CN102921191A - Multi-path countercurrent grading high-efficiency separation purifying system and method used thereby - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种高效分离纯化系统及其使用方法,尤其是涉及一种多通路逆流分级高效分离纯化系统及其使用方法。 The invention relates to a high-efficiency separation and purification system and its use method, in particular to a multi-channel countercurrent fractionation high-efficiency separation and purification system and its use method. the
背景技术 Background technique
近些年来,随着科学技术的发展,生物活性成分的开发应用越来越受到各界的关注,但是我国生物活性成分分离技术落后、设备现代化程度低等限制了其发展。因此,开发更具推广意义的分离纯化方法,以期更好的达到提高纯度、减少杂质,同时提高生产效率,降低生产成本,使生物活性成分产品具备高质量及低成本的竞争力具有十分重大的意义。 In recent years, with the development of science and technology, the development and application of bioactive components has attracted more and more attention from all walks of life. However, the backward separation technology of bioactive components in my country and the low degree of modernization of equipment limit its development. Therefore, it is very important to develop a more popular separation and purification method in order to better improve the purity, reduce impurities, improve production efficiency, reduce production costs, and make bioactive ingredient products have high-quality and low-cost competitiveness. significance. the
发明内容 Contents of the invention
本发明主要是解决现有技术所存在的等的技术问题;提供了一种纯化效果好、纯化效率高等优点;对生物有效成分的纯化效率比现有技术能够提高10%~20%的一种多通路逆流分级高效分离纯化系统及其使用方法。 The present invention mainly solves the technical problems existing in the prior art, and provides the advantages of good purification effect and high purification efficiency; the purification efficiency of biological active ingredients can be increased by 10% to 20% compared with the prior art. A multi-channel countercurrent fractionation and high-efficiency separation and purification system and its application method. the
本发明的上述技术问题主要是通过下述技术方案得以解决的: Above-mentioned technical problem of the present invention is mainly solved by following technical scheme:
一种多通路逆流分级高效分离纯化系统,其特征在于,包括用于存储待处理料液的纯化液储罐、通过一高压输料泵与所述纯化液储罐相连的液体分配器、以及与所述液体分配器相连用于待处理料液分离纯化的层析柱系统。 A multi-channel countercurrent fractionated high-efficiency separation and purification system is characterized in that it includes a purified liquid storage tank for storing the liquid to be treated, a liquid distributor connected to the purified liquid storage tank through a high-pressure feed pump, and a The liquid distributor is connected to a chromatographic column system for separation and purification of the feed liquid to be treated. the
在上述的一种多通路逆流分级高效分离纯化系统,所述层析柱系统包括层析柱Z1、层析柱Z2……层析柱Zn;第1储罐、第2储罐……第n储罐;所述层析柱Z1、层析柱Z2……层析柱Zn顶端分别通过三通阀J1、三通阀J2……三 通阀Jn与所述液体分配器连接;所述三通阀J1通过依次串联的二通阀CH1和二通阀B1与所述第1储罐连通、所述三通阀J2通过依次串联的二通阀CH2和二通阀B2与所述第2储罐连通……所述三通阀Jn通过依次串联的二通阀CHn和二通阀Bn与所述第n储罐连通;所述二通阀CH2和二通阀B2之间还设有二通阀N1、所述二通阀CH3和二通阀B3之间还设有二通阀N2……所述二通阀CHn和二通阀Bn之间还设有二通阀Nn-1、所述二通阀CH1和二通阀B1之间还设有二通阀Nn;所述层析柱Z1底端通过三通阀C1同时与三通阀J1和三通阀N1连通、所述层析柱Z2底端通过三通阀C2同时与三通阀J2和三通阀N2连通……所述层析柱Zn底端通过三通阀Cn同时与三通阀Jn和三通阀Nn连通。 In the aforementioned multi-channel countercurrent fractionation high-efficiency separation and purification system, the chromatographic column system includes chromatographic column Z1, chromatographic column Z2 ... chromatographic column Zn; the first storage tank, the second storage tank ... the nth storage tank; the top of the chromatography column Z1, the chromatography column Z2 ... the chromatography column Zn is respectively connected to the liquid distributor through the three-way valve J1, the three-way valve J2 ... the three-way valve Jn; the three-way The valve J1 communicates with the first storage tank through the two-way valve CH1 and the two-way valve B1 connected in series, and the three-way valve J2 communicates with the second storage tank through the two-way valve CH2 and the two-way valve B2 connected in series. Communication... The three-way valve Jn communicates with the nth storage tank through the two-way valve CHn and the two-way valve Bn connected in series in sequence; a two-way valve is also provided between the two-way valve CH2 and the two-way valve B2 N1, a two-way valve N2 is also provided between the two-way valve CH3 and the two-way valve B3... A two-way valve Nn-1, the two-way valve Nn-1 is also provided between the two-way valve CHn and the two-way valve Bn There is also a two-way valve Nn between the one-way valve CH1 and the two-way valve B1; the bottom end of the chromatography column Z1 communicates with the three-way valve J1 and the three-way valve N1 through the three-way valve C1 at the same time, and the chromatography column Z2 The bottom end communicates with the three-way valve J2 and the three-way valve N2 through the three-way valve C2 at the same time. The bottom end of the chromatography column Zn communicates with the three-way valve Jn and the three-way valve Nn through the three-way valve Cn at the same time. the
一种多通路逆流分级高效分离纯化系统的使用方法,其特征在于,包括以下步骤: A method for using a multi-channel countercurrent fractionation and high-efficiency separation and purification system, characterized in that it comprises the following steps:
步骤A1、待处理料液储存在纯化液储罐中,将三通阀J1左进右出接通,三通阀J2…Jn-1左进下出接通,三通阀Jn右进下出,三通阀C1…Cn-1上进右出接通,三通阀Cn上进下出接通,阀CH1闭合,阀CH2…CHn接通,阀B1接通,阀B2…Bn闭合,阀N1…Nn接通; Step A1, the feed liquid to be treated is stored in the purified liquid storage tank, the three-way valve J1 is connected from the left to the right, the three-way valve J2...Jn-1 is connected from the left to the bottom, and the three-way valve Jn is from the right to the bottom. , the three-way valve C1...Cn-1 is connected from the top to the right, the three-way valve Cn is connected from the top to the bottom, the valve CH1 is closed, the valve CH2...CHn is connected, the valve B1 is connected, the valve B2...Bn is closed, the valve N1... Nn connected;
步骤A2、将料液从阀J1由层析柱Z1顶端进入层析柱Z1,从层析柱Z1底端出料,经过阀C1、N1、CH2进入Z2,直到Zn,吸附剩余液由层析柱Zn底端出料,经过阀Cn、Nn、B1进入第1储罐中,完成组分吸附操作。 Step A2, the feed liquid enters the chromatography column Z1 from the top of the chromatography column Z1 through the valve J1, discharges the material from the bottom of the chromatography column Z1, enters Z2 through the valves C1, N1, and CH2 until Zn, and the remaining liquid is absorbed by the chromatography The material discharged from the bottom of the column Zn enters the first storage tank through the valves Cn, Nn, and B1 to complete the component adsorption operation. the
一种多通路逆流分级高效分离纯化系统的使用方法,其特征在于,包括以下步骤: A method for using a multi-channel countercurrent fractionation and high-efficiency separation and purification system, characterized in that it comprises the following steps:
步骤B1、将三通阀J1…Jn左进右出接通,三通阀C1…Cn-1上进右出接通,三通阀Cn上进下出接通,阀CH1…CHn闭合,阀B1…Bn接通,阀N1…Nn接通; Step B1, connect the three-way valves J1...Jn to the left and right, the three-way valves C1...Cn-1 are connected to the top and the right to go out, the three-way valve Cn is connected to the top and bottom, the valves CH1...CHn are closed, and the valves B1... Bn is connected, valve N1...Nn is connected;
步骤B2、将洗脱溶剂分别从三通阀J1…Jn由层析柱Z1…Zn顶端进入层析柱Z1…Zn,经过层析柱Z1…Zn,解析液分别由层析柱Z1…Zn底端出料,经过二通阀N1…二通阀Nn、二通阀B2…二通阀Bn,二通阀B2、分别进入第2储罐… 第n储罐中,完成组分顺流洗脱操作。 Step B2, the eluting solvent enters the chromatography column Z1...Zn from the top of the chromatography column Z1...Zn through the three-way valve J1...Jn respectively, passes through the chromatography column Z1...Zn, and the analytical solution flows from the bottom of the chromatography column Z1...Zn respectively End discharge, through the two-way valve N1...two-way valve Nn, two-way valve B2...two-way valve Bn, two-way valve B2, respectively into the second storage tank...the nth storage tank to complete the downstream elution of components operate. the
一种多通路逆流分级高效分离纯化系统的使用方法,其特征在于,包括以下步骤: A method for using a multi-channel countercurrent fractionation and high-efficiency separation and purification system, characterized in that it comprises the following steps:
步骤C1、三通阀J1…Jn左进下出接通,三通阀C1…Cn左进上出接通,二通阀CH1…二通阀CHn接通,二通阀B1…二通阀Bn接通,二通阀N1…Nn闭合。洗脱溶剂分别从阀J1…Jn由层析柱Z1…Zn底端进入层析柱Z1…Zn,经过层析柱Z1…Zn; Step C1, the three-way valve J1...Jn is connected to the left and the bottom is out, the three-way valve C1...Cn is connected to the left and the top is out, the two-way valve CH1...the two-way valve CHn is connected, the two-way valve B1...the two-way valve Bn On, the two-way valves N1...Nn are closed. The elution solvent enters the chromatography column Z1...Zn from the bottom of the chromatography column Z1...Zn through the valve J1...Jn, and passes through the chromatography column Z1...Zn;
步骤C2、将解析液分别由层析柱Z1…Zn顶端出料,经过二通阀CH1…二通阀CHn、二通阀B1…二通阀Bn分别进入第1储罐…第n储罐中,完成组分逆流洗脱操作。 Step C2, the analytical solution is discharged from the top of the chromatography column Z1...Zn respectively, and enters the first storage tank...the nth storage tank through the two-way valve CH1...the two-way valve CHn, the two-way valve B1...the two-way valve Bn respectively , to complete the component countercurrent elution operation. the
因此,本发明具有如下优点:纯化效果好、纯化效率高等优点;对生物有效成分的纯化效率比现有技术能够提高10%~20%。 Therefore, the present invention has the following advantages: good purification effect and high purification efficiency; the purification efficiency of biological active ingredients can be increased by 10% to 20% compared with the prior art. the
附图说明 Description of drawings
附图1是本发明的一种结构原理示意图; Accompanying drawing 1 is a kind of structural principle schematic diagram of the present invention;
具体实施方式 Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。 The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings. the
实施例1: Example 1:
一种多通路逆流分级高效分离纯化系统,包括用于存储待处理料液的纯化液储罐1、通过一高压输料泵2与所述纯化液储罐1相连的液体分配器3、以及与所述液体分配器3相连用于待处理料液分离纯化的层析柱系统4。
A multi-channel countercurrent fractionated high-efficiency separation and purification system, including a purified liquid storage tank 1 for storing the liquid to be treated, a liquid distributor 3 connected to the purified liquid storage tank 1 through a high-
层析柱系统4包括层析柱Z1、层析柱Z2……层析柱Zn;第1储罐、第2储罐……第n储罐;所述层析柱Z1、层析柱Z2……层析柱Zn顶端分别通过三通阀J1、三通阀J2……三通阀Jn与所述液体分配器3连接;所述三通阀J1通 过依次串联的二通阀CH1和二通阀B1与所述第1储罐连通、所述三通阀J2通过依次串联的二通阀CH2和二通阀B2与所述第2储罐连通……所述三通阀Jn通过依次串联的二通阀CHn和二通阀Bn与所述第n储罐连通;所述二通阀CH2和二通阀B2之间还设有二通阀N1、所述二通阀CH3和二通阀B3之间还设有二通阀N2……所述二通阀CHn和二通阀Bn之间还设有二通阀Nn-1、所述二通阀CH1和二通阀B1之间还设有二通阀Nn;所述层析柱Z1底端通过三通阀C1同时与三通阀J1和三通阀N1连通、所述层析柱Z2底端通过三通阀C2同时与三通阀J2和三通阀N2连通……所述层析柱Zn底端通过三通阀Cn同时与三通阀Jn和三通阀Nn连通 The chromatography column system 4 includes a chromatography column Z1, a chromatography column Z2 ... a chromatography column Zn; a first storage tank, a second storage tank ... an nth storage tank; the chromatography column Z1, a chromatography column Z2 ... ...the top of the chromatography column Zn is connected to the liquid distributor 3 through the three-way valve J1, the three-way valve J2...the three-way valve Jn; The valve B1 communicates with the first storage tank, and the three-way valve J2 communicates with the second storage tank through the two-way valve CH2 and the two-way valve B2 connected in series in sequence... The three-way valve Jn communicates with the second storage tank through the sequentially connected series The two-way valve CHn and the two-way valve Bn communicate with the nth storage tank; the two-way valve N1, the two-way valve CH3 and the two-way valve B3 are also arranged between the two-way valve CH2 and the two-way valve B2 There is also a two-way valve N2 between the two-way valve Nn-1 between the two-way valve CHn and the two-way valve Bn, and a two-way valve Nn-1 between the two-way valve CH1 and the two-way valve B1. Two-way valve Nn; the bottom end of the chromatography column Z1 communicates with the three-way valve J1 and the three-way valve N1 through the three-way valve C1 at the same time, and the bottom end of the chromatography column Z2 communicates with the three-way valve J2 through the three-way valve C2 at the same time It communicates with the three-way valve N2... The bottom end of the chromatography column Zn communicates with the three-way valve Jn and the three-way valve Nn through the three-way valve Cn at the same time
在本实施例中,使用方法包括以下步骤: In this embodiment, the method of use includes the following steps:
步骤A1、待处理料液储存在纯化液储罐1中,将三通阀J1左进右出接通,三通阀J2…Jn-1左进下出接通,三通阀Jn右进下出,三通阀C1…Cn-1上进右出接通,三通阀Cn上进下出接通,阀CH1闭合,阀CH2…CHn接通,阀B1接通,阀B2…Bn闭合,阀N1…Nn接通; Step A1, the feed liquid to be treated is stored in the purified liquid storage tank 1, the three-way valve J1 is connected from the left to the right, the three-way valve J2...Jn-1 is connected from the left to the bottom, and the three-way valve Jn is from the right to the bottom Out, the three-way valve C1...Cn-1 is connected up and right out, the three-way valve Cn is connected up and down, the valve CH1 is closed, the valve CH2...CHn is connected, the valve B1 is connected, the valve B2...Bn is closed, and the valve N1 ...Nn connected;
步骤A2、将料液从阀J1由层析柱Z1顶端进入层析柱Z1,从层析柱Z1底端出料,经过阀C1、N1、CH2进入Z2,直到Zn,吸附剩余液由层析柱Zn底端出料,经过阀Cn、Nn、B1进入第1储罐中,完成组分吸附操作。 Step A2, the feed liquid enters the chromatography column Z1 from the top of the chromatography column Z1 through the valve J1, discharges the material from the bottom of the chromatography column Z1, enters Z2 through the valves C1, N1, and CH2 until Zn, and the remaining liquid is absorbed by the chromatography The material discharged from the bottom of the column Zn enters the first storage tank through the valves Cn, Nn, and B1 to complete the component adsorption operation. the
实施例2: Example 2:
与实施例1不同的是,层析柱Z1…Zn间为并联连接,洗脱溶剂从层析柱Z1…Zn顶端进入底端出料,为组分顺流洗脱操作,具体包括以下步骤: The difference from Example 1 is that the chromatographic columns Z1...Zn are connected in parallel, and the eluting solvent enters the bottom end from the top of the chromatographic column Z1...Zn to discharge, and the components are eluted in a downstream operation, which specifically includes the following steps:
步骤B1、将三通阀J1…Jn左进右出接通,三通阀C1…Cn-1上进右出接通,三通阀Cn上进下出接通,阀CH1…CHn闭合,阀B1…Bn接通,阀N1…Nn接通; Step B1, connect the three-way valves J1...Jn to the left and right, the three-way valves C1...Cn-1 are connected to the top and the right to go out, the three-way valve Cn is connected to the top and bottom, the valves CH1...CHn are closed, and the valves B1... Bn is connected, valve N1...Nn is connected;
步骤B2、将洗脱溶剂分别从三通阀J1…Jn由层析柱Z1…Zn顶端进入层析柱Z1…Zn,经过层析柱Z1…Zn,解析液分别由层析柱Z1…Zn底端出料,经过二通阀N1…二通阀Nn、二通阀B2…二通阀Bn,二通阀B2、分别进入第2储罐… 第n储罐中,完成组分顺流洗脱操作。 Step B2, the eluting solvent enters the chromatography column Z1...Zn from the top of the chromatography column Z1...Zn through the three-way valve J1...Jn respectively, passes through the chromatography column Z1...Zn, and the analytical solution flows from the bottom of the chromatography column Z1...Zn respectively End discharge, through the two-way valve N1...two-way valve Nn, two-way valve B2...two-way valve Bn, two-way valve B2, respectively into the second storage tank...the nth storage tank to complete the downstream elution of components operate. the
实施例3: Example 3:
与实施例2不同的是,层析柱Z1…Zn间为并联连接,洗脱溶剂从层析柱Z1…Zn底端进入顶端出料,为组分逆流洗脱操作,具体包括以下步骤: The difference from Example 2 is that the chromatographic columns Z1...Zn are connected in parallel, and the eluting solvent enters the top from the bottom of the chromatographic column Z1...Zn and discharges, which is a countercurrent elution operation for components, specifically including the following steps:
步骤C1、三通阀J1…Jn左进下出接通,三通阀C1…Cn左进上出接通,二通阀CH1…二通阀CHn接通,二通阀B1…二通阀Bn接通,二通阀N1…Nn闭合。洗脱溶剂分别从阀J1…Jn由层析柱Z1…Zn底端进入层析柱Z1…Zn,经过层析柱Z1…Zn; Step C1, the three-way valve J1...Jn is connected to the left and the bottom is out, the three-way valve C1...Cn is connected to the left and the top is out, the two-way valve CH1...the two-way valve CHn is connected, the two-way valve B1...the two-way valve Bn On, the two-way valves N1...Nn are closed. The elution solvent enters the chromatography column Z1...Zn from the bottom of the chromatography column Z1...Zn through the valve J1...Jn, and passes through the chromatography column Z1...Zn;
步骤C2、将解析液分别由层析柱Z1…Zn顶端出料,经过二通阀CH1…二通阀CHn、二通阀B1…二通阀Bn分别进入第1储罐…第n储罐中,完成组分逆流洗脱操作。在本实施例中,层析柱系统可以为6根,用乙醇进行梯度洗脱,浓度0%,20%,40%,60%,80%,100%,每个梯度溶剂用量2倍柱体积,按每1/4柱体积收集一份样品,共计可获得288种样品。 Step C2, the analytical solution is discharged from the top of the chromatography column Z1...Zn respectively, and enters the first storage tank...the nth storage tank through the two-way valve CH1...the two-way valve CHn, the two-way valve B1...the two-way valve Bn respectively , to complete the component countercurrent elution operation. In this embodiment, the chromatographic column system can be 6, and ethanol is used for gradient elution, with concentrations of 0%, 20%, 40%, 60%, 80%, and 100%, and the amount of each gradient solvent is 2 times the column volume , a sample is collected for every 1/4 column volume, and a total of 288 samples can be obtained. the
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。 The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range. the
尽管本文较多地使用了纯化液储罐1、高压输料泵2、液体分配器3、层析柱系统4等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。
Although terms such as purified liquid storage tank 1, high-
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