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CN102901117A - Novel shaftless inclined rotary heat storage device - Google Patents

Novel shaftless inclined rotary heat storage device Download PDF

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Publication number
CN102901117A
CN102901117A CN2012103834487A CN201210383448A CN102901117A CN 102901117 A CN102901117 A CN 102901117A CN 2012103834487 A CN2012103834487 A CN 2012103834487A CN 201210383448 A CN201210383448 A CN 201210383448A CN 102901117 A CN102901117 A CN 102901117A
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heat storage
storage device
storage body
shell
temperature
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张建军
冯自平
秦坤
杨承志
张旭
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Guangzhou Institute of Energy Conversion of CAS
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Guangzhou Institute of Energy Conversion of CAS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
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Abstract

本发明涉及一种新型无轴倾斜旋转式连续蓄热装置,提供一种可降低旋转式连续蓄热装置成本和提高旋转式连续蓄热装置寿命的蓄热装置。包括上盖、壳体、底盖和蓄热体,上盖和底盖分别安装于壳体的两端,壳体倾斜放置,壳体内置蓄热体,且壳体与蓄热体连接为一体,在壳体上还设有旋转驱动装置;蓄热体由隔板分成至少两部分,所述上盖上设有与蓄热体各部分对应连通的高温烟气通道和高温空气通道,所述底盖上设有与蓄热体各部分对应连通的低温烟气通道和低温空气通道。本发明结构简单、安装方便,不需要耐高温的中心轴,蓄热体由壳体外的托轮驱动旋转,在不影响蓄热装置性能的情况下降低了蓄热装置的制造成本,提高了蓄热装置的使用寿命。

Figure 201210383448

The invention relates to a novel shaftless inclined rotary continuous heat storage device, and provides a heat storage device which can reduce the cost of the rotary continuous heat storage device and improve the service life of the rotary continuous heat storage device. It includes an upper cover, a shell, a bottom cover and a heat storage body. The top cover and the bottom cover are respectively installed at both ends of the shell. , a rotary drive device is also provided on the housing; the heat storage body is divided into at least two parts by a partition, and the upper cover is provided with a high-temperature flue gas channel and a high-temperature air channel corresponding to each part of the heat storage body. The bottom cover is provided with low-temperature flue gas passages and low-temperature air passages correspondingly connected with various parts of the heat storage body. The invention is simple in structure, easy to install, does not need a high-temperature-resistant central shaft, and the heat storage body is driven to rotate by the supporting wheel outside the shell, which reduces the manufacturing cost of the heat storage device and improves the heat storage capacity without affecting the performance of the heat storage device. service life of the heating device.

Figure 201210383448

Description

一种新型无轴倾斜旋转式蓄热装置A Novel Shaftless Inclined Rotary Heat Storage Device

技术领域technical field

本发明涉及蓄热装置,特别涉及一种新型无轴倾斜旋转式蓄热装置。The invention relates to a thermal storage device, in particular to a novel shaftless inclined rotary thermal storage device.

背景技术Background technique

旋转式连续蓄热装置解决了传统的切换式蓄热装置在工作中由于频繁的切换造成炉温、炉压的波动,换向瞬间燃烧的不连续,加热质量的降低等问题,使高温空气燃烧技术这种具有节能减排优点的先进燃烧技术能够在工业上得到更加广泛的应用,产生了显著的经济效益和社会效益。目前的旋转式连续蓄热装置多采用齿轮驱动围绕中心轴旋转,在蓄热体中心的高温区域的耐高温中心轴的成本和寿命成了影响蓄热装置成本及寿命的一个关键因素。The rotary continuous heat storage device solves the problems of the traditional switchable heat storage device, such as the fluctuation of furnace temperature and pressure caused by frequent switching, discontinuous combustion at the moment of reversing, and the reduction of heating quality, which make high-temperature air burn Technology This advanced combustion technology with the advantages of energy saving and emission reduction can be more widely used in industry, resulting in significant economic and social benefits. The current rotary continuous heat storage devices are mostly driven by gears to rotate around the central axis. The cost and life of the high temperature resistant central shaft in the high temperature area of the center of the heat storage body have become a key factor affecting the cost and life of the heat storage device.

发明内容Contents of the invention

本发明针对现有技术中存在的缺点和问题加以改进,提供一种可降低旋转式连续蓄热装置成本和提高旋转式连续蓄热装置寿命的蓄热装置。The invention improves the shortcomings and problems existing in the prior art, and provides a heat storage device which can reduce the cost of the rotary continuous heat storage device and improve the service life of the rotary continuous heat storage device.

为达到上述目的,本发明采取以下的技术方案:To achieve the above object, the present invention takes the following technical solutions:

一种新型无轴倾斜旋转式蓄热装置,包括上盖、壳体、底盖和蓄热体,上盖和底盖分别安装于壳体的两端,壳体倾斜放置,壳体内置蓄热体,且壳体与蓄热体连接为一体,在壳体上还设有旋转驱动装置;蓄热体由隔板分成至少两部分,所述上盖上设有与蓄热体各部分对应连通的高温烟气通道和高温空气通道,所述底盖上设有与蓄热体各部分对应连通的低温烟气通道和低温空气通道。A new type of shaftless tilting and rotating heat storage device, including an upper cover, a shell, a bottom cover and a heat storage body, the upper cover and the bottom cover are respectively installed at both ends of the shell, the shell is placed obliquely, and the shell has built-in heat storage body, and the shell and the heat storage body are connected as a whole, and a rotary drive device is also provided on the shell; the heat storage body is divided into at least two parts by a partition, and the upper cover is provided with a The high-temperature flue gas passage and the high-temperature air passage are arranged on the bottom cover, and the low-temperature flue gas passage and the low-temperature air passage correspondingly communicated with each part of the heat storage body are provided.

壳体为钢板、保温棉以及浇注料按工艺浇注成的圆柱体壳体,蓄热体内置蓄热蜂窝陶瓷。上述倾斜旋转式连续蓄热装置保持了旋转式蓄热装置的优点,同时不需要耐高温的中心轴,蓄热体通过旋转驱动装置驱动旋转,在不影响蓄热装置性能的情况下降低了蓄热装置的制造成本,提高了蓄热装置的使用寿命。其原理及运行过程如下:高温烟气从炉膛排烟口排出后进入到高温烟气通道而进入到旋转的蓄热体,并在蓄热体内蓄热蜂窝陶瓷作用下吸收高温烟气的热量,使烟气温度降低,再通过低温烟气通道引出;空气经低温空气通道进入到旋转的蓄热体,经蓄热体内蓄热蜂窝陶瓷将热量带出,然后空气进入到高温空气通道,空气在吸收蓄热蜂窝陶瓷的热量后,可连续送出的高温空气参与燃烧。The shell is a cylindrical shell casted by steel plate, thermal insulation cotton and castable according to the process, and the heat storage body is built with heat storage honeycomb ceramics. The above-mentioned inclined rotary continuous heat storage device maintains the advantages of the rotary heat storage device, and at the same time does not require a high-temperature-resistant central shaft. The manufacturing cost of the thermal device is reduced, and the service life of the thermal storage device is improved. Its principle and operation process are as follows: the high-temperature flue gas is discharged from the furnace exhaust port and then enters the high-temperature flue gas channel and enters the rotating regenerator, and absorbs the heat of the high-temperature flue gas under the action of the regenerative honeycomb ceramics in the regenerator. Reduce the temperature of the flue gas, and then lead it out through the low-temperature flue gas channel; the air enters the rotating regenerator through the low-temperature air channel, and the heat is taken out by the heat-storing honeycomb ceramics in the regenerator, and then the air enters the high-temperature air channel, and the air is After absorbing the heat of heat-storing honeycomb ceramics, the high-temperature air that can be sent out continuously participates in combustion.

上述旋转驱动装置包括带托轮的支架,在壳体上设有至少三个滚圈,每个滚圈对应安装于相匹配的托轮上,其中一个托轮是主动轮。支架固定不转动,通过支架上的托轮支撑壳体上的滚圈来支撑壳体,由于托轮相对滚圈滚动,在主动轮的驱动下带动其它托轮在滚圈内滚动,从而驱动壳体旋转,而且壳体与蓄热体连接为一体,因此蓄热体也被托轮驱动旋转。采用托轮驱动蓄热体旋转的方式相比旋转式蓄热装置采用中心轴驱动蓄热体旋转的方式,还简化了结构、安装更方便。The above-mentioned rotary driving device includes a bracket with supporting wheels, and at least three rolling rings are arranged on the housing, and each rolling ring is correspondingly installed on a matching supporting wheel, and one of the supporting wheels is a driving wheel. The bracket is fixed and does not rotate, and the supporting wheel on the bracket supports the rolling ring on the shell to support the shell. Since the supporting wheel rolls relative to the rolling ring, driven by the driving wheel, other supporting wheels are driven to roll in the rolling ring, thereby driving the shell The body rotates, and the shell and the heat storage body are connected as a whole, so the heat storage body is also driven to rotate by the supporting wheel. Compared with the rotary heat storage device, which uses the support wheel to drive the heat storage body to rotate, the structure is simplified and the installation is more convenient.

本发明结构简单、安装方便,不需要耐高温的中心轴,蓄热体由壳体外的托轮与滚圈相对滚动来驱动旋转,在不影响蓄热装置性能的情况下降低了蓄热装置的制造成本,提高了蓄热装置的使用寿命。The invention is simple in structure, easy to install, does not need a high-temperature-resistant central shaft, and the heat storage body is driven to rotate by the relative rolling of the supporting wheel outside the shell and the rolling ring, which reduces the heat storage device without affecting the performance of the heat storage device. The manufacturing cost is reduced, and the service life of the heat storage device is improved.

附图说明Description of drawings

图1是实施例的主视图。Fig. 1 is a front view of the embodiment.

图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3是图1的左视图。Fig. 3 is a left side view of Fig. 1 .

附图标记说明:1-隔板;2-高温空气通道;3-托轮;4-支架;5-低温空气通道;6-送风机;7-引风机;8-低温烟气通道;9-底盖;10-壳体;11-蓄热体;12-滚圈;13-上盖;14-高温烟气通道;15-高温烟气孔;16-高温空气孔;17-旋转驱动装置。Explanation of reference signs: 1-partition plate; 2-high temperature air channel; 3-supporting wheel; 4-support; 5-low temperature air channel; 6-supply fan; Cover; 10-housing; 11-regenerator; 12-rolling ring; 13-top cover; 14-high-temperature flue gas channel; 15-high-temperature flue gas hole; 16-high-temperature air hole;

具体实施方式Detailed ways

下面结合附图和实施例对本发明内容作进一步说明。The content of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

如图1、2、3所示,本实施例包括上盖13、壳体10、底盖9和蓄热体11,上盖13、底盖9分别安装于壳体10的两端,上盖13、壳体10和底盖9的装配体为由钢板、保温棉和浇注料按工艺浇注成的圆柱体,旋转驱动装置17包括带托轮3的支架4以及壳体10外部的滚圈12,壳体10外部设置有三个滚圈11,与三个滚圈11相匹配的三组托轮3分别安装在对应的支架4上,中部一组托轮3为主动轮,另外两组为从动轮,每组托轮3都连接支架4,支架4固定不动以支撑整个蓄热装置。壳体10与蓄热体11连接成一个整体,并可以利用壳体10外面的托轮3驱动旋转;上盖13被分隔成两部分,分别设置高温烟气通道14和高温空气通道2,上盖13上设有高温烟气孔15、高温空气孔16,高温烟气通道14和高温空气通道2分别穿过高温烟气孔15、高温空气孔16;底盖9被分隔成两部分,分别设置低温烟气通道8和低温空气通道5。上盖13和底盖9固定不旋转,上盖13、底盖9与壳体10连接的部位采用密封措施,蓄热体11被隔板1分成两个部分,蓄热体11底部设置有筛状的金属框架用于支撑蓄热体11,蓄热体11内装满蓄热蜂窝陶瓷。高温烟气通道14和低温烟气通道8设置在壳体10的同一侧,高温空气通道2和低温空气通道5设置在壳体9的另一侧。低温烟气通道8的出口连接着引风机7,低温空气通道5的进口连接着送风机6。高温烟气通道14、高温空气通道2和低温烟气通道8中均设有显示温度的热电偶。旋转驱动装置17中托轮3的速度控制通过变频控制,整套装置设高温烟气、高温空气、低温烟气热电偶,分别显示其温度,并按温度设定旋转风速和风机流量。As shown in Figures 1, 2, and 3, this embodiment includes an upper cover 13, a housing 10, a bottom cover 9, and a heat storage body 11. The upper cover 13 and the bottom cover 9 are respectively installed at both ends of the housing 10. The upper cover 13. The assembly of the housing 10 and the bottom cover 9 is a cylinder casted by steel plates, thermal insulation cotton and castables according to the process. The rotary drive device 17 includes the bracket 4 with the supporting wheel 3 and the rolling ring 12 outside the housing 10 , the housing 10 is provided with three rolling rings 11, and the three sets of supporting wheels 3 matched with the three rolling rings 11 are installed on the corresponding brackets 4 respectively. The moving wheels, each set of supporting wheels 3 are connected to the bracket 4, and the bracket 4 is fixed to support the whole heat storage device. The casing 10 and the heat storage body 11 are connected as a whole, and can be driven and rotated by the support wheel 3 outside the casing 10; the upper cover 13 is divided into two parts, and the high-temperature flue gas passage 14 and the high-temperature air passage 2 are respectively provided. The cover 13 is provided with a high-temperature smoke hole 15 and a high-temperature air hole 16, and the high-temperature smoke channel 14 and the high-temperature air channel 2 pass through the high-temperature smoke hole 15 and the high-temperature air hole 16 respectively; the bottom cover 9 is divided into two parts, respectively A low-temperature flue gas channel 8 and a low-temperature air channel 5 are provided. The upper cover 13 and the bottom cover 9 are fixed and do not rotate. The joints between the upper cover 13 and the bottom cover 9 and the casing 10 are sealed. The heat storage body 11 is divided into two parts by the partition 1. The shaped metal frame is used to support the heat storage body 11, and the heat storage body 11 is filled with heat storage honeycomb ceramics. The high-temperature flue gas passage 14 and the low-temperature flue gas passage 8 are arranged on the same side of the casing 10 , and the high-temperature air passage 2 and the low-temperature air passage 5 are arranged on the other side of the casing 9 . The outlet of the low-temperature flue gas channel 8 is connected to the induced draft fan 7 , and the inlet of the low-temperature air channel 5 is connected to the blower fan 6 . The high-temperature flue gas channel 14, the high-temperature air channel 2 and the low-temperature flue gas channel 8 are all equipped with thermocouples for displaying temperature. The speed control of the supporting wheel 3 in the rotary driving device 17 is controlled by frequency conversion. The whole device is equipped with high-temperature flue gas, high-temperature air, and low-temperature flue gas thermocouples, which respectively display their temperatures, and set the rotation speed and fan flow according to the temperature.

如图1所示,本实施例的原理和运行过程如下:高温烟气从炉膛排烟口排出后,进入到高温烟气通道14,从装置顶部进入到低速旋转的蓄热体11,蓄热蜂窝陶瓷吸收高温烟气的热量,使烟气温度降低,经低温烟气通道8以200℃左右的温度从引风机7引出;空气从送风机6送出,经低温空气通道5从装置底部进入到低速旋转的蓄热体11,经蓄热蜂窝陶瓷将热量带出,然后空气进入到高温空气通道2,空气在吸收蓄热蜂窝陶瓷的热量后,连续送出的高温空气温度根据不同的加工工艺在1000℃左右,参与燃烧。As shown in Figure 1, the principle and operation process of this embodiment are as follows: After the high-temperature flue gas is discharged from the exhaust port of the furnace, it enters the high-temperature flue gas passage 14, enters the heat storage body 11 rotating at a low speed from the top of the device, and stores heat. The honeycomb ceramic absorbs the heat of the high-temperature flue gas to reduce the temperature of the flue gas. It is drawn out from the induced draft fan 7 at a temperature of about 200°C through the low-temperature flue gas channel 8; The rotating regenerator 11 takes out the heat through the regenerative honeycomb ceramics, and then the air enters the high-temperature air channel 2. After the air absorbs the heat of the regenerative honeycomb ceramics, the temperature of the high-temperature air that is continuously sent out is 1000°C according to different processing techniques. ℃, to participate in combustion.

Claims (4)

1.一种新型无轴倾斜旋转式蓄热装置,包括上盖、壳体、底盖和蓄热体,上盖和底盖分别安装于壳体的两端,其特征是:所述壳体倾斜放置,壳体内置蓄热体,且壳体与蓄热体连接为一体,在壳体上还设有旋转驱动装置;蓄热体由隔板分成至少两部分,所述上盖上设有与蓄热体各部分对应连通的高温烟气通道和高温空气通道,所述底盖上设有与蓄热体各部分对应连通的低温烟气通道和低温空气通道。1. A new type of shaftless tilting and rotating heat storage device, comprising an upper cover, a shell, a bottom cover and a heat storage body, the upper cover and the bottom cover are respectively installed at the two ends of the shell, and it is characterized in that: the shell Placed obliquely, the shell has a built-in heat storage body, and the shell and the heat storage body are connected as a whole, and a rotating drive device is also provided on the shell; the heat storage body is divided into at least two parts by a partition, and the upper cover is provided with High-temperature flue gas passages and high-temperature air passages correspondingly communicated with various parts of the heat storage body, and low-temperature flue gas passages and low-temperature air passages correspondingly communicated with various parts of the heat storage body are provided on the bottom cover. 2.如权利要求1所述的新型无轴倾斜旋转式蓄热装置,其特征是:所述旋转驱动装置包括带托轮的支架,在壳体上设有至少三个滚圈,每个滚圈对应安装于相匹配的托轮上,其中一个托轮是主动轮。2. The novel shaftless tilting and rotating heat storage device according to claim 1, characterized in that: the rotating drive device includes a bracket with supporting wheels, and at least three rolling rings are arranged on the housing, each rolling ring The rings are correspondingly installed on the matching supporting wheels, one of which is the driving wheel. 3.如权利要求1或2所述的新型无轴倾斜旋转式蓄热装置,其特征是:所述上盖、壳体和底盖的装配体为钢板、保温棉以及浇注料按工艺浇注成的圆柱体。3. The new shaftless tilting and rotating heat storage device according to claim 1 or 2, characterized in that: the assembly of the upper cover, shell and bottom cover is made of steel plates, insulation cotton and castables according to the process. of cylinders. 4.如权利要求1或2所述的新型无轴倾斜旋转式蓄热装置,其特征是:所述蓄热体内置蓄热蜂窝陶瓷,所述蓄热体还设有可调节密封装置。4. The novel shaftless tilting and rotating heat storage device according to claim 1 or 2, characterized in that: the heat storage body is built with heat storage honeycomb ceramics, and the heat storage body is also provided with an adjustable sealing device.
CN2012103834487A 2012-10-11 2012-10-11 Novel shaftless inclined rotary heat storage device Pending CN102901117A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104560071A (en) * 2014-12-26 2015-04-29 北京神雾环境能源科技集团股份有限公司 Pyrolysis system and pyrolyzing method
CN106989609A (en) * 2017-04-28 2017-07-28 岳阳鑫特热能工程技术有限公司 It is successively heat exchanged device

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CN202048779U (en) * 2011-04-12 2011-11-23 北京凯盛建材工程有限公司 Reduction and calcination rotary kiln for dry-detoxification treatment on chromium residues
CN202902327U (en) * 2012-10-11 2013-04-24 中国科学院广州能源研究所 Novel no-shaft inclined rotary heat storage device

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CN201547779U (en) * 2009-12-09 2010-08-11 岳阳钟鼎热工电磁科技有限公司 Rotary continuous regenerative burner
CN202048779U (en) * 2011-04-12 2011-11-23 北京凯盛建材工程有限公司 Reduction and calcination rotary kiln for dry-detoxification treatment on chromium residues
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CN104560071A (en) * 2014-12-26 2015-04-29 北京神雾环境能源科技集团股份有限公司 Pyrolysis system and pyrolyzing method
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Application publication date: 20130130