CN102912516A - Method for producing cotton fiber, bamboo fiber and chitin blended fabric - Google Patents
Method for producing cotton fiber, bamboo fiber and chitin blended fabric Download PDFInfo
- Publication number
- CN102912516A CN102912516A CN2012104372771A CN201210437277A CN102912516A CN 102912516 A CN102912516 A CN 102912516A CN 2012104372771 A CN2012104372771 A CN 2012104372771A CN 201210437277 A CN201210437277 A CN 201210437277A CN 102912516 A CN102912516 A CN 102912516A
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- yarn
- chitin
- cotton
- bamboo fibre
- sizing
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 46
- 239000004744 fabric Substances 0.000 title claims abstract description 40
- 239000000835 fiber Substances 0.000 title claims abstract description 38
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 37
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 37
- 241001330002 Bambuseae Species 0.000 title claims abstract description 37
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 37
- 239000011425 bamboo Substances 0.000 title claims abstract description 37
- 229920002101 Chitin Polymers 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000004513 sizing Methods 0.000 claims description 30
- 241000219146 Gossypium Species 0.000 claims description 21
- 239000002002 slurry Substances 0.000 claims description 21
- 229920002472 Starch Polymers 0.000 claims description 12
- 238000006266 etherification reaction Methods 0.000 claims description 12
- 235000019698 starch Nutrition 0.000 claims description 12
- 239000008107 starch Substances 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 240000000047 Gossypium barbadense Species 0.000 claims description 5
- 235000009429 Gossypium barbadense Nutrition 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 230000000740 bleeding effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 7
- 238000009941 weaving Methods 0.000 abstract description 4
- 241000894006 Bacteria Species 0.000 abstract 1
- 239000011268 mixed slurry Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 238000004043 dyeing Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000003115 biocidal effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 206010061218 Inflammation Diseases 0.000 description 1
- 241000032989 Ipomoea lacunosa Species 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001408 fungistatic effect Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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- Woven Fabrics (AREA)
Abstract
The invention discloses a method for producing a cotton fiber, bamboo fiber and chitin blended fabric; and with combed cotton yarns as warp yarns and cotton fiber, bamboo fiber and chitin blended yarns as weft yarns, the method comprises warping, slashing and weaving steps. The method for producing the cotton fiber, bamboo fiber and chitin blended fabric, disclosed by the invention, has the advantages of simplicity in operation, easiness for controlling, high production efficiency, high product quality, high fabric quality of the produced product, soft and gentle texture, soft and smooth hand feel, smooth and even fabric surface, bacteria resistance, bacteriostasis and silk fabric style.
Description
Technical field
The present invention relates to a kind of production method of weaving face fabric, relate in particular to the production method of a kind of cotton fiber, bamboo fibre and chitin blended cloth.
Background technology
Along with the continuous lifting of quality of the life, people are not only resisting cold and attractive in appearance to the requirement of dress ornament, more want comfortable and healthy.The anti-inflammation function that purified cotton yarns is thin and soft, smooth carefully clean, the chitin of bamboo fiber garn yarn body has with the fabric that above three is made into, has quality softly and carefully clean, soft and smooth, cloth cover is smooth uniform, and the feature of antibacterial bacteriostatic has the style of soft plain-weave silk fabric fabric.But people are still immature for the production of the process that contains cotton, bamboo and chitin textile cloth at present, produce to contain cotton, bamboo and chitin textile cloth fabric quality relatively poor, cause the difficulty of its follow-up processing larger, the product quality class is lower, has affected the use of people to this fabric.
Summary of the invention
Technical problem to be solved by this invention is: a kind of production method that can improve cotton fiber, bamboo fibre and the chitin blended cloth of the quality of production is provided.
For solving the problems of the technologies described above, technical scheme of the present invention is: the production method of a kind of cotton fiber, bamboo fibre and chitin blended cloth comprises step:
Standby yarn: the employing cotton yarn is warp thread, and adopting chitin, bamboo fibre and staple cotton blended yarn is weft yarn;
Warping: the warping speed of a motor vehicle 600 ± 5m/min;
Sizing: sizing adopts tandem sizing box, double-clip-double-nip, the sizing speed of a motor vehicle 40～50m/min, slurry adopts PVA and etherification starch to mix slurry, slurry viscosity 20 ± 1S at night, 98 ± 1 ℃ of slurry groove temperatures, the rate of sizing 14 ± 1%, sized warp moisture regain are 7 ± 0.5%, and the rate of sizing and sized warp moisture regain all adopt percentage by weight; Sizing can adopt German Sucker S432 sizing machine, be added with smooth agent and bleeding agent in the slashing size, as smooth agent SPT-90 being added in slashing size and the JFC bleeding agent makes yarn smooth pliable and tough, to reduce yarn friction in the weaving process, reduce the longitude and latitude broken end.PVA and etherification starch mix slurry, and film phonograph strength is high, and ABRASION RESISTANCE is good, and filoplume subsides volt rate is high, and PVA and etherification starch weight proportion adopt PVA50～80% and etherification starch 20～50%, commonly use and adopt PVA70% and etherification starch 30%.For guaranteeing that warp thread has certain elasticity, adopt small tension receiving coil, the low speed of a motor vehicle, the sizing speed of a motor vehicle 40～50m/min, the combing Yarn Evenness is even, and is powerful high, but filoplume is slightly long, larger on weaving the opening impact, it is particularly important that filoplume pastes volt, except selecting suitable formula of size, also to take to weigh first rear light sizing technique, take coating as leading, taking into account infiltration, to sheet yarn layering preliminary drying, reduce the serous coat adhesion, prevent that warp thread from tearing, reduce dried dividing sinker resistance, guarantee that serous coat is complete.
Weave: 170～176 pieces/inch of warp-wise density, 118～121 pieces/inch of latitudinal densities, ratio≤55% of peak tension and weft yarn brute force.
Described weft yarn single thread force 〉=12cN/tex, single strong irregularity 9～10%, percentage elongation 〉=2%.Described cotton yarn is the combed cotton yarn of 60s, and described chitin, bamboo fibre and staple cotton blended yarn yarn count are 40s, and used cotton fiber length is 30～32mm, and fineness is 1.40～1.25dtex.The 60s combed cotton yarn yarn that fiber is long and thin grow because cotton fiber is thin, and the number of fiber that then comprises in the resultant yarn cross section is many, between the fiber obvolvent all right, can replenish the low factor of bamboo fibre and chitin brute force.In spinning process, the movement deviation of fiber is little, thereby has improved the bar evenness of yarn, improves yarn strength.Cotton fiber has good maturity, and yarn strength is good, and bamboo fibre has good fineness, and textile dyeing is even, and the white star of printing and dyeing finished product also seldom.
Warping, what can adopt is Swiss Benniger ZC-L-180 high-speed warping machine.During warping, operation start is unsuitable too fast, and the speed of a motor vehicle is also unsuitable too fast, and the warping speed of a motor vehicle 600 ± 5m/min is advisable, otherwise end breakage rate increases, and the plait yarn also can increase.Tension in Warping configuration should be take small tension receiving coil, subtract to stretch and protect bullet and be main purpose, must make every effort to warp tension, arrangement, coiling even, otherwise thickness joint phenomenon very easily appears in cloth cover.
Weave, knit combed cotton processed, bamboo, chitin blended cloth, because that bamboo fibre and chitin yarn have is powerful low, filoplume is many, easily broken, characteristics, should mainly solve the Weft Stop that weft breakage causes in the wefting insertion process, the end breakage rate that keeps 3/100,000 latitudes on the air-jet loom of operation, peak tension be controlled at the ratio of weft yarn brute force≤and 55%.Reduce the Stoppage that incomplete wefting insertion causes, as Yarn filoplume can affect opening unclear, hinder the yarn normal flight and cause Stoppage, and consecutive warp because of filoplume mutually the company of twining can make the unclear wefting insertion difficulty of causing of opening, therefore resolving the Yarn filoplume problem, is to reduce the key that latitude stops, raises the efficiency.
Chitin, bamboo fibre and long-staple cotton weight blending ratio are 10～40:10～40:40～60 in the described blended yarn.
The cotton fiber that adopts this method to produce, bamboo fibre and chitin blended cloth, simple to operate, easily control, production efficiency and product quality are high, and the product fabric quality of production is high, and end breakage rate descends in the fabrication processes; the plait yarn reduces; film phonograph strength is high, and ABRASION RESISTANCE is good, and filoplume subsides volt rate is high; the blended cloth cloth cover of production is neat and well spaced; antibiotic de-tasting, any surface finish, and lines is clear; quality is soft; high resilience, fabric have strong silk-like handle after treatment, fabric is through behind the rear processing finishing; have more " soft; sliding; light; bullet " effect, particularly this cloth has merged textile softness, chitin antibiotic, the fungistatic effect of bamboo fibre spins cloth by being dyeing into noble ecru man, is that cloth spins in high-grade family on the market.
The specific embodiment
Below in conjunction with embodiment, further set forth the present invention.In the following detailed description, only by the mode of explanation some example embodiment of the present invention has been described.Undoubtedly, those of ordinary skill in the art can recognize, in the situation that without departing from the spirit and scope of the present invention, can revise described embodiment with various mode.Therefore, being described in is illustrative in essence, rather than is used for the protection domain of restriction claim.
Embodiment one
The production method of a kind of cotton fiber, bamboo fibre and chitin blended cloth comprises step:
Standby yarn: adopting the combed cotton yarn of 60s is warp thread, adopting chitin, bamboo fibre and the staple cotton blended yarn of 40s is weft yarn, weft yarn single thread force 〉=12cN/tex, single strong irregularity 10%, percentage elongation 〉=2%, and cotton fiber length is 30～32mm, fineness is 1.25dtex; Chitin, bamboo fibre and long-staple cotton weight blending ratio are 20:20:60 in the blended yarn.
Warping: warping speed of a motor vehicle 600m/min;
Sizing: sizing adopts tandem sizing box, double-clip-double-nip, and sizing speed of a motor vehicle 50m/min, slurry adopt PVA and etherification starch to mix slurry, mixed slurry weight amount proportioning PVA70%, etherification starch 30%, slurry viscosity 20S at night, 98 ℃ of slurry groove temperatures, the rate of sizing 14%, sized warp moisture regain is 7%;
Weave: 106 inches of fabric widths, 173 pieces/inch of warp-wise density, 119 pieces/inch of latitudinal densities, ratio≤55% of peak tension and weft yarn brute force.
Embodiment two
The production method of a kind of cotton fiber, bamboo fibre and chitin blended cloth comprises step:
Standby yarn: adopting the combed cotton yarn of 60s is warp thread, and adopting chitin, bamboo fibre and the staple cotton blended yarn of 40s is weft yarn, weft yarn single thread force 16cN/tex, single strong irregularity 10%, percentage elongation 5%, and cotton fiber length is 30～32mm, fineness is 1.40dtex; Chitin, bamboo fibre and long-staple cotton weight blending ratio are 15:15:70 in the blended yarn.
Warping: warping speed of a motor vehicle 595m/min;
Sizing: sizing adopts tandem sizing box, double-clip-double-nip, and sizing speed of a motor vehicle 40m/min, slurry adopt PVA and etherification starch to mix slurry, mixed slurry weight amount proportioning PVA50%, etherification starch 50%, slurry viscosity 20S at night, 98 ℃ of slurry groove temperatures, the rate of sizing 14%, sized warp moisture regain is 7.5%;
Weave: 106 inches of fabric widths, 170 pieces/inch of warp-wise density, 118 pieces/inch of latitudinal densities, the ratio 45% of peak tension and weft yarn brute force.
Embodiment three
The production method of a kind of cotton fiber, bamboo fibre and chitin blended cloth comprises step:
Standby yarn: adopting the combed cotton yarn of 60s is warp thread, and adopting chitin, bamboo fibre and the staple cotton blended yarn of 40s is weft yarn, weft yarn single thread force 12cN/tex, single strong irregularity 9%, percentage elongation 2%, and cotton fiber length is 30～32mm, fineness is 1.3dtex; Chitin, bamboo fibre and long-staple cotton weight blending ratio are 15:20:65 in the blended yarn.
Warping: warping speed of a motor vehicle 605m/min;
Sizing: sizing adopts tandem sizing box, double-clip-double-nip, and sizing speed of a motor vehicle 45m/min, slurry adopt PVA and etherification starch to mix slurry, mixed slurry weight amount proportioning PVA60%, etherification starch 40%,
Add the smooth agent SPT-90 of relative mixed slurry weight amount 3% and 3% JFC bleeding agent in the slashing size; Slurry viscosity 20S at night, 98 ℃ of slurry groove temperatures, the rate of sizing 14%, sized warp moisture regain is 7.5%;
Weave: 173 pieces/inch of warp-wise density, 119 pieces/inch of latitudinal densities, the ratio 50% of peak tension and weft yarn brute force.
Above demonstration and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (5)
1. the production method of a cotton fiber, bamboo fibre and chitin blended cloth is characterized in that comprising step:
Standby yarn: the employing cotton yarn is warp thread, and adopting chitin, bamboo fibre and staple cotton blended yarn is weft yarn;
Warping: the warping speed of a motor vehicle 600 ± 5m/min;
Sizing: sizing adopts tandem sizing box, double-clip-double-nip, and the sizing speed of a motor vehicle 40～50m/min, slurry adopt PVA and etherification starch to mix slurry, slurry viscosity 20 ± 1S at night, and 98 ± 1 ℃ of slurry groove temperatures, the rate of sizing 14 ± 1%, sized warp moisture regain is 7 ± 0.5%;
Weave: 170～176 pieces/inch of warp-wise density, 118～121 pieces/inch of latitudinal densities, ratio≤55% of peak tension and weft yarn brute force.
2. the production method of a kind of cotton fiber as claimed in claim 1, bamboo fibre and chitin blended cloth is characterized in that: described weft yarn single thread force 〉=12cN/tex, single strong irregularity 9～10%, percentage elongation 〉=2%.
3. the production method of a kind of cotton fiber as claimed in claim 1, bamboo fibre and chitin blended cloth, it is characterized in that: described cotton yarn is the combed cotton yarn of 60s, described chitin, bamboo fibre and staple cotton blended yarn yarn count are 40s, used cotton fiber length is 30～32mm, and fineness is 1.40～1.25dtex.
4. the production method of a kind of cotton fiber as claimed in claim 1, bamboo fibre and chitin blended cloth is characterized in that: be added with smooth agent and bleeding agent in the slashing size.
5. such as the production method of each described a kind of cotton fiber, bamboo fibre and chitin blended cloth in the claim 1 to 4, it is characterized in that: chitin, bamboo fibre and long-staple cotton weight blending ratio are 10～40:10～40:40～60 in the described blended yarn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104372771A CN102912516A (en) | 2012-11-05 | 2012-11-05 | Method for producing cotton fiber, bamboo fiber and chitin blended fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104372771A CN102912516A (en) | 2012-11-05 | 2012-11-05 | Method for producing cotton fiber, bamboo fiber and chitin blended fabric |
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| CN102912516A true CN102912516A (en) | 2013-02-06 |
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| CN2012104372771A Pending CN102912516A (en) | 2012-11-05 | 2012-11-05 | Method for producing cotton fiber, bamboo fiber and chitin blended fabric |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103147200A (en) * | 2013-03-26 | 2013-06-12 | 无锡嘉德纺织制品有限公司 | Textile material |
| CN103526407A (en) * | 2013-10-24 | 2014-01-22 | 吴江市曼特思纺织有限公司 | Multifunctional deodorant fabric |
| CN103535953A (en) * | 2013-11-05 | 2014-01-29 | 吴江市森豪纺织品有限公司 | Multifunctional anti-fading fabric |
| CN103556361A (en) * | 2013-11-06 | 2014-02-05 | 吴江市森豪纺织品有限公司 | Multifunctional chitin fiber fabric |
| CN103668689A (en) * | 2013-12-25 | 2014-03-26 | 苏州曼诚纺织有限公司 | Anti-bacterial deodorization shell fabric |
| CN103806187A (en) * | 2014-03-05 | 2014-05-21 | 太仓四新纺织有限公司 | Blended natural fiber fabric |
| CN103898742A (en) * | 2014-03-30 | 2014-07-02 | 上海婉静纺织科技有限公司 | Pillowcase fabric |
| CN104005150A (en) * | 2014-06-25 | 2014-08-27 | 南通长亚纺织科技有限公司 | Cool breathable fabric and producing technology thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103147200A (en) * | 2013-03-26 | 2013-06-12 | 无锡嘉德纺织制品有限公司 | Textile material |
| CN103526407A (en) * | 2013-10-24 | 2014-01-22 | 吴江市曼特思纺织有限公司 | Multifunctional deodorant fabric |
| CN103535953A (en) * | 2013-11-05 | 2014-01-29 | 吴江市森豪纺织品有限公司 | Multifunctional anti-fading fabric |
| CN103556361A (en) * | 2013-11-06 | 2014-02-05 | 吴江市森豪纺织品有限公司 | Multifunctional chitin fiber fabric |
| CN103668689A (en) * | 2013-12-25 | 2014-03-26 | 苏州曼诚纺织有限公司 | Anti-bacterial deodorization shell fabric |
| CN103806187A (en) * | 2014-03-05 | 2014-05-21 | 太仓四新纺织有限公司 | Blended natural fiber fabric |
| CN103898742A (en) * | 2014-03-30 | 2014-07-02 | 上海婉静纺织科技有限公司 | Pillowcase fabric |
| CN103898742B (en) * | 2014-03-30 | 2016-01-20 | 上海婉静纺织科技有限公司 | Pillow case fabric |
| CN104005150A (en) * | 2014-06-25 | 2014-08-27 | 南通长亚纺织科技有限公司 | Cool breathable fabric and producing technology thereof |
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Application publication date: 20130206 |