CN102895948A - Hydrocarbon oil desulphurization adsorbent, and preparation method and application thereof - Google Patents
Hydrocarbon oil desulphurization adsorbent, and preparation method and application thereof Download PDFInfo
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Abstract
本发明提供一种烃油脱硫吸附剂,并提供该吸附剂的制备方法和应用方法。本发明吸附剂以吸附剂总重量为基准,至少包括以下组分:1)具有十二元环孔道结构的硅铝分子筛,含量为1-20wt%;2)氧化铝粘结剂,含量为3-35wt%;3)氧化硅源,含量为5-40wt%;4)氧化锌,含量为10-80wt%;5)至少一种选自钴、镍、铁和锰的金属促进剂,含量为5-30wt%。本发明吸附剂具有很高的脱硫活性,同时还具有明显的增加汽油辛烷值的优势。The invention provides a hydrocarbon oil desulfurization adsorbent, and provides a preparation method and an application method of the adsorbent. The adsorbent of the present invention is based on the total weight of the adsorbent, and at least includes the following components: 1) a silica-alumina molecular sieve with a twelve-membered ring pore structure, with a content of 1-20 wt%; 2) an alumina binder, with a content of 3 -35wt%; 3) silicon oxide source, the content is 5-40wt%; 4) zinc oxide, the content is 10-80wt%; 5) at least one metal accelerator selected from cobalt, nickel, iron and manganese, the content is 5-30wt%. The adsorbent of the invention has high desulfurization activity, and also has the advantage of obviously increasing the gasoline octane number.
Description
技术领域 technical field
本发明涉及从烃油中脱除硫的吸附剂及其制备方法和应用。The invention relates to an adsorbent for removing sulfur from hydrocarbon oil, a preparation method and application thereof.
背景技术 Background technique
CN 1355727A提供了一种含有氧化锌、氧化硅、氧化铝以及镍或钴的新型吸收组合物,并且提供这种吸附剂的制备方法。该方法首先制备出含氧化锌、氧化硅、氧化铝的载体,然后通过浸渍引入镍。该吸附剂可用于从裂化汽油或柴油机燃料中脱除硫。CN 1355727A provides a novel absorbent composition containing zinc oxide, silicon oxide, aluminum oxide and nickel or cobalt, and provides the preparation method of this adsorbent. In this method, a carrier containing zinc oxide, silicon oxide and aluminum oxide is prepared first, and then nickel is introduced by impregnation. The adsorbent can be used to remove sulfur from cracked gasoline or diesel fuel.
CN 1208124C中采用促进剂金属如钴和镍浸渍包含氧化锌、膨胀珍珠岩和氧化铝的吸附剂载体,然后在合适温度下还原促进剂,制备用于脱除裂化汽油中硫化物的吸附剂。In CN 1208124C, a promoter metal such as cobalt and nickel is used to impregnate an adsorbent carrier containing zinc oxide, expanded perlite and alumina, and then reduce the promoter at a suitable temperature to prepare an adsorbent for removing sulfide in cracked gasoline.
上述吸附剂在临氢条件下脱除汽油中硫的同时,不可避免的由于烯烃饱和导致辛烷值降低。When the above-mentioned adsorbent removes sulfur from gasoline under hydrogen-facing conditions, the octane number inevitably decreases due to olefin saturation.
CN 101433821A提到一种降低烃油硫含量的吸附剂,包括稀土八面沸石,活性金属氧化物和载体,其中载体包括氧化铝和氧化锌;将上述稀土八面沸石与载体混合物预先成形为多孔耐热固体颗粒,再在此固体颗粒上引入金属活性组分,制备得到所述吸附剂。CN 101433821A mentions an adsorbent for reducing the sulfur content of hydrocarbon oil, including rare earth faujasite, active metal oxide and carrier, wherein the carrier includes aluminum oxide and zinc oxide; the mixture of the above rare earth faujasite and carrier is preformed into a porous heat-resistant solid particles, and then introduce metal active components on the solid particles to prepare the adsorbent.
CN 101434854A提到一种降低轻质烃油硫含量的吸附剂,包括磷改性稀土八面沸石,活性金属氧化物和载体,其中载体包括氧化铝和氧化锌;将上述稀土八面沸石经磷改性后与载体混合物预先成形为多孔耐热固体颗粒,再在此固体颗粒上引入金属活性组分,制备得到所述吸附剂。CN 101434854A mentions an adsorbent for reducing the sulfur content of light hydrocarbon oil, including phosphorus modified rare earth faujasite, active metal oxide and carrier, wherein the carrier includes aluminum oxide and zinc oxide; the above rare earth faujasite is treated with phosphorus The adsorbent is prepared by pre-shaping the modified porous heat-resistant solid particles with the carrier mixture, and then introducing metal active components on the solid particles.
上述两个方法虽然加入择型分子筛有利于异构化增加汽油辛烷值,但由于缺少合适含量的促进剂金属以及硫存储介质,导致该吸附剂缺少足够的脱硫活性。Although the addition of shape-selective molecular sieves in the above two methods is beneficial to isomerization to increase the octane number of gasoline, the adsorbent lacks sufficient desulfurization activity due to the lack of suitable content of accelerator metals and sulfur storage media.
发明内容 Contents of the invention
本发明提供一种可用于从烃油中脱除硫的吸附剂,并提供该吸附剂的制备方法和应用方法。The invention provides an adsorbent which can be used for removing sulfur from hydrocarbon oil, and provides a preparation method and an application method of the adsorbent.
本发明提供的烃油脱硫吸附剂,以吸附剂总重量为基准,至少包括以下组分:The hydrocarbon oil desulfurization adsorbent provided by the present invention, based on the total weight of the adsorbent, at least includes the following components:
1)具有十二元环孔道结构的硅铝分子筛,含量为1-20wt%;1) A silica-alumina molecular sieve with a twelve-membered ring channel structure, the content of which is 1-20wt%;
2)氧化铝粘结剂,含量为3-35wt%;2) alumina binder, the content is 3-35wt%;
3)氧化硅源,含量为5-40wt%;3) silicon oxide source, the content is 5-40wt%;
4)氧化锌,含量为10-80wt%;4) Zinc oxide, the content is 10-80wt%;
5)至少一种选自钴、镍、铁和锰的金属促进剂,含量为5-30wt%。5) At least one metal promoter selected from cobalt, nickel, iron and manganese, the content is 5-30wt%.
优选情况下,具有十二元环孔道结构的硅铝分子筛的含量为2-15wt%,氧化铝含量为5-25wt%,氧化硅源的含量为10-30wt%,氧化锌含量为25-70wt%,金属促进剂的含量为8-25wt%。Preferably, the content of silica-alumina molecular sieve with twelve-membered ring channel structure is 2-15wt%, the content of alumina is 5-25wt%, the content of silicon oxide source is 10-30wt%, and the content of zinc oxide is 25-70wt% %, the content of the metal accelerator is 8-25wt%.
更优选情况下,具有十二元环孔道结构的硅铝分子筛的含量为2-10wt%,氧化铝的含量为8-15wt%,氧化硅源的含量为12-25wt%,氧化锌的含量为40-60wt%,金属促进剂的含量为12-20wt%。More preferably, the content of silica-alumina molecular sieve with twelve-membered ring channel structure is 2-10wt%, the content of aluminum oxide is 8-15wt%, the content of silicon oxide source is 12-25wt%, and the content of zinc oxide is 40-60wt%, and the content of the metal accelerator is 12-20wt%.
具有十二元环孔道结构的硅铝分子筛,选自具有FAU、MOR、MAZ、BEA等晶体结构的一种或几种分子筛,优选FAU和/或BEA结构的分子筛。The silica-alumina molecular sieve with twelve-membered ring channel structure is selected from one or more molecular sieves with crystal structures such as FAU, MOR, MAZ, BEA, etc., preferably molecular sieves with FAU and/or BEA structures.
所述FAU结构分子筛为八面沸石型分子筛,该类型分子筛具有三维十二元环孔道,孔径为7.4A×7.4A。FAU结构分子筛主要为X型和Y型的分子筛,一般来说SiO2/Al2O3摩尔比为2.2~3.0的为X型分子筛,SiO2/Al2O3摩尔比大于3.0的为Y型分子筛。X型和Y型分子筛的骨架结构都属于六方晶系,空间群结构为Fd3m,X型分子筛的晶胞参数a=24.86~25.02A,Y型分子筛的晶胞参数a=24.6~24.85A。The molecular sieve with FAU structure is a faujasite type molecular sieve, and this type of molecular sieve has three-dimensional twelve-membered ring channels with a pore diameter of 7.4A×7.4A. Molecular sieves with FAU structure are mainly X-type and Y-type molecular sieves. Generally speaking, those with a SiO 2 /Al 2 O 3 molar ratio of 2.2 to 3.0 are X-type molecular sieves, and those with a SiO 2 /Al 2 O 3 molar ratio greater than 3.0 are Y-type molecular sieves. Molecular sieve. The framework structures of X-type and Y-type molecular sieves belong to the hexagonal crystal system, and the space group structure is Fd3m. The unit cell parameters of X-type molecular sieves are a=24.86-25.02A, and the unit-cell parameters of Y-type molecular sieves are a=24.6-24.85A.
具有FAU结构的分子筛还包括改性后的此类分子筛,改性方法可以包括水热法、化学处理法(例如无机酸处理法、氟硅酸抽铝补硅法和SiCl4气相法)或水热与化学处理相结合,改性后得到分子筛包括但不限于超稳Y型分子筛(USY),含有稀土元素的REUSY、REHY、REY,以及含磷的PUSY、PREHY、PREY等。Molecular sieves with a FAU structure also include modified molecular sieves of this type, and the modification methods may include hydrothermal methods, chemical treatment methods (such as inorganic acid treatment methods, fluosilicic acid extraction of aluminum and silicon supplementation methods, and SiCl gas phase method) or water Combining heat and chemical treatment, molecular sieves obtained after modification include but are not limited to ultra-stable Y-type molecular sieves (USY), REUSY, REHY, REY containing rare earth elements, and PUSY, PREHY, PREY containing phosphorus, etc.
BEA结构分子筛主要为β分子筛,其结构式为(Nan[AlnSi64-nO128],n<7),是由两个结构不同但却紧密相关的多形体A和B的混晶,两者都具有十二元环三维孔道体系,多形体A形成一对对映体,空间群为P4122和P4322,晶胞参数为a=12.5A,b=26.6A;多形体B属于非手性空间群C2/c,晶胞参数a=17.6A,b=17.8A,c=14.4A,β=114.5°。BEA结构分子筛中十二元环孔道尺寸为7.3A×6.0A<100方向>和5.6A×5.6A<001方向>。The BEA structure molecular sieve is mainly β molecular sieve, and its structural formula is (Na n [Al n Si 64-n O 128 ], n<7), which is a mixed crystal of two closely related polymorphs A and B with different structures. Both have a twelve-membered ring three-dimensional channel system, polymorph A forms a pair of enantiomers, the space group is P4 1 22 and P4 3 22, and the unit cell parameters are a=12.5A, b=26.6A; polymorph B Belonging to the achiral space group C2/c, unit cell parameters a=17.6A, b=17.8A, c=14.4A, β=114.5°. The twelve-membered ring channel size in the BEA molecular sieve is 7.3A×6.0A<100 direction> and 5.6A×5.6A<001 direction>.
所述氧化硅源可以为纯氧化硅或氧化硅含量大于45wt%的天然矿物。天然矿物中还可以含有其它组分如Al2O3、K2O、CaO、MgO、Fe2O3、TiO2等。氧化硅源选自硅藻土、膨胀珍珠岩、高岭土、硅质岩、水解氧化硅、大孔氧化硅以及硅胶中的一种或几种。The silicon oxide source may be pure silicon oxide or natural minerals with a silicon oxide content greater than 45 wt%. Natural minerals may also contain other components such as Al 2 O 3 , K 2 O, CaO, MgO, Fe 2 O 3 , TiO 2 and so on. The silica source is selected from one or more of diatomite, expanded perlite, kaolin, siliceous rock, hydrolyzed silica, macroporous silica and silica gel.
所述吸附剂的制备方法,包括:The preparation method of described adsorbent comprises:
(1)使氧化硅源、氧化铝粘结剂前身物以及酸性液体接触形成浆液,并老化:(1) Make the silica source, the alumina binder precursor and the acidic liquid contact to form a slurry, and age:
(2)使上述浆液与氧化锌以及具有十二元环孔道结构的硅铝分子筛混合,得到载体混合物,并成型、干燥、焙烧,得到含活性组分的载体;(2) mixing the above-mentioned slurry with zinc oxide and a silica-alumina molecular sieve having a twelve-membered ring channel structure to obtain a carrier mixture, and forming, drying, and roasting to obtain a carrier containing an active component;
(3)在载体中引入含金属促进剂的化合物,得到吸附剂前体;(3) introducing a compound containing a metal promoter in the carrier to obtain an adsorbent precursor;
(4)干燥、焙烧吸附剂前体;(4) drying and roasting the adsorbent precursor;
(5)把焙烧后的吸附剂前体在氢气气氛下还原,得到吸附剂。(5) Reducing the roasted adsorbent precursor in a hydrogen atmosphere to obtain the adsorbent.
步骤(1)中,所述氧化铝粘结剂前身物优选水合氧化铝、铝溶胶、一水软铝石(薄水铝石)、假一水软铝石(拟薄水铝石)、三水合氧化铝、无定形氢氧化铝中的一种或几种,这些不同形式的氧化铝前身物焙烧后以γ-Al2O3的形式存在。In step (1), the alumina binder precursor is preferably hydrated alumina, aluminum sol, boehmite (boehmite), pseudo-boehmite (pseudoboehmite), three One or more of hydrated alumina, amorphous aluminum hydroxide, these different forms of alumina precursors exist in the form of γ-Al 2 O 3 after roasting.
所述酸性液体可以是酸或酸的水溶液,所说的酸选自可溶于水的无机酸和/或有机酸中的一种或几种,优选为盐酸、硝酸、磷酸和醋酸中的一种或几种。酸的用量使浆液的pH值为1-5,优选为1.5-4。The acidic liquid can be an acid or an aqueous solution of an acid, and the acid is selected from one or more of water-soluble inorganic acids and/or organic acids, preferably one of hydrochloric acid, nitric acid, phosphoric acid and acetic acid. species or several. The amount of acid used is such that the pH of the slurry is 1-5, preferably 1.5-4.
步骤(2)中,将步骤(1)的浆液与氧化锌以及具有十二元环孔道结构的硅铝分子筛混合。可以在步骤(1)的浆液中直接加入氧化锌和具有十二元环孔道结构的硅铝分子筛粉末,也可以分别或同时加入预先制备好的含有氧化锌和/或具有十二元环孔道结构的硅铝分子筛的浆液。In the step (2), the slurry in the step (1) is mixed with zinc oxide and a silica-alumina molecular sieve having a twelve-membered ring channel structure. Zinc oxide and silica-alumina molecular sieve powder with twelve-membered ring channel structure can be directly added to the slurry in step (1), or pre-prepared zinc oxide and/or twelve-membered ring channel structure can be added separately or simultaneously. Si-alumina molecular sieve slurry.
步骤(2)所得到的载体混合物可以是湿混合物、捏塑体、糊状物或浆液等形式,然后使所得混合物成型为挤出物、片、丸粒、球或微球状颗粒。例如,所述载体混合物为捏塑体或膏状混合物时,可使所述混合物成型(优选挤出成型)形成颗粒,优选直径在1.0-8.0mm,长度在2.0-5.0mm的圆柱形挤出物,然后使所得的挤出物进行干燥、焙烧。如果所得混合物为湿混合物形式,可使该混合物稠化,经过干燥后成型。更优选载体混合物为浆液形式,通过喷雾干燥形成粒度为20-200微米的微球,达到成型的目的。为了便于喷雾干燥,干燥前浆液的固含量为10-50wt.%,优选为20-50wt.%。The carrier mixture obtained in step (2) can be in the form of wet mixture, dough, paste or slurry, etc., and then the obtained mixture is formed into extrudates, tablets, pellets, spheres or microspheroidal particles. For example, when the carrier mixture is a dough or pasty mixture, the mixture can be molded (preferably extruded) to form granules, preferably cylindrical extrusions with a diameter of 1.0-8.0 mm and a length of 2.0-5.0 mm. The extrudate obtained is then dried and calcined. If the resulting mixture is in the form of a wet mixture, the mixture can be thickened, dried and shaped. More preferably, the carrier mixture is in the form of a slurry, which is spray-dried to form microspheres with a particle size of 20-200 microns to achieve the purpose of molding. In order to facilitate spray drying, the solid content of the slurry before drying is 10-50 wt.%, preferably 20-50 wt.%.
载体混合物的干燥方法和条件为本领域技术人员所公知,例如干燥的方法可以是晾干、烘干、鼓风干燥。干燥的温度可以是室温至400℃,优选为100-350℃。The drying method and conditions of the carrier mixture are well known to those skilled in the art, for example, the drying method may be air drying, oven drying, or blow drying. The drying temperature can be from room temperature to 400°C, preferably 100-350°C.
载体混合物的焙烧条件也为本领域技术人员所公知,一般来说,焙烧温度为400-700℃,优选为450-650℃,焙烧时间至少为0.5小时,优选为0.5-100小时,更优选为0.5-10小时。The calcination conditions of the carrier mixture are also well known to those skilled in the art. Generally speaking, the calcination temperature is 400-700°C, preferably 450-650°C, and the calcination time is at least 0.5 hour, preferably 0.5-100 hour, more preferably 0.5-10 hours.
步骤(3)中,可以采用本领域技术人员公知的浸渍或沉淀的方法在载体上引入含金属促进剂的化合物。所述浸渍方法是用含金属促进剂的化合物的溶液或悬浮液浸渍经焙烧后的载体;所述沉淀方法是将含金属促进剂的化合物的溶液或悬浮液与吸附剂载体混合,然后加入氨水将含金属促进剂的化合物沉淀在载体上。所述含金属促进剂的化合物是可以在步骤(4)的焙烧条件下转化为金属促进剂氧化物的物质,可选自金属促进剂的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物,以及其中两种或两种以上的混合物等。所述金属促进剂中优选含有镍。In step (3), the metal promoter-containing compound can be introduced on the support by means of impregnation or precipitation known to those skilled in the art. The impregnation method is to impregnate the calcined carrier with a solution or suspension of a compound containing a metal promoter; the precipitation method is to mix the solution or suspension of a compound containing a metal promoter with an adsorbent carrier, and then add ammonia water The compound containing the metal promoter is precipitated on the support. The compound containing the metal promoter is a material that can be converted into a metal promoter oxide under the roasting condition of step (4), and can be selected from acetates, carbonates, nitrates, sulfates, Thiocyanates and oxides, and mixtures of two or more of them, etc. Nickel is preferably contained in the metal promoter.
步骤(4)中,引入促进剂组分的载体在约50-300℃下,优选100-250℃下进行干燥,干燥时间约为0.5-8小时,更优选约1-5小时。干燥后,在有氧气、或含氧气体存在的条件下在约300-800℃、更优选450-750℃的温度下进行焙烧,焙烧所需要的时间一般约0.5-4小时,优选1-3小时,直至挥发性物质被除去并且金属促进剂被转化为金属氧化物,得到吸附剂前体。In step (4), the carrier introduced with the accelerator component is dried at about 50-300°C, preferably at 100-250°C, and the drying time is about 0.5-8 hours, more preferably about 1-5 hours. After drying, roasting is carried out at a temperature of about 300-800°C, more preferably 450-750°C, in the presence of oxygen or an oxygen-containing gas. The time required for roasting is generally about 0.5-4 hours, preferably 1-3 hours. hours until the volatile species are removed and the metal promoter is converted to a metal oxide, yielding the adsorbent precursor.
步骤(5)中,将吸附剂前体在300-600℃含氢气氛下进行还原,使金属促进剂基本上以还原态存在,得到本发明吸附剂。优选的还原温度为400℃-500℃,氢气含量为10-60vol.%,还原时间0.5-6小时,更优选1-3小时。In step (5), the adsorbent precursor is reduced in a hydrogen-containing atmosphere at 300-600° C., so that the metal promoter basically exists in a reduced state, and the adsorbent of the present invention is obtained. The preferred reduction temperature is 400°C-500°C, the hydrogen content is 10-60vol.%, and the reduction time is 0.5-6 hours, more preferably 1-3 hours.
本发明提供了一种烃油脱硫方法,包括:使含硫烃油与本发明吸附剂在氢气气氛下充分接触,温度和压力条件为:350-500℃,0.5-4MPa;优选400-450℃,1.0-2.0MPa。在此过程中烃油中的硫被吸附到吸附剂上,从而得到低硫含量的烃油。The invention provides a hydrocarbon oil desulfurization method, comprising: fully contacting the sulfur-containing hydrocarbon oil with the adsorbent of the invention under a hydrogen atmosphere, the temperature and pressure conditions are: 350-500 ° C, 0.5-4 MPa; preferably 400-450 ° C , 1.0-2.0MPa. During this process the sulfur in the hydrocarbon oil is adsorbed onto the adsorbent, resulting in a hydrocarbon oil with low sulfur content.
反应后的吸附剂再生后可重新使用。再生过程在氧气气氛下进行,再生条件为常压,温度为400-700℃,优选500-600℃。The reacted adsorbent can be reused after regeneration. The regeneration process is carried out under an oxygen atmosphere, the regeneration condition is normal pressure, and the temperature is 400-700°C, preferably 500-600°C.
再生后吸附剂在重新使用前还需要在氢气气氛下还原,还原的温度和压力范围为:350-500℃,0.2-2MPa;优选400-450℃,0.2-1.5MPa。After regeneration, the adsorbent needs to be reduced under hydrogen atmosphere before being reused. The range of temperature and pressure for reduction is: 350-500°C, 0.2-2MPa; preferably 400-450°C, 0.2-1.5MPa.
本发明所述烃油包括裂化汽油和柴油机燃料,其中“裂化汽油”意指沸程为40℃至210℃的烃或其任何馏分,是来自使较大的烃分子裂化成较小分子的热或催化过程的产品。适用的热裂化过程包括但不限制于焦化、热裂化和减粘裂化等及其组合。适用的催化裂化过程的例子包括但不限于流化床催化裂化和重油催化裂化等及其组合。因此,适用的催化裂化汽油包括但不限于焦化汽油、热裂化汽油、减粘裂化汽油、流化床催化裂化汽油和重油裂化汽油及其组合。在某些情况下,在本发明方法中用作含烃流体时可在脱硫之前将所述裂化汽油分馏和/或加氢处理。所述“柴油机燃料”意指沸程为170℃至450℃的烃混合物或其任何馏分组成的液体。此类含烃流体包括但不限于轻循环油、煤油、直馏柴油和加氢处理柴油等及其组合。The hydrocarbon oil described in the present invention includes cracked gasoline and diesel fuel, wherein "cracked gasoline" means hydrocarbons or any fraction thereof with a boiling range of 40°C to 210°C, derived from the heat of cracking larger hydrocarbon molecules into smaller molecules or products of catalytic processes. Applicable thermal cracking processes include, but are not limited to, coking, thermal cracking, visbreaking, etc., and combinations thereof. Examples of suitable catalytic cracking processes include, but are not limited to, fluid catalytic cracking, heavy oil catalytic cracking, and the like, and combinations thereof. Accordingly, suitable catalytically cracked gasoline includes, but is not limited to, coker gasoline, thermally cracked gasoline, visbroken gasoline, fluid catalytically cracked gasoline, and heavy oil cracked gasoline, and combinations thereof. In some cases, the cracked gasoline may be fractionated and/or hydrotreated prior to desulfurization when used as a hydrocarbon-containing fluid in the process of the present invention. The term "diesel fuel" means a liquid composed of a hydrocarbon mixture or any fraction thereof with a boiling range of 170°C to 450°C. Such hydrocarbon-containing fluids include, but are not limited to, light cycle oil, kerosene, straight-run diesel and hydrotreated diesel, and the like, and combinations thereof.
本发明所用术语“硫”代表任何形式的硫元素如含烃流体如裂化汽油或柴油机燃料中常存在的有机硫化合物。本发明含烃流体中存在的硫包括但不限于氧硫化碳(COS)、二硫化碳(CS2)、硫醇或其他噻吩类化合物等及其组合,尤其包括噻吩、苯并噻吩、烷基噻吩、烷基苯并噻吩和烷基二苯并噻吩,以及柴油机燃料中常存在的分子量更大的噻吩类化合物。The term "sulfur" as used herein denotes any form of elemental sulfur such as organic sulfur compounds commonly present in hydrocarbon-containing fluids such as cracked gasoline or diesel fuel. Sulfur present in the hydrocarbon-containing fluids of the present invention includes, but is not limited to, carbon oxysulfide (COS), carbon disulfide (CS 2 ), mercaptans or other thiophene compounds, etc., and combinations thereof, especially including thiophene, benzothiophene, alkylthiophene, Alkylbenzothiophenes and alkyldibenzothiophenes, as well as higher molecular weight thiophenes often found in diesel fuel.
本发明吸附剂具有很高的脱硫活性,同时还具有明显的增加汽油辛烷值的优势,可适用于催化裂化汽油或柴油机燃料脱硫过程。The adsorbent of the invention has high desulfurization activity, and also has the advantage of obviously increasing the octane number of gasoline, and is applicable to the desulfurization process of catalytic cracking gasoline or diesel engine fuel.
具体实施方式 Detailed ways
实施例中,吸附剂组成采用XRD(X射线衍射)分析。In the examples, the composition of the adsorbent is analyzed by XRD (X-ray diffraction).
实施例1Example 1
将4.43千克氧化锌粉末(Headhorse公司,纯度99.7wt.%),0.84千克β分子筛(南京催化剂分公司,含干基0.70千克)和4.57千克去离子水混合,搅拌30分钟后得到氧化锌和β分子筛混合浆液。4.43 kilograms of zinc oxide powder (Headhorse company, purity 99.7wt.%), 0.84 kilograms of β molecular sieves (Nanjing Catalyst Branch, containing 0.70 kilograms on a dry basis) and 4.57 kilograms of deionized water were mixed, and after stirring for 30 minutes, zinc oxide and β Molecular sieve mixed slurry.
取氧化铝1.37千克(山东铝厂出品,含干基1.00千克)和2.10千克的膨胀珍珠岩(含干基2.06千克)在搅拌下混合,然后加入去离子水4.6千克混合均匀后,加入360毫升30wt.%的盐酸(化学纯,北京化工厂出品)搅拌酸化1小时后升温至80℃老化2小时,再加入氧化锌和Beta分子筛浆液混合后搅拌1小时得到载体浆液。Take 1.37 kg of alumina (produced by Shandong Aluminum Factory, containing 1.00 kg on a dry basis) and 2.10 kg of expanded perlite (including 2.06 kg on a dry basis) and mix them under stirring, then add 4.6 kg of deionized water and mix well, then add 360 ml 30wt.% hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) was stirred and acidified for 1 hour, then heated to 80° C. and aged for 2 hours, then added zinc oxide and Beta molecular sieve slurry, mixed and stirred for 1 hour to obtain carrier slurry.
所述载体浆液采用Niro Bowen Nozzle TowerTM型号的喷雾干燥机进行喷雾干燥,喷雾干燥压力为8.5至9.5MPa,入口温度500℃以下,出口温度约为150℃。由喷雾干燥得到的微球先在180℃下干燥1小时,然后在635℃下焙烧1小时得到吸附剂载体。The carrier slurry is spray-dried using a Niro Bowen Nozzle Tower TM type spray dryer, the spray-drying pressure is 8.5 to 9.5 MPa, the inlet temperature is below 500°C, and the outlet temperature is about 150°C. The microspheres obtained by spray drying were first dried at 180°C for 1 hour, and then calcined at 635°C for 1 hour to obtain the adsorbent carrier.
将3.2千克的吸附剂载体用3.51千克六水合硝酸镍(北京化学试剂公司,纯度大于98.5%)、0.6千克去离子水溶液浸渍,得到的混合物经过180℃干燥4小时后,在空气气氛635℃焙烧1小时即可制得吸附剂前体。3.2 kg of adsorbent carrier was impregnated with 3.51 kg of nickel nitrate hexahydrate (Beijing Chemical Reagent Company, purity greater than 98.5%) and 0.6 kg of deionized aqueous solution, and the resulting mixture was dried at 180°C for 4 hours, and then calcined at 635°C in an air atmosphere The adsorbent precursor can be prepared in 1 hour.
吸附剂前体在425℃的氢气气氛中还原2小时即可得到吸附剂,该吸附剂记为吸附剂A1。吸附剂A1的化学组成为:氧化锌含量为44.3wt.%,膨胀珍珠岩含量为20.6wt.%,β分子筛含量为7.0wt.%,氧化铝粘结剂10.0wt.%,金属镍含量为18.1wt.%。The adsorbent can be obtained by reducing the adsorbent precursor in a hydrogen atmosphere at 425° C. for 2 hours, and this adsorbent is designated as adsorbent A1. The chemical composition of the adsorbent A1 is: the zinc oxide content is 44.3wt.%, the expanded perlite content is 20.6wt.%, the β molecular sieve content is 7.0wt.%, the alumina binder is 10.0wt.%, and the metal nickel content is 18.1 wt.%.
对比例1Comparative example 1
吸附剂按如下方法制备:将4.43千克氧化锌粉末(Headhorse公司,纯度99.7%)和4.57千克去离子水混合,搅拌30分钟后得到氧化锌浆液。The adsorbent was prepared as follows: 4.43 kg of zinc oxide powder (Headhorse Company, purity 99.7%) was mixed with 4.57 kg of deionized water, and stirred for 30 minutes to obtain a zinc oxide slurry.
取氧化铝1.87千克(山东铝厂出品,含干基1.36千克)和2.46千克的膨胀珍珠岩(含干基2.40千克)在搅拌下混合,然后加入去离子水4.6千克混合均匀后,加入360毫升30%的盐酸(化学纯,北京化工厂出品)搅拌酸化1小时后升温至80℃老化2小时。再加入氧化锌浆液混合后搅拌1小时得到载体浆液。Take 1.87 kg of alumina (produced by Shandong Aluminum Plant, containing 1.36 kg on a dry basis) and 2.46 kg of expanded perlite (including 2.40 kg on a dry basis) and mix them under stirring, then add 4.6 kg of deionized water and mix well, then add 360 ml 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) was stirred and acidified for 1 hour, and then heated to 80° C. for 2 hours of aging. Zinc oxide slurry was added and stirred for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂B1。吸附剂B1的化学组成为氧化锌含量为44.3wt.%,氧化铝粘结剂含量为13.6wt.%,膨胀珍珠岩含量为24.0wt.%,镍含量为18.1wt.%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent B1. The chemical composition of the adsorbent B1 is 44.3wt.% of zinc oxide, 13.6wt.% of alumina binder, 24.0wt.% of expanded perlite, and 18.1wt.% of nickel.
实施例2Example 2
取拟薄水铝石1.61千克(山东铝厂出品,含干基1.17千克)和1.54千克的硅藻土(含干基1.50千克)在搅拌下混合,然后加入去离子水8.2千克混合均匀后,加入260毫升30%的盐酸(化学纯,北京化工厂出品)搅拌酸化1小时后升温至80℃老化2小时。待温度降低后再加入5.52千克氧化锌粉末(Headhorse公司,纯度99.7%)和0.36千克β分子筛(南京催化剂分公司,含干基0.30千克)并搅拌1小时得到载体浆液。Get 1.61 kilograms of pseudo-boehmite (produced by Shandong Aluminum Plant, containing 1.17 kilograms on a dry basis) and 1.54 kilograms of diatomite (containing 1.50 kilograms on a dry basis) and mix under stirring, then add 8.2 kilograms of deionized water and mix well, Add 260 milliliters of 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Factory) and stir for acidification for 1 hour, then raise the temperature to 80° C. and age for 2 hours. After the temperature dropped, 5.52 kg of zinc oxide powder (Headhorse Company, purity 99.7%) and 0.36 kg of β molecular sieve (Nanjing Catalyst Branch, containing 0.30 kg on a dry basis) were added and stirred for 1 hour to obtain a carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂A2。吸附剂A2的化学组成为:氧化锌含量为55.2wt.%,氧化铝粘结剂含量为11.7wt.%,硅藻土含量为15.0wt.%,β分子筛含量为3.0wt.%,镍含量为15.1wt.%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent A2. The chemical composition of the adsorbent A2 is: the content of zinc oxide is 55.2wt.%, the content of alumina binder is 11.7wt.%, the content of diatomaceous earth is 15.0wt.%, the content of β molecular sieve is 3.0wt.%, and the content of nickel It is 15.1wt.%.
对比例2Comparative example 2
取拟薄水铝石1.61千克(山东铝厂出品,含干基1.17千克)和1.85千克的硅藻土(含干基1.80千克)在搅拌下混合,然后加入去离子水8.2千克混合均匀后,加入260毫升30%的盐酸(化学纯,北京化工厂出品)搅拌酸化1小时后升温至80℃老化2小时。待温度降低后再加入5.52千克氧化锌粉末(Headhorse公司,纯度99.7%)并搅拌1小时得到载体浆液。Get 1.61 kilograms of pseudo-boehmite (produced by Shandong Aluminum Plant, containing 1.17 kilograms on a dry basis) and 1.85 kilograms of diatomite (containing 1.80 kilograms on a dry basis) and mix under stirring, then add 8.2 kilograms of deionized water and mix well, Add 260 milliliters of 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Factory) and stir for acidification for 1 hour, then raise the temperature to 80° C. and age for 2 hours. After the temperature dropped, 5.52 kg of zinc oxide powder (Headhorse Company, purity 99.7%) was added and stirred for 1 hour to obtain a carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂B2。吸附剂B2的化学组成为:氧化锌含量为55.2wt.%,氧化铝粘结剂含量为11.7wt.%,硅藻土含量为18.0wt.%,镍含量为15.1wt.%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent B2. The chemical composition of the adsorbent B2 is: the content of zinc oxide is 55.2wt.%, the content of alumina binder is 11.7wt.%, the content of diatomite is 18.0wt.%, and the content of nickel is 15.1wt.%.
实施例3Example 3
吸附剂按如下方法制备:将4.93千克氧化锌粉末(Headhorse公司,纯度99.7%),0.56千克USY(齐鲁催化剂分公司,含干基0.50千克)和5.57千克去离子水混合,搅拌30分钟后得到氧化锌和USY的混合浆液。The adsorbent was prepared as follows: 4.93 kg of zinc oxide powder (Headhorse Company, purity 99.7%), 0.56 kg of USY (Qilu Catalyst Branch, containing 0.50 kg on a dry basis) and 5.57 kg of deionized water were mixed and stirred for 30 minutes to obtain Mixed slurry of zinc oxide and USY.
取拟薄水铝石1.85千克(山东铝厂出品,含干基1.35千克)和1.64千克的硅藻土(世界矿业公司,含干基1.60千克)在搅拌下混合,然后加入去离子水4.6千克混合均匀后,加入300毫升30%的盐酸(化学纯,北京化工厂出品)使浆液pH值为2.5,搅拌酸化1小时后升温至80℃老化2小时。再加入氧化锌浆液混合后搅拌1小时得到载体浆液。Take 1.85 kg of pseudo-boehmite (produced by Shandong Aluminum Plant, containing 1.35 kg on a dry basis) and 1.64 kg of diatomite (world mining company, containing 1.60 kg on a dry basis) and mix them under stirring, then add 4.6 kg of deionized water After mixing evenly, add 300 ml of 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Factory) to make the pH value of the slurry 2.5, stir and acidify for 1 hour, then heat up to 80° C. and age for 2 hours. Zinc oxide slurry was added and stirred for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍和钴,得到吸附剂A3。吸附剂A3的化学组成为:氧化锌含量为49.3wt.%,氧化铝粘结剂为13.5wt.%,硅藻土为16.0wt.%,USY含量为5.0wt.%,镍含量为8.1wt.%,钴含量为8.1wt.%。Referring to the method of Example 1, the spray drying of the carrier was carried out and the active components nickel and cobalt were introduced to obtain the adsorbent A3. The chemical composition of adsorbent A3 is: zinc oxide content is 49.3wt.%, alumina binder is 13.5wt.%, diatomaceous earth is 16.0wt.%, USY content is 5.0wt.%, nickel content is 8.1wt. .%, the cobalt content is 8.1wt.%.
对比例3Comparative example 3
吸附剂按如下方法制备:将4.93千克氧化锌粉末(Headhorse公司,纯度99.7%)和5.57千克去离子水混合,搅拌30分钟后得到氧化锌浆液。The adsorbent was prepared as follows: 4.93 kg of zinc oxide powder (Headhorse Company, purity 99.7%) was mixed with 5.57 kg of deionized water, and stirred for 30 minutes to obtain a zinc oxide slurry.
取拟薄水铝石1.85千克(山东铝厂出品,含干基1.35千克)和2.16千克的去硅藻土(世界矿业公司,含干基2.10千克)在搅拌下混合,然后加入去离子水4.6千克混合均匀后,加入300毫升30%的盐酸(化学纯,北京化工厂出品)使浆液pH值为2.5,搅拌酸化1小时后升温至80℃老化2小时。再加入氧化锌浆液混合后搅拌1小时得到载体浆液。Take 1.85 kg of pseudo-boehmite (produced by Shandong Aluminum Factory, containing 1.35 kg on a dry basis) and 2.16 kg of de-diatomite (world mining company, containing 2.10 kg on a dry basis) and mix them under stirring, then add 4.6 kg of deionized water After the kilogram is mixed evenly, add 300 milliliters of 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Factory) to make the slurry pH value 2.5, stir and acidify for 1 hour, then heat up to 80° C. and age for 2 hours. Zinc oxide slurry was added and stirred for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍和钴,得到吸附剂B3。吸附剂B3的化学组成为:氧化锌含量为49.3wt.%,氧化铝粘结剂为13.5wt.%,硅藻土为21.0wt.%,镍含量为8.1wt.%,钴含量为8.1wt.%。Referring to the method of Example 1, the carrier was spray-dried and formed, and the active components nickel and cobalt were introduced to obtain the adsorbent B3. The chemical composition of adsorbent B3 is: zinc oxide content is 49.3wt.%, alumina binder is 13.5wt.%, diatomaceous earth is 21.0wt.%, nickel content is 8.1wt.%, cobalt content is 8.1wt. .%.
实施例4Example 4
吸附剂按如下方法制备:将5.52千克氧化锌粉末(Headhorse公司,纯度99.7%),0.36千克X分子筛(齐鲁催化剂分公司,含干基0.30千克)和5.57千克去离子水混合,搅拌30分钟后得到氧化锌和X分子筛的混合浆液。The adsorbent was prepared as follows: 5.52 kilograms of zinc oxide powder (Headhorse company, purity 99.7%), 0.36 kilograms of X molecular sieves (Qilu catalyst branch, containing 0.30 kilograms on a dry basis) and 5.57 kilograms of deionized water were mixed, and after stirring for 30 minutes A mixed slurry of zinc oxide and X molecular sieve was obtained.
取拟薄水铝石1.61千克(山东铝厂出品,含干基1.17千克)和2.03千克的去高岭土(苏州高岭土厂,含干基1.50千克)在搅拌下混合,然后加入去离子水4.6千克混合均匀后,加入300毫升30%的盐酸(化学纯,北京化工厂出品)使浆液pH值为2.5,搅拌酸化1小时后升温至80℃老化2小时。再加入氧化锌和X分子筛浆液混合后搅拌1小时得到载体浆液。Take 1.61 kg of pseudo-boehmite (produced by Shandong Aluminum Plant, containing 1.17 kg on a dry basis) and 2.03 kg of dekaolin (Suzhou Kaolin Factory, containing 1.50 kg on a dry basis) and mix them under stirring, then add 4.6 kg of deionized water to mix After uniformity, 300 ml of 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Factory) was added to make the pH value of the slurry 2.5, stirred and acidified for 1 hour, then heated to 80°C for 2 hours of aging. Then add zinc oxide and X molecular sieve slurry, mix and stir for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂A4。吸附剂A4的化学组成为:氧化锌含量为55.2wt.%,氧化铝粘结剂为11.7wt.%,高岭土为15.0wt.%,X分子筛含量为3.0wt.%,镍含量为15.1wt.%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent A4. The chemical composition of adsorbent A4 is: zinc oxide content is 55.2wt.%, alumina binder is 11.7wt.%, kaolin is 15.0wt.%, X molecular sieve content is 3.0wt.%, nickel content is 15.1wt. %.
对比例4Comparative example 4
吸附剂按如下方法制备:将5.52千克氧化锌粉末(Headhorse公司,纯度99.7%)和5.57千克去离子水混合,搅拌30分钟后得到氧化锌浆液。The adsorbent was prepared as follows: 5.52 kg of zinc oxide powder (Headhorse Company, purity 99.7%) was mixed with 5.57 kg of deionized water, and stirred for 30 minutes to obtain a zinc oxide slurry.
取拟薄水铝石1.61千克(山东铝厂出品,含干基1.17千克)和2.44千克的高岭土(苏州高岭土厂,含干基1.80千克)在搅拌下混合,然后加入去离子水3.6千克混合均匀后,加入300毫升30%的盐酸(化学纯,北京化工厂出品)使浆液pH值为2.5,搅拌酸化1小时后升温至80℃老化2小时。再加入氧化锌浆液混合后搅拌1小时得到载体浆液。Take 1.61 kg of pseudo-boehmite (produced by Shandong Aluminum Factory, containing 1.17 kg on a dry basis) and 2.44 kg of kaolin (Suzhou Kaolin Factory, containing 1.80 kg on a dry basis) and mix them under stirring, then add 3.6 kg of deionized water and mix well Finally, 300 milliliters of 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) was added to make the pH value of the slurry 2.5, stirred and acidified for 1 hour, and then heated to 80° C. for aging for 2 hours. Zinc oxide slurry was added and stirred for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂B4。吸附剂B4的化学组成为:氧化锌含量为55.2wt.%,氧化铝粘结剂为11.7wt.%,高岭土为18.0wt.%,镍含量为15.1wt.%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent B4. The chemical composition of the adsorbent B4 is as follows: the zinc oxide content is 55.2wt.%, the alumina binder is 11.7wt.%, the kaolin is 18.0wt.%, and the nickel content is 15.1wt.%.
实施例5Example 5
将4.43千克氧化锌粉末(Headhorse公司,纯度99.7wt.%),0.78千克USY分子筛(齐鲁催化剂分公司,含干基0.70千克)和4.57千克去离子水混合,搅拌30分钟后得到氧化锌和USY分子筛混合浆液。4.43 kilograms of zinc oxide powder (Headhorse company, purity 99.7wt.%), 0.78 kilograms of USY molecular sieves (Qilu Catalyst Branch, containing 0.70 kilograms on a dry basis) and 4.57 kilograms of deionized water were mixed, and after stirring for 30 minutes, zinc oxide and USY were obtained. Molecular sieve mixed slurry.
取氧化铝1.37千克(山东铝厂出品,含干基1.00千克)和2.10千克的膨胀珍珠岩(含干基2.06千克)在搅拌下混合,然后加入去离子水4.6千克混合均匀后,加入360毫升30wt.%的盐酸(化学纯,北京化工厂出品)搅拌酸化1小时后升温至80℃老化2小时,再加入氧化锌和USY分子筛浆液混合后搅拌1小时得到载体浆液。Take 1.37 kg of alumina (produced by Shandong Aluminum Factory, containing 1.00 kg on a dry basis) and 2.10 kg of expanded perlite (including 2.06 kg on a dry basis) and mix them under stirring, then add 4.6 kg of deionized water and mix well, then add 360 ml 30wt.% hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) was stirred and acidified for 1 hour, then heated to 80° C. for 2 hours of aging, then added zinc oxide and USY molecular sieve slurry, mixed and stirred for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍和钴,得到吸附剂A5。吸附剂A5的化学组成为:氧化锌含量为44.3wt.%,膨胀珍珠岩含量为20.6wt.%,USY分子筛含量为7.0wt.%,氧化铝粘结剂10.0wt.%,金属镍含量为18.1wt.%。Referring to the method of Example 1, the carrier was spray-dried and formed, and the active components nickel and cobalt were introduced to obtain the adsorbent A5. The chemical composition of adsorbent A5 is: zinc oxide content is 44.3wt.%, expanded perlite content is 20.6wt.%, USY molecular sieve content is 7.0wt.%, alumina binder is 10.0wt.%, metal nickel content is 18.1 wt.%.
实施例6Example 6
对不同方法制备出的吸附剂考察脱硫性能以及辛烷值两项指标。脱硫性能以产物硫含量衡量,产物中硫含量采用离线色谱分析,采用固定床微反实验装置进行评价,吸附反应原料采用硫浓度为640ppm的催化裂化汽油。吸附测试过程采用氢气气氛,反应温度为410℃,吸附反应重量空速为4h-1,为了准确表征出吸附剂在工业实际运行中的活性,反应完成后吸附剂进行再生处理,再生处理是在550℃的空气气氛下进行的。吸附剂进行反应再生6个循环后其活性基本稳定下来,以吸附剂稳定后产品汽油中的硫含量代表吸附剂的活性,稳定后产品汽油中硫含量如表1所示。同时对产品汽油进行称重计算其收率。The desulfurization performance and octane number of the adsorbents prepared by different methods were investigated. The desulfurization performance is measured by the sulfur content of the product. The sulfur content in the product is analyzed by off-line chromatography and evaluated by a fixed-bed micro-reactor experimental device. The raw material for the adsorption reaction is catalytic cracked gasoline with a sulfur concentration of 640ppm. The adsorption test process uses a hydrogen atmosphere, the reaction temperature is 410 °C, and the weight space velocity of the adsorption reaction is 4h-1. In order to accurately characterize the activity of the adsorbent in the actual industrial operation, the adsorbent is regenerated after the reaction is completed. The regeneration process is in Carried out in an air atmosphere at 550°C. The activity of the adsorbent is basically stabilized after 6 cycles of reaction and regeneration. The sulfur content in the product gasoline after the adsorption is stabilized represents the activity of the adsorbent. The sulfur content in the product gasoline after stabilization is shown in Table 1. At the same time, the product gasoline is weighed to calculate its yield.
分别采用GB/T 503-1995和GB/T 5487-1995测出反应前后汽油的马达法辛烷值(MON)和研究法辛烷值(RON),结果见表1。通过表1可以看出,本发明吸附剂反应后,产品汽油的辛烷值均有不同程度的增加。GB/T 503-1995 and GB/T 5487-1995 were used to measure the motor octane number (MON) and research octane number (RON) of gasoline before and after the reaction, and the results are shown in Table 1. It can be seen from Table 1 that after the reaction of the adsorbent of the present invention, the octane number of the product gasoline increases to varying degrees.
表1 不同吸附剂的性能Table 1 Performance of different adsorbents
注:Note:
1、原料汽油的硫含量为640ppm,RON为93.0,MON为82.7。1. The sulfur content of raw gasoline is 640ppm, RON is 93.0, and MON is 82.7.
2、ΔMON表示产品MON的增加值;2. ΔMON represents the added value of product MON;
3、ΔRON表示产品RON的增加值;3. ΔRON represents the added value of the product RON;
4、Δ(RON+MON)/2为产品抗爆指数与原料抗爆指数之差。4. Δ(RON+MON)/2 is the difference between the antiknock index of the product and the antiknock index of the raw material.
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