CN102923164B - High-speed rail health monitoring system based on ultrasonic guide wave and wireless network - Google Patents
High-speed rail health monitoring system based on ultrasonic guide wave and wireless network Download PDFInfo
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Abstract
本发明公开一种基于超声导波与无线网络的高铁轨道健康监测系统,其中:车载中心处理与决策模块通过无线网络传输模块向超声导波激励模块发送检测指令,超声导波激励模块产生激励波,在轨道中产生超声导波并传输到超声导波信号接收和存储模块,该接收和存储模块将超声导波信号数字化后存储并传输给车载中心处理与决策模块,对超声导波信号进行滤波和求包络处理,提取超声导波到的波包特征,判断波形信号中波包的属性以及实际波速,与数据库中无损情况信息进行对比,提取出波形信号中的损伤特征,判断高铁轨道中是否存在损伤、损伤程度以及对损伤的位置进行评估。本发明提高了检测速度和对轨道微小损伤的检测能力,降低了占用高铁线路的时间。
The invention discloses a high-speed rail track health monitoring system based on ultrasonic guided waves and wireless network, wherein: the vehicle-mounted central processing and decision-making module sends detection instructions to the ultrasonic guided wave excitation module through the wireless network transmission module, and the ultrasonic guided wave excitation module generates excitation waves , generate ultrasonic guided waves in the track and transmit them to the ultrasonic guided wave signal receiving and storage module, the receiving and storage module digitizes the ultrasonic guided wave signal, stores it and transmits it to the on-board center processing and decision-making module, and filters the ultrasonic guided wave signal Summing envelope processing, extracting the wave packet characteristics of the ultrasonic guided wave, judging the properties of the wave packet in the waveform signal and the actual wave velocity, comparing with the non-destructive information in the database, extracting the damage characteristics in the waveform signal, and judging the damage characteristics of the high-speed rail track The presence, extent, and location of damage are assessed. The invention improves the detection speed and the detection ability of the slight damage to the track, and reduces the time occupied by the high-speed rail line.
Description
技术领域 technical field
本发明涉及一种铁路安全监测与防护技术领域的系统,具体是一种基于超声导波与无线网络的高铁轨道健康监测系统。The invention relates to a system in the technical field of railway safety monitoring and protection, in particular to a high-speed rail track health monitoring system based on ultrasonic guided waves and wireless networks.
背景技术 Background technique
我国高铁技术迅速发展极大方便了旅客的出行,带动了经济的发展,缓解了我国的客流压力。列车速度及客流量的日渐增加,对高铁轨道的健康状态监测和维护方式提出了新的挑战。高速铁路轨道是高铁工程中大型关键结构之一。轨道的机械性能将对列车运行质量产生直接的影响。由于制造、安装、磨损、疲劳、冲击、破坏等引起的腐蚀和疲劳等损伤将破坏轨道的完整性,甚至会产生灾难性的后果。近年来,国内外高铁事故频发,安全监控成为高速铁路建设的一个重大课题。在高速铁路轨道服役过程中,及时检测出轨道内部或表面损伤(例如疲劳裂纹等),可以极大地提高和保障轨道和高速列车运行过程中的安全性。因此,研究并应用新的高速铁路轨道损伤检测技术,对高速铁路迅速发展的我国具有重要的社会意义和经济价值。The rapid development of my country's high-speed rail technology has greatly facilitated the travel of passengers, promoted economic development, and eased the pressure of passenger flow in my country. The increasing train speed and passenger flow have posed new challenges to the health status monitoring and maintenance of high-speed rail tracks. The high-speed railway track is one of the large key structures in the high-speed railway project. The mechanical properties of the track will have a direct impact on the running quality of the train. Damages such as corrosion and fatigue due to manufacturing, installation, wear, fatigue, impact, damage, etc. will destroy the integrity of the track, and even have catastrophic consequences. In recent years, high-speed rail accidents at home and abroad have occurred frequently, and safety monitoring has become a major issue in high-speed rail construction. During the service process of high-speed railway tracks, timely detection of internal or surface damage (such as fatigue cracks, etc.) of the track can greatly improve and ensure the safety of the track and high-speed trains during operation. Therefore, the study and application of new high-speed railway track damage detection technology has important social significance and economic value for my country, where high-speed railways are developing rapidly.
目前我国对于轨道的探伤主要依靠检测速度较慢的轨道探伤车(低于100公里/小时)和一些人工检查。国内外的轨道探伤车都采用超声波探伤技术,对于高铁(250-350公里/小时)轨道的检测,这种探伤车存在着以下两种弊端:1)不能稳妥地检测到路轨表面的小尺寸裂纹(小于4mm),尤其是检测不到早期疲劳裂纹;2)低速探伤车对高铁轨道的占用,严重的影响了列车的运行效率。因此,这种检测方法已经无法满足高铁轨道的检测要求。At present, my country's rail flaw detection mainly relies on rail flaw detection vehicles with a relatively slow detection speed (less than 100 km/h) and some manual inspections. Rail flaw detection vehicles at home and abroad all use ultrasonic flaw detection technology. For the detection of high-speed rail (250-350 km/h) tracks, this flaw detection vehicle has the following two disadvantages: 1) It cannot reliably detect small-sized cracks on the surface of the rail (less than 4mm), especially early fatigue cracks cannot be detected; 2) The occupation of the high-speed rail track by the low-speed flaw detection vehicle seriously affects the operating efficiency of the train. Therefore, this detection method has been unable to meet the detection requirements of high-speed rail tracks.
基于超声导波的损伤检测技术是一种可以实现实时、在线的无损检测技术。超声导波可以在被检测结构中低衰减、远距离地传播且对结构的微小损伤和初始损伤较为敏感。由于超声波在轨道中传播的特点,对检测轨道疲劳裂纹和其他内部缺陷具有灵敏度高、检测速度快、定位准确等优点,除此之外,利用基于导波的损伤检测技术可以实时、在线的监测高铁轨道的健康状况,并给与实时的有效反馈,有效的降低轨道的维护成本和提高高铁的可靠性。因此基于导波的损伤检测技术在高铁轨道的结构健康性监测中有很好的应用前景。另一方面,高铁中使用的是无缝轨道,这也为基于导波的损伤检测技术在高铁轨道中的应用提供了可能。The damage detection technology based on ultrasonic guided wave is a real-time and online non-destructive detection technology. Ultrasonic guided wave can propagate in the detected structure with low attenuation, long distance and is sensitive to the micro damage and initial damage of the structure. Due to the characteristics of ultrasonic propagation in the track, it has the advantages of high sensitivity, fast detection speed, and accurate positioning for detecting track fatigue cracks and other internal defects. In addition, the damage detection technology based on guided waves can be monitored in real time and online The health status of the high-speed rail track and give real-time effective feedback, effectively reducing the maintenance cost of the track and improving the reliability of the high-speed rail. Therefore, the damage detection technology based on guided waves has a good application prospect in the structural health monitoring of high-speed rail tracks. On the other hand, seamless tracks are used in high-speed rail, which also provides the possibility for the application of guided wave-based damage detection technology in high-speed rail.
发明内容 Contents of the invention
本发明针对现有检测技术中的不足,提出了一种基于超声导波和无线网络的高铁轨道健康监测系统,该系统能实时将高铁轨道损伤情况进行监测并实时传送给高铁驾驶员,提高汽车行驶的安全性和对高铁轨道微小损伤的检测能力。Aiming at the deficiencies in the existing detection technology, the present invention proposes a high-speed rail track health monitoring system based on ultrasonic guided waves and wireless networks. The safety of driving and the ability to detect small damage to high-speed rail tracks.
本发明是通过如下技术方案实现的,本发明包括:无线网络传输模块、超声导波激励模块、超声导波信号接收和存储模块、车载中心处理与决策模块。其中:无线网络传输模块负责向超声导波激励模块发送由车载中心处理与决策模块发出的检测指令,并将来自于超声导波信号接收和存储模块接收的导波信号反馈回车载中心处理与决策模块;超声导波激励模块在接收到检测指令后,在高铁轨道中激励出超声导波,超声导波通过波导介质(高铁轨道)将导波信号传输到超声导波信号接收和存储模块;超声导波信号接收和存储模块接收波导介质中的超声导波,将超声导波模拟信号数字化,并将数字化的超声导波进行存储,然后将超声导波信号通过无线网络传输模块传输给车载中心处理和决策模块;车载中心处理与决策模块一方面通过无线传输模块对超声导波激励模块发送检测指令;另一方面对超声导波信号接收和存储模块反馈的超声导波信号进行滤波和Hilbert变换,提取超声导波到的波包特征,判断波包的属性,并与车载中心处理和决策模块内部数据库中无损伤情况下的波形情况进行比较,判断高铁轨道中是否存在损伤以及损伤的严重程度,并将轨道损伤情况报告显示于列车终端,提示高铁列车驾驶员采取相应的行驶举措。The present invention is realized through the following technical solutions, and the present invention includes: a wireless network transmission module, an ultrasonic guided wave excitation module, an ultrasonic guided wave signal receiving and storing module, and a vehicle-mounted center processing and decision-making module. Among them: the wireless network transmission module is responsible for sending the detection instructions issued by the vehicle center processing and decision-making module to the ultrasonic guided wave excitation module, and feeding back the guided wave signal received by the ultrasonic guided wave signal receiving and storage module to the vehicle center for processing and decision-making module; the ultrasonic guided wave excitation module excites the ultrasonic guided wave in the high-speed rail track after receiving the detection instruction, and the ultrasonic guided wave transmits the guided wave signal to the ultrasonic guided wave signal receiving and storage module through the waveguide medium (high-speed rail track); The guided wave signal receiving and storage module receives the ultrasonic guided wave in the waveguide medium, digitizes the analog signal of the ultrasonic guided wave, stores the digitized ultrasonic guided wave, and then transmits the ultrasonic guided wave signal to the vehicle center for processing through the wireless network transmission module and decision-making module; on the one hand, the vehicle center processing and decision-making module sends detection instructions to the ultrasonic guided wave excitation module through the wireless transmission module; on the other hand, it filters and Hilbert transforms the ultrasonic guided wave signal fed back by the ultrasonic guided wave signal receiving and storage module, Extract the wave packet characteristics of the ultrasonic guided wave, judge the properties of the wave packet, and compare it with the waveform without damage in the internal database of the on-board central processing and decision-making module to judge whether there is damage and the severity of the damage in the high-speed rail track. And display the track damage report on the train terminal, prompting the high-speed train driver to take corresponding driving measures.
进一步的,所述超声导波激励模块,包括语音指令接收器、数/模转换器、信号放大器和压电晶片激励器,其中:语音指令接收器接收通过无线网络传输模块传输而来的、由车载中心处理与决策模块发出的语言指令,并将接收到的语音指令传输到数/模转换器中;数/模转换器中预先存储具有固定频率的数字激励波信号,当数/模转换器接收到来自于语音指令接收器的语音指令后,对存储在其内部的数字激励波信号进行数/模转换,并将模拟激励波信号传输给信号放大器;信号放大器负责将数/模转换器传输的模拟激励波信号放大,使之满足激励信号电压幅值的要求,并将放大后的激励波模拟量电压施加在压电晶片激励器;压电晶片激励器粘贴在高铁轨道非工作表面上,负责在高铁轨道中激励出超声导波。Further, the ultrasonic guided wave excitation module includes a voice command receiver, a digital/analog converter, a signal amplifier and a piezoelectric wafer exciter, wherein: the voice command receiver receives the information transmitted by the wireless network transmission module. The on-vehicle center processes the language instructions issued by the decision-making module, and transmits the received voice instructions to the digital/analog converter; the digital excitation wave signal with a fixed frequency is pre-stored in the digital/analog converter, and when the digital/analog converter After receiving the voice command from the voice command receiver, it performs digital/analog conversion on the digital excitation wave signal stored inside it, and transmits the analog excitation wave signal to the signal amplifier; the signal amplifier is responsible for transmitting the digital/analog converter The analog excitation wave signal is amplified to meet the requirements of the voltage amplitude of the excitation signal, and the amplified excitation wave analog voltage is applied to the piezoelectric wafer actuator; the piezoelectric wafer actuator is pasted on the non-working surface of the high-speed rail track, It is responsible for exciting the ultrasonic guided wave in the high-speed rail track.
更进一步的,所述数字激励波信号,是根据轨道的结构形式,材料属性以及导波的频散特性等影响因素,优化选择后的窗函数和激励波形,其频率为10kHz~200kHz。Furthermore, the digital excitation wave signal is a window function and excitation waveform optimized and selected according to influencing factors such as the structure of the track, material properties, and dispersion characteristics of the guided wave, and its frequency is 10 kHz to 200 kHz.
进一步的,所述超声导波信号接收和存储模块,包括压电晶片接收器、单通道数据采集器和数据缓存器,其中:压电晶片接收器粘贴在高铁轨道非工作面上,距离压电晶片激励器一定距离,此距离在超声导波信号衰减的范围内,负责接收由高铁轨道传输而来的超声导波,并将超声导波传到单通道数据采集器;单通道数据采集器负责将压电晶片接收器传输的超声导波信号数字化,并将数字化的超声导波传输到数据缓存器;数据缓存器负责存储单通道数据采集器传输的超声导波数字信号,并利用无线网络传输模块将超声导波信号反馈回车载中心处理与决策模块。Further, the ultrasonic guided wave signal receiving and storage module includes a piezoelectric chip receiver, a single-channel data collector and a data buffer, wherein: the piezoelectric chip receiver is pasted on the non-working surface of the high-speed rail track, and the piezoelectric chip receiver is The chip exciter has a certain distance, which is within the attenuation range of the ultrasonic guided wave signal, and is responsible for receiving the ultrasonic guided wave transmitted from the high-speed rail track, and transmitting the ultrasonic guided wave to the single-channel data collector; the single-channel data collector is responsible for Digitize the ultrasonic guided wave signal transmitted by the piezoelectric chip receiver, and transmit the digitized ultrasonic guided wave to the data buffer; the data buffer is responsible for storing the ultrasonic guided wave digital signal transmitted by the single-channel data collector, and transmit it using the wireless network The module feeds the ultrasonic guided wave signal back to the on-board center processing and decision-making module.
进一步的,所述车载中心处理与决策模块,包括检测指令发生模块,数字信号处理模块和高铁轨道损伤程度决策模块,其中:检测指令发生模块用于生成相应检测路段的指令信息,指令信息包括与检测路段对应的超声导波激励模块和超声导波信号接收和存储模块的编号,激励超声导波的波形信息以及数据采集的采样信息等;数字信号处理模块接收来自于数据缓存器的超声导波信号,利用存储在数字信号处理模块的滤波和Hilbert包络算法,对超声导波信号进行滤波和求包络处理,提取超声导波到的波包特征,判断波形信号中波包的属性;通过获取接收到的超声导波信号中首波包的到达时间,利用超声导波激励模块和超声导波信号接收和存储模块之间的实际距离除以该到达时间,可以得到在高铁轨道中导波的实际传播速度;利用存储于车载中心处理和决策模块内部数据库中无损伤情况下的波形信息进行比较,提取出接收到的波形信号中的损伤特征,通过高铁轨道损伤程度决策模块判断高铁轨道中是否存在损伤以及损伤的严重程度,利用导波模态的实际速度与损伤波包的到达时间相乘,并对损伤的位置进行评估,形成的轨道损伤情况报告显示于列车终端显示器,提示高铁列车驾驶员采取相应的行驶举措,并将报告信息存储于车载中心处理与决策模块中的数据库中,为后续的轨道维修及预警工作提供理论支持。Further, the on-vehicle center processing and decision-making module includes a detection instruction generation module, a digital signal processing module and a high-speed rail track damage degree decision-making module, wherein: the detection instruction generation module is used to generate instruction information for corresponding detection sections, and the instruction information includes information related to Detect the number of the ultrasonic guided wave excitation module and ultrasonic guided wave signal receiving and storage module corresponding to the road section, the waveform information of the excited ultrasonic guided wave and the sampling information of data acquisition, etc.; the digital signal processing module receives the ultrasonic guided wave from the data buffer signal, using the filtering and Hilbert envelope algorithm stored in the digital signal processing module, the ultrasonic guided wave signal is filtered and enveloped, the wave packet characteristics of the ultrasonic guided wave are extracted, and the properties of the wave packet in the waveform signal are judged; Obtain the arrival time of the first wave packet in the received ultrasonic guided wave signal, and divide the actual distance between the ultrasonic guided wave excitation module and the ultrasonic guided wave signal receiving and storage module by the arrival time to obtain the guided wave in the high-speed rail track The actual propagation speed; compared with the waveform information stored in the internal database of the on-board central processing and decision-making module under the condition of no damage, the damage characteristics in the received waveform signal are extracted, and the high-speed rail track damage degree decision-making module is used to judge the damage of the high-speed rail track. Whether there is damage and the severity of the damage, the actual velocity of the guided wave mode is multiplied by the arrival time of the damaged wave packet, and the location of the damage is evaluated, and the formed track damage report is displayed on the train terminal monitor, prompting the high-speed train The driver takes corresponding driving measures and stores the report information in the database of the on-board central processing and decision-making module to provide theoretical support for subsequent track maintenance and early warning work.
更进一步的,所述检测指令发生模块,其中超声导波激励模块和超声导波信号接收和存储模块的编号通过设定的编码方式对路线中的导波激励模块和超声导波信号接收和存储模块进行编号,存储于车载中心处理与决策模块的数据库中,该信息与线路中的路段信息一一对应,可以定位导波激励模块和超声导波信号接收和存储模块的具体位置。Further, in the detection instruction generating module, the numbers of the ultrasonic guided wave excitation module and the ultrasonic guided wave signal receiving and storing module receive and store the guided wave exciting module and ultrasonic guided wave signal in the route through the set coding method The modules are numbered and stored in the database of the on-vehicle center processing and decision-making module. This information is in one-to-one correspondence with the road section information in the line, and the specific positions of the guided wave excitation module and the ultrasonic guided wave signal receiving and storage module can be located.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1)由于超声导波可以在轨道结构中低衰减、远距离地传播,因此可以对轨道结构的安全性进行快速的检测;超声导波监测模态的传播速度一般为5000m/s,远远高于高铁的行驶速度;1) Since the ultrasonic guided wave can propagate in the track structure with low attenuation and long distance, it can quickly detect the safety of the track structure; the propagation speed of the ultrasonic guided wave monitoring mode is generally 5000m/s, which is much higher at the speed of high-speed rail;
2)由于超声导波对微小损伤比较敏感,可以检测出高铁轨道结构中出现的微小损伤;2) Since the ultrasonic guided wave is sensitive to small damage, it can detect the small damage in the high-speed rail track structure;
3)本发明采用贴片式压电晶片传感器分别作为超声导波的压电晶片激励器和压电晶片接收器,因此,只需要将压电晶片激励器和压电晶片接收器粘贴在高铁轨道相应的非工作面即可实现硬件的安装,勿须对在用的高铁轨道进行结构上的改变;3) The present invention adopts the patch type piezoelectric chip sensor as the piezoelectric chip exciter and the piezoelectric chip receiver of the ultrasonic guided wave respectively. Therefore, it is only necessary to paste the piezoelectric chip exciter and the piezoelectric chip receiver on the high-speed rail The hardware installation can be realized on the corresponding non-working surface, without structural changes to the high-speed rail tracks in use;
4)本发明中导向波信号的激励波可以根据需要随时发送,因此可以实时检测前方道路上轨道的损伤情况,从而使高铁列车驾驶员实时了解前方的路况,并将损伤信息进行反馈对损伤路段进行及时维护;4) In the present invention, the excitation wave of the guided wave signal can be sent at any time as needed, so the damage of the track on the road ahead can be detected in real time, so that the driver of the high-speed train can understand the road conditions ahead in real time, and feedback the damage information to the damaged road section. Timely maintenance;
5)本发明基于超声导波与无线网络的高铁轨道损伤监测与识别系统具有高铁轨道损伤实时检测功能,因此可以在高铁轨道出现损伤的初期检测出隐藏在高铁轨道内部的裂纹等损伤,避免高铁轨道由于损伤累积出现突然断裂,从而提高了高铁行驶的安全性;5) The high-speed rail track damage monitoring and identification system based on ultrasonic guided wave and wireless network of the present invention has the function of real-time detection of high-speed rail damage, so it can detect damage such as cracks hidden inside the high-speed rail track at the initial stage of damage to the high-speed rail track, and avoid high-speed rail damage. The track suddenly breaks due to the accumulation of damage, thereby improving the safety of high-speed rail driving;
6)本发明采用技术成熟的无线网络技术,便于组见传感器和信息传输网络。6) The present invention adopts mature wireless network technology, which facilitates the assembly of sensors and information transmission networks.
附图说明 Description of drawings
图1是本发明系统的示意图;Fig. 1 is the schematic diagram of the system of the present invention;
图2是本发明的系统实施流程示意图;Fig. 2 is a schematic diagram of the implementation process of the system of the present invention;
图3是本发明的系统实施流程图;Fig. 3 is a system implementation flowchart of the present invention;
图4是本发明的超声导波激励模块的结构框图;Fig. 4 is the structural block diagram of the ultrasonic guided wave excitation module of the present invention;
图5是本发明的超声导波信号接收和存储模块的结构框图;Fig. 5 is the structural block diagram of ultrasonic guided wave signal receiving and storage module of the present invention;
图6是本发明的车载中心处理与决策模块的结构框图;Fig. 6 is the structural block diagram of vehicle-mounted center processing and decision-making module of the present invention;
图7是本发明的轨道中有损伤和无损伤时的压电晶片传感器信号对比。Fig. 7 is a comparison of piezoelectric wafer sensor signals with and without damage in the track of the present invention.
具体实施方式 Detailed ways
下面结合附图对本发明的实施例作详细说明:本实施例以发明技术方案为前提进行实施,给出了详细的实施方式和过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings: the present embodiment is implemented on the premise of the technical solution of the invention, and detailed implementation methods and processes are provided, but the protection scope of the present invention is not limited to the following embodiments.
如图1、2、3所示,本实施例包括:无线网络传输模块、超声导波激励模块、超声导波信号接收和存储模块、车载中心处理与决策模块,其中:无线网络传输模块负责向超声导波激励模块传输由车载中心处理与决策模块发出的检测指令;超声导波激励模块接收到来自于车载中心处理与决策模块的语音指令后产生激励波,并将激励波发射到高铁轨道,在高铁轨道中产生弹性波并将超声导波传输到超声导波信号接收和存储模块中;超声导波信号接收和存储模块接收到在高铁轨道中产生的超声导波信号,并将超声导波数字化后存储,然后将超声导波信号利用无线网络传输模块反馈给车载中心处理与决策模块;车载中心处理与决策模块对超声导波信号接收和存储模块传输的超声导波信号进行滤波和求包络,提取超声导波到的波包特征,判断波形信号中波包的属性,获得到在高铁轨道中导波的实际传播速度,利用存储于车载中心处理和决策模块数据库中无损伤情况下的波形信息进行比较,提取出接收到的波形信号中的损伤特征,通过高铁轨道损伤程度决策模块,对损伤进行识别、定位与评估,该轨道损伤情况报告显示于列车终端显示器,提示高铁列车驾驶员采取相应的行驶举措,并将报告信息存储于车载中心处理与决策模块中的数据库中,方便后续的轨道维修及预警工作。As shown in Figures 1, 2, and 3, this embodiment includes: a wireless network transmission module, an ultrasonic guided wave excitation module, an ultrasonic guided wave signal receiving and storage module, and a vehicle center processing and decision-making module, wherein: the wireless network transmission module is responsible for sending The ultrasonic guided wave excitation module transmits the detection instructions issued by the on-board central processing and decision-making module; the ultrasonic guided wave excitation module generates an excitation wave after receiving the voice instruction from the on-board central processing and decision-making module, and sends the excitation wave to the high-speed rail track. The elastic wave is generated in the high-speed rail track and the ultrasonic guided wave is transmitted to the ultrasonic guided wave signal receiving and storage module; the ultrasonic guided wave signal receiving and storage module receives the ultrasonic guided wave signal generated in the high-speed rail track, and the ultrasonic guided wave Store after digitization, and then use the wireless network transmission module to feed back the ultrasonic guided wave signal to the on-board center processing and decision-making module; the on-board center processing and decision-making module filters and packs the ultrasonic guided wave signal received and transmitted by the storage module Network, extract the characteristics of the wave packet of the ultrasonic guided wave, judge the properties of the wave packet in the waveform signal, obtain the actual propagation speed of the guided wave in the high-speed rail track, and use the data stored in the on-board central processing and decision-making module database under the condition of no damage The waveform information is compared, and the damage characteristics in the received waveform signal are extracted. Through the high-speed rail track damage degree decision-making module, the damage is identified, located and evaluated. The track damage report is displayed on the train terminal display to prompt the high-speed train driver. Take corresponding driving measures and store the report information in the database of the on-board central processing and decision-making module to facilitate subsequent track maintenance and early warning work.
如图4所示,所述入超声导波激励模块,包括语音指令接收器、数/模转换器、信号放大器和压电晶片激励器,语音指令接收由车载中心处理与决策模块发出的语言指令,并将接收到的语音指令传输到数/模转换器中,数/模转换器中预先存储具有固定频率的数字激励波信号,当数/模转换器接收到来自于语音指令接收器的语音指令后,对存储在其内部的数字激励波信号进行数/模转换,并将模拟激励波信号传输给信号放大器;信号放大器负责将数/模转换器传输的模拟激励波信号放大,使之满足激励信号电压幅值的要求,并将放大后的激励波模拟量电压施加在压电晶片激励器;压电晶片激励器粘贴在高铁轨道的非工作面上,利用压电晶片激励器在高铁轨道结构中激励出超声导波。As shown in Figure 4, the ultrasonic guided wave excitation module includes a voice command receiver, a digital/analog converter, a signal amplifier and a piezoelectric chip exciter, and the voice command receives the language command sent by the vehicle-mounted center processing and decision-making module , and transmit the received voice command to the digital/analog converter, the digital excitation wave signal with a fixed frequency is pre-stored in the digital/analog converter, when the digital/analog converter receives the voice from the voice command receiver After the instruction, digital/analog conversion is performed on the digital excitation wave signal stored in it, and the analog excitation wave signal is transmitted to the signal amplifier; the signal amplifier is responsible for amplifying the analog excitation wave signal transmitted by the digital/analog converter to meet the The requirements for the voltage amplitude of the excitation signal, and the amplified excitation wave analog voltage is applied to the piezoelectric wafer actuator; the piezoelectric wafer actuator is pasted on the non-working surface of the high-speed rail track, and the piezoelectric wafer actuator is used to Ultrasonic guided waves are excited in the structure.
如图5所示,所述超声导波信号接收和存储模块,包括压电晶片接收器、单通道数据采集器和数据缓存器,压电晶片接收器安装在选好的高铁轨道非工作面上,距离压电晶片激励器一定距离(此距离在超声导波信号衰减的范围内),负责接收由高铁轨道传输而来的超声导波,并将超声导波传到单通道数据采集器;单通道数据采集器负责将压电晶片接收器传输的超声导波信号数字化,并将数字化的超声导波传输到数据缓存器;数据缓存器负责存储单通道数据采集器传输的超声导波数字信号,并利用无线网络传输模块将超声导波信号反馈回车载中心处理与决策模块。As shown in Figure 5, the ultrasonic guided wave signal receiving and storage module includes a piezoelectric chip receiver, a single-channel data collector and a data buffer, and the piezoelectric chip receiver is installed on the non-working surface of the selected high-speed rail track , a certain distance from the piezoelectric chip actuator (this distance is within the attenuation range of the ultrasonic guided wave signal), responsible for receiving the ultrasonic guided wave transmitted from the high-speed rail track, and transmitting the ultrasonic guided wave to the single-channel data collector; The channel data collector is responsible for digitizing the ultrasonic guided wave signal transmitted by the piezoelectric chip receiver, and transmitting the digitized ultrasonic guided wave to the data buffer; the data buffer is responsible for storing the ultrasonic guided wave digital signal transmitted by the single-channel data collector, And use the wireless network transmission module to feed back the ultrasonic guided wave signal back to the vehicle center processing and decision-making module.
如图6所示,车载中心处理与决策模块,包括检测指令发生模块,数字信号处理模块和高铁轨道损伤程度决策模块,其中检测指令发生模块用于生成相应检测路段的指令信息,指令信息包括与检测路段对应的超声导波激励模块和超声导波信号接收和存储模块的编号,激励超声导波的波形信息以及数据采集的采样信息等;数字信号处理模块接收来自于数据缓存器的超声导波信号,利用存储在数字信号处理模块的滤波和Hilbert包络算法,对超声导波信号进行滤波和求包络处理,提取超声导波到的波包特征,判断波形信号中波包的属性。获取超声导波在高铁轨道中导波的实际传播速度。当高铁轨道中存在损伤时,在超声导波信号接收和存储模块获取到的超声导波信号中,损伤特征会以波包的形式出现。因此利用存储于车载中心处理和决策模块内部数据库中无损伤情况下的波形信息进行比较,提取出接收到的波形信号中的损伤特征,通过高铁轨道损伤程度决策模块判断高铁轨道中是否存在损伤以及损伤的严重程度,利用导波模态的实际速度与损伤波包的到达时间相乘,并对损伤的位置进行评估。将轨道损伤情况报告显示于列车终端显示器,提示高铁列车驾驶员采取相应的行驶举措,并将报告信息存储于车载中心处理与决策模块中的数据库中,为后续的轨道维修及预警工作提供理论支持。As shown in Figure 6, the on-vehicle center processing and decision-making module includes a detection instruction generation module, a digital signal processing module and a high-speed rail track damage degree decision-making module, wherein the detection instruction generation module is used to generate the instruction information of the corresponding detection section, and the instruction information includes and Detect the number of the ultrasonic guided wave excitation module and ultrasonic guided wave signal receiving and storage module corresponding to the road section, the waveform information of the excited ultrasonic guided wave and the sampling information of data acquisition, etc.; the digital signal processing module receives the ultrasonic guided wave from the data buffer Signal, use the filtering and Hilbert envelope algorithm stored in the digital signal processing module to filter and envelope the ultrasonic guided wave signal, extract the wave packet characteristics of the ultrasonic guided wave, and judge the properties of the wave packet in the waveform signal. Obtain the actual propagation speed of the ultrasonic guided wave in the high-speed rail track. When there is damage in the high-speed rail track, the damage features will appear in the form of wave packets in the ultrasonic guided wave signal acquired by the ultrasonic guided wave signal receiving and storage module. Therefore, using the waveform information stored in the internal database of the on-board center processing and decision-making module for comparison without damage, the damage characteristics in the received waveform signal are extracted, and the high-speed rail track damage degree decision-making module is used to judge whether there is damage in the high-speed rail track and The severity of the damage is evaluated by multiplying the actual velocity of the guided wave mode by the arrival time of the damage wave packet and evaluating the damage location. Display the track damage report on the train terminal monitor, prompt the high-speed train driver to take corresponding driving measures, and store the report information in the database of the on-board center processing and decision-making module, providing theoretical support for subsequent track maintenance and early warning work .
本实施例工作时,车载中心处理与决策模块通过无线网络传输模块向超声导波激励模块发出语音指令,要求得到高铁轨道的损伤情况报告,超声导波激励模块中的语音指令接收器接收来自于车载中心处理与决策模块的语音指令后,将该指令传输给数/模转换器,数/模转换器中预先嵌入了100kHz的激励波信号的数字量,当接收到来自于语音指令接收器检测指令后,数/模转换器将预先嵌入起内部的激励波信号数字量模拟化,转换成100kHz的超声导波激励信号,激励信号被输入到信号放大器,经过信号放大器放大后,激励波信号变成可以施加在压电晶片激励器上的激励电压,压电晶片激励器将激励波信号入射到高铁轨道中,如图1所示;由于受到激励波的激励作用,超声导波在高铁轨道中被激发,并在高铁轨道中传播,当在高铁轨道中的超声导波传播到压电晶片接收器时,压电晶片接收器产生和高铁轨道同步的变形,将超声导波转换成模拟信号,该信号被输入到单通道数据采集器,从而将这些弹性波模拟信号数字化后输送到数据缓存器中,如图5所示;超声导波信号采集完毕后,数字化的超声导波信号由数据缓存器,通过无线网络传输模块反馈回车载中心处理与决策模块,车载中心处理与决策模块接收到来自与数据缓存器的超声导波数字信号,利用小波变换对信号进行降噪和滤波预处理后,处理过的信号经过Hilbert变换,得到信号的包络,进而获得波从激励器到接收器的传播时间,再利用压电晶片激励器与压电晶片接收器之间的距离,计算弹性波在摩擦片当前状况下的实际传播速度(对于高铁轨道结构,超声导波的传播速度为5000m/s左右)。当高铁轨道中存在损伤时,如图1所示,在超声导波信号接收和存储模块获取到的超声导波信号中,损伤特征会以波包的形式出现,如图7所示。通过对比车载中心处理和决策模块内部数据库中无损伤情况下的波形信息,可以提取出波形信号中的损伤特征,如图7中的1,2,3波包。通过这些损伤特征,可以获得损伤的类型、相对大小以及大致位置。将关于图1中的损伤信息存储于车载中心处理与决策模块,并将这些损伤评估信息显示于列车终端显示器,提示高铁列车驾驶员采取相应的行驶举措。When this embodiment is working, the on-vehicle center processing and decision-making module sends voice instructions to the ultrasonic guided wave excitation module through the wireless network transmission module, requesting to obtain a report on the damage of the high-speed rail track, and the voice instruction receiver in the ultrasonic guided wave excitation module receives from After the on-vehicle center processes and decides the voice command of the module, it transmits the command to the digital/analog converter. The digital quantity of the 100kHz excitation wave signal is pre-embedded in the digital/analog converter. After the instruction, the digital/analog converter will digitalize the pre-embedded excitation wave signal and convert it into a 100kHz ultrasonic guided wave excitation signal. The excitation signal is input to the signal amplifier. After being amplified by the signal amplifier, the excitation wave signal becomes into an excitation voltage that can be applied to the piezoelectric wafer actuator, and the piezoelectric wafer actuator injects the excitation wave signal into the high-speed rail track, as shown in Figure 1; due to the excitation of the excitation wave, the ultrasonic guided wave in the high-speed rail It is excited and propagates in the high-speed rail track. When the ultrasonic guided wave in the high-speed rail track propagates to the piezoelectric wafer receiver, the piezoelectric wafer receiver produces a deformation synchronous with the high-speed rail track, and converts the ultrasonic guided wave into an analog signal. The signal is input to a single-channel data collector, so that these elastic wave analog signals are digitized and sent to the data buffer, as shown in Figure 5; after the ultrasonic guided wave signal is collected, the digitized ultrasonic guided wave signal is stored in the data buffer The device is fed back to the on-board center processing and decision-making module through the wireless network transmission module. The on-board center processing and decision-making module receives the ultrasonic guided wave digital signal from the data buffer, and uses wavelet transform to denoise and filter the signal before processing. The processed signal is transformed by Hilbert to obtain the envelope of the signal, and then obtain the propagation time of the wave from the exciter to the receiver, and then use the distance between the piezoelectric wafer exciter and the piezoelectric wafer receiver to calculate the elastic wave in the friction The actual propagation speed of the film under the current conditions (for the high-speed rail track structure, the propagation speed of the ultrasonic guided wave is about 5000m/s). When there is damage in the high-speed rail track, as shown in Figure 1, in the ultrasonic guided wave signal acquired by the ultrasonic guided wave signal receiving and storage module, the damage feature will appear in the form of wave packets, as shown in Figure 7. By comparing the waveform information without damage in the internal database of the on-board center processing and decision-making module, the damage characteristics in the waveform signal can be extracted, such as the 1, 2, and 3 wave packets in Figure 7. Through these damage characteristics, the type, relative size and approximate location of the damage can be obtained. The damage information in Figure 1 is stored in the on-board center processing and decision-making module, and the damage assessment information is displayed on the train terminal monitor to prompt the high-speed train driver to take corresponding driving measures.
本实例利用弹性波在高铁轨道中的传播特性以及结构中存在损伤时对超声导波传播特性的影响,及时地将高铁轨道的损伤情况利用无线网络技术反馈给高铁驾驶员,达到实时监测高铁线路路况的目的,提高了高铁行驶的安全性,增加了高铁轨道维护的便利性,提高了检测速度,降低了因检测而占用高铁轨道的时间。除此以外,对高铁轨道中出现的微小损伤能够及时获取并预警,这将大大提高高铁铁轨监测的实时性,以及高铁运行的平顺性与安全性。This example uses the propagation characteristics of elastic waves in the high-speed rail track and the influence on the propagation characteristics of ultrasonic guided waves when there is damage in the structure, and timely feedbacks the damage of the high-speed rail track to the high-speed rail driver using wireless network technology to achieve real-time monitoring of high-speed rail lines The purpose of road conditions is to improve the safety of high-speed rail driving, increase the convenience of high-speed rail track maintenance, increase the detection speed, and reduce the time occupied by high-speed rail tracks due to detection. In addition, the small damage in the high-speed rail track can be obtained and warned in time, which will greatly improve the real-time monitoring of the high-speed rail track, as well as the smoothness and safety of the high-speed rail operation.
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。Although the content of the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. Various modifications and alterations to the present invention will become apparent to those skilled in the art upon reading the above disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.
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