CN102894471A - Method for reducing releasing amount of harmful ingredients in reconstituted tobacco smoke - Google Patents
Method for reducing releasing amount of harmful ingredients in reconstituted tobacco smoke Download PDFInfo
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Abstract
本发明公开了一种降低再造烟叶烟气有害成分释放量的方法,在再造烟叶生产过程中,向浓缩液中加入酒石酸钾钠、柠檬酸钾、纳米二氧化钛粉体、纳米二氧化钛液体、沸石分子筛;向浆料中加入纳米二氧化钛粉体、纳米二氧化钛液体、沸石分子筛。本发明添加的减害添加剂更均匀,减害效果更好,而且添加更容易,操作更简单,不会形成粉尘和损失,也不会对环境和人体健康造成损害,本发明处理后的再造烟叶烟气中七种有害成分的释放量显著降低,危害指数从7.0降至5.6-6.1。The invention discloses a method for reducing the release of harmful components in the flue gas of reconstituted tobacco leaves. During the production process of reconstituted tobacco leaves, potassium sodium tartrate, potassium citrate, nanometer titanium dioxide powder, nanometer titanium dioxide liquid and zeolite molecular sieve are added to the concentrated liquid; Adding nano titanium dioxide powder, nano titanium dioxide liquid and zeolite molecular sieve into the slurry. The harm reduction additive added in the present invention is more uniform, the harm reduction effect is better, and the addition is easier, the operation is simpler, no dust and loss will be formed, and no damage will be caused to the environment and human health. The reconstituted tobacco leaves treated by the present invention The release of seven harmful components in the smoke was significantly reduced, and the hazard index dropped from 7.0 to 5.6-6.1.
Description
技术领域 technical field
本发明属于卷烟再造烟叶技术领域,具体涉及一种降低再造烟叶烟气有害成分释放量的方法。The invention belongs to the technical field of reconstituted tobacco leaves of cigarettes, and in particular relates to a method for reducing the release of harmful components in the smoke of reconstituted tobacco leaves.
背景技术 Background technique
卷烟减害降焦是烟草行业研究的热点。2008年,《国家烟草专卖局关于进一步推进卷烟减害降焦工作的意见》(国烟科[2008]471号)将卷烟烟气中CO、HCN、NNK、NH3、苯并[a]芘、苯酚、巴豆醛七种成分作为中式卷烟减害的方向和主要任务。Cigarette harm and coke reduction is a hot research topic in the tobacco industry. In 2008, the Opinions of the State Tobacco Monopoly Administration on Further Promoting Cigarette Harm Reduction and Coke Reduction (Guoyanke [2008] No. 471) included CO, HCN, NNK, NH 3 , and benzo[a]pyrene in cigarette smoke. , phenol, and crotonaldehyde as the direction and main task of harm reduction in Chinese-style cigarettes.
近几年来,国产再造烟叶研发、生产及应用水平得到了较快的发展,再造烟叶产品在卷烟品牌中的使用范围和比例不断扩大,对突出卷烟产品香气风格、降低焦油释放量和烟叶单耗起到了良好的作用,但再造烟叶的减害技术发展滞后,特别是降低七种有害成分的释放量。In recent years, the level of R&D, production and application of domestic reconstituted tobacco has developed rapidly, and the scope and proportion of reconstituted tobacco products used in cigarette brands has continued to expand. It has played a good role, but the development of harm reduction technology for reconstituted tobacco lags behind, especially reducing the release of seven harmful components.
目前,降低有害成分释放量的技术更多的是应用于卷烟中,国外降低亚硝胺(TSNAs)的方法有美国雷诺士公司的烤炉烘烤烟叶法和星科公司杀灭产亚硝胺细菌的方法等。美国雷诺士公司开发出了用热交换器代替直接使用烤炉烘烤烟叶TSNAs的烟叶调制技术,可将烤烟中TSNAs的含量降低至少80%。国内戴亚等人在嘴棒中添加血红蛋白,可有效去除卷烟烟气中的NO,NOx、致癌性的亚硝基化合物、自由基、醛类物质、CO、痕量元素等,并可将烟气中的有害成分截留平均达50%以上。At present, the technology to reduce the release of harmful components is more applied to cigarettes. Foreign methods to reduce nitrosamines (TSNAs) include the oven-cured tobacco leaf method of Reynolds Company of the United States and the killing of nitrosamines produced by Xingke Company. Bacterial methods, etc. Reynolds Company of the United States has developed a tobacco leaf modulation technology that uses a heat exchanger instead of directly using TSNAs in oven-cured tobacco leaves, which can reduce the content of TSNAs in flue-cured tobacco by at least 80%. Domestic Dai Ya and others added hemoglobin to the mouth stick, which can effectively remove NO, NOx, carcinogenic nitroso compounds, free radicals, aldehydes, CO, trace elements, etc. The interception of harmful components in the air reaches an average of more than 50%.
王英等发明了一种可降低卷烟烟气中亚硝胺含量的卷烟添加剂,该添加剂主要由含有多孔材料的海藻酸盐悬浮溶液组成,喷在烟丝上可使卷烟烟气中的亚硝胺含量降低17%一65%。但是在烟丝中喷洒减害添加剂存在一系列问题,如外加困难,分布不均匀,效果不明显等,由于在喷洒过程中容易形成粉尘,从而在加工或储存过程中容易损失,并且还会造成环保问题和对人体健康的损害。Wang Ying and others invented a cigarette additive that can reduce the content of nitrosamines in cigarette smoke. The additive is mainly composed of alginate suspension solution containing porous materials. The content is reduced by 17% to 65%. However, there are a series of problems in spraying harm-reducing additives in shredded tobacco, such as difficulty in external application, uneven distribution, and inconspicuous effect. Due to the formation of dust during the spraying process, it is easy to be lost during processing or storage, and it will also cause environmental protection. problems and damage to human health.
再造烟叶是将烟草原料烟梗和烟末通过萃取后进行固液分离,固体制浆成浆料抄造成纸基,液体通过浓缩成浓缩液涂布在纸基上烘干成再造烟叶。由于再造烟叶生产过程中有制成液相的浆料和浓缩液的步骤,因此可在浆料和浓缩液中外加减害添加剂。The reconstituted tobacco leaves are obtained by extracting the raw tobacco stems and tobacco powder and then separating the solid from the liquid. The solids are pulped into a slurry and then made into a paper base. Since the reconstituted tobacco leaf production process has steps of making liquid-phase slurry and concentrate, harm-reducing additives can be added to the slurry and concentrate.
发明内容 Contents of the invention
本发明的目的是提供一种降低再造烟叶烟气有害成分释放量的方法,解决现有技术中减害添加剂应用效果不明显等难题,有效降低再造烟叶烟气中有害成分的释放量。The purpose of the present invention is to provide a method for reducing the release of harmful components in the smoke of reconstituted tobacco leaves, to solve the problems in the prior art that the application effect of harm reduction additives is not obvious, and to effectively reduce the release of harmful components in the smoke of reconstituted tobacco leaves.
上述目的是通过以下技术方案实现的:The above-mentioned purpose is achieved through the following technical solutions:
一种降低再造烟叶烟气有害成分释放量的方法,其特征在于:在再造烟叶生产过程中,按照浓缩液质量的0.1‰-1‰加入酒石酸钾钠,按照浓缩液质量的0.2‰-0.8‰加入柠檬酸钾,按照浓缩液质量的0.1‰-0.5‰加入纳米二氧化钛粉体,按照浓缩液质量的0.1‰-0.6‰加入纳米二氧化钛液体,按照浓缩液质量的0.1‰-0.8‰加入沸石分子筛;按照浆料绝干质量的0.1‰-0.5‰加入纳米二氧化钛粉体,按照浆料绝干质量的0.1‰-0.6‰加入纳米二氧化钛液体,按照浆料绝干质量的0.1‰-0.8 ‰加入沸石分子筛。A method for reducing the release of harmful components in the smoke of reconstituted tobacco leaves, characterized in that: in the production process of reconstituted tobacco leaves, potassium sodium tartrate is added according to 0.1‰-1‰ of the concentrated liquid quality, and according to 0.2‰-0.8‰ of the concentrated liquid quality Add potassium citrate, add nano-titanium dioxide powder according to 0.1‰-0.5‰ of the concentrated liquid quality, add nano-titanium dioxide liquid according to 0.1‰-0.6‰ of the concentrated liquid quality, and add zeolite molecular sieve according to 0.1‰-0.8‰ of the concentrated liquid quality; Add nano-titanium dioxide powder according to 0.1‰-0.5‰ of the dry mass of the slurry, add nano-titanium dioxide liquid according to 0.1‰-0.6‰ of the dry mass of the slurry, and add zeolite molecular sieve according to 0.1‰-0.8‰ of the dry mass of the slurry .
优选的,按照浓缩液质量的1‰加入酒石酸钾钠,按照浓缩液质量的0.3‰加入柠檬酸钾,按照浓缩液质量的0.1‰加入纳米二氧化钛粉体,按照浓缩液质量的0.1‰加入纳米二氧化钛液体,按照浓缩液质量的0.8‰加入沸石分子筛;按照浆料绝干质量的0.5‰加入纳米二氧化钛粉体,按照浆料绝干质量的0.1‰加入纳米二氧化钛液体,按照浆料绝干质量的0.1‰加入沸石分子筛。Preferably, potassium sodium tartrate is added according to 1‰ of the quality of the concentrated solution, potassium citrate is added according to 0.3‰ of the quality of the concentrated solution, nano-titanium dioxide powder is added according to 0.1‰ of the quality of the concentrated solution, and nano-titanium dioxide is added according to 0.1‰ of the quality of the concentrated solution Liquid, add zeolite molecular sieve according to 0.8‰ of the mass of the concentrated solution; add nano-titanium dioxide powder according to 0.5‰ of the dry mass of the slurry, add nano-titanium dioxide liquid according to 0.1‰ of the dry mass of the slurry, and add nano-titanium dioxide liquid according to 0.1‰ of the dry mass of the slurry ‰ add zeolite molecular sieve.
所述纳米二氧化钛液体的质量浓度为8-15%。The mass concentration of the nano titanium dioxide liquid is 8-15%.
优选的,所述纳米二氧化钛液体的质量浓度为10%。Preferably, the mass concentration of the nano titanium dioxide liquid is 10%.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明利用了再造烟叶制备工艺的特殊性,与向烟丝中喷洒减害添加剂相比,向液相的浆料和浓缩液中添加会更均匀,减害效果更好,而且添加更容易,操作更简单,不会形成粉尘和损失,也不会对环境和人体健康造成损害。本发明处理后的再造烟叶烟气中七种有害成分的释放量显著降低,危害指数从7.0降至5.6-6.1。The invention utilizes the particularity of the preparation process of reconstituted tobacco leaves. Compared with spraying the harm-reducing additives into the shredded tobacco, adding them to the liquid-phase slurry and concentrated liquid will be more uniform, the harm-reducing effect is better, and the addition is easier and easier to operate. It is simpler, will not form dust and loss, and will not cause damage to the environment and human health. The release amount of seven harmful components in the smoke of the reconstituted tobacco leaves treated by the invention is significantly reduced, and the hazard index is reduced from 7.0 to 5.6-6.1.
具体实施方式 Detailed ways
下面结合实施例对本发明作进一步详细的描述。Below in conjunction with embodiment the present invention is described in further detail.
实施例1-4Example 1-4
一种降低再造烟叶烟气有害成分释放量的方法,在再造烟叶生产过程中,分别向浓缩液和浆料中按表1加入下列物质:A method for reducing the release of harmful components in the smoke of reconstituted tobacco leaves. During the production process of reconstituted tobacco leaves, the following substances are added to the concentrate and slurry according to Table 1:
表1 实施例1-4的添加剂用量表Table 1 The additive consumption table of embodiment 1-4
所述纳米二氧化钛粉体和纳米二氧化钛液体均通过商业途径购买,产品型号分别为VK-TG01和VK-TG02。Both the nano-titanium dioxide powder and the nano-titanium dioxide liquid are purchased through commercial channels, and the product models are VK-TG01 and VK-TG02 respectively.
将以上4个实施例和空白样制备样品后进行七种有害成分释放量检测,结果如表2所示。After preparing samples from the above four examples and blank samples, the release of seven harmful components was tested, and the results are shown in Table 2.
表2 七种有害成分释放量检测结果Table 2 Test results of release of seven harmful components
由上表可以看出,与空白样相比,采用该技术处理后的再造烟叶烟气中七种有害成分释放量显著降低,危害性指数从7.0降至5.6-6.1。It can be seen from the above table that compared with the blank sample, the release of seven harmful components in the smoke of reconstituted tobacco leaves treated with this technology is significantly reduced, and the hazard index is reduced from 7.0 to 5.6-6.1.
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