CN102909197B - Automatic rack cleaning conveyor of pass-type automobile steering device - Google Patents
Automatic rack cleaning conveyor of pass-type automobile steering device Download PDFInfo
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- CN102909197B CN102909197B CN201210438043.9A CN201210438043A CN102909197B CN 102909197 B CN102909197 B CN 102909197B CN 201210438043 A CN201210438043 A CN 201210438043A CN 102909197 B CN102909197 B CN 102909197B
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- cleaning
- case
- carriage
- drive
- driving motor
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- 238000004140 cleaning Methods 0.000 title claims abstract description 69
- 238000005406 washing Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 230000001680 brushing effect Effects 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 239000006210 lotion Substances 0.000 claims description 39
- 239000007921 spray Substances 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 12
- 241000274582 Pycnanthus angolensis Species 0.000 claims description 6
- 239000011087 paperboard Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 abstract 2
- 238000009776 industrial production Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 9
- 238000009434 installation Methods 0.000 description 8
- 239000000758 substrate Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000005201 scrubbing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
Landscapes
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
The invention relates to an automatic rack cleaning conveyor of a pass-type automobile steering device, belonging to the technical field of a rack cleaning device of the automobile steering device. The automatic rack cleaning conveyor comprises a washing liquid box, a program control box, a washing liquid pump, a cleaning box, a transmission motor, an air spraying device, a receiving disk, a spraying device, a brushing device and a conveying frame, wherein the conveying frame is arranged on the washing liquid box, the washing liquid pump is arranged below the conveying frame, the transmission motor is arranged at the middle of the conveying frame, the cleaning box is arranged on the conveying frame at one side of the transmission motor, and a baffle plate is arranged at the end head of the conveying frame at the other side of the transmission motor. The cleaning conveyor occupies small area and is convenient to operate, working efficiency is improved, the cleaning degree and the quality of a rack of the automobile steering device are guaranteed, and the problems of low working efficiency, difficulty in keeping consistence of cleaning quality, high labor intensity of a worker and incapability of meeting industrial production requirement caused by manual wiping mode step by step adopted by the traditional rack product of the steering device are solved. The automatic rack cleaning conveyor is particularly suitable for cleaning the rack of the automobile steering device.
Description
Technical field
The present invention relates to the automatic cleaning and delivering device of a kind of through type automobile steering gear rack, belong to automobile steering gear rack cleaning device technical field.
Background technology
Automobile steering device product in process of production, on its surface, depositing various dirts, as emery wheel ash, greasy dirt, flaw detecting magnetic powder etc., while making product turn lower order processing and assembling, cannot ensure the quality of products, after steering gear production completes in the past, capital adopts the mode of artificial manual wiping, one by one steering gear product is carried out to wiping, although this mode is simple, also have many deficiencies, as: 1, owing to adopting the artificial manual mode of wiping one by one, inefficiency; 2, the clean of steering gear product ensures by artificial, and due to artificial individual difference, cleaning quality is difficult to be consistent, and wastes more cleaning supplies; 3, when steering gear product is in batches large, the artificial used time is long, cause workman's labour intensity larger, and steering gear product is prone to and damages in transport process, also cannot meet the requirement of suitability for industrialized production simultaneously.
Summary of the invention
The object of the invention is to: a kind of cleannes and cleaning quality that can effectively ensure steering gear rack product is provided, the height of increasing work efficiency, adopt the manual mode of wiping one by one to solve existing steering gear rack product, cause inefficiency, cleaning quality to be difficult to be consistent, and workman's labour intensity is larger, cannot meet the automatic cleaning and delivering device of through type automobile steering gear rack of industrialization production requirements problem.
Technical scheme of the present invention is:
The automatic cleaning and delivering device of a kind of through type automobile steering gear rack, it is by washing lotion case, frame, program control case, lotion pumps, cleaning case, driving motor, air jet system, receiver, spray equipment, brushing device and carriage form, it is characterized in that: on washing lotion case, by frame, carriage is housed, on the washing lotion case of carriage below, be provided with lotion pumps, in the frame of lotion pumps one side, be provided with program control case, in the frame of lotion pumps opposite side, be provided with magnetic valve and gas source switch, on carriage, interval shape is provided with multiple drives, on each drive, is separately installed with drive sprocket, and the middle part of carriage is provided with driving motor, and each drive is connected with driving motor by driving-chain by drive sprocket, on the carriage of driving motor one side, be provided with cleaning case, the carriage termination of driving motor opposite side is provided with striker plate, and the carriage front end between driving motor and striker plate is provided with receiver, drive top in cleaning case is provided with woven hose, and woven hose is communicated with washing lotion case by lotion pumps, woven hose one side interval shape is provided with multiple spray equipments, each spray equipment is communicated with woven hose respectively, between each spray equipment, be movably installed with respectively brushing device by installing rack, on the boxboard of described cleaning case one end, be provided with charging aperture, on the boxboard of the cleaning case other end, be provided with discharging opening, the drive top in charging aperture outside is provided with sensor, in cleaning case, the drive of charging aperture one side top is provided with transmission pressure roller A, the drive top of discharging opening one side is provided with transmission pressure roller B, between transmission pressure roller B and discharging opening, be provided with air jet system, air jet system is connected with gas source pipe with gas source switch by magnetic valve, air jet system front end is provided with approach switch, and approach switch below is provided with inner hole of workpiece washer jet, and inner hole of workpiece washer jet is communicated with woven hose, on the cleaning case of air jet system top, be provided with vacuator, described approach switch, lotion pumps, driving motor, vacuator, magnetic valve and sensor is connected with program control case respectively, described cleaning case bottom is provided with liquid back pipe, and liquid back pipe is communicated with washing lotion case.
Described spray equipment, by forming ring sparger and communicating pipe, is provided with communicating pipe on ring sparger, on the circumference of ring sparger inner surface, interval shape is provided with multiple spray apertures.
Described brushing device is by scrubbing substrate and hairbrush forms, and scrubbing substrate is rectangle, scrubs on substrate and is provided with hairbrush hole, and hairbrush is fixed with hairbrush in hole.
Described air jet system is made up of installation base plate, air nozzle A, air nozzle B and air nozzle C, is provided with workpiece through hole on installation base plate, and air nozzle A, air nozzle B and air nozzle C are triangular shape around workpiece through hole and arrange on installation base plate.
The invention has the advantages that:
The automatic cleaning and delivering device of this through type automobile steering gear rack is simple in structure, in the course of work, workpiece to be washed enters cleaning case by drive by charging aperture, workpiece entering signal is uploaded to program control case by sensor, under the control of program control case, lotion pumps startup sprays cleaning by spray equipment and inner hole of workpiece washer jet to the endoporus of surface of the work and workpiece termination, when workpiece sprays cleaning, under the effect of drive, workpiece constantly moves ahead, scrub cleaning by brushing device simultaneously, when workpiece moves to approach switch place under the effect of drive, the workpiece signal that puts in place is uploaded to program control case by approach switch, under the control of program control case, lotion pumps quits work, then starting air jet system by magnetic valve carries out air-dry to workpiece, workpiece after air-dry is entered the carriage of driving motor opposite side by discharging opening output, under the striker plate effect of carriage termination, it is temporary that workpiece falls into receiver, thereby complete the whole cleaning process of workpiece.The automatic cleaning and delivering device floor space of this through type automobile steering gear rack is little, easy to operate.Improve operating efficiency high, cleannes and the cleaning quality of steering gear rack product are ensured, avoid existing steering gear rack product to adopt the manual mode of wiping one by one, cause inefficiency, cleaning quality to be difficult to be consistent, and workman's labour intensity is larger, cannot meet the problem of industrialization production requirements.Be specially adapted to steering gear rack product and clean use.
Brief description of the drawings
Fig. 1 is main TV structure schematic diagram of the present invention;
Fig. 2 is plan structure schematic diagram of the present invention;
Fig. 3 is the structural representation of spray equipment of the present invention;
Fig. 4 is the structural representation of brushing device of the present invention;
Fig. 5 is the structural representation of air jet system of the present invention.
In figure: 1, washing lotion case, 2, frame, 3, program control case, 4, lotion pumps, 5, cleaning case, 6, driving motor, 7, air jet system, 8, receiver, 9, spray equipment, 10, brushing device, 11, carriage, 12, magnetic valve, 13, gas source switch, 14, drive, 15, drive sprocket, 16, driving-chain, 17, striker plate, 18, liquid back pipe, 19, woven hose, 20, ring sparger, 21, communicating pipe, 22, spray apertures, 23, installing rack, 24, scrub substrate, 25, hairbrush, 26, hairbrush hole, 27, charging aperture, 28, discharging opening, 29, sensor, 30, transmission pressure roller A, 31, transmission pressure roller B, 32, air nozzle A, 33, air nozzle B, 34, air nozzle C, 35, gas source pipe, 36, approach switch, 37, inner hole of workpiece washer jet, 38, vacuator, 39, installation base plate, 40, workpiece is through hole.
Detailed description of the invention
The automatic cleaning and delivering device of this through type automobile steering gear rack is by washing lotion case 1, frame 2, program control case 3, lotion pumps 4, cleaning case 5, driving motor 6, air jet system 7, and receiver 8, spray equipment 9, brushing device 10 and carriage 11 form.On washing lotion case 1, by frame 2, carriage 11 is housed, on the washing lotion case 1 of carriage 11 belows, is provided with lotion pumps 4, in the frame 2 of lotion pumps 4 one sides, be provided with program control case 3, in the frame 2 of lotion pumps 4 opposite sides, be provided with magnetic valve 12 and gas source switch 13.
On carriage 11, interval shape is provided with multiple drives 14, on each drive 14, is separately installed with drive sprocket 15, and the middle part of carriage 11 is provided with driving motor 6, and each drive 14 is connected with driving motor 6 by driving-chain 16 by drive sprocket 15.
On the carriage 11 of driving motor 6 one sides, be provided with cleaning case 5, carriage 11 terminations of driving motor 6 opposite sides are provided with striker plate 17, and carriage 11 front ends between driving motor 6 and striker plate 17 are provided with receiver 8.
Drive 14 tops in cleaning case 5 are provided with woven hose 19, and woven hose 19 is communicated with washing lotion case 1 by lotion pumps 4; Woven hose 19 1 side interval shapes are provided with multiple spray equipments 9.
Spray equipment 9, by forming ring sparger 20 and communicating pipe 21, is provided with communicating pipe 21 on ring sparger 20, on the circumference of ring sparger 20 inner surfaces, interval shape is provided with multiple spray apertures 22.Each spray equipment 9 is communicated with woven hose 19 by communicating pipe 21 respectively.
Between each spray equipment 9, be movably installed with respectively brushing device 10 by installing rack 23, brushing device 10, by scrubbing substrate 24 and hairbrush 25 forms, is scrubbed substrate 24 for rectangle, scrubs on substrate 24 and is provided with hairbrush hole 26, is fixed with hairbrush 25 in hairbrush hole 26.The object that brushing device 10 selection activities are installed is the replacing of being convenient to after hairbrush 25 consumes, thereby ensures the quality of scrubbing of workpiece.
On the boxboard of cleaning case 5 one end, be provided with charging aperture 27, on the boxboard of cleaning case 5 other ends, be provided with discharging opening 28, drive 14 tops in charging aperture 27 outsides are provided with sensor 29, drive 14 tops of interior charging aperture 27 1 sides of cleaning case 5 are provided with transmission pressure roller A30, drive 14 tops of discharging opening 29 1 sides are provided with transmission pressure roller B31, the effect of transmission pressure roller A30 and transmission pressure roller B31 is to prevent that workpiece from skidding in motion process, avoids bumping with follow-up workpiece to be cleaned.
Between transmission pressure roller B31 and discharging opening 28, be provided with air jet system 7, air jet system 7 is made up of installation base plate 39, air nozzle A32, air nozzle B33 and air nozzle C34, on installation base plate 39, be provided with workpiece through hole 40, air nozzle A32, air nozzle B33 and air nozzle C34 are triangular shape around workpiece through hole 40 and arrange on installation base plate 39.
Air jet system 7 is connected with gas source pipe 35 with gas source switch 13 by magnetic valve 12; Air jet system 7 front ends are provided with approach switch 36, and approach switch 36 belows are provided with inner hole of workpiece washer jet 37, and inner hole of workpiece washer jet 37 is communicated with woven hose 19; On the cleaning case 5 of air jet system 7 tops, be provided with vacuator 38.Cleaning case 5 bottoms are provided with liquid back pipe 18, and liquid back pipe 18 is communicated with washing lotion case 1.
Approach switch 36, lotion pumps 4, driving motor 6, vacuator 38, magnetic valve 12 and sensor 29 are connected with program control case 3 by wire respectively.
The cleaning fluid of the automatic cleaning and delivering device of this through type automobile steering gear rack is high-purity kerosene, and the effect of vacuator 38 is prevent that oil mist concentration in cleaning case 5 is in the course of the work too high and occur security incident.
When work, workpiece to be washed (automobile steering gear rack) enters cleaning case 5 by drive 14 by charging aperture 27, workpiece entering signal is uploaded to program control case 3 by sensor 29, under the control of program control case 3, lotion pumps 4 starts, and then by spray equipment 9 and inner hole of workpiece washer jet 37, the endoporus of surface of the work and workpiece termination is sprayed to cleaning.Workpiece sprays when cleaning, under the effect of drive 14, constantly moves ahead, and when moving ahead, scrubs cleaning by brushing device 10.Because workpiece to be washed is to wear spray equipment 9 and brushing device 10 and mistake under the band of drive 14, therefore spray equipment 9 and brushing device 10 can carry out 360 ° of cleanings to the circumferential surface of workpiece, dead angle that can residual less cleaning.
When workpiece moves to approach switch 36 place under the effect of drive 14, the workpiece signal that puts in place is uploaded to program control case 3 by approach switch 36, under the control of program control case 3, lotion pumps 4 quits work, then starting air jet system 7 by magnetic valve 12 carries out air-dry to workpiece, because air nozzle A32, air nozzle B33 and the air nozzle C34 of air jet system 7 are triangular shape layout on installation base plate 39, and workpiece is to wear workpiece through hole 40 and mistake, therefore each air nozzle can to the circumferential surface of workpiece carry out 360 ° air-dry, equally can be not residual not air-dry yet less than dead angle.Workpiece after air-dry is entered the carriage 11 of driving motor 6 opposite sides by discharging opening 28 outputs, under striker plate 17 barrier effects of carriage 11 terminations, it is temporary that workpiece falls into receiver 8, thereby complete the cleaning of workpiece, enters next workpiece circulation.
The automatic cleaning and delivering device floor space of this through type automobile steering gear rack is little, easy to operate.Effectively improve operating efficiency, and cleannes and the cleaning quality of workpiece (automobile steering gear rack) are ensured, avoid existing workpiece (automobile steering gear rack) to adopt the manual mode of wiping one by one, cause inefficiency, cleaning quality to be difficult to be consistent, and workman's labour intensity is large, cannot meet the problem of industrialization production requirements.Be specially adapted to automobile steering gear rack product and clean use.
Claims (1)
1. the automatic cleaning and delivering device of through type automobile steering gear rack, it is by washing lotion case (1), frame (2), program control case (3), lotion pumps (4), cleaning case (5), driving motor (6), air jet system (7), receiver (8), spray equipment (9), brushing device (10) and carriage (11) form, it is characterized in that: washing lotion case (1) is upper is equipped with carriage (11) by frame (2), on the washing lotion case (1) of carriage (11) below, be provided with lotion pumps (4), in the frame (2) of lotion pumps (4) one sides, be provided with program control case (3), in the frame (2) of lotion pumps (4) opposite side, be provided with magnetic valve (12) and gas source switch (13), the upper interval of carriage (11) shape is provided with multiple drives (14), on each drive (14), be separately installed with drive sprocket (15), the middle part of carriage (11) is provided with driving motor (6), and each drive (14) is connected with driving motor (6) by driving-chain (16) by drive sprocket (15), on the carriage (11) of driving motor (6) one sides, be provided with cleaning case (5), carriage (11) termination of driving motor (6) opposite side is provided with striker plate (17), and carriage (11) front end between driving motor (6) and striker plate (17) is provided with receiver (8), drive (14) top in cleaning case (5) is provided with woven hose (19), and woven hose (19) is communicated with washing lotion case (1) by lotion pumps (4), woven hose (19) one side interval shapes are provided with multiple spray equipments (9), each spray equipment (9) is communicated with woven hose (19) respectively, between each spray equipment (9), be movably installed with respectively brushing device (10) by installing rack (23), on the boxboard of described cleaning case (5) one end, be provided with charging aperture (27), on the boxboard of cleaning case (5) other end, be provided with discharging opening (28), drive (14) top in charging aperture (27) outside is provided with sensor (29), drive (14) top of interior charging aperture (27) one sides of cleaning case (5) is provided with transmission pressure roller A(30), drive (14) top of discharging opening (28) one sides is provided with transmission pressure roller B(31), transmission pressure roller B(31) and discharging opening (28) between be provided with air jet system (10), air jet system (10) is connected with gas source pipe (35) with gas source switch (13) by magnetic valve (12), air jet system (10) front end is provided with approach switch (36), and approach switch (36) below is provided with inner hole of workpiece washer jet (37), and inner hole of workpiece washer jet (37) is communicated with woven hose (19), on the cleaning case (5) of air jet system (10) top, be provided with vacuator (38), described approach switch (36), lotion pumps (4), driving motor (6), vacuator (38), magnetic valve (12) and sensor (29) are connected with program control case (3) respectively, described cleaning case (5) bottom is provided with liquid back pipe (18), and liquid back pipe (18) is communicated with washing lotion case (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210438043.9A CN102909197B (en) | 2012-11-06 | 2012-11-06 | Automatic rack cleaning conveyor of pass-type automobile steering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210438043.9A CN102909197B (en) | 2012-11-06 | 2012-11-06 | Automatic rack cleaning conveyor of pass-type automobile steering device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102909197A CN102909197A (en) | 2013-02-06 |
| CN102909197B true CN102909197B (en) | 2014-11-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210438043.9A Active CN102909197B (en) | 2012-11-06 | 2012-11-06 | Automatic rack cleaning conveyor of pass-type automobile steering device |
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| Country | Link |
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| CN (1) | CN102909197B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105855214A (en) * | 2016-04-20 | 2016-08-17 | 太仓宝达齿条有限公司 | Gear rack spray rinsing device |
| CN105855201A (en) * | 2016-04-20 | 2016-08-17 | 太仓宝达齿条有限公司 | Gear rack brushing device |
| CN108480252A (en) * | 2018-04-12 | 2018-09-04 | 宁波鑫神泽汽车零部件有限公司 | Cleaning equipment in being produced and processed for auto parts and components |
| CN116175340B (en) * | 2023-03-03 | 2023-10-03 | 宣城东海汽车转向部件有限公司 | Polishing and grinding device for machining automobile steering rod connector shell |
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Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001246331A (en) * | 2000-03-08 | 2001-09-11 | Sharp Corp | Cleaning equipment |
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2012
- 2012-11-06 CN CN201210438043.9A patent/CN102909197B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5238331A (en) * | 1991-01-25 | 1993-08-24 | Crc-Evans Rehabilitation Systems, Inc. | Modularized machine for reconditioning pipelines |
| US5647906A (en) * | 1992-03-11 | 1997-07-15 | A-Z Terminal Corporation | Pipe cleaning machine |
| US5626438A (en) * | 1993-01-15 | 1997-05-06 | Pipeline Rehab, Inc. | System for excavating and rehabilitating underground pipelines |
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| CN2782241Y (en) * | 2005-04-07 | 2006-05-24 | 顾荣度 | Crawler through automatic cleaner for pillar parts |
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| Publication number | Publication date |
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| CN102909197A (en) | 2013-02-06 |
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