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CN102882314B - The cooling structure of ultraprecise linear electric motors - Google Patents

The cooling structure of ultraprecise linear electric motors Download PDF

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CN102882314B
CN102882314B CN201210404823.1A CN201210404823A CN102882314B CN 102882314 B CN102882314 B CN 102882314B CN 201210404823 A CN201210404823 A CN 201210404823A CN 102882314 B CN102882314 B CN 102882314B
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winding
copper foil
heat
cooling structure
heat conduction
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CN102882314A (en
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李立毅
潘东华
熊思亚
周悦
唐勇斌
陈启明
郭庆波
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Harbin Institute of Technology Shenzhen
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Harbin Institute of Technology Shenzhen
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Abstract

The cooling structure of ultraprecise linear electric motors, belongs to techniques of linear motor field.It solve the side temperature rise of the bilateral surface-mount type cooling structure of existing linear electric motors, easy and environment produces the problem of heat exchange.It comprises winding support portion and winding, winding is fixed on winding abutment surfaces, it also comprises heat-conducting part, the outer surface that this heat-conducting part is arranged on winding is fixedly connected with winding support portion, described heat-conducting part is Copper Foil circle, the lateral profile of this Copper Foil circle and winding adapts, and is fixed by socket on the outer surface of winding; Or heat-conducting part is disperse by multiple Copper Foil segmentation the Copper Foil heat conduction circle formed of arranging, and the lateral profile of this Copper Foil heat conduction circle and winding adapts, and each Copper Foil segmentation is all fixed on the outer surface of winding.The present invention is applicable to the cooling of linear electric motors.

Description

超精密直线电机的冷却结构Cooling structure of ultra-precision linear motor

技术领域 technical field

本发明涉及一种超精密直线电机的冷却结构,属于直线电机技术领域。The invention relates to a cooling structure of an ultra-precision linear motor, belonging to the technical field of linear motors.

背景技术 Background technique

超精密直线电机是保障超精密伺服系统运行的执行机构。随着纳米技术与生物技术的发展,对超精密直线电机的推力密度及推力精度要求逐步提高,由此带来了电机绕组电流密度的增加,铜耗随之增加。由于目前超精密位置伺服系统采用激光位移传感器,因此,对环境温度的恒温性有较高的要求,而超精密伺服系统由于集成密度较高,在运行过程中,采用的超精密直线电机很难避免会对外界散热,而采用激光位移传感器的超精密位置伺服系统要求系统各部件与环境热交换趋向于零。目前大部分的直线电机很难达到这一要求。The ultra-precision linear motor is the actuator that guarantees the operation of the ultra-precision servo system. With the development of nanotechnology and biotechnology, the requirements for thrust density and thrust accuracy of ultra-precision linear motors are gradually increasing, which leads to an increase in the current density of the motor windings, and the copper loss increases accordingly. Since the current ultra-precision position servo system uses a laser displacement sensor, it has high requirements on the constant temperature of the ambient temperature, and the ultra-precision servo system has a high integration density. During operation, the ultra-precision linear motor used is difficult. Avoid heat dissipation to the outside world, and the ultra-precise position servo system using laser displacement sensors requires that the heat exchange between each component of the system and the environment tends to be zero. Most of the current linear motors are difficult to meet this requirement.

目前对超精密直线电机已提出的水冷却结构:Currently proposed water cooling structures for ultra-precision linear motors:

直线电机为了减小推力波动,采用了无铁心结构,以消除常规电机的齿槽定位力及磁阻力,但是若具有相同的推力密度,电机的绕组所通电流密度势必要高于有铁心直线电机,铜耗势必增大。为了确保电机的可靠运行及减少电机对外界散热,提出了一种双边表贴式冷却结构如图9所示,其绕组通过支撑结构A固定,再在其上下表面安装水冷却板B,来对绕组实现冷却,图中C表示水冷却的进水口,D表示水冷却的出水口。In order to reduce the thrust fluctuation, the linear motor adopts a coreless structure to eliminate the cogging force and magnetic resistance of the conventional motor. However, if the thrust density is the same, the current density of the motor winding must be higher than that of a linear motor with an iron core. Motor, copper consumption is bound to increase. In order to ensure the reliable operation of the motor and reduce the heat dissipation of the motor to the outside world, a double-sided surface-mounted cooling structure is proposed, as shown in Figure 9. The windings are fixed by a supporting structure A, and then water cooling plates B are installed on the upper and lower surfaces of the cooling structure. The winding realizes cooling, C in the figure represents the water inlet of water cooling, and D represents the water outlet of water cooling.

对这种双边表贴式冷却结构进行实验测试的结果表明,电机的侧面温升较高。其采用的上、下两片水冷却板B,仅对电机初级的上下表面的温升抑制较为明显,其侧面的较高温升,将与环境产生热交换。Experimental testing of this bilateral surface-mounted cooling structure shows that the temperature rise is higher on the sides of the motor. The upper and lower water-cooling plates B used in it can only significantly suppress the temperature rise of the upper and lower surfaces of the motor primary, and the higher temperature rise on the side will generate heat exchange with the environment.

发明内容 Contents of the invention

本发明的是为了解决现有直线电机的双边表贴式冷却结构的侧面温升高,易与环境产生热交换的问题,提供一种超精密直线电机的冷却结构。The purpose of the present invention is to solve the problem that the side temperature of the bilateral surface-mounted cooling structure of the existing linear motor rises and the problem of easy heat exchange with the environment is provided, and a cooling structure for an ultra-precision linear motor is provided.

本发明所述超精密直线电机的冷却结构,它包括绕组支撑部和绕组,绕组固定在绕组支撑部表面,它还包括导热部,该导热部设置在绕组的外侧表面上并与绕组支撑部固定连接。The cooling structure of the ultra-precision linear motor of the present invention includes a winding support part and a winding, the winding is fixed on the surface of the winding support part, and it also includes a heat conduction part, which is arranged on the outer surface of the winding and fixed with the winding support part connect.

所述导热部为铜箔圈,该铜箔圈与绕组的外侧轮廓相适应,并套接固定在绕组的外侧表面上。The heat conducting part is a copper foil ring, which adapts to the outer contour of the winding and is sleeved and fixed on the outer surface of the winding.

所述导热部为由多个铜箔分段分散排布组成的铜箔导热圈,该铜箔导热圈与绕组的外侧轮廓相适应,每个铜箔分段均固定在绕组的外侧表面上。The heat conduction part is a copper foil heat conduction ring composed of a plurality of copper foil segments scattered and arranged, the copper foil heat conduction ring adapts to the outer contour of the winding, and each copper foil segment is fixed on the outer surface of the winding.

绕组支撑部上具有多个铜箔预留槽,每个铜箔预留槽用于固定一个铜箔分段。There are multiple copper foil reserved slots on the winding support part, and each copper foil reserved slot is used to fix a copper foil segment.

所述组成铜箔导热圈的多个铜箔分段等间距排布。The plurality of copper foil segments forming the copper foil thermal conduction ring are arranged at equal intervals.

所述铜箔分段还可以为C形铜箔分段,该C形铜箔分段的与开口侧相对的侧壁外表面与绕组的外侧表面固定。The copper foil segment can also be a C-shaped copper foil segment, and the outer surface of the side wall opposite to the opening side of the C-shaped copper foil segment is fixed to the outer surface of the winding.

所述导热部、绕组支撑部与绕组相互之间采用结构胶粘接固定。The heat conduction part, the winding support part and the winding are bonded and fixed with each other by structural glue.

本发明的优点是:本发明在不改变电机的现有结构情况下,通过增加铜箔的形式,增加了绕组热源向冷却结构的导热路径,使冷却板对热源进行有效的冷却,它不仅抑制绕组温升提高电机绕组中所通电密,实现了电机推力的进一步提高,同时,铜箔阻断了热源通过电机侧面向外界释放热量的路径,抑制了电机与外界的热交换。因此,在直线电机中采用该结构可提高超精密直线电机的推力密度,并且不改变电机外界环境温度,为电机的精确位置检测提供了必要条件。The advantage of the present invention is: without changing the existing structure of the motor, the present invention increases the heat conduction path from the winding heat source to the cooling structure by increasing the form of copper foil, so that the cooling plate can effectively cool the heat source. The temperature rise of the winding increases the current density in the motor winding, which further improves the thrust of the motor. At the same time, the copper foil blocks the path of the heat source releasing heat to the outside through the side of the motor, inhibiting the heat exchange between the motor and the outside. Therefore, adopting this structure in the linear motor can increase the thrust density of the ultra-precision linear motor without changing the ambient temperature of the motor, which provides the necessary conditions for the precise position detection of the motor.

本发明在不改变电机体积的前提下,通过增加导热支路的方法将绕组侧面热量尽可能多的导向冷却板,实现了对绕组侧表面进行热屏蔽的功能。On the premise of not changing the volume of the motor, the invention directs as much heat from the side of the winding to the cooling plate as possible by adding heat conduction branches, thereby realizing the function of heat shielding the side surface of the winding.

附图说明 Description of drawings

图1为本发明实施方式二的结构示意图;FIG. 1 is a schematic structural diagram of Embodiment 2 of the present invention;

图2为实施方式二中铜箔圈与绕组的固定关系示意图;Fig. 2 is a schematic diagram of the fixed relationship between the copper foil circle and the winding in the second embodiment;

图3为本发明实施方式三的结构示意图;Fig. 3 is a schematic structural diagram of Embodiment 3 of the present invention;

图4为实施方式三中铜箔导热圈与绕组的固定关系示意图;Fig. 4 is a schematic diagram of the fixed relationship between the copper foil heat conducting ring and the winding in the third embodiment;

图5为本发明实施方式六的结构示意图;Fig. 5 is a schematic structural diagram of Embodiment 6 of the present invention;

图6为实施方式六中铜箔导热圈与绕组的固定关系示意图;Fig. 6 is a schematic diagram of the fixed relationship between the copper foil heat conducting ring and the winding in Embodiment 6;

图7为普通直流直线电机截面的热网络分布图;Fig. 7 is a thermal network distribution diagram of a section of an ordinary DC linear motor;

图8为采本发明所述冷却结构的直流直线电机截面的热网络分布图;Fig. 8 is the thermal network distribution diagram of the DC linear motor section adopting the cooling structure of the present invention;

图9为现有直线电机的双边表贴式冷却结构的示意图。FIG. 9 is a schematic diagram of a bilateral surface mount cooling structure of a conventional linear motor.

具体实施方式 Detailed ways

具体实施方式一:下面结合图1至图6说明本实施方式,本实施方式所述超精密直线电机的冷却结构,它包括绕组支撑部1和绕组2,绕组2固定在绕组支撑部1表面,它还包括导热部,该导热部设置在绕组2的外侧表面上并与绕组支撑部1固定连接。Specific Embodiment 1: The present embodiment will be described below in conjunction with FIGS. 1 to 6. The cooling structure of the ultra-precision linear motor described in this embodiment includes a winding support part 1 and a winding 2. The winding 2 is fixed on the surface of the winding support part 1. It also includes a heat conduction part, which is arranged on the outer surface of the winding 2 and fixedly connected with the winding support part 1 .

具体实施方式二:下面结合图1和图2说明本实施方式,本实施方式为对实施方式一的进一步说明,所述导热部为铜箔圈31,该铜箔圈31与绕组2的外侧轮廓相适应,并套接固定在绕组2的外侧表面上。Specific embodiment two: The present embodiment will be described below in conjunction with FIG. 1 and FIG. 2. This embodiment is a further description of the first embodiment. Compatible, and socket fixed on the outer surface of the winding 2.

本实施方式中,在绕组2的侧面加了一层铜箔圈31,该铜箔圈31与绕组2和绕组支撑部1之间可分别采用结构胶粘紧、固定,铜箔圈31与绕组2之间的粘接胶优先考虑高导热结构胶。另外,在装配时,铜箔圈31的上、下表面与上水冷却板和下水冷却板要保证完全接触,其间可以采用高导热胶进行填充,以确保铜箔圈31的表面与水冷却板的高效率的热交换。In this embodiment, a layer of copper foil ring 31 is added on the side of the winding 2, and the copper foil ring 31 can be glued and fixed with the winding 2 and the winding support part 1 respectively, and the copper foil ring 31 and the winding The bonding glue between 2 should give priority to high thermal conductivity structural glue. In addition, when assembling, the upper and lower surfaces of the copper foil ring 31 should be in full contact with the upper water cooling plate and the lower water cooling plate, and high thermal conductivity glue can be used to fill them to ensure that the surface of the copper foil ring 31 is in contact with the water cooling plate. efficient heat exchange.

绕组2与铜箔圈31间的粘接胶要采用绝缘类型的,以确保电机绕组对外绝缘,提高电机的可靠性。The bonding glue between the winding 2 and the copper foil ring 31 should be of insulating type, so as to ensure the external insulation of the motor winding and improve the reliability of the motor.

具体实施方式三:下面结合图3和图4说明本实施方式,本实施方式为对实施方式一的进一步说明,所述导热部为由多个铜箔分段分散排布组成的铜箔导热圈32,该铜箔导热圈32与绕组2的外侧轮廓相适应,每个铜箔分段均固定在绕组2的外侧表面上。Specific Embodiment Three: The present embodiment will be described below in conjunction with Fig. 3 and Fig. 4. This embodiment is a further description of Embodiment 1. The heat conduction part is a copper foil heat conduction ring composed of a plurality of copper foils distributed in sections 32 , the copper foil heat conducting ring 32 is adapted to the outer contour of the winding 2 , and each copper foil segment is fixed on the outer surface of the winding 2 .

具体实施方式四:本实施方式为对实施方式三的进一步说明,绕组支撑部1上具有多个铜箔预留槽,每个铜箔预留槽用于固定一个铜箔分段。Embodiment 4: This embodiment is a further description of Embodiment 3. There are multiple copper foil reserved grooves on the winding support part 1, and each copper foil reserved groove is used to fix a copper foil segment.

本实施方式中,将铜箔导热圈32切分成若干段,在绕组支撑部1与绕组2的接触面上先加工出铜箔预留槽,同样通过高导热的结构胶将铜箔导热圈32与绕组2及绕组支撑部1粘接在一起,In this embodiment, the copper foil heat conduction ring 32 is divided into several sections, and the copper foil reserved groove is firstly processed on the contact surface between the winding support part 1 and the winding 2, and the copper foil heat conduction ring 32 is also made of high thermal conductivity structural glue. Bonded together with the winding 2 and the winding support part 1,

本实施方式不仅解决了电机侧面温升问题,同时解决了电机电涡流阻尼力的问题。This embodiment not only solves the problem of temperature rise on the side of the motor, but also solves the problem of the eddy current damping force of the motor.

具体实施方式五:本实施方式为对实施方式三或四的进一步说明,所述组成铜箔导热圈32的多个铜箔分段等间距排布。Embodiment 5: This embodiment is a further description of Embodiment 3 or 4. The plurality of copper foils forming the copper foil heat conducting ring 32 are arranged in equal intervals.

具体实施方式六:下面结合图5至图6说明本实施方式,本实施方式为对实施方式三的进一步说明,所述铜箔分段为C形铜箔分段,该C形铜箔分段的与开口侧相对的侧壁外表面与绕组2的外侧表面固定。Specific Embodiment Six: The present embodiment will be described below in conjunction with Figs. 5 to 6. This embodiment is a further description of Embodiment 3. The copper foil segment is a C-shaped copper foil segment, and the C-shaped copper foil segment The outer surface of the side wall opposite to the opening side is fixed to the outer surface of the winding 2.

本实施方式中将铜箔分段加工成类C形结构,在确保上水冷却板和下水冷却板与铜箔导热圈32接触面积的同时,有效的提高了电机初级的机械结构强度。In this embodiment, the copper foil is processed into a C-like structure in sections, which effectively improves the primary mechanical structure strength of the motor while ensuring the contact area between the upper water cooling plate and the lower water cooling plate and the copper foil heat conducting ring 32 .

具体实施方式七:下面结合图7和图8说明本实施方式,本实施方式为对实施方式一、二、三、四、五或六的进一步说明,所述导热部、绕组支撑部1与绕组2相互之间采用结构胶粘接固定。Specific Embodiment 7: The present embodiment will be described below in conjunction with FIG. 7 and FIG. 8. This embodiment is a further description of Embodiment 1, 2, 3, 4, 5 or 6. The heat conducting part, the winding support part 1 and the winding 2 are fixed with structural glue.

绕组2与导热部间的粘接胶要采用绝缘类型的,以确保电机绕组对外绝缘,提高电机的可靠性。The bonding glue between the winding 2 and the heat conduction part should be of insulating type, so as to ensure the external insulation of the motor winding and improve the reliability of the motor.

工作原理:working principle:

通过直线电机温度场有限元数值计算的结果,可以看出电机绕组与外界空气之间的支撑结构越薄,电机表面温升越高。According to the results of finite element numerical calculation of the linear motor temperature field, it can be seen that the thinner the support structure between the motor winding and the outside air, the higher the temperature rise of the motor surface.

对采用本发明所述冷却结构的直线电机建电机温度场模型,在模型中的热源为绕组,其热流有3条流通路径:To adopt the linear motor of the cooling structure of the present invention to build the temperature field model of the motor, the heat source in the model is a winding, and its heat flow has 3 circulation paths:

①热流Q1由绕组产生热量向上流经胶层,终至冷却板;①The heat flow Q 1 is generated by the winding and flows upward through the adhesive layer, and finally reaches the cooling plate;

②热流Q2由绕组产生热量向右流经胶层、聚醚醚酮PEEK、再向上经胶层终至冷却板;②The heat flow Q 2 is generated by the winding and flows to the right through the adhesive layer, polyether ether ketone PEEK, and then upward through the adhesive layer and finally to the cooling plate;

③热流Q3由绕组产生热量向左流经胶层、PEEK,又分为两路,一路流向PEEK左边表面进行自然对流散热,另一路向上流经胶层,终至冷却板。③Heat flow Q 3 is generated by the winding and flows through the adhesive layer and PEEK to the left, and is divided into two paths. One path flows to the left surface of PEEK for natural convection heat dissipation, and the other path flows upward through the adhesive layer, and finally reaches the cooling plate.

根据上述分析,计算各部分热阻:According to the above analysis, calculate the thermal resistance of each part:

1、热流支路①各部分热阻计算。1. Heat flow branch ① Calculate the thermal resistance of each part.

绕组向上传热热阻RctWinding upward thermal resistance R ct :

RR ctct == dd cc kk cc AA cc -- -- -- (( 11 ))

其中,kc为绕组导热系数;Ac为绕组上表面面积,dc为绕组1/2厚度。绕组上面胶层向上传热热阻RcgtAmong them, k c is the thermal conductivity of the winding; A c is the upper surface area of the winding, and d c is the thickness of 1/2 of the winding. The heat transfer resistance R cgt of the adhesive layer on the winding:

RR cgtcgt == dd gg kk gg AA cc -- -- -- (( 22 ))

其中,kc为绕组导热系数;Ac为绕组上表面面积;dg胶层厚度。Among them, k c is the thermal conductivity of the winding; A c is the upper surface area of the winding; d g is the thickness of the adhesive layer.

绕组上面冷却板热阻RcwThermal resistance R cw of the cooling plate above the winding:

RR cwcw == 11 hh ww AA cc -- -- -- (( 33 ))

其中,hw为冷却板散热系数。Among them, h w is the heat dissipation coefficient of the cooling plate.

2、热流支路②各部分热阻计算。2. Calculation of the thermal resistance of each part of the heat flow branch ②.

绕组向右传热热阻RcrWinding right heat transfer thermal resistance R cr :

RR crcr == ll cc 22 kk cc AA ff -- -- -- (( 44 ))

其中,Af为PEEK、绕组侧面面积,lc为绕组宽度。Among them, A f is PEEK, winding side area, l c is winding width.

绕组右侧面胶层向右传热热阻RcgrThe heat transfer resistance R cgr of the adhesive layer on the right side of the winding to the right:

RR cgrcgr == dd gg kk gg AA ff -- -- -- (( 55 ))

其中,dg为冷却板与绕组间的胶膜厚度,kg为胶的导热系数。绕组右侧PEEK向上传热热阻RprAmong them, d g is the thickness of the adhesive film between the cooling plate and the winding, and k g is the thermal conductivity of the adhesive. PEEK upward heat transfer thermal resistance R pr on the right side of the winding:

RR prpr == 11 kk pp (( AA ff ll pp 22 ++ AA pp 22 dd cc // 22 )) -- -- -- (( 66 ))

其中,Ap2为绕组右侧PEEK材料上表面面积,kp为PEEK导热系数,lp2为绕组芯柱1/2长度。Among them, A p2 is the upper surface area of the PEEK material on the right side of the winding, k p is the thermal conductivity of PEEK, and l p2 is the 1/2 length of the winding core.

绕组右侧PEEK上表面胶层向上传热热阻RpgrtThe heat transfer resistance R pgrt of the adhesive layer on the upper surface of PEEK on the right side of the winding:

RR pgrtpgrt == dd gg kk gg AA pp 22 -- -- -- (( 77 ))

绕组右侧水冷板热阻RcwrThe thermal resistance R cwr of the water cooling plate on the right side of the winding:

RR cwrcwr == 11 hh ww AA pp 22 -- -- -- (( 88 ))

其中,hw为冷却板B的散热系数。Among them, hw is the heat dissipation coefficient of cooling plate B.

3、热流支路③各部分热阻计算。3. Calculation of heat flow branch ③ thermal resistance of each part.

绕组向左传热热阻RclWinding left heat transfer thermal resistance R cl :

RR clcl == RR crcr == ll cc 22 kk cc AA ff -- -- -- (( 99 ))

绕组左侧面胶层向左传热热阻RcglThe heat transfer resistance R cgl of the adhesive layer on the left side of the winding to the left:

RR cglcgl == RR cgrcgr == dd gg kk gg AA ff -- -- -- (( 1010 ))

绕组左侧PEEK向上传热热阻RpltPEEK upward heat transfer thermal resistance R plt on the left side of the winding:

RR pltplt == 11 kk pp (( AA ff ll pp 11 // 22 ++ AA pp 11 dd cc // 22 )) -- -- -- (( 1111 ))

其中,Ap1为绕组左侧PEEK板上表面面积,lp1为绕组支撑结构宽度。Among them, A p1 is the surface area of the PEEK plate on the left side of the winding, and l p1 is the width of the winding support structure.

绕组左侧PEEK上表面胶层向上传热热阻:Thermal resistance of the adhesive layer on the upper surface of the PEEK on the left side of the winding:

RR pgltpglt == dd gg kk gg AA pp 11 -- -- -- (( 1212 ))

绕组左侧水冷板热阻:Thermal resistance of the water-cooled plate on the left side of the winding:

RR cwlcwl == 11 hh ww AA pp 11 -- -- -- (( 1313 ))

绕组左侧PEEK向左传热热阻:The thermal resistance of PEEK on the left side of the winding to the left:

RR pllpll == ll pp 11 kk pp AA ff -- -- -- (( 1414 ))

PEEK左侧空气自然对流散热热阻:PEEK left air natural convection heat dissipation thermal resistance:

RR pnpn == 11 hh nno AA ff -- -- -- (( 1515 ))

其中,hn为空气自然散热系数。Among them, h n is the natural heat dissipation coefficient of air.

通过上述的分析得到直流直线电机如图7所示的电机截面热网络分布。图中,qcu为绕组计算区域内铜耗。Through the above analysis, the thermal network distribution of the DC linear motor section as shown in Figure 7 is obtained. In the figure, q cu is the copper loss in the calculation area of the winding.

根据图7的热网络分布得到上述3条热流流通路径各自的热阻R1、R2和R3According to the thermal network distribution in Figure 7, the respective thermal resistances R 1 , R 2 and R 3 of the above three heat flow paths are obtained:

R1=Rct+Rcgt+Rcw(15)R 1 =R ct +R cgt +R cw (15)

R2=Rcr+Rcgr+Rpr+Rpgrt+Rcwr(16)R 2 =R cr +R cgr +R pr +R pgrt +R cwr (16)

RR 33 == RR clcl ++ RR cglcgl ++ 11 11 RR pltplt ++ RR gltglt ++ RR cwlcwl ++ 11 RR pllpll ++ RR pnpn -- -- -- (( 1717 ))

热源及热网络分布均已知的前提下,可以计算出每条热路的热流量Q1、Q2和Q3的大小。On the premise that the heat source and heat network distribution are known, the heat flow Q 1 , Q 2 and Q 3 of each heat path can be calculated.

QQ 11 == qq cucu 11 // RR 11 11 // RR 11 ++ 11 // RR 22 ++ 11 // RR 33 QQ 22 == qq cucu 11 // RR 22 11 // RR 11 ++ 11 // RR 22 ++ 11 // RR 33 QQ 33 == qq cucu 11 // RR 33 11 // RR 11 ++ 11 // RR 22 ++ 11 // RR 33 -- -- -- (( 1818 ))

在式18基础上进一步计算得到Q31和Q32On the basis of formula 18, Q 31 and Q 32 are obtained by further calculation:

QQ 3131 == QQ 33 11 RR pltplt ++ RR gltglt ++ RR cwlcwl 11 RR pltplt ++ RR gltglt ++ RR cwlcwl ++ 11 RR pllpll ++ RR pnpn QQ 3232 == QQ 33 11 RR pllpll ++ RR pnpn 11 RR pltplt ++ RR gltglt ++ RR cwlcwl ++ 11 RR pllpll ++ RR pnpn -- -- -- (( 1919 ))

设外界环境温度T0,通过式19得到图7中热网络A点位置温度,即PEEK材料外表温度TopAssuming the external ambient temperature T 0 , the temperature at point A of the thermal network in Figure 7 can be obtained by formula 19, that is, the surface temperature T op of the PEEK material:

Top=T0+Q32Rpn(20)T op =T 0 +Q 32 R pn (20)

对热流支路③做小体积调整,以不影响电机电磁特性为前提,引入新的热流量支路,采用高导热的金属材料,如铜、铝等。金属铜热导率kcu为400K/mk,在支路③胶层左侧增加lcu厚度的铜箔层,将此路热流量传导至冷却板,减少左PEEK板热流量的流入,从而抑制其表面温升。Make small volume adjustments to the heat flow branch ③, on the premise that it does not affect the electromagnetic characteristics of the motor, introduce a new heat flow branch, and use high thermal conductivity metal materials, such as copper and aluminum. The thermal conductivity k cu of metal copper is 400K/mk. Add a copper foil layer with a thickness of 1 cu on the left side of the adhesive layer of the branch ③ to conduct the heat flow of this path to the cooling plate and reduce the inflow of heat flow of the left PEEK plate, thereby suppressing its surface temperature rises.

对热流支路③增加并联支路:Add a parallel branch to the heat flow branch ③:

铜箔向上传热热阻:Copper foil upward heat transfer thermal resistance:

RR cutcut == 11 kk cucu (( AA ff ll cucu // 22 ++ AA cucu dd cc // 22 )) -- -- -- (( 21twenty one ))

其中,Acu为铜箔上表面面积,lcu为铜箔层的宽度。Among them, A cu is the upper surface area of the copper foil, and l cu is the width of the copper foil layer.

铜箔上表面胶层向上传热热阻:Thermal resistance of the adhesive layer on the upper surface of the copper foil:

RR cugcug == dd gg kk gg AA cucu -- -- -- (( 22twenty two ))

铜箔上方水冷却板热阻:Thermal resistance of water cooling plate above copper foil:

RR cuwcuw == 11 hh ww AA cucu -- -- -- (( 23twenty three ))

铜箔向左传热热阻:Copper foil heat transfer resistance to the left:

RR culcul == ll cucu kk cucu AA ff -- -- -- (( 24twenty four ))

此时,热网络分布如图8所示,支路③热阻R3变为:加铜箔后热网路分布:At this time, the thermal network distribution is shown in Figure 8, and the thermal resistance R 3 of the branch ③ becomes: After adding copper foil, the thermal network distribution is:

RR 33 == RR clcl ++ RR cglcgl ++ 11 11 RR 3131 ++ 11 RR 3232 -- -- -- (( 2525 ))

其中,R31=Rcut+Rcug+Rcuw R 32 = R cul + 1 1 R plt + R glt + R cwl + 1 R pll + R pn . Wherein, R 31 =R cut +R cug +R cuw , R 32 = R cul + 1 1 R plt + R glt + R cwl + 1 R pll + R pn .

Q1、Q2和Q3仍采用式18计算,而支路③中各热路的热流量计算如下式所示:Q 1 , Q 2 and Q 3 are still calculated using formula 18, and the heat flow calculation of each heat circuit in branch ③ is shown in the following formula:

QQ 3333 == QQ 33 11 // RR 3131 11 // RR 3131 ++ 11 // RR 3232 QQ 3131 == (( QQ 33 -- QQ 3333 )) 11 RR pltplt ++ RR gltglt ++ RR cwlcwl 11 RR pltplt ++ RR gltglt ++ RR cwlcwl ++ 11 RR pllpll ++ RR pnpn QQ 3232 == (( QQ 33 -- QQ 3333 )) 11 RR pllpll ++ RR pnpn 11 RR pltplt ++ RR gltglt ++ RR cwlcwl ++ 11 RR pllpll ++ RR pnpn -- -- -- (( 2626 ))

A点温度依照式20计算。通过计算结果验证可将原有冷却结构电机侧表面温升从10℃,甚至几十摄氏度降至几摄氏度或1℃以内,有效的抑制电机表面温升。The temperature at point A is calculated according to formula 20. It is verified by the calculation results that the surface temperature rise of the motor side of the original cooling structure can be reduced from 10°C, or even dozens of degrees Celsius, to a few degrees Celsius or less than 1°C, effectively suppressing the motor surface temperature rise.

Claims (5)

1.一种超精密直线电机的冷却结构,它包括绕组支撑部(1)和绕组(2),绕组(2)固定在绕组支撑部(1)表面,它还包括导热部,该导热部设置在绕组(2)的外侧表面上并与绕组支撑部(1)固定连接,其特征在于:1. A cooling structure for an ultra-precision linear motor, which includes a winding support (1) and a winding (2), the winding (2) is fixed on the surface of the winding support (1), and it also includes a heat conduction portion, the heat conduction portion is set On the outer surface of the winding (2) and fixedly connected with the winding support part (1), it is characterized in that: 所述导热部为由多个铜箔分段分散排布组成的铜箔导热圈(32),该铜箔导热圈(32)与绕组(2)的外侧轮廓相适应,每个铜箔分段均固定在绕组(2)的外侧表面上,在绕组(2)上下表面设置有水冷却板,铜箔导热圈(32)的上下表面分别与上水冷却板和下水冷却板完全接触。The heat conduction part is a copper foil heat conduction ring (32) composed of a plurality of copper foil segments scattered and arranged. The copper foil heat conduction ring (32) is adapted to the outer contour of the winding (2), and each copper foil segment All are fixed on the outer surface of the winding (2), and the upper and lower surfaces of the winding (2) are provided with water cooling plates, and the upper and lower surfaces of the copper foil heat conducting ring (32) are in full contact with the upper water cooling plate and the lower water cooling plate respectively. 2.根据权利要求1所述的超精密直线电机的冷却结构,其特征在于:绕组支撑部(1)上具有多个铜箔预留槽,每个铜箔预留槽用于固定一个铜箔分段。2. The cooling structure of the ultra-precision linear motor according to claim 1, characterized in that: the winding support part (1) has a plurality of copper foil reserved slots, and each copper foil reserved slot is used to fix a copper foil Segmentation. 3.根据权利要求1或2所述的超精密直线电机的冷却结构,其特征在于:所述组成铜箔导热圈(32)的多个铜箔分段等间距排布。3. The cooling structure of the ultra-precision linear motor according to claim 1 or 2, characterized in that: the plurality of copper foils forming the copper foil heat conducting ring (32) are arranged at equal intervals in sections. 4.根据权利要求1所述的超精密直线电机的冷却结构,其特征在于:所述铜箔分段为C形铜箔分段,该C形铜箔分段的与开口侧相对的侧壁外表面与绕组(2)的外侧表面固定。4. The cooling structure of an ultra-precision linear motor according to claim 1, wherein the copper foil segment is a C-shaped copper foil segment, and the side wall of the C-shaped copper foil segment opposite to the opening side The outer surface is fixed to the outer surface of the winding (2). 5.根据权利要求1、2或4所述的超精密直线电机的冷却结构,其特征在于:所述导热部、绕组支撑部(1)与绕组(2)相互之间采用结构胶粘接固定。5. The cooling structure of the ultra-precision linear motor according to claim 1, 2 or 4, characterized in that: the heat conduction part, the winding support part (1) and the winding (2) are bonded and fixed to each other by structural glue .
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