CN102921635A - Screw air elutriation fine-coal remover for dry classification before fine coal preparation - Google Patents
Screw air elutriation fine-coal remover for dry classification before fine coal preparation Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明属于煤炭洗选前脱粉分级技术领域,具体涉及一种用于细粒煤选前干法分级的螺旋风筛脱粉机。The invention belongs to the technical field of powder removal and classification before coal washing, and in particular relates to a spiral air screen powder removal machine used for dry classification before fine coal separation.
背景技术 Background technique
我国动力煤资源丰富,但是由于我国动力煤主要分布在北部和西部,这种地域分布特点决定了我国煤炭的“北煤南运”和“西煤东运”的煤炭运销结构,而我国在煤炭运输上却存在运力上的不足,随着我国大型坑口电站的建设和发展,改输煤为输电已然成为必然趋势。my country is rich in steam coal resources, but because my country's steam coal is mainly distributed in the north and west, this geographical distribution determines the coal transportation and sales structure of "north coal transportation" and "west coal transportation" in my country, while China's coal However, there is a shortage of transportation capacity in transportation. With the construction and development of large-scale pithead power stations in my country, it has become an inevitable trend to switch from coal transportation to electricity transmission.
随着采煤机械化程度的提高,原煤中粉煤含量大大增加,粒径小于13mm的末煤含量有时高达70%~80%,且煤种多为低变质烟煤(长焰煤、不粘煤、弱粘煤、1/2中粘煤),我国低变质烟煤的煤质最大特点是低灰、低硫者居多,原煤平均灰分可达到15%以下,因此如果能够直接分离作为坑口电厂发电用煤,将极大地节省运力以缓解运力不足问题,同时间接提高块煤的入选比例。With the improvement of coal mining mechanization, the content of pulverized coal in raw coal has greatly increased, and the content of fine coal with a particle size of less than 13mm is sometimes as high as 70% to 80%, and most of the coal types are low-modified bituminous coal (long-flame coal, non-caking coal, Weakly sticky coal, 1/2 medium sticky coal), the biggest feature of low metamorphic bituminous coal in my country is low ash and low sulfur, and the average ash content of raw coal can reach below 15%. Therefore, if it can be directly separated and used as coal for power generation in pithead power plants , will greatly save transport capacity to alleviate the problem of insufficient transport capacity, and at the same time indirectly increase the proportion of lump coal selected.
同时在煤炭洗选中,如果采用湿法对这些细粒煤进行入选,则不但煤泥回收系统复杂、回收率低,而且投资大,生产费用高,在浪费资源的同时还造成了对环境的破坏。At the same time, in coal washing and selection, if the fine-grained coal is selected by wet method, not only the coal slime recovery system is complicated, the recovery rate is low, but also the investment is large, the production cost is high, and it also causes damage to the environment while wasting resources. .
对于干法选煤,尽管取得一定的成效,如空气重介质流化床和FX型、FGX型干选机等的应用,也符合干旱少水的西部、北部地区煤炭洗选环境,但干法选煤分选的有效下限粒度为6mm,且实际生产中使用的分级筛对6mm及以下粒度级的筛分分级仍经常出现筛孔堵塞问题,且煤种适应性差,保证不了分级效率。而坑口电厂用循环流化床锅炉要求入料粒度小于8mm,因此如何实现6mm粒度级的筛分,以满足全粒级干法的分级、分选要求和确保循环流化床炉发电用煤,是一个亟待解决的技术难题。For dry coal preparation, although certain results have been achieved, such as the application of air-heavy medium fluidized bed and FX and FGX dry separators, it is also in line with the coal washing environment in the western and northern regions with drought and less water, but the dry method The effective lower limit particle size of coal preparation and separation is 6mm, and the sieves used in actual production still often have the problem of sieve clogging in the sieving and grading of 6mm and below particle sizes, and the poor adaptability of coal types cannot guarantee the classification efficiency. The circulating fluidized bed boiler used in the pit mouth power plant requires the feed particle size to be less than 8mm, so how to achieve 6mm particle size screening to meet the classification and separation requirements of the full particle size dry method and ensure the coal used for power generation by the circulating fluidized bed furnace, It is a technical problem to be solved urgently.
发明内容Contents of the invention
本发明的目的是提供一种用于细粒煤选前干法分级的螺旋风筛脱粉机,本脱粉机能够实现分级粒度从0~13mm根据需求任意的调控,从而也就实现了6mm粒度级的筛分,满足了全粒级干法的分级、分选要求和确保了循环流化床炉发电用煤,从而大大提高了分级和干燥效率。The purpose of the present invention is to provide a spiral air screen dedusting machine for dry classification before fine-grained coal separation. This dedusting machine can realize the random regulation of the classification particle size from 0 to 13mm according to the demand, thus realizing the 6mm The size-level screening meets the classification and separation requirements of the full-size dry method and ensures the coal used for power generation by circulating fluidized bed furnaces, thereby greatly improving the efficiency of classification and drying.
为实现上述目的,本发明采用了以下技术方案:一种用于细粒煤选前干法分级的螺旋风筛脱粉机,其包括如下组成部分:In order to achieve the above object, the present invention adopts the following technical solutions: a spiral air screen dedusting machine for dry classification before fine-grained coal selection, which includes the following components:
一次分级区,一次分级区包括筒状的第一分级仓,第一分级仓中设置有中心柱,且第一分级仓的上侧设置有除尘口;所述中心柱上至少绕设有一个螺旋分选筛,所述螺旋分选筛的上侧设置有进料口,螺旋分选筛的下侧至少设置有第一粗物料排放管和第一细物料排放管,所述第一粗物料排放管的开口向上的粗物料排料口和第一细物料排放管的开口向上的细物料排料口之间设置有便于分隔物料的导引隔板;所述第一细物料排放管和第一粗物料排放管的排料口均伸出在第一分级仓的外侧,且所述第一细物料排放管的排料口与二次分级区的进料口相连通;The primary classification area, the primary classification area includes a cylindrical first classification bin, a central column is arranged in the first classification bin, and a dust removal port is provided on the upper side of the first classification bin; at least one spiral coil is wound around the central post. A sorting screen, the upper side of the spiral sorting screen is provided with a feed inlet, and the lower side of the spiral sorting screen is at least provided with a first coarse material discharge pipe and a first fine material discharge pipe, and the first coarse material discharge pipe A guide partition for separating materials is arranged between the upward coarse material discharge port with the opening of the pipe and the upward fine material discharge port of the first fine material discharge pipe; the first fine material discharge pipe and the first fine material discharge pipe The discharge ports of the coarse material discharge pipes all protrude from the outside of the first classification bin, and the discharge ports of the first fine material discharge pipes communicate with the feed ports of the secondary classification area;
所述螺旋分选筛包括设置在上侧的送料筛面和设置在下侧的底板,所述送料筛面上设有透风孔;所述送料筛面和底板的远离中心柱的一侧设置有外侧挡板,所述外侧挡板的顶部伸出在送料筛面的上侧,外侧挡板的下端与底板相连;所述送料筛面和底板的靠近中心柱的一侧设置有内侧挡板,或者所述中心柱的外壁与所述送料筛面和底板相连以构成内侧挡板;所述送料筛面和底板之间自靠近中心柱一侧至远离中心柱一侧设置有若干分隔板,所述分隔板的上端与送料筛面相接触,分隔板的下端与底板相连,且所述外侧挡板和分隔板的弯曲方向相吻合;所述内侧挡板、送料筛面的上侧以及外侧挡板围成的区域构成与螺旋分选筛上侧的进料口相连通的物料通道;所述内侧挡板、送料筛面、底板和外侧挡板围成的区域构成由分隔板分隔开来的若干气流通道;所述螺旋分选筛的上侧还设置有向螺旋分选筛的气流通道中送风的供风口,所述供风口处设置有与每一个气流通道单独对应的供风管;The spiral sorting screen includes a feeding screen surface arranged on the upper side and a bottom plate arranged on the lower side, and ventilation holes are arranged on the feeding screen surface; the side of the feeding screen surface and the bottom plate far away from the central column is provided with an outer A baffle, the top of the outer baffle protrudes from the upper side of the feeding screen, and the lower end of the outer baffle is connected to the bottom plate; the side of the feeding screen and the bottom near the center column is provided with an inner baffle, or The outer wall of the center column is connected with the feeding screen surface and the bottom plate to form an inner baffle; between the feeding screen surface and the bottom plate, a number of partition plates are arranged from the side close to the center column to the side away from the center column. The upper end of the dividing plate is in contact with the feeding screen surface, the lower end of the dividing plate is connected with the bottom plate, and the bending directions of the outer baffle plate and the dividing plate coincide; the upper side of the inner baffle plate, the feeding screen surface and the The area surrounded by the outer baffle constitutes the material channel connected with the feed inlet on the upper side of the spiral sorting screen; Separated several airflow passages; the upper side of the spiral sorting screen is also provided with an air supply port for supplying air to the airflow passage of the spiral sorting screen, and the air supply port is provided with a separate corresponding airflow passage for each airflow passage. air supply pipe;
二次分级区,二次分级区中设有风力旋转驱动分级机构,风力旋转驱动分级机构的进料口与第一细物料排放管的排料口相连通,所述风力旋转驱动分级机构的下侧设置有二次细颗粒物料落料区和二次粗颗粒物料落料区。The secondary classification area is equipped with a wind-forced rotation-driven classification mechanism, the feed port of the wind-forced rotation-driven classification mechanism is connected with the discharge port of the first fine material discharge pipe, and the wind-forced rotation-driven classification mechanism’s lower The side is provided with a secondary fine particle material discharge area and a secondary coarse particle material discharge area.
同时本发明还可以通过以下方式得以进一步实现:Simultaneously, the present invention can also be further realized in the following ways:
优选的,所述送料筛面由若干个彼此相邻的长条状的筛条构成,两相邻筛条之间构成透风孔,所述筛条的上表面呈光滑的圆弧状,且筛条上表面的弯曲方向与此筛条所在处的底板的延伸方向相吻合,所述筛条的沿其长度方向的两侧分别与内侧挡板和外侧挡板相连,筛条的下侧面与分隔板的上端面相贴合。Preferably, the feeding sieve surface is composed of a plurality of adjacent elongated sieve bars, air holes are formed between two adjacent sieve bars, the upper surface of the sieve bars is smooth arc-shaped, and The bending direction of the upper surface of the bar coincides with the extension direction of the bottom plate where the bar is located. The upper end faces of the partitions are fitted together.
进一步的,所述螺旋分选筛上设置有向所述气流通道中送风的补风装置。Further, the spiral sorting screen is provided with a supplementary air device for blowing air into the air flow channel.
优选的,所述补风装置包括与风机相连的补风管,补风管上设置有用于调节风量大小的风阀,所述补风管的送风口穿过螺旋分选筛的外侧挡板与所述气流通道相连通,所述螺旋分选筛中的分隔板上设置有供补风管中的风通过的补风空隙。Preferably, the air replenishing device includes an air replenishing pipe connected with a blower, the air replenishing pipe is provided with a damper for adjusting the air volume, and the air supply port of the air replenishing pipe passes through the outer baffle plate of the spiral sorting screen and the The air flow passages are connected, and the partition plate in the spiral sorting screen is provided with a supplementary air gap for the wind in the supplementary air pipe to pass through.
作为本发明的另一种优选方案,所述补风装置包括与风机相连的主风管,主风管的送风端设置有彼此并联的若干支管,所述支管与螺旋分选筛中的气流通道一一对应;所述与每一个气流通道相对应的底板上均设置有送风口,所述支管的送风端与送风口相连。As another preferred solution of the present invention, the air supply device includes a main air duct connected to the fan, and the air supply end of the main air duct is provided with several branch pipes connected in parallel to each other, and the airflow in the spiral sorting screen is connected to the branch pipes. The channels correspond to each other; the bottom plate corresponding to each air flow channel is provided with an air supply port, and the air supply end of the branch pipe is connected with the air supply port.
进一步的,所述底板上的送风口处罩设有使补入的风沿物料输送方向进入气流通道的导风弯头。Further, the air supply port on the bottom plate is covered with an air guiding elbow for making the added air enter the airflow channel along the material conveying direction.
优选的,所述导引隔板的导引方向可调。Preferably, the guiding direction of the guiding partition is adjustable.
优选的,所述二次分级区中的风力旋转驱动分级机构包括封闭状的物料分级区和落料区;所述物料分级区包括二次高压喷射风管、弯管缓冲构件和导风板,所述二次高压喷射风管的管身上设置有与第一细物料排放管相连通的进料口,且二次高压喷射风管与弯管缓冲构件相连通,弯管缓冲构件的出料口朝向导风板一侧设置,所述导风板呈光滑的弯弧状且设置多个,多个导风板所围成的区域构成物料分级区出料端,相邻导风板之间构成通向物料分级区出料端的导风通道,且所述导风通道的进风端的上方设置有气孔;所述物料分级区出料端与落料区相连通。Preferably, the wind-driven rotation-driven grading mechanism in the secondary grading area includes a closed material grading area and a blanking area; the material grading area includes a secondary high-pressure jet air pipe, an elbow buffer member and an air guide plate, The pipe body of the secondary high-pressure injection air pipe is provided with a feed inlet connected with the first fine material discharge pipe, and the secondary high-pressure injection air pipe is connected with the elbow buffer member, and the discharge port of the elbow buffer member Set towards one side of the wind deflector. The wind deflector is smooth and arc-shaped and there are multiple sets. The area surrounded by the multiple wind deflectors constitutes the discharge end of the material classification area, and the passage between adjacent wind deflectors is formed. The air guide channel to the discharge end of the material classification area, and air holes are arranged above the air intake end of the air guide channel; the discharge end of the material classification area is connected to the blanking area.
进一步的,所述落料区包括第二分级仓,第二分级仓内设置有落料筒,落料筒的上部呈敞口状,且落料筒的上部敞口设置在物料分级区出料端的正下方,所述落料筒的上部敞口面积小边缘位于物料分级区出料端的开口边缘的内侧;所述落料筒的内部构成供二次细颗粒物料通过的二次细颗粒物料落料区,落料筒的外壁与第二分级仓的内壁之间构成供二次粗颗粒物料通过的二次粗颗粒物料落料区;所述落料筒的出料口处设置有使落料筒内部为负压区域的抽风机。Further, the blanking area includes a second grading bin, and a blanking barrel is arranged in the second grading bin, and the upper part of the blanking barrel is open, and the upper opening of the blanking barrel is set in the material grading area for discharge. Just below the end, the small edge of the upper opening area of the falling barrel is located inside the opening edge of the discharge end of the material classification area; the inside of the falling barrel constitutes the secondary fine particle material falling In the material area, the outer wall of the blanking cylinder and the inner wall of the second grading bin form a secondary coarse particle material blanking area for the secondary coarse particle material to pass through; the discharge port of the blanking cylinder is provided with a The inside of the barrel is an exhaust fan in a negative pressure area.
本发明的有益效果:Beneficial effects of the present invention:
1)、本发明在一次分级区中采用螺旋气流输送分级方式,在二次分级区中采用切线气流喷射旋转分级方式。1), the present invention adopts the spiral airflow conveying classification method in the primary classification area, and adopts the tangential airflow jet rotary classification method in the secondary classification area.
在一次分级区中,物料沿着螺旋分级筛中的物料通道持续稳定下落。在下落过程中,物料与送料筛面以及螺旋分级筛中的挡板相碰撞的同时受到来自气流通道提供的气流输送力,从而物料得到有效地分散,并在螺旋离心力的作用下按粒度大小进行分级,实现了一次细物料和一次粗物料的有效分离。In the primary classification area, the material continues to fall steadily along the material channel in the spiral classifying screen. During the falling process, the material collides with the feeding screen surface and the baffle plate in the spiral classifying screen, and at the same time receives the airflow conveying force provided by the airflow channel, so that the material is effectively dispersed, and is separated according to the particle size under the action of the spiral centrifugal force. Classification realizes the effective separation of primary fine material and primary coarse material.
第一分级仓下侧的第一细物料排放管将一次细物料引入二次分级区,一次细物料通过切线气流喷射旋转进行二次分级和排粗,且二次分级区引入向下负压,确保了在要求分级粒度较大时,物料能够顺利排出而不留粗。The first fine material discharge pipe on the lower side of the first classification chamber introduces the primary fine material into the secondary classification area, and the primary fine material is subjected to secondary classification and coarse discharge through tangential airflow jet rotation, and the secondary classification area introduces downward negative pressure, It ensures that the material can be smoothly discharged without leaving coarse when the classification size is required to be large.
本发明在提高了分级效率的同时改变了传统动力煤选前必须用筛子脱粉、分级的现状,去除了分级筛,从根本上解决了筛孔堵塞问题,实现了分级粒度从0~13mm根据需求任意的调控,为动力煤分级脱粉入洗提供一项新技术。The present invention not only improves the classification efficiency, but also changes the current situation that traditional thermal coal must be depowdered and classified by sieves, removes the grading sieve, fundamentally solves the problem of sieve hole blockage, and realizes the grading particle size from 0 to 13mm according to It requires arbitrary regulation and provides a new technology for thermal coal de-powdering and washing.
2)、本发明中的螺旋分选筛环绕中心柱排布,螺旋分选筛的上侧设置有送料筛面,下侧设置为气流通道,这种双层结构有效地扩大了物料的分散面积。同时本发明中还设置有向气流通道补充气体的补气管道,确保了物料输送顺畅,同时补气的气流大小和供气量可调,避免了气流输送物料过程中输送死区的出现,保证了平稳输送物料,从而有利于提高分级效率。2), the spiral sorting screen in the present invention is arranged around the central column, the upper side of the spiral sorting screen is provided with a feeding screen surface, and the lower side is set as an air flow channel. This double-layer structure effectively expands the dispersion area of the material . At the same time, the present invention is also provided with an air replenishment pipeline for replenishing gas to the airflow channel, which ensures smooth material delivery. At the same time, the air flow size and air supply volume of the air replenishment are adjustable, avoiding the occurrence of dead zones in the process of air flow conveying materials, and ensuring In order to transport materials smoothly, it is beneficial to improve the classification efficiency.
3)、本发明将传统筛分机难以突破的13mm筛分粒度下限提高到6mm,满足了干法选煤用设备6mm筛分粒度的最佳下限,对提高干法选煤分选效率具有重大意义,也符合我国动力煤的洗选加工重点向西部和北部干旱少水地区转移的战略需要。3), the present invention increases the lower limit of 13mm sieving particle size, which is difficult for traditional screening machines to break through, to 6mm, which satisfies the optimal lower limit of 6mm sieving particle size for dry coal preparation equipment, and is of great significance for improving the separation efficiency of dry coal preparation , It is also in line with the strategic needs of shifting the focus of my country's thermal coal washing and processing to the western and northern arid and water-poor regions.
4)、本发明能够提高半入洗湿法选煤最佳入洗下限,提高入洗比例,优化产品结构,同时简化煤泥水处理体统,减少煤泥量,实现了动力煤选煤厂经济效益最大化。4), the present invention can increase the optimum washing lower limit of semi-washing wet coal preparation, increase the washing ratio, optimize the product structure, simplify the coal slime water treatment system, reduce the amount of coal slime, and realize the economic benefits of thermal coal preparation plants maximize.
5)、本发明将能够实现8mm级粒度的分级,可直接作为循环流化床发电用没,促进变输煤为输电的战略转变。5), the present invention will be able to realize the classification of 8mm particle size, can be directly used as circulating fluidized bed power generation, and promote the strategic transformation of changing coal transportation into power transmission.
附图说明 Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为螺旋分选筛的剖面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of a spiral sorting screen.
图3为送料筛面的结构示意图。Figure 3 is a schematic diagram of the structure of the feeding screen surface.
图4为补风管和螺旋分选筛的连接结构示意图。Fig. 4 is a schematic diagram of the connection structure of the supplementary air pipe and the spiral sorting screen.
图5为主风管、支管和螺旋分选筛的连接结构示意图。Figure 5 is a schematic diagram of the connection structure of the main air duct, branch pipes and spiral sorting screen.
图6为导风弯头的结构示意图。Fig. 6 is a structural schematic diagram of an air guide elbow.
图7为风力旋转驱动分级机构的结构示意图。Fig. 7 is a structural schematic diagram of a classification mechanism driven by wind rotation.
图中标注符号的含义如下:The meanings of the marked symbols in the figure are as follows:
10-一次分级区 20-二次分级区 21-二次高压喷射风管10-Primary classification area 20-Secondary classification area 21-Secondary high-pressure jet duct
22-弯管缓冲构件 23-导风板 24-气孔22-Elbow buffer member 23-Wind deflector 24-Air hole
25-物料分级区出料端 26-落料筒25-Discharge end of material classification area 26-Blanking barrel
27-二次细颗粒物料落料区 28-二次粗颗粒物料落料区27-Secondary fine particle material discharge area 28-Secondary coarse particle material discharge area
29-第二分级仓 30-第一分级仓 31-中心柱29-Second grading warehouse 30-First grading warehouse 31-Central column
32-除尘口 33-螺旋分选筛 331-进料口 332-供气口32-dust removal port 33-spiral sorting screen 331-feed port 332-air supply port
333-送料筛面 333a-物料通道 334-底板 334a-挡板333-
334b-分隔板 334c-气流通道 335-补风空隙334b-
336-送风口 337-导风弯头 338-筛条 339-透风孔336-Air outlet 337-Air guide elbow 338-Sieve bar 339-Venture hole
34-补风装置 341-补风管 342-风阀 343-主风管34-Air supply device 341-Air supply pipe 342-Air valve 343-Main air duct
344-支管 35-第一粗物料排放管 351-粗物料排料口344-branch pipe 35-first coarse material discharge pipe 351-coarse material discharge port
36-第一细物料排放管 361-细物料排料口 37-导引隔板36-First fine material discharge pipe 361-Fine material discharge port 37-Guide partition
具体实施方式 Detailed ways
如图1、2所示,一种用于细粒煤选前干法分级的螺旋风筛脱粉机,包括如下组成部分:As shown in Figures 1 and 2, a spiral air screen dedusting machine used for dry classification before fine-grained coal selection includes the following components:
一次分级区10,一次分级区10包括筒状的第一分级仓30,第一分级仓30中设置有中心柱31,且第一分级仓30的上侧设置有除尘口32;所述中心柱31上至少绕设有一个螺旋分选筛33,所述螺旋分选筛33的上侧设置有进料口331,螺旋分选筛33的下侧至少设置有第一粗物料排放管35和第一细物料排放管36,所述第一粗物料排放管35的开口向上的粗物料排料口351和第一细物料排放管36的开口向上的细物料排料口361之间设置有便于分隔物料的导引隔板37;所述第一细物料排放管36和第一粗物料排放管35的排料口均伸出在第一分级仓30的外侧,且所述第一细物料排放管36的排料口与二次分级区20的进料口相连通;The primary classification area 10, the primary classification area 10 includes a cylindrical
所述螺旋分选筛33包括设置在上侧的送料筛面333和设置在下侧的底板334,所述送料筛面333上设有透风孔;所述送料筛面333和底板334的远离中心柱31的一侧设置有外侧挡板334a,所述外侧挡板334a的顶部伸出在送料筛面333的上侧,外侧挡板334a的下端与底板334相连;所述送料筛面333和底板334的靠近中心柱31的一侧设置有内侧挡板,或者所述中心柱31的外壁与所述送料筛面333和底板334相连以构成内侧挡板;所述送料筛面333和底板334之间自靠近中心柱31一侧至远离中心柱31一侧设置有若干分隔板334b,所述分隔板334b的上端与送料筛面333相接触,分隔板334b的下端与底板334相连,且所述外侧挡板334a和分隔板334b的弯曲方向相吻合;所述内侧挡板、送料筛面333的上侧以及外侧挡板334a围成的区域构成与螺旋分选筛33上侧的进料口331相连通的物料通道333a;所述内侧挡板、送料筛面333、底板334和外侧挡板334a围成的区域构成由分隔板334b分隔开来的若干气流通道334c;所述螺旋分选筛33的上侧还设置有向螺旋分选筛33的气流通道中送风的供风口332,所述供风口332处设置有与每一个气流通道334c单独对应的供风管;The spiral sorting screen 33 includes a feeding screen surface 333 arranged on the upper side and a bottom plate 334 arranged on the lower side, and the feeding screen surface 333 is provided with ventilation holes; One side of 31 is provided with outer baffle 334a, and the top of described outer baffle 334a stretches out on the upper side of feeding screen surface 333, and the lower end of outer baffle 334a links to each other with bottom plate 334; Described feeding screen surface 333 and bottom plate 334 The side near the central column 31 is provided with an inner baffle, or the outer wall of the central column 31 is connected with the feeding screen surface 333 and the bottom plate 334 to form an inner baffle; between the feeding screen surface 333 and the bottom plate 334 From the side close to the central column 31 to the side away from the central column 31, several partition plates 334b are provided, the upper end of the partition plate 334b is in contact with the feeding screen surface 333, and the lower end of the partition plate 334b is connected to the bottom plate 334, and The bending direction of described outer baffle plate 334a and dividing plate 334b coincides; The area surrounded by described inner baffle plate, the upper side of feeding screen surface 333 and outer baffle plate 334a constitutes the inlet and outlet with spiral sorting screen 33 upper side. The
二次分级区20,二次分级区20中设有风力旋转驱动分级机构,风力旋转驱动分级机构的进料口与第一细物料排放管36的排料口相连通,所述风力旋转驱动分级机构的下侧设置有二次细颗粒物料落料区27和二次粗颗粒物料落料区28。The
所述螺旋分选筛33环绕中心柱31呈螺旋状排布,有效布料、分散分级面积大,可使物料能够得到充分分散,利于分级、分带。The spiral sorting screen 33 is arranged in a spiral shape around the
所述螺旋分选筛33的供风口332设置为多气流通道同时进风,每个气流通道334c的进风风量以及风速大小可由与此气流通道334c单独对应的供风管调节,也即多个气流通道334c的供风状况各自不同并可单独调节。The
所述送料筛面333的下侧面与分隔板334b的上端面相贴合,从而使气流通道334c中的气流不外溢,保证了气流对物料的输送效果。The lower side of the
所述送料筛面333可以选用带有透气孔的耐磨橡胶,优选的,如图3所示,所述送料筛面333由若干个彼此相邻的长条状的筛条338构成,两相邻筛条338之间构成透风孔339,所述筛条338的上表面呈光滑的圆弧状,且筛条338上表面的弯曲方向与此筛条338所在处的底板334的延伸方向相吻合,所述筛条338的沿其长度方向的两侧分别与内侧挡板和外侧挡板334a相连,筛条338的下侧面与分隔板334b的上端面相贴合。The
进一步的,如图1所示,所述螺旋分选筛33上设置有向所述气流通道334c中送风的补风装置34。Further, as shown in FIG. 1 , the spiral sorting screen 33 is provided with a
补风装置有多种实现方案,优选的,如图4所示,所述补风装置34包括与风机相连的补风管341,补风管341上设置有用于调节风量大小的风阀342,所述补风管341的送风口穿过螺旋分选筛33的外侧挡板334a与所述气流通道334c相连通,所述螺旋分选筛33中的分隔板334b上设置有供补风管341中的风通过的补风空隙335。There are multiple implementation schemes for the supplementary air device. Preferably, as shown in FIG. 4 , the
作为本发明的另一种优选方案,如图5所示,所述补风装置34包括与风机相连的主风管343,主风管343的送风端设置有彼此并联的若干支管344,所述支管344与螺旋分选筛33中的气流通道334c一一对应;所述与每一个气流通道334c相对应的底板334上均设置有送风口336,所述支管344的送风端与送风口336相连。As another preferred solution of the present invention, as shown in FIG. 5 , the
进一步的,所述底板334上的送风口336处罩设有使补入的风沿物料输送方向进入物料通道的导风弯头337。Further, the
优选的,所述导引隔板37的导引方向可调,也即导引隔板37与粗物料排料口351和细物料排料口361之间为活动连接,有利于按照实际需要调节物料的分离粒径大小,也即可以根据实际粒度需要来调整第一细物料排放管36和第一粗物料排放管35的进料口的开口大小。Preferably, the guiding direction of the
优选的,如图1、7所示,所述二次分级区20中的风力旋转驱动分级机构包括封闭状的物料分级区和落料区;所述物料分级区包括二次高压喷射风管21、弯管缓冲构件22和导风板23,所述二次高压喷射风管21的管身上设置有与第一细物料排放管36相连通的进料口,且二次高压喷射风管21与弯管缓冲构件22相连通,弯管缓冲构件22的出料口朝向导风板23一侧设置,所述导风板23呈光滑的弯弧状且设置多个,多个导风板23所围成的区域构成物料分级区出料端25,相邻导风板之间构成通向物料分级区出料端25的导风通道,且所述导风通道的进风端的上方设置有气孔24;所述物料分级区出料端25与落料区相连通。Preferably, as shown in Figures 1 and 7, the wind-driven rotation-driven classification mechanism in the
所述第二分级仓29的进风口由连接于第二分级仓29上的相邻的两个导风板23组成,从而保证过渡段物料能够全部进入到第二分级仓29中进行二次分级。The air inlet of the
进一步的,如图1、7所示,所述落料区包括第二分级仓29,第二分级仓29内设置有落料筒26,落料筒26的上部呈敞口状,且落料筒26的上部敞口设置在物料分级区出料端25的正下方,所述落料筒26的上部敞口面积小边缘位于物料分级区出料端25的开口边缘的内侧;所述落料筒26的内部构成供二次细颗粒物料通过的二次细颗粒物料落料区27,落料筒26的外壁与第二分级仓29的内壁之间构成供二次粗颗粒物料通过的二次粗颗粒物料落料区28;所述落料筒26的出料口处设置有使落料筒26内部为负压区域的抽风机。Further, as shown in Figures 1 and 7, the blanking area includes a
抽风机的设置确保了在要求分级粒度较大时物料能够顺利排出。The setting of the exhaust fan ensures that the material can be discharged smoothly when the classification size is required to be large.
下面结合图1~7对本发明的工作过程做进一步说明。The working process of the present invention will be further described below in conjunction with FIGS. 1-7.
如图1所示,一次分级区10也即螺旋气流输送分级区,其主要有第一分级仓30、中心柱31、螺旋分选筛33和补气装置34组成。其中螺旋分选筛33采用双螺旋布置中心柱的结构,且具有两个进料口331,两个供风口332、粗物料排料口351、细物料排料口361和两个排风口32。螺旋分选筛33呈螺旋状,由上、下两层结构组成,其中上层为送料筛面333,下层为底板334,螺旋分选筛33的外侧边缘为高于送料筛面333的外侧挡板334a,螺旋分选筛33的内侧边缘即为中心柱31的筒壁;底板334上用分隔板334b将底板334分隔为若干个气流通道,且各个分隔板334b的上边缘均与送料筛面333的下端面相接触。As shown in FIG. 1 , the primary classification area 10 is also the spiral airflow conveying classification area, which mainly consists of a
补气装置34用于对各气流通道进行补风,如图5所示,所述补气支管344由空气压缩机等供风机构供风。在螺旋分选筛33的排料口处设置有角度可调的导引隔板37,可根据需要进行分级粒度调节。第一分级仓30上设置有与除尘机连接的引风除尘口32。The
气流经各个单独的供气管通入两个供风口332处的与供气管相对应的气流通道334c后,物料由两个进料口331处分别沿螺旋分选筛33的送料筛面333的倾斜方向给入,物料受自身重力和螺旋分选筛33中气流通道334c提供的气流输送力而沿送料筛面333螺旋向下运动,同时在离心力的作用下进行大、小颗粒的分级,形成不同的粒度级物料带,并在导引隔板37处分离得到一次粗物料和一次细物料,所得一次粗物料通过第一粗物料排放管35排出并收集,一次细物料则通过第一细物料排放管36下落至二次高压喷射风管21中,从而完成一次分级。After the air flows through each separate air supply pipe into the
进入二次高压喷射风管21的物料在二次高压风的冲射作用下进入弯管缓冲构件22,弯管缓冲构件22呈S型,物料经随即沿导风板23的切线方向进入导风板23构成的导风通道,此时在离心力的作用下分级得到二次粗颗粒物料和二次细颗粒物料,其中二次细颗粒物料在落料筒26内的负压作用下经物料分级区出料端25进入落料筒26的内侧,并被排出后收集;而二次粗颗粒物料则落入落料筒26的外壁与第二分级仓29的内壁之间构成的粗颗粒物料落料区28后被排出,从而完成二次分级。The material entering the secondary high-
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