CN102872688A - Zero-loss internal circulation gas drying method and zero-loss internal circulation gas drying device - Google Patents
Zero-loss internal circulation gas drying method and zero-loss internal circulation gas drying device Download PDFInfo
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Abstract
Disclosed are a zero-loss internal circulation gas drying method and a zero-loss internal circulation gas drying device. The zero-loss internal circulation gas drying device comprises a drying tower and a regenerating tower, and functions of the drying tower and functions of the regenerating tower can be switched. The zero-loss internal circulation gas drying method includes firstly, heating and regenerating adsorbents in the regenerating tower by all high-temperature wet gas or a part of the high-temperature wet gas; secondly, enabling the high-temperature gas to flow into a front water cooler and a gas-liquid separator so that the high-temperature gas is cooled and liquid water is separated from the high-temperature gas, and cooling and regenerating the adsorbents in the regenerating tower; and thirdly, enabling the high-temperature wet gas to enter the front water cooler and the gas-liquid separator, then enabling the high-temperature wet gas to flow into a rear water cooler to be subjected to deep cooling, and then enabling the high-temperature wet gas to flow into the adsorbing tower from bottom to top to perform adsorption so as to generate qualified finished gas required by users. In the process of the third step, the other tower is a waiting state. The zero-loss internal circulation gas drying method and the zero-loss internal circulation gas drying device have the advantages that the method is simple and reliable, the zero-loss internal circulation gas drying device is convenient to use, energy is saved, and the like.
Description
Technical field
What the present invention relates to is a kind of gas drying means and device, especially a kind of method and device that utilizes heat of compression Gas reclamation absorption drying tower to carry out the gas drying.
Background technology
Along with the fast development of purification techniques and the generally application of absorption drying tower, finished product gas per unit area yield comprehensive energy consumption has become the important parameter of estimating end properties, guaranteeing the finished product stay-in-grade while of gas, reduce to greatest extent equipment energy consumption, become the developing direction of purification techniques and the target of pursuit.Learn from purification techniques principle and practical experience, the principal element that affects end properties and specific energy consumption is the Dynamic Adsorption amount of adsorbent, regeneration efficiency, device structure and pipe design and apparatus of load.The Dynamic Adsorption amount of adsorbent depends primarily on adsorbent bed height, adsorption temp, unstripped gas humidity, the factors such as operating pressure and gas flow rate.Apparatus of load depends on user's air demand.Adsorbent reactivation efficient depends primarily on the factors such as the temperature of regeneration gas and aridity.And the conventional control method of the compressed air drying tower that generally adopts at present, adsorbent reactivation in the technical process mostly adopts part finished product gas to regenerate, short switching time such as the heatless regeneration absorption drying tower, frequency is high, regeneration air consumption large (8-12%), and having hot regeneration absorption type drying tower to need electric heater that gas is heated, the electric energy of consumption is large, consumes simultaneously the finished product gas of (6-8%).Obviously, the regeneration efficiency of absorption drying tower is that can equipment guarantee continuously the key that output high-quality gas is saved again the energy, and existing Apparatus and method for all can not reach gratifying result.
Summary of the invention
The object of the present invention is to provide a kind of method and device of Zero-loss internal recycle type gas drying, the objective of the invention is to realize by following technical solution, a kind of Zero-loss internal recycle type gas drier, comprise a plurality of valves, pipeline, the adsorption dry tower, described valve is by PLC program controller gauge tap, described adsorption dry tower comprises A tower and B tower, described pipeline comprises air inlet, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline, the 5th pipeline, the 6th pipeline, the 7th pipeline, the 8th pipeline, the 9th pipeline, the tenth pipeline, pipe branch becomes to be equipped with the first pipeline of valve after the described air inlet, second pipe, described the first pipe branch becomes to be equipped with the 3rd pipeline of valve, the 4th pipeline, described second pipe are connected successively along the air-flow approach axis and are provided with preposition water cooler and preposition gas-liquid separator; Described the 3rd pipeline is provided with electric heater, described the 3rd pipeline, the 4th pipeline are branched off into again the 6th pipeline, the 7th pipeline that is equipped with valve after merging into the 5th pipeline, described the 6th pipeline, the 7th pipeline are connected to A tower and B tower, described second pipe is branched off into the 8th pipeline, the 9th pipeline that is equipped with valve, described the 8th pipeline communication is in the B tower, described the 9th device for cleaning pipeline is put water cooler later and is communicated in again the A tower, the two ends of described the tenth pipeline are communicated in respectively the 5th pipeline and preposition gas-liquid separator back, and described A tower and B tower all are communicated with escape pipe.
The escape pipe of described A tower and B tower is provided with the dust filter unit of dust removal by filtration.
Be provided with the 11 pipeline between described A tower and the B tower, described the 11 pipeline is provided with bleeder pipe, and described bleeder pipe end is provided with silencer.
A kind of Zero-loss internal recycle type gas drying means, comprise following three steps: first step is all or part of gas-heated regeneration step, high-temperature gas heats adsorbent in the B tower, then enter the trailing water cooler and reduce temperature to 35-45 ℃, after isolating gobbet water under the effect of trailing water cooler, gas enters the A tower and carries out drying, flows out for the user after the dedusting of finally dried gas process dust filter unit;
Second step is the cold blowing regeneration step: after to the hot regeneration ending of B tower, gas changes direction under the control of valve, flow into first preposition water cooler and preposition gas-liquid separator, the cooled gas of part enters the B tower molecular sieve is carried out cold blowing regeneration, out entering afterwards the trailing water cooler further cools off, and then enter the absorption of A tower, produce dry gas;
Third step is waiting step: the high temperature humid gas enters preposition water cooler and preposition gas-liquid separator, after flowing into again the trailing water cooler and again cooling off, entering the A tower adsorbs, generate finished product gas, this process is B tower waiting step, there is not gas through the B tower, treat that the absorption of A tower is complete, change airflow direction under the control of valve, A tower, B tower are changed, and the B tower becomes work tower, gas is carried out adsorption dry, the A tower becomes regenerator, repeats above-mentioned steps, makes the adsorbent reactivation in the A tower.
In the described first step, be all gas thermal regeneration step: the pressure of described gas is 0.3-1.0MPa, temperature is 100-140 ℃, described gas all directly passes through from the B tower, adsorbent in the B tower is carried out heat drying, then enter into the cooling of trailing water cooler and separate out moisture, enter again at last the A tower and carry out adsorption dry, produce dry gas.
Also can be portion gas thermal regeneration step in the described first step: gas changes direction under the control of valve, large section gas distribution enters preposition water cooler and preposition gas-liquid separator is lowered the temperature and separating liquid water, fraction gas is heated to by electric heater and is passed into the B tower after temperature is 100-140 ℃, adsorbent is carried out heat drying, then, two parts gas converges before the trailing water cooler, enter into again the cooling of trailing water cooler and separate out moisture, enter again at last the A tower and carry out adsorption dry, produce dry gas.
The present invention has avoided traditional heatless regeneration adsorption dry tower short switching time, the large shortcoming of regeneration air consumption (8-12%), also having overcome simultaneously has heat regeneration adsorption dry tower regeneration air consumption (6-8%) to consume the large drawback of electric energy, is a kind of Novel energy-saving device of accomplishing gas zero loss.Has method simple, reliable, easy to use, the characteristics such as energy-conservation.Namely utilize high-temperature gas that compressor discharges or with the adsorbent in the Direct Regeneration tower after the cryogenic gas heating, and adopt the circulating work of two towers or regeneration technology.
Description of drawings
Fig. 1 is the schematic diagram of Zero-loss internal recycle type gas drier of the present invention.
1, air inlet; 10, the 5th pipeline; 11, the 6th pipeline; 12, the 7th pipeline; 15, electric heater; 17, preposition water cooler; 18, preposition gas-liquid separator; 19, trailing water cooler; 2, the first pipeline; 20, escape pipe; 21, A tower; 22, B tower; 23, second pipe; 24, the 11 pipeline; 25, the 3rd pipeline; 27, silencer; 3, the 4th pipeline; 4, the tenth pipeline; 5, the 9th pipeline; 6, the 8th pipeline.
The specific embodiment
The present invention is further illustrated below in conjunction with accompanying drawing, as shown in Figure 1, Zero-loss internal recycle type gas drying means of the present invention, it mainly is to utilize the high-temperature gas of compressor discharge or a kind of drying tower that the high-temperature gas after the cryogenic gas heating is regenerated and adsorbed, and in one-period, wherein the A tower is as drying tower, another tower B tower is as regenerator, and after one-period finishes, after switching, repeat next cycle, loop.The Zero-loss internal recycle type gas drier of the present embodiment, comprise a plurality of valves, pipeline, the adsorption dry tower, described valve is by PLC program controller gauge tap, because PLC program controller by-pass valve control switch, belong to prior art, so do not do too much description at this, described adsorption dry tower comprises A tower and B tower, described pipeline comprises air inlet 1, the first pipeline 2, second pipe 23, the 3rd pipeline 25, the 4th pipeline 3, the 5th pipeline 10, the 6th pipeline 11, the 7th pipeline 12, the 8th pipeline 6, the 9th pipeline 5, the tenth pipeline 4, pipe branch becomes to be equipped with the first pipeline 2 of valve after the air inlet 1, second pipe 23, the first pipeline 2 be branched off into the 3rd pipeline 25 that is equipped with valve, the 4th pipeline 3, second pipe 23 are connected successively along the air-flow approach axis and are provided with preposition water cooler 17 and preposition gas-liquid separator 18; The 3rd pipeline 25 is provided with electric heater 15, the 3rd pipeline 25, the 4th pipeline 3 is branched off into again the 6th pipeline 11 that is equipped with valve after merging into the 5th pipeline 10, the 7th pipeline 12, the 6th pipeline 11, the 7th pipeline 12 is connected to A tower 21 and B tower 22, second pipe 23 is branched off into the 8th pipeline 6 that is equipped with valve, the 9th pipeline 5, the 8th pipeline 6 is communicated in B tower 22, the 9th pipeline 5 is communicated in again A tower 21 by trailing water cooler 19, the two ends of the tenth pipeline 4 are communicated in respectively the 5th pipeline 10 and preposition gas-liquid separator 18 back, and A tower 21 and B tower 22 all are communicated with escape pipe 20.
The escape pipe 20 of A tower 21 and B tower 22 is provided with the dust filter unit of dust removal by filtration.
In the present embodiment, be provided with the 11 pipeline 24, the 11 pipelines 24 between described A tower 21 and the B tower 22 and be provided with bleeder pipe, the bleeder pipe end is provided with silencer 27.
The Zero-loss internal recycle type gas drying means of the present embodiment, comprise following three steps: first step is all or part of gas-heated regeneration step, high-temperature gas heats B tower 22 interior adsorbents, then enter trailing water cooler 19 and reduce temperature to 35-45 ℃, after isolating gobbet water under 19 effects of trailing water cooler, gas enters A tower 21 and carries out drying, flows out for the user after the dedusting of finally dried gas process dust filter unit;
Second step is the cold blowing regeneration step: after to B tower 22 hot regeneration endings, gas changes direction under the control of valve, flow into first preposition water cooler 17 and preposition gas-liquid separator 18, the cooled gas of part enters 22 pairs of molecular sieves of B tower and carries out cold blowing regeneration, out entering afterwards trailing water cooler 19 further cools off, and then enter 21 absorption of A tower, produce dry gas;
Third step is waiting step: the high temperature humid gas enters preposition water cooler 17 and preposition gas-liquid separator 18, after flowing into again trailing water cooler 19 and again cooling off, entering A tower 21 adsorbs, generate finished product gas, this process is B tower 22 waiting steps, there is not gas through B tower 22, treat that 21 absorption of A tower are complete, change airflow direction under the control of valve, A tower 21, B tower 22 are changed, and B tower 22 becomes work tower, gas is carried out adsorption dry, A tower 21 becomes regenerator, repeats above-mentioned steps, makes the adsorbent reactivation in the A tower 21.
In the present embodiment, in the described first step, be all gas thermal regeneration step: the pressure of gas is 0.3-1.0MPa, temperature is 100-140 ℃, gas all directly passes through from B tower 22, and the adsorbent in the B tower 22 is carried out heat drying, then enters into 19 coolings of trailing water cooler and separates out moisture, enter again at last A tower 21 and carry out adsorption dry, produce dry gas.
Certainly, do not reach in 100-140 ℃ at gas temperature, be portion gas thermal regeneration step in the first step: gas changes direction under the control of valve, large section gas distribution enters preposition water cooler 17 and preposition gas-liquid separator 18 is lowered the temperature and separating liquid water, fraction gas is heated to by electric heater 15 and is passed into B tower 22 after temperature is 100-140 ℃, adsorbent is carried out heat drying, then, two parts gas converges before trailing water cooler 19, enter into again 19 coolings of trailing water cooler and separate out moisture, enter again at last A tower 21 and carry out adsorption dry, produce dry gas.
Through above-mentioned, we can find out, still get back in the pipeline after the used Gas reclamation of one tower (thermal regeneration and cold go out regeneration step) in regeneration is complete, supply with the required gas of absorption of another tower, form like this regeneration zero loss, and at drying tower A, switch between the B that (namely the tower of original absorption changes regeneration into, originally regeneration changes absorption into) consisted of a circulation, guaranteed that adsorbent constantly repeats regeneration and works, make drying tower can constantly produce the gas of low dew point, guaranteeing provides qualified gas to the user.
The present invention has avoided traditional heatless regeneration adsorption dry tower short switching time, the large shortcoming of regeneration air consumption (8-12%), also having overcome simultaneously has heat regeneration adsorption dry tower regeneration air consumption (6-8%) to consume the large drawback of electric energy, is a kind of Novel energy-saving device of accomplishing gas zero loss.
Operation principle of the present invention is to be adsorbed (work) according to molecular sieve moisture content under low temperature, high pressure, and the performance that moisture content is desorbed (regeneration) under high temperature, low pressure designs.
Absorption drying tower of the present invention belongs to a kind of comparatively ripe routine techniques, and it carries out dry a kind of equipment according to the pressure-variable adsorption principle to compressed air.Under certain pressure, make compressed air adsorbent (drying) bed of flowing through from bottom to top, under cryogenic high pressure, it also is that adsorbent absorbs airborne moisture content to tending to balance that steam in the compressed air just shifts to adsorbent surface, make compressed air obtain drying, the absorption course of work that Here it is.
When the dry air (regeneration air) of pressure drop, when the adsorbent saturated with adsorbing moisture content contacted again, the moisture content in the adsorbent turned to regeneration air, until balance makes adsorbent obtain drying, and desorb that Here it is (regeneration) process.And the method for utilizing regeneration gas and high temperature air inlet to carry out heat exchange improves the regeneration gas temperature, thereby improves regeneration efficiency, reduces the loss of regeneration tolerance.
Claims (6)
1. Zero-loss internal recycle type gas drier, comprise a plurality of valves, pipeline, the adsorption dry tower, described valve is by PLC program controller gauge tap, described valve is by PLC program controller gauge tap, it is characterized in that: described adsorption dry tower comprises A tower (21) and B tower (22), described pipeline comprises air inlet (1), the first pipeline (2), second pipe (23), the 3rd pipeline (25), the 4th pipeline (3), the 5th pipeline (10), the 6th pipeline (11), the 7th pipeline (12), the 8th pipeline (6), the 9th pipeline (5), the tenth pipeline (4), described air inlet (1) afterwards pipe branch becomes to be equipped with first pipeline (2) of valve, second pipe (23), described the first pipeline (2) is branched off into the 3rd pipeline (25) that is equipped with valve, the 4th pipeline (3), described second pipe (23) are connected successively along the air-flow approach axis and are provided with preposition water cooler (17) and preposition gas-liquid separator (18); Described the 3rd pipeline (25) is provided with electric heater (15), described the 3rd pipeline (25), the 4th pipeline (3) is branched off into again the 6th pipeline (11) that is equipped with valve after merging into the 5th pipeline (10), the 7th pipeline (12), described the 6th pipeline (11), the 7th pipeline (12) is connected to A tower (21) and B tower (22), described second pipe (23) is branched off into the 8th pipeline (6) that is equipped with valve, the 9th pipeline (5), described the 8th pipeline (6) is communicated in B tower (22), described the 9th pipeline (5) is communicated in again A tower (21) by trailing water cooler (19), the two ends of described the tenth pipeline (4) are communicated in respectively the 5th pipeline (10) and preposition gas-liquid separator (18) back, and described A tower (21) and B tower (22) all are communicated with escape pipe (20).
2. Zero-loss internal recycle type gas drier according to claim 1, it is characterized in that: the escape pipe (20) of described A tower (21) and B tower (22) is provided with the dust filter unit of dust removal by filtration.
3. Zero-loss internal recycle type gas drier according to claim 1, it is characterized in that: be provided with the 11 pipeline (24) between described A tower (21) and the B tower (22), described the 11 pipeline (24) is provided with bleeder pipe, and described bleeder pipe end is provided with silencer (27).
4. Zero-loss internal recycle type gas drying means, it is characterized in that, comprise following three steps: first step is all or part of gas-heated regeneration step, high-temperature gas heats the interior adsorbent of B tower (22), then enter trailing water cooler (19) and reduce temperature to 35-45 ℃, after isolating gobbet water under trailing water cooler (19) effect, gas enters A tower (21) and carries out drying, flows out for the user after the dedusting of finally dried gas process dust filter unit; Second step is the cold blowing regeneration step: after to the hot regeneration ending of B tower (22), gas changes direction under the control of valve, flow into first preposition water cooler (17) and preposition gas-liquid separator (18), the cooled gas of part enters B tower (22) molecular sieve is carried out cold blowing regeneration, out entering afterwards trailing water cooler (19) further cools off, and then enter A tower (21) absorption, produce dry gas; Third step is waiting step: the high temperature humid gas enters preposition water cooler (17) and preposition gas-liquid separator (18), after flowing into again trailing water cooler (19) and again cooling off, entering A tower (21) adsorbs, generate finished product gas, this process is B tower (22) waiting step, there is not gas through B tower (22), treat that A tower (21) absorption is complete, under the control of valve, change airflow direction, A tower (21), B tower (22) is changed, and B tower (22) becomes work tower, gas is carried out adsorption dry, A tower (21) becomes regenerator, repeats above-mentioned steps, makes the adsorbent reactivation in the A tower (21).
5. a kind of Zero-loss internal recycle type gas drying means according to claim 4, it is characterized in that, in the described first step, be all gas thermal regeneration step: the pressure of described gas is 0.3-1.0MPa, temperature is 100-140 ℃, described gas all directly passes through from B tower (22), adsorbent in the B tower (22) is carried out heat drying, then enter into trailing water cooler (19) cooling and separate out moisture, enter again at last A tower (21) and carry out adsorption dry, produce dry gas.
6. a kind of Zero-loss internal recycle type gas drying means according to claim 4, it is characterized in that, be portion gas thermal regeneration step in the described first step: gas changes direction under the control of valve, large section gas distribution enters preposition water cooler (17) and preposition gas-liquid separator (18) is lowered the temperature and separating liquid water, fraction gas is heated to by electric heater (15) and is passed into B tower (22) after temperature is 100-140 ℃, adsorbent is carried out heat drying, then, two parts gas is in front converging of trailing water cooler (19), enter into again trailing water cooler (19) cooling and separate out moisture, enter again at last A tower (21) and carry out adsorption dry, produce dry gas.
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| CN109718642A (en) * | 2019-02-27 | 2019-05-07 | 杜松林 | Dryer containing water gas |
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