt, analysis of material filters and obtains second step intermediate product (3-β-hydroxyethyl sulfone) oil of mirbane-5-sulfonic acid;
3), hydrogenating reduction
With step 2) gained second step intermediate product (3-β-hydroxyethyl sulfone) oil of mirbane-5-sulfonic acid is added to the water making beating, put in the autoclave, add the catalyzer Raney's nickel, sealing autoclave displaces the air of the inside to wherein passing into nitrogen, and then pass into hydrogen, be heated to 100 ℃, keep passing into hydrogen pressure 1.2MPa, rear cooling discharge reacts completely, add refined salt, analysis of material filters and obtains the 3rd step intermediate product (3-β-hydroxyethyl sulfone) aniline-5-sulfonic acid;
4), esterification
With step 3) the 3rd step intermediate product (3-β-hydroxyethyl sulfone) aniline-5-sulfonic acid joins in the oleum, and reinforced process water is bathed insulation below 30 ℃; Then be warming up to 60 ℃ of reactions, the rear ice that reacts completely is analysed, and adds refined salt, and the analysis of material filtration obtains filter cake and namely obtains product (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid.
3. the application of the described dyestuff intermediate of claim 1 in preparation of dyestuff.
4. reactive dyestuffs by the preparation of the described dyestuff intermediate of claim 1, it is characterized in that: the structural formula of these reactive dyestuffs is shown in formula II:
Figure FDA0000218706002
R is in the formula II
Figure FDA0000218706003
Or
5. the preparation method of the described reactive dyestuffs of claim 4 is characterized in that: comprise the steps:
A. diazotization: K acid joined in the water pull an oar, drip sodium nitrite solution, then 0-5 ℃ of reaction add thionamic acid, removes unnecessary Sodium Nitrite, obtains diazonium salt;
B. coupled reaction: will between urea anilide hydrochloride add the water making beating, regulate pH=7-7.5, diazonium salt is added drop-wise to wherein, temperature is 20-30 ℃, reaction obtains conjugates;
C. a contracting is reacted: cyanuric chloride is added in the frozen water pull an oar, conjugates is added drop-wise to wherein, and temperature 0-5 ℃, pH=2-3, reaction obtains a contracting thing;
D. two contracting reactions: with (3-β-hydroxyl second sulfone sulfate base) aniline-5-sulfonic acid water dissolution, be added drop-wise in the contracting thing, control pH=7-7.5, temperature 30-40 ℃. reaction obtains the formula III dye solution, and spraying drying namely gets formula III dyestuff finished product;
Figure FDA0000218706005
E. hydrolysis: with formula III dyestuff finished product, be added to the water, be warming up to 50 ℃, regulate pH=9.5, react to get the formula IV dye solution, spraying drying namely gets formula IV dyestuff finished product.
Figure FDA0000218706006
CN2012103620825A 2012-09-25 2012-09-25 Reactive dye and intermediate thereof Pending CN102924348A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103756359A (en) * 2013-12-25 2014-04-30 浙江劲光化工有限公司 Treatment method for p-beta hydroxyethyl sulfone acetanilide mother liquor waste water
CN107382792A (en) * 2017-06-07 2017-11-24 盐城市瓯华化学工业有限公司 The intermediate aminolysis thing hydrogenation reduction method of active blue 19 8
CN109232332A (en) * 2018-10-26 2019-01-18 天津德凯化工股份有限公司 A kind of preparation method suitable for digital ink-jet printed or dyeing dyestuff intermediate

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1494979A (en) * 1975-08-30 1977-12-14 Hoechst Ag Process for the production of 1-aminobenzene-4-and-5-beta-sulphatoethylsulphone-2-sulphonic acid and their hydroxyethylsulphone-and vinylsulphone derivatives
CN1861695A (en) * 2006-06-19 2006-11-15 湖北华丽染料工业有限公司 Yellow ozo dye mixture and its use
CN101037547A (en) * 2007-05-10 2007-09-19 湖北华丽染料工业有限公司 Compound active yellow dye

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1494979A (en) * 1975-08-30 1977-12-14 Hoechst Ag Process for the production of 1-aminobenzene-4-and-5-beta-sulphatoethylsulphone-2-sulphonic acid and their hydroxyethylsulphone-and vinylsulphone derivatives
CN1861695A (en) * 2006-06-19 2006-11-15 湖北华丽染料工业有限公司 Yellow ozo dye mixture and its use
CN101037547A (en) * 2007-05-10 2007-09-19 湖北华丽染料工业有限公司 Compound active yellow dye

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103756359A (en) * 2013-12-25 2014-04-30 浙江劲光化工有限公司 Treatment method for p-beta hydroxyethyl sulfone acetanilide mother liquor waste water
CN103756359B (en) * 2013-12-25 2016-03-02 浙江劲光实业股份有限公司 A kind for the treatment of process of p-β hydroxyethyl sulfone Acetanilide mother liquor waste water
CN107382792A (en) * 2017-06-07 2017-11-24 盐城市瓯华化学工业有限公司 The intermediate aminolysis thing hydrogenation reduction method of active blue 19 8
CN109232332A (en) * 2018-10-26 2019-01-18 天津德凯化工股份有限公司 A kind of preparation method suitable for digital ink-jet printed or dyeing dyestuff intermediate

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Application publication date: 20130213