CN102888630B - A kind of ionic liquid/additive system Low-temperature electro-deposition prepares the method for nano aluminum or nano aluminum coating - Google Patents
A kind of ionic liquid/additive system Low-temperature electro-deposition prepares the method for nano aluminum or nano aluminum coating Download PDFInfo
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Abstract
本发明设计一种采用离子液体/添加剂体系电沉积制备纳米铝或纳米铝镀层的方法,其特征在于采用离子液体与无水三氯化铝混合形成低温电解液,加入适宜的添加剂制备成离子液体/添加剂体系。以处理过的基体为沉积阴极,采用直流电沉积制备纳米铝或纳米铝镀层,铝颗粒尺寸可根据需要进行调整。该方法避免了现有工艺生产纳米铝成本昂贵、产量小的问题。所采用的离子液体为常规离子液体,来源广泛、价格低廉、电导率高、电化学窗口宽、不挥发、环境友好。适宜添加剂的使用实现了在常规离子液体体系中得到质量较好的纳米铝或纳米铝镀层,所得铝沉积层致密、光滑、平整。离子液体/添加剂体系可以在较低的温度下得到纳米材料,反应易控制、能耗小,得到的纳米铝质量好、电流效率高,通过调节添加剂的用量及配方能够有效地控制纳米铝的尺寸,工艺简单,成本低廉,应用前景较好。The present invention designs a method for preparing nano-aluminum or nano-aluminum coating by electrodeposition of ionic liquid/additive system, which is characterized in that ionic liquid is mixed with anhydrous aluminum trichloride to form low-temperature electrolyte, and suitable additives are added to prepare ionic liquid / additive system. The treated substrate is used as the deposition cathode, and nano-aluminum or nano-aluminum coating is prepared by direct current electrodeposition, and the size of aluminum particles can be adjusted as required. The method avoids the problems of high cost and low output of producing nano-aluminum in the existing process. The adopted ionic liquid is a conventional ionic liquid, which has wide sources, low price, high electrical conductivity, wide electrochemical window, non-volatile and environment-friendly. The use of suitable additives can achieve better quality nano-aluminum or nano-aluminum coating in a conventional ionic liquid system, and the obtained aluminum deposition layer is dense, smooth and smooth. The ionic liquid/additive system can obtain nanomaterials at a lower temperature, the reaction is easy to control, and the energy consumption is small. The obtained nano-aluminum has good quality and high current efficiency. The size of nano-aluminum can be effectively controlled by adjusting the amount and formula of additives. , the process is simple, the cost is low, and the application prospect is good.
Description
技术领域 technical field
本发明涉及一种采用离子液体/添加剂体系电沉积制备纳米铝或纳米铝镀层的方法。属于有色冶金领域。The invention relates to a method for preparing nano-aluminum or nano-aluminum coating by electrodeposition of an ionic liquid/additive system. It belongs to the field of nonferrous metallurgy.
背景技术 Background technique
铝元素在地壳中的含量仅次于氧和硅,居第三位,是地壳中含量最丰富的金属元素。铝是仅次于钢铁的第二大金属材料,占有色金属总产量的一半,具有优异的物理化学性能,用途极其广泛,与国民经济的关联度高达91%,是国民经济发展和国防建设必不可少的重要基础原材料。The content of aluminum in the earth's crust is second only to oxygen and silicon, ranking third, and is the most abundant metal element in the earth's crust. Aluminum is the second largest metal material next to steel, accounting for half of the total output of ferrous metals. It has excellent physical and chemical properties and is extremely versatile. The correlation with the national economy is as high as 91%. It is a must for national economic development and national defense construction. Indispensable and important basic raw materials.
在日常生活中,各种铝制品已经被人们大量使用。纳米铝作为一种新型材料,主要应用领域有三个方面,包括火箭推进剂、炸药添加剂和太阳能电池板的铝背场。这三个方面对于国家的局势和经济发展具有非常重要的意义。然而,普通铝粉和微米级铝粉由于长的点火延迟和慢的燃烧动力限制了使用。在推进剂燃烧表面上凝结成大的“集块”,延长了燃烧时间。同时,有可能产生燃烧不完全、增加红外信号、喷管的两相流损失和形成羽烟状的气体排出等缺陷。与普通铝粉相比,纳米铝粉具有燃烧更快、放热量更大的特点,与同样含量普通铝粉相比较,燃烧速率可以提高70%。纳米铝的大规模制备和应用研究关系到我国国防建设的发展和高科技产品的开发。制备纳米铝的方法主要有蒸发冷凝法、线爆炸法、机械化学法、脉冲激光剥蚀法、电弧放电法和溶液化学法等。虽然纳米铝在应用方面具有很重要的价值,可是目前的制备方法成本昂贵、产量小,制约着纳米铝在应用方面的发展。因此,发展新型的低成本、产量大的纳米铝制备方法具有极其重要的意义。In daily life, various aluminum products have been widely used by people. As a new type of material, nano-aluminum has three main application fields, including rocket propellant, explosive additive and aluminum back field of solar panels. These three aspects are of great significance to the situation and economic development of the country. However, ordinary aluminum powder and micron-sized aluminum powder are limited in use due to long ignition delay and slow combustion dynamics. Condensation forms large "clumps" on the propellant burning surface, prolonging the burn time. At the same time, there may be defects such as incomplete combustion, increased infrared signature, loss of two-phase flow in the nozzle, and gas discharge that forms a plume. Compared with ordinary aluminum powder, nano-aluminum powder has the characteristics of faster burning and greater heat release. Compared with ordinary aluminum powder with the same content, the burning rate can be increased by 70%. The large-scale preparation and application research of nano-aluminum is related to the development of national defense construction and the development of high-tech products in our country. The methods for preparing nano-aluminum mainly include evaporation condensation method, line explosion method, mechanochemical method, pulse laser ablation method, arc discharge method and solution chemical method. Although nano-aluminum has very important value in application, the current preparation method is expensive and the output is small, which restricts the development of nano-aluminum in application. Therefore, it is of great significance to develop new low-cost, high-yield nano-aluminum preparation methods.
离子液体是一种完全由有机阳离子和无机或有机阴离子所组成的一类新型化合物,具有熔点低(通常接近甚至低于室温)、不易挥发、电化学窗口宽、导电性好、液态范围宽等优异特性。基于离子液体优异的物化性能,尤其是电化学性能,已经在多种离子液体中实现了铝的电沉积。但在常见的离子液体中很难得到纳米级的铝颗粒,通常沉积层所得颗粒粒径均为微米级,且沉积层疏松、粗糙。此外,虽然在一些特殊的离子液体体系(例如:[BMP]NTf2)中可以得到纳米级沉积层,但是这类离子液体通常价格昂贵、制备困难,极大的限制了其应用推广。添加剂可以在结晶生长点上选择性吸附,抑制结晶的生长,促进晶核的形成。因此,在常规离子液体体系中添加适宜的添加剂可以改变沉积层的性质,使沉积层致密、光滑、平整,并最终得到纳米铝。离子液体/添加剂体系可以在较低的温度下得到纳米材料,反应易控制、能耗小,且无副反应,得到的纳米铝质量好、电流效率高,通过调节添加剂的用量及配方能够更好地控制纳米铝的尺寸,降低成本,应用前景广阔。Ionic liquid is a new type of compound composed entirely of organic cations and inorganic or organic anions. It has low melting point (usually close to or even lower than room temperature), non-volatile, wide electrochemical window, good conductivity, wide liquid range, etc. Excellent properties. Based on the excellent physical and chemical properties of ionic liquids, especially the electrochemical properties, the electrodeposition of aluminum has been realized in a variety of ionic liquids. However, it is difficult to obtain nanometer-sized aluminum particles in common ionic liquids. Usually, the particle size of the deposited layer is on the micron scale, and the deposited layer is loose and rough. In addition, although nanoscale deposition layers can be obtained in some special ionic liquid systems (eg [BMP]NTf 2 ), such ionic liquids are usually expensive and difficult to prepare, which greatly limits their application and promotion. Additives can be selectively adsorbed on the crystal growth point, inhibit the growth of crystals, and promote the formation of crystal nuclei. Therefore, adding appropriate additives to the conventional ionic liquid system can change the properties of the deposited layer, making the deposited layer dense, smooth, and flat, and finally get nano-aluminum. The ionic liquid/additive system can obtain nano-materials at a lower temperature, the reaction is easy to control, the energy consumption is small, and there is no side reaction. The obtained nano-aluminum has good quality and high current efficiency. By adjusting the amount and formula of additives, it can be better The size of nano-aluminum can be accurately controlled, the cost can be reduced, and the application prospect is broad.
发明内容 Contents of the invention
本发明的目的在于克服现有纳米铝制备方法成本昂贵、产量小等问题,提供一种离子液体/添加剂体系低温电沉积制备纳米铝的方法,此方法反应温度低、能耗小,得到的纳米铝质量好、电流效率高,能够更好地控制纳米铝的尺寸,降低成本。The purpose of the present invention is to overcome the problems of high cost and low output of the existing nano-aluminum preparation methods, and provide a method for preparing nano-aluminum by low-temperature electrodeposition of an ionic liquid/additive system. This method has low reaction temperature and low energy consumption, and the obtained nano-aluminum Aluminum has good quality and high current efficiency, which can better control the size of nano-aluminum and reduce costs.
本发明采用离子液体/添加剂体系低温电沉积制备纳米铝的方法,其特征在于所述方法包括以下步骤:The present invention adopts the method for preparing nano-aluminum by low-temperature electrodeposition of ionic liquid/additive system, and is characterized in that described method comprises the following steps:
(1)离子液体放置在装有五氧化二磷的真空干燥箱中,恒温真空干燥24~48h;(1) The ionic liquid is placed in a vacuum drying box equipped with phosphorus pentoxide, and is vacuum-dried at a constant temperature for 24 to 48 hours;
(2)在手套箱内,惰性气体氮气或氩气保护下,在磁力搅拌器的搅拌下缓慢向离子液体中加入三氯化铝,按照一定配比混合形成低温离子液体电解液,在恒温条件下搅拌均匀;(2) In the glove box, under the protection of inert gas nitrogen or argon, slowly add aluminum trichloride to the ionic liquid under the stirring of a magnetic stirrer, and mix according to a certain proportion to form a low-temperature ionic liquid electrolyte. Stir evenly;
(3)根据需要选择加入质量分数为0.01%~50%的添加剂,搅拌均匀;(3) Optionally add additives with a mass fraction of 0.01% to 50% as required, and stir evenly;
(4)阴极基体材料的表面性质直接影响镀层与基底的结合程度以及镀层的致密性。故在实验前需要对基体进行镀前预处理,方法如下:砂纸打磨→清洗→化学除油→水洗→酸洗→水洗→丙酮浸泡→干燥→稀释后的浓盐酸和浓硫酸的混酸中活化处理→去离子水清洗→干燥;(4) The surface properties of the cathode base material directly affect the degree of bonding between the coating and the substrate and the compactness of the coating. Therefore, before the experiment, the substrate needs to be pretreated before plating. The method is as follows: sandpaper polishing→cleaning→chemical degreasing→water washing→pickling→water washing→acetone soaking→drying→activation treatment in mixed acid of concentrated hydrochloric acid and concentrated sulfuric acid after dilution → Deionized water cleaning → drying;
(5)阳极采用铝、石墨、陶瓷、玻璃碳等,阳极与阴极之间的距离为0.5~15cm;(5) The anode is made of aluminum, graphite, ceramics, glassy carbon, etc., and the distance between the anode and the cathode is 0.5-15cm;
(6)在电解槽中加入适量的电解液,在氮气或氩气保护条件下,恒定电解温度为20℃~300℃,选择适当的电压及搅拌速度,在电流密度为10~150A/m2的条件下进行直流电沉积制备纳米铝沉积层。(6) Add an appropriate amount of electrolyte in the electrolytic cell, under the protection of nitrogen or argon, the constant electrolysis temperature is 20 ℃ ~ 300 ℃, select the appropriate voltage and stirring speed, and the current density is 10 ~ 150A/m 2 The nano-aluminum deposition layer was prepared by DC electrodeposition under certain conditions.
(7)在电沉积过程中伴有超声的操作条件下,可在电解槽内得到纳米铝粉。在手套箱内用乙腈、丙酮等有机溶剂对纳米铝粉进行清洗,干燥后放入油浴中保存。(7) Nano-aluminum powder can be obtained in the electrolytic cell under the operation condition of ultrasonic in the electrodeposition process. Clean the nano-aluminum powder with organic solvents such as acetonitrile and acetone in the glove box, and store it in an oil bath after drying.
所述离子液体阳离子为季铵盐离子、季鏻盐离子、咪唑盐离子、吡啶盐离子等,阴离子有卤素离子、四氟硼酸根离子、六氟磷酸根离子或其它无机酸离子等。可以将离子液体分为咪唑盐类、吡啶盐类、季铵盐类和季膦盐类等,例如:氯化1-丁基-3-甲基咪唑、溴化1-乙基-3-甲基咪唑、1-乙基-3-甲基咪唑四氟硼酸盐、1-乙基-3-甲基咪唑三氟甲基乙酸盐、1-乙基-3-甲基咪唑双三氟甲烷磺酰亚胺盐、氯化1-乙基吡啶、乙基丁基吡咯双三氟甲烷磺酰亚胺盐、三甲基氯化铵等中的一种或两种以上的混合液体。The cations of the ionic liquid are quaternary ammonium salt ions, quaternary phosphonium salt ions, imidazolium salt ions, pyridinium salt ions, etc., and the anions include halogen ions, tetrafluoroborate ions, hexafluorophosphate ions or other inorganic acid ions. Ionic liquids can be divided into imidazolium salts, pyridinium salts, quaternary ammonium salts and quaternary phosphonium salts, such as: 1-butyl-3-methylimidazole chloride, 1-ethyl-3-methyl bromide Imidazole, 1-ethyl-3-methylimidazole tetrafluoroborate, 1-ethyl-3-methylimidazole trifluoromethyl acetate, 1-ethyl-3-methylimidazole bistrifluoro One or a mixed liquid of two or more of methanesulfonimide salt, 1-ethylpyridine chloride, ethylbutylpyrrole bistrifluoromethanesulfonimide salt, trimethylammonium chloride, etc.
所述无水三氯化铝与离子液体的摩尔比为0.5~5∶1。The molar ratio of the anhydrous aluminum trichloride to the ionic liquid is 0.5-5:1.
所述的基体材料为钢材(例如低碳钢、不锈钢等)、金属类(铁、铝、铜、镍等)、合金类(铝合金、镁合金)、碳素类、石墨、树脂等。The base material is steel (such as low carbon steel, stainless steel, etc.), metal (iron, aluminum, copper, nickel, etc.), alloy (aluminum alloy, magnesium alloy), carbon, graphite, resin, etc.
所述的添加剂选用有机添加剂(例如苯、甲苯、二甲苯、环己烷、氯化铵、甲醇、乙醇、甲醛、甘油醛、茴香醛、氯化胆碱、葡萄糖、烟碱酸等)、无机添加剂(例如氯化镧、氯化钠、氯化钾、氯化锂、氯化镁、氯化锰、氯化铈、氯化钕等)、表面活性剂(例如Span-80、Tween-20、Span-85、Span-40、Tween-20、CTAB等)、大分子聚合物(PVPK-30等)中的一种或两种以上混合物。Described additive selects organic additive (such as benzene, toluene, xylene, cyclohexane, ammonium chloride, methanol, ethanol, formaldehyde, glyceraldehyde, anisaldehyde, choline chloride, glucose, nicotinic acid etc.), inorganic Additives (such as lanthanum chloride, sodium chloride, potassium chloride, lithium chloride, magnesium chloride, manganese chloride, cerium chloride, neodymium chloride, etc.), surfactants (such as Span-80, Tween-20, Span- 85, Span-40, Tween-20, CTAB, etc.), macromolecular polymers (PVPK-30, etc.), or a mixture of two or more.
电镀时电解槽中离子液体电解质的搅拌速度为0~1000r/min。During electroplating, the stirring speed of the ionic liquid electrolyte in the electrolytic tank is 0-1000 r/min.
所述的惰性气体氮气或氩气的纯度大于99.99%。The purity of the inert gas nitrogen or argon is greater than 99.99%.
本发明使用离子液体/添加剂体系作为电解质,电解温度低、电流效率高、能耗低,克服了现有工艺成本昂贵、工艺复杂、成本高、颗粒尺寸难以控制等问题。电解装置的材质要求防腐、成本低,通常采用玻璃、石英、聚四氟乙烯等。通过改变添加剂的种类、添加量和配方可以控制纳米铝尺寸大小,得到纯度高于99.9%的纳米铝。本发明工艺简单易行、清洁绿色,对设备的材质要求低,离子液体及添加剂来源广泛,无污染,成本低廉。The invention uses the ionic liquid/additive system as the electrolyte, has low electrolysis temperature, high current efficiency, and low energy consumption, and overcomes the problems of high cost, complicated process, high cost, difficult particle size control and the like in the existing process. The material of the electrolysis device requires anti-corrosion and low cost, and glass, quartz, polytetrafluoroethylene, etc. are usually used. The size of the nano-aluminum can be controlled by changing the type, amount and formula of the additive, and the nano-aluminum with a purity higher than 99.9% can be obtained. The process of the invention is simple and easy, clean and green, has low requirements on the material of the equipment, wide sources of ionic liquid and additives, no pollution and low cost.
附图说明 Description of drawings
图1为离子液体/添加剂体系低温电沉积制备纳米铝的形貌。Figure 1 is the morphology of nano-aluminum prepared by low-temperature electrodeposition of ionic liquid/additive system.
具体实施方式 Detailed ways
本发明通过以下实例加以说明,但本发明并不仅局限于以下实例,所有符合前后所述宗旨的实施办法都在本发明的技术范围内。The present invention is illustrated by the following examples, but the present invention is not limited to the following examples, and all implementation methods that meet the purpose described before and after are within the technical scope of the present invention.
实施例1Example 1
将离子液体氯化1-丁基-3-甲基咪唑在50℃下真空干燥24小时,在手套箱内,惰性气体氩气的保护下,将盛有氯化1-丁基-3-甲基咪唑并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与氯化1-丁基-3-甲基咪唑摩尔比为2∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体的0.1%,且摩尔比为1∶1的氯化镧和环己烷,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极铜片用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用打磨抛光、超声清洗、干燥后的铝片。将离子液体加入电解槽中,阳极与阴极的距离控制在1cm,保持反应温度为50℃。以铝片为阳极,铜片为阴极,控制电流密度为10A/m2,电沉积过程搅拌速度为200r/min,电沉积30min后取出试件。取出试件后依次采用丙酮、乙醇、去离子水冲洗,干燥,即得纳米铝镀层。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定沉积层铝颗粒平均粒径为69.6nm,电流效率大于96%。The ionic liquid 1-butyl-3-methylimidazole chloride was vacuum-dried at 50°C for 24 hours, and in the glove box, under the protection of inert gas argon, the 1-butyl-3-methylimidazole chloride was filled with imidazole and a jacketed electrolytic cell with a thermometer installed on a magnetic stirrer to keep the temperature constant, and gradually add anhydrous aluminum trichloride to the electrolyte to change the composition of the system until aluminum trichloride and 1-butyl chloride - The molar ratio of 3-methylimidazole is 2:1. After reaching thermal equilibrium and mixing uniformly, stir at 50°C for 2 to 3 hours. Add lanthanum chloride and cyclohexane with a mass fraction of 0.1% of the ionic liquid and a molar ratio of 1:1, and continue stirring to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. After polishing and polishing the copper sheet of the base electrode with sandpaper, it is used as a deposition cathode after degreasing, acid soaking, water washing, acetone ultrasonic cleaning, and drying; the anode is polished, ultrasonic cleaning, and dried aluminum sheet. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 1 cm, and the reaction temperature was kept at 50°C. The aluminum sheet is used as the anode, the copper sheet is used as the cathode, the current density is controlled at 10A/m 2 , the stirring speed during the electrodeposition process is 200r/min, and the specimen is taken out after 30 minutes of electrodeposition. After taking out the test piece, wash it with acetone, ethanol, and deionized water in sequence, and dry it to obtain the nano-aluminum coating. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles in the deposited layer is 69.6nm, and the current efficiency is greater than 96%.
实施例2Example 2
将离子液体氯化1-乙基-3-甲基咪唑在50℃下真空干燥24小时,在手套箱内,惰性气体氩气的保护下,将盛有氯化1-乙基-3-甲基咪唑并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与氯化1-乙基-3-甲基咪唑摩尔比为1.1∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体0.01%的氯化锂,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极不锈钢用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用打磨抛光、超声清洗、干燥后的铝片。将离子液体加入电解槽中,阳极与阴极的距离控制在0.5cm,保持反应温度为80℃。以铝片为阳极,不锈钢为阴极,控制电流密度为50A/m2,电沉积过程搅拌速度为300r/min,电沉积30min后取出试件。取出试件后依次采用丙酮、乙醇、去离子水冲洗,干燥,即得纳米铝镀层。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定沉积层铝颗粒平均粒径为33.4nm,电流效率大于98%。The ionic liquid 1-ethyl-3-methylimidazole chloride was vacuum-dried at 50°C for 24 hours. In the glove box, under the protection of inert gas argon, the 1-ethyl-3-methylimidazole chloride was filled with imidazole and a jacketed electrolytic cell equipped with a thermometer is placed on a magnetic stirrer to keep the temperature constant, and anhydrous aluminum trichloride is gradually added to the electrolyte to change the system composition until aluminum trichloride and 1-ethyl chloride - The molar ratio of 3-methylimidazole is 1.1:1. After reaching thermal equilibrium and mixing uniformly, stir at 50°C for 2 to 3 hours. Lithium chloride with a mass fraction of 0.01% of the ionic liquid is added, and stirring is continued to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. After the base electrode stainless steel is polished with sandpaper, it is degreased, acid soaked, washed with water, acetone ultrasonically cleaned, and dried as the deposition cathode; the anode is polished, ultrasonically cleaned, and dried. Aluminum sheet. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 0.5 cm, and the reaction temperature was kept at 80°C. The aluminum sheet is used as the anode, the stainless steel is used as the cathode, the current density is controlled at 50A/m 2 , the stirring speed during the electrodeposition process is 300r/min, and the specimen is taken out after 30 minutes of electrodeposition. After taking out the test piece, wash it with acetone, ethanol, and deionized water in sequence, and dry it to obtain the nano-aluminum coating. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles in the deposited layer is 33.4nm, and the current efficiency is greater than 98%.
实施例3Example 3
将离子液体氯化1-丙基-3-甲基咪唑在50℃下真空干燥24小时,在手套箱内,惰性气体氩气的保护下,将盛有氯化1-丙基-3-甲基咪唑并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与氯化1-丙基-3-甲基咪唑摩尔比为3∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体10%的苯,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极低碳钢用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用打磨抛光、超声清洗、干燥后的铝片。将离子液体加入电解槽中,阳极与阴极的距离控制在1.5cm,保持反应温度为50℃。以铝片为阳极,低碳钢为阴极,控制电流密度为100A/m2,电沉积过程搅拌速度为500r/min,电沉积30min后取出试件。取出试件后依次采用丙酮、乙醇、去离子水冲洗,干燥,即得纳米铝镀层。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定沉积层铝颗粒平均粒径为74.5nm,电流效率大于95%。The ionic liquid 1-propyl-3-methylimidazole chloride was vacuum-dried at 50°C for 24 hours. In the glove box, under the protection of inert gas argon, the 1-propyl-3-methylimidazole chloride was filled with imidazole and a jacketed electrolytic cell with a thermometer installed on a magnetic stirrer, keeping the temperature constant, adding anhydrous aluminum trichloride to the electrolyte solution to change the system composition until aluminum trichloride and 1-propyl chloride - The molar ratio of 3-methylimidazole is 3:1. After reaching thermal equilibrium and mixing uniformly, stir at 50°C for 2 to 3 hours. Add benzene with a mass fraction of 10% of the ionic liquid, and continue stirring to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. After the base electrode low-carbon steel is polished with sandpaper, it is degreased, acid soaked, washed with water, acetone ultrasonically cleaned, and dried as the deposition cathode; the anode is polished, ultrasonically cleaned, and dried. Aluminum sheet. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 1.5 cm, and the reaction temperature was kept at 50°C. The aluminum sheet is used as the anode, the low-carbon steel is used as the cathode, the current density is controlled at 100A/m 2 , the stirring speed during the electrodeposition process is 500r/min, and the specimen is taken out after 30 minutes of electrodeposition. After taking out the test piece, wash it with acetone, ethanol, and deionized water in sequence, and dry it to obtain the nano-aluminum coating. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles in the deposited layer is 74.5nm, and the current efficiency is greater than 95%.
实施例4Example 4
将离子液体1-乙基-3-甲基咪唑四氟硼酸盐在50℃下真空干燥24小时,在手套箱内,惰性气体氩气的保护下,将盛有1-乙基-3-甲基咪唑四氟硼酸盐并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与1-乙基-3-甲基咪唑四氟硼酸盐摩尔比为4∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体0.5%,且摩尔比为1∶1的氯化胆碱和氯化铵,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极锌片用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用打磨抛光、超声清洗、干燥后的铝片。将离子液体加入电解槽中,阳极与阴极的距离控制在1cm,保持反应温度为50℃。以铝片为阳极,锌片为阴极,控制电流密度为80A/m2,电沉积过程搅拌速度为1000r/min,在伴有超声的操作条件下,电沉积30min后在电解槽内得到纳米铝粉。在手套箱内用乙腈对纳米铝粉进行清洗,干燥后放入油罐中保存。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定沉积层铝颗粒平均粒径为63.3nm,电流效率大于98.5%。The ionic liquid 1-ethyl-3-methylimidazolium tetrafluoroborate was vacuum-dried at 50°C for 24 hours. In the glove box, under the protection of inert gas argon, the 1-ethyl-3- Methylimidazolium tetrafluoroborate and the jacketed electrolytic cell with a thermometer installed are placed on a magnetic stirrer, and the temperature is kept constant. Anhydrous aluminum trichloride is gradually added to the electrolyte to change the system composition until the aluminum trichloride and The molar ratio of 1-ethyl-3-methylimidazolium tetrafluoroborate is 4:1. After reaching thermal equilibrium and mixing uniformly, stir at 50° C. for 2 to 3 hours. Add choline chloride and ammonium chloride with a mass fraction of 0.5% ionic liquid and a molar ratio of 1:1, and continue to stir to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. After polishing and polishing the zinc sheet of the base electrode with sandpaper, it is used as a deposition cathode after degreasing, acid soaking, water washing, acetone ultrasonic cleaning, and drying; the anode is polished, ultrasonic cleaning, and dried aluminum sheet. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 1 cm, and the reaction temperature was kept at 50°C. With the aluminum sheet as the anode and the zinc sheet as the cathode, the current density is controlled at 80A/m 2 , and the stirring speed during the electrodeposition process is 1000r/min. Under the operating conditions accompanied by ultrasound, nano-aluminum is obtained in the electrolytic cell after electrodeposition for 30 minutes. pink. Clean the nano-aluminum powder with acetonitrile in the glove box, dry it and store it in an oil tank. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles in the deposited layer is 63.3nm, and the current efficiency is greater than 98.5%.
实施例5Example 5
将离子液体溴化1-乙基-3-甲基咪唑在50℃下真空干燥48小时,在手套箱内,惰性气体氩气的保护下,将盛有溴化1-乙基-3-甲基咪唑并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与溴化1-乙基-3-甲基咪唑摩尔比为0.5∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体5%,摩尔比为1∶4的氯化钾和丁二烯,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极镍片用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用打磨抛光、超声清洗、干燥后的铝片。将离子液体加入电解槽中,阳极与阴极的距离控制在1cm,保持反应温度为50℃。以铝片为阳极,镍片为阴极,控制电流密度为30A/m2,在伴有超声的操作条件下,电沉积30min后在电解槽内得到纳米铝粉。在手套箱内用乙腈对纳米铝粉进行清洗,干燥后放入油罐中保存。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定铝颗粒平均粒径为66.3nm,电流效率大于92%。The ionic liquid 1-ethyl-3-methylimidazole bromide was vacuum-dried at 50°C for 48 hours, and in the glove box, under the protection of inert gas argon, the 1-ethyl-3-methylimidazole bromide was filled with imidazole and a jacketed electrolytic cell with a thermometer installed on a magnetic stirrer to keep the temperature constant, and gradually add anhydrous aluminum trichloride to the electrolyte to change the composition of the system until aluminum trichloride and 1-ethyl bromide - The molar ratio of 3-methylimidazole is 0.5:1. After reaching thermal equilibrium and mixing uniformly, stir at 50°C for 2 to 3 hours. Add potassium chloride and butadiene with a mass fraction of 5% ionic liquid and a molar ratio of 1:4, and continue stirring to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. After polishing and polishing the nickel sheet of the base electrode with sandpaper, it is used as the deposition cathode after degreasing, acid soaking, water washing, acetone ultrasonic cleaning, and drying; the anode is an aluminum sheet after polishing, ultrasonic cleaning, and drying. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 1 cm, and the reaction temperature was kept at 50°C. The aluminum sheet is used as the anode, the nickel sheet is used as the cathode, and the current density is controlled at 30A/m 2 . Under the operating condition accompanied by ultrasound, nano-aluminum powder is obtained in the electrolytic cell after electrodeposition for 30 minutes. Clean the nano-aluminum powder with acetonitrile in the glove box, dry it and store it in an oil tank. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles is 66.3nm, and the current efficiency is greater than 92%.
实施例6Example 6
将离子液体1-乙基-3-甲基咪唑三氟甲基乙酸盐在50℃下真空干燥48小时,在手套箱内,惰性气体氩气的保护下,将盛有1-乙基-3-甲基咪唑三氟甲基乙酸盐并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与1-乙基-3-甲基咪唑三氟甲基乙酸盐摩尔比为2∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体0.8%的Span-85,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极铝锌合金用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用打磨抛光、超声清洗、干燥后的铝片。将离子液体加入电解槽中,阳极与阴极的距离控制在3cm,保持反应温度为50℃。以铝片为阳极,铝锌合金为阴极,控制电流密度为150A/m2,在伴有超声的操作条件下,电沉积30min后在电解槽内得到纳米铝粉。在手套箱内用乙腈对纳米铝粉进行清洗,干燥后放入油罐中保存。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定铝颗粒平均粒径为29.9nm,电流效率大于93%。The ionic liquid 1-ethyl-3-methylimidazolium trifluoromethyl acetate was vacuum-dried at 50°C for 48 hours. In the glove box, under the protection of inert gas argon, the 1-ethyl- 3-Methylimidazole trifluoromethyl acetate and the jacketed electrolytic cell with a thermometer installed on a magnetic stirrer, keeping the temperature constant, adding anhydrous aluminum trichloride to the electrolyte solution to change the system composition until three The molar ratio of aluminum chloride to 1-ethyl-3-methylimidazolium trifluoromethyl acetate is 2:1. After reaching thermal equilibrium and mixing uniformly, stir at 50°C for 2-3 hours. Add Span-85 with a mass fraction of 0.8% of the ionic liquid, and continue to stir to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. After polishing and polishing the aluminum-zinc alloy of the base electrode with sandpaper, it is used as a deposition cathode after degreasing, acid soaking, water washing, acetone ultrasonic cleaning, and drying; the anode is polished, ultrasonic cleaning, and dried aluminum sheet. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 3 cm, and the reaction temperature was kept at 50°C. Using aluminum sheet as the anode and aluminum-zinc alloy as the cathode, the current density is controlled at 150A/m 2 , and the nano-aluminum powder is obtained in the electrolytic cell after electrodeposition for 30 minutes under the operation condition of ultrasonic. Clean the nano-aluminum powder with acetonitrile in the glove box, dry it and store it in an oil tank. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles is 29.9nm, and the current efficiency is greater than 93%.
实施例7Example 7
将离子液体1-乙基-3-甲基咪唑双三氟甲烷磺酰亚胺盐在50℃下真空干燥48小时,在手套箱内,惰性气体氩气的保护下,将盛有1-乙基-3-甲基咪唑双三氟甲烷磺酰亚胺盐并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与1-乙基-3-甲基咪唑双三氟甲烷磺酰亚胺盐摩尔比为1.5∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体0.2%,摩尔比为1∶1的氯化镁和TX-100,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极镁合金用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用打磨抛光、超声清洗、干燥后的铝片。将离子液体加入电解槽中,阳极与阴极的距离控制在0.8cm,保持反应温度为50℃。以铝片为阳极,镁合金为阴极,控制电流密度为60A/m2,在伴有超声的操作条件下,电沉积30min后在电解槽内得到纳米铝粉。在手套箱内用乙腈对纳米铝粉进行清洗,干燥后放入油罐中保存。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定铝颗粒平均粒径为40.9nm,电流效率大于96%。The ionic liquid 1-ethyl-3-methylimidazolium bistrifluoromethanesulfonimide salt was vacuum-dried at 50°C for 48 hours. In a glove box, under the protection of inert gas argon, the 1-ethyl Base-3-methylimidazole bistrifluoromethanesulfonylimide salt and a jacketed electrolytic cell with a thermometer installed on a magnetic stirrer, keeping the temperature constant, adding anhydrous aluminum trichloride to the electrolyte one by one to change the system Composition, until the molar ratio of aluminum trichloride and 1-ethyl-3-methylimidazole bistrifluoromethanesulfonylimide salt is 1.5:1, after reaching thermal equilibrium and mixing uniformly, stir at 50°C for 2 to 3 Hour. Add magnesium chloride and TX-100 with a mass fraction of 0.2% ionic liquid and a molar ratio of 1:1, and continue to stir to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. The base electrode magnesium alloy is polished and polished with sandpaper, followed by degreasing, acid soaking, water washing, acetone ultrasonic cleaning, and drying as the deposition cathode; the anode is polished, ultrasonic cleaning, and dried aluminum sheet. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 0.8 cm, and the reaction temperature was kept at 50°C. The aluminum sheet is used as the anode, the magnesium alloy is used as the cathode, the current density is controlled at 60A/m 2 , and the nano-aluminum powder is obtained in the electrolytic cell after electrodeposition for 30 minutes under the operating condition accompanied by ultrasound. Clean the nano-aluminum powder with acetonitrile in the glove box, dry it and store it in an oil tank. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles is 40.9nm, and the current efficiency is greater than 96%.
实施例8Example 8
将离子液体溴化1-乙基-3-甲基咪唑在50℃下真空干燥48小时,在手套箱内,惰性气体氩气的保护下,将盛有溴化1-乙基-3-甲基咪唑并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与溴化1-乙基-3-甲基咪唑摩尔比为2.5∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体5%,摩尔比为1∶10的氯化铈和甲醇,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极镍片用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用打磨抛光、超声清洗、干燥后的铝片。将离子液体加入电解槽中,阳极与阴极的距离控制在1cm,保持反应温度为20℃。以铝片为阳极,镍片为阴极,控制电流密度为30A/m2,在伴有超声的操作条件下,电沉积30min后在电解槽内得到纳米铝粉。在手套箱内用乙腈对纳米铝粉进行清洗,干燥后放入油罐中保存。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定铝颗粒平均粒径为66.3nm,电流效率大于84%。The ionic liquid 1-ethyl-3-methylimidazole bromide was vacuum-dried at 50°C for 48 hours, and in the glove box, under the protection of inert gas argon, the 1-ethyl-3-methylimidazole bromide was filled with imidazole and a jacketed electrolytic cell with a thermometer installed on a magnetic stirrer to keep the temperature constant, and gradually add anhydrous aluminum trichloride to the electrolyte to change the composition of the system until aluminum trichloride and 1-ethyl bromide - The molar ratio of 3-methylimidazole is 2.5:1. After reaching thermal equilibrium and mixing uniformly, stir at 50°C for 2 to 3 hours. Add cerium chloride and methanol with a mass fraction of 5% ionic liquid and a molar ratio of 1:10, and continue stirring to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. After polishing and polishing the nickel sheet of the base electrode with sandpaper, it is used as the deposition cathode after degreasing, acid soaking, water washing, acetone ultrasonic cleaning, and drying; the anode is an aluminum sheet after polishing, ultrasonic cleaning, and drying. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 1 cm, and the reaction temperature was kept at 20°C. The aluminum sheet is used as the anode, the nickel sheet is used as the cathode, the current density is controlled at 30A/m 2 , and the nano-aluminum powder is obtained in the electrolytic cell after electrodeposition for 30 minutes under the operating condition accompanied by ultrasound. Clean the nano-aluminum powder with acetonitrile in the glove box, dry it and store it in an oil tank. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles is 66.3nm, and the current efficiency is greater than 84%.
实施例9Example 9
将离子液体氯化1-乙基吡啶在50℃下真空干燥48小时,在手套箱内,惰性气体氩气的保护下,将盛有氯化1-乙基吡啶并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与氯化1-乙基吡啶摩尔比为5∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体50%的甲苯,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极铜片用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用玻璃碳。将离子液体加入电解槽中,阳极与阴极的距离控制在1cm,保持反应温度为200℃。以玻璃碳为阳极,铜片为阴极,控制电流密度为600A/m2,在伴有超声的操作条件下,电沉积30min后在电解槽内得到纳米铝粉。在手套箱内用乙腈对纳米铝粉进行清洗,干燥后放入油罐中保存。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定铝颗粒平均粒径为72.6nm,电流效率大于99%。The ionic liquid 1-ethylpyridine chloride was vacuum-dried at 50°C for 48 hours. In the glove box, under the protection of inert gas argon, the jacket filled with 1-ethylpyridine chloride and equipped with a thermometer was electrolyzed. Place the cell on a magnetic stirrer, keep the temperature constant, and gradually add anhydrous aluminum trichloride to the electrolyte to change the composition of the system until the molar ratio of aluminum trichloride to 1-ethylpyridine chloride is 5:1, reaching thermal equilibrium After mixing evenly, stir at 50°C for 2 to 3 hours. Add toluene whose mass fraction is 50% of the ionic liquid, and continue to stir to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. After polishing and polishing the copper sheet of the base electrode with sandpaper, it is used as a deposition cathode after degreasing, acid soaking, water washing, acetone ultrasonic cleaning, and drying; the anode is made of glassy carbon. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 1 cm, and the reaction temperature was kept at 200°C. Using glassy carbon as the anode and copper sheet as the cathode, the current density is controlled at 600A/m 2 , and the nano-aluminum powder is obtained in the electrolytic cell after electrodeposition for 30 minutes under the operation condition of ultrasonic. Clean the nano-aluminum powder with acetonitrile in the glove box, dry it and store it in an oil tank. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles is 72.6nm, and the current efficiency is greater than 99%.
实施例10Example 10
将离子液体三甲基氯化铵在50℃下真空干燥48小时,在手套箱内,惰性气体氩气的保护下,将盛有三甲基氯化铵并安装了温度计的夹套电解池放在磁力搅拌器上,保持温度恒定,往电解液中逐次加入无水三氯化铝改变体系组成,直至三氯化铝与三甲基氯化铵摩尔比为4∶1,达到热平衡和混合均匀后,在50℃条件下搅拌2~3小时。加入质量分数为离子液体1%,摩尔比为1∶1∶5的氯化镧、氯化铵、环己烷,继续搅拌以保证电解液混合均匀,得到离子液体/添加剂电解液体系。将基体电极不锈钢用砂纸抛光打磨后,依次经过除油、酸泡、水洗、丙酮超声清洗、干燥后作为沉积阴极;阳极采用超声清洗后的石墨。将离子液体加入电解槽中,阳极与阴极的距离控制在1cm,保持反应温度为150℃。以石墨为阳极,不锈钢为阴极,控制电流密度为500A/m2,在伴有超声的操作条件下,电沉积30min后在电解槽内得到纳米铝粉。在手套箱内用乙腈对纳米铝粉进行清洗,干燥后放入油罐中保存。通过结合扫描电子显微技术与X-射线分散(SEM/EDX)对基地进行分析,确定铝颗粒平均粒径为50.1nm,电流效率大于98%。The ionic liquid trimethylammonium chloride was vacuum-dried at 50°C for 48 hours. In the glove box, under the protection of inert gas argon, the jacketed electrolytic cell filled with trimethylammonium chloride and equipped with a thermometer was placed in On a magnetic stirrer, keep the temperature constant, and gradually add anhydrous aluminum trichloride to the electrolyte to change the composition of the system until the molar ratio of aluminum trichloride to trimethylammonium chloride is 4:1, after reaching thermal equilibrium and mixing uniformly , and stirred at 50°C for 2 to 3 hours. Add lanthanum chloride, ammonium chloride, and cyclohexane with a mass fraction of 1% ionic liquid and a molar ratio of 1:1:5, and continue stirring to ensure that the electrolyte is evenly mixed to obtain an ionic liquid/additive electrolyte system. After the base electrode stainless steel was polished with sandpaper, it was degreased, acid bubbled, washed with water, cleaned with acetone ultrasonically, and dried as a deposition cathode; the anode was made of graphite after ultrasonic cleaning. The ionic liquid was added into the electrolytic cell, the distance between the anode and the cathode was controlled at 1 cm, and the reaction temperature was kept at 150°C. Using graphite as the anode and stainless steel as the cathode, the current density is controlled at 500A/m 2 , under the operating conditions accompanied by ultrasound, the nano-aluminum powder is obtained in the electrolytic cell after electrodeposition for 30 minutes. Clean the nano-aluminum powder with acetonitrile in the glove box, dry it and store it in an oil tank. By combining scanning electron microscopy and X-ray dispersion (SEM/EDX) to analyze the base, it is determined that the average particle size of aluminum particles is 50.1nm, and the current efficiency is greater than 98%.
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