CN102864689A - Wheat protein coating food wrap paper and preparation method thereof - Google Patents
Wheat protein coating food wrap paper and preparation method thereof Download PDFInfo
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- 238000000576 coating method Methods 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 241000209140 Triticum Species 0.000 title abstract description 22
- 235000021307 Triticum Nutrition 0.000 title abstract description 22
- 108090000623 proteins and genes Proteins 0.000 title abstract description 22
- 102000004169 proteins and genes Human genes 0.000 title abstract description 22
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 24
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims abstract description 16
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- 238000010009 beating Methods 0.000 claims description 13
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- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 8
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Abstract
本发明涉及一种小麦蛋白质涂布食品包装纸及其制备方法,属于食品包装技术领域。制备方法包括如下步骤:基纸的制备、涂料液的制备、5-60g/m2的涂布量。在涂料组料中,小麦蛋白质的重量浓度为20-50%,亚硫酸钠的重量浓度为0.05-0.1%,乙酸的体积浓度为1-4%。本发明得到的食品包装纸除了能用于一般的食品包装,还能满足对透氧率、透二氧化碳率和阻止2-庚酮、2-壬酮这两种芳香成分的渗透流失等有特殊要求的食品的包装。The invention relates to a wheat protein-coated food packaging paper and a preparation method thereof, belonging to the technical field of food packaging. The preparation method comprises the following steps: preparation of base paper, preparation of coating solution, and coating amount of 5-60g/m2. In the paint composition, the weight concentration of wheat protein is 20-50%, the weight concentration of sodium sulfite is 0.05-0.1%, and the volume concentration of acetic acid is 1-4%. The food packaging paper obtained in the present invention can not only be used for general food packaging, but also meet special requirements for oxygen permeability, carbon dioxide permeability, and prevention of permeation and loss of two aromatic components, 2-heptanone and 2-nonanone. food packaging.
Description
技术领域 technical field
本发明涉及一种小麦蛋白质涂布食品包装纸及其制备方法,属于食品包装技术领域。 The invention relates to a wheat protein-coated food packaging paper and a preparation method thereof, belonging to the technical field of food packaging.
背景技术 Background technique
随着绿色食品、绿色食品包装意识的不断增强,安全、无毒害的包装材料的研制和开发已成为食品工业及相关行业关注的课题。 With the increasing awareness of green food and green food packaging, the research and development of safe and non-toxic packaging materials has become a topic of concern for the food industry and related industries.
传统的食品包装材料无论是塑料、纸质、纸塑复合纸、铝塑复合纸或其他复合纸,在包装食品后其生产过程中的一些工业原材料的残留物会或多或少的污染食品,尤其在包装纸印刷过程中,大量使用了丙酮、二甲苯类的挥发性有机溶剂,都将会给食品带来二次污染,使得食品的安全性存在严重隐患,给企业带来食品招回的风险。 Whether traditional food packaging materials are plastic, paper, paper-plastic composite paper, aluminum-plastic composite paper or other composite paper, the residues of some industrial raw materials in the production process after packaging food will pollute the food more or less. Especially in the printing process of packaging paper, a large amount of volatile organic solvents such as acetone and xylene are used, which will bring secondary pollution to food, causing serious hidden dangers in food safety, and bringing food recalls to enterprises. risk.
在过去的20年里,越来越多的人致力于研究环保产品,他们从农产品中寻找天然高分子作为原材料。生物大分子如蛋白质的成膜性使得它在材料应用方面有很大的发展潜力。 In the past 20 years, more and more people are devoted to the research of environmental protection products, and they look for natural polymers from agricultural products as raw materials. The film-forming properties of biomacromolecules such as proteins make them have great development potential in material applications.
中国专利申请号200910197507.X公开了一种“可食用膜与食品包装纸的复合”,采用变性淀粉薄膜复合于食品包装纸内与食品接触层。然而,可食用包装薄膜的纸复合技术很复杂且造价高。中国专利申请号200910097730.7公开了一种“小麦蛋白质/甲基纤维素复合型可食性膜及其制备方法”,利用甲基纤维素与蛋白质比例调节膜的力学性能与透湿性能,不含对人体有害的添加剂。然而,可食性包装膜的机械强度有限,且易感染细菌,不利于食品的外包装。 Chinese patent application number 200910197507.X discloses a "composite of edible film and food wrapping paper", which uses modified starch film to compound the food contact layer in the food wrapping paper. However, paper lamination technology for edible packaging films is complex and expensive. Chinese patent application number 200910097730.7 discloses a "wheat protein/methyl cellulose composite edible film and its preparation method", which uses the ratio of methyl cellulose and protein to adjust the mechanical properties and moisture permeability of the film. Harmful additives. However, the mechanical strength of edible packaging film is limited, and it is easy to be infected with bacteria, which is not conducive to the outer packaging of food.
我国是小麦生产大国,但对小麦深度加工和转化的研究很少,而对小麦蛋白质在工业用途上的开发研究还基本处于起步阶段。因此,以我国充足的小麦资源为原料,利用小麦面筋蛋白的成膜性,开拓小麦的利用领域,对减少白色污染,保护地球环境,具有极大的社会效益和经济效益。然而蛋白质薄膜的机械强度不够,因而将蛋白质用于纸张的涂布。由于蛋白质和纸都可以进行生物降解和再回收利用,这一特点使得它们有别于现有的人造纤维材料。而且,小麦蛋白涂层和包装食品接触不但有利于避免传统包装材料生产环节上的有害成分,以亲水溶剂为基体的小麦蛋白涂层可提高被包装食品的保鲜度,确保食品的质量和安全性。 my country is a big wheat producing country, but there are very few studies on the deep processing and transformation of wheat, and the development and research on the industrial use of wheat protein is still in its infancy. Therefore, using my country's abundant wheat resources as raw materials, using the film-forming properties of wheat gluten to develop the field of wheat utilization will have great social and economic benefits for reducing white pollution and protecting the earth's environment. However, the mechanical strength of the protein film is insufficient, so the protein is used for the coating of paper. Both protein and paper are biodegradable and recyclable, which sets them apart from existing man-made fiber materials. Moreover, the contact between wheat protein coating and packaged food is not only beneficial to avoid harmful ingredients in the production process of traditional packaging materials, but also the wheat protein coating based on hydrophilic solvent can improve the freshness of packaged food and ensure the quality and safety of food sex.
发明内容 Contents of the invention
本发明的目的是克服上述不足之处,提供一种采用安全无毒害的天然高分子材料小麦蛋白质对纸张进行涂布生产食品包装纸及其制备方法,避免了传统食品包装材料污染食品的危害。该涂布纸可用于一般的食品健康环保包装,还可用于需要选择性透过氧气、二氧化碳和阻止2-庚酮、2-壬酮这两种芳香成分渗透流失的特殊食品包装。这种包装纸可回收利用、生物降解、且原料来源广泛。 The purpose of the present invention is to overcome the above disadvantages, to provide a safe and non-toxic natural polymer material wheat protein to coat the paper to produce food packaging paper and its preparation method, avoiding the harm of food contamination by traditional food packaging materials. The coated paper can be used for general food health and environmental protection packaging, and can also be used for special food packaging that needs to selectively permeate oxygen and carbon dioxide and prevent the permeation and loss of two aromatic components, 2-heptanone and 2-nonanone. The wrapping paper is recyclable, biodegradable and comes from a wide range of sources.
按照本发明的技术方案,一种小麦蛋白质涂布食品包装纸,包括由纸浆打浆抄造而成的基纸和涂布于基纸上的涂层; According to the technical scheme of the present invention, a wheat protein-coated food wrapping paper comprises a base paper made from pulp beating and a coating coated on the base paper;
涂层中配方比例按重量份计如下:20~50份小麦蛋白质,以0.05~0.1份亚硫酸钠配置成的质量浓度为0.05%~0.1%的水溶液,以1~4份乙酸配置成的体积浓度为1%~4%的水溶液。 The formula ratio in the coating is as follows in parts by weight: 20-50 parts of wheat protein, 0.05-0.1 parts of sodium sulfite to form an aqueous solution with a mass concentration of 0.05%-0.1%, and 1-4 parts of acetic acid to form an aqueous solution with a volume concentration of 1%~4% aqueous solution.
所述小麦蛋白质涂布食品包装纸的制备方法,按重量份计步骤如下: The preparation method of described wheat protein coated food packaging paper, the steps are as follows in parts by weight:
(1)基纸的制备:取以绝干浆重量计为100份的纸浆原浆,进行打浆,打浆度为30~60°SR,再经纸浆抄纸得到湿纸页,湿纸页压榨、脱水、95~110℃烘干后得到基纸; (1) Preparation of base paper: Take 100 parts of raw pulp pulp based on the weight of the absolute dry pulp, and perform beating. The degree of beating is 30~60°SR. After dehydration and drying at 95~110℃, the base paper is obtained;
(2)涂料的制备和涂布:取20~50份小麦蛋白质粉末,倒入密封瓶中,加入由0.05~0.1份亚硫酸钠配置成的质量浓度为0.05%~0.1%的水溶液,震荡使之分散开;静置20~40min,然后在磁力搅拌条件下缓慢加入以1~4份乙酸配置成的体积浓度为1%~4%的水溶液,控制pH为3~5,充分搅拌混合均匀后得到涂料;将所得涂料采用塑压法涂布于步骤(1)所得纸张上;塑压时进料速度为1~6m/min,温度为20~40℃,面压力为100 ~150kg/cm3。 (2) Preparation and coating of paint: Take 20~50 parts of wheat protein powder, pour it into a sealed bottle, add an aqueous solution with a mass concentration of 0.05%~0.1% prepared by 0.05~0.1 part of sodium sulfite, shake it to disperse it Open; let it stand for 20~40min, then slowly add an aqueous solution with a volume concentration of 1%~4% prepared by 1~4 parts of acetic acid under the condition of magnetic stirring, control the pH to 3~5, stir and mix well to get the coating ; Coating the obtained coating on the paper obtained in step (1) by plastic pressing; during plastic pressing, the feed speed is 1-6m/min, the temperature is 20-40°C, and the surface pressure is 100-150kg/cm 3 .
步骤(1)中所述纸浆抄纸步骤为:在打浆后的浆液内加入添加剂,混合均匀后得到纸浆,经造纸机、脱水成型后即得湿纸页。步骤(1)中所述纸浆为木浆和/或非木材植物纤维浆。步骤(1)中所述添加剂为:1~4份增强剂阳离子淀粉和/或1~4份改性淀粉。步骤(1)中所述基纸定量为100~110 g/m2。 The pulp papermaking step in the step (1) is as follows: adding additives to the pulp after beating, mixing uniformly to obtain pulp, and dehydrating and forming by a paper machine to obtain a wet paper sheet. The pulp described in step (1) is wood pulp and/or non-wood plant fiber pulp. The additives described in the step (1) are: 1-4 parts of cationic starch as an enhancer and/or 1-4 parts of modified starch. The basis paper described in the step (1) has a basis weight of 100-110 g/m2.
步骤(2)中所述涂布量为5~60 g/m2。 The coating amount described in step (2) is 5 ~ 60 g/m2.
本发明具有如下优点:本发明中采用的一切原料都是安全无毒害的产品,不会迁移到食品中影响食物风味。而且小麦蛋白质涂布纸有特殊性能如选择性的透过氧气和二氧化碳、降低水蒸气透过率和阻止2-庚酮、2-壬酮这两种芳香成分的渗透流失等。这些性能使得该涂布纸除了能用于一般的食品健康环保包装,还能满足一些食品包装的特殊要求。例如,基于涂布纸能对氧气和二氧化碳表现出选择性地透过,对于包装那类在贮藏过程中会释放出二氧化碳的食品非常有益;基于对芳香成分的阻隔性,用于含这类芳香成分的食品的包装能有效的阻止风味的流失,保证食品的原滋原味。 The invention has the following advantages: all raw materials used in the invention are safe and non-toxic products, and will not migrate into food and affect the flavor of food. Moreover, wheat protein coated paper has special properties such as selectively permeating oxygen and carbon dioxide, reducing water vapor transmission rate and preventing the permeation and loss of two aromatic components, 2-heptanone and 2-nonanone. These properties make the coated paper not only suitable for general food health and environmental protection packaging, but also meet the special requirements of some food packaging. For example, based on the selective permeability of oxygen and carbon dioxide, coated paper is very beneficial for packaging foods that release carbon dioxide during storage; The packaging of food with ingredients can effectively prevent the loss of flavor and ensure the original taste of food.
具体实施方式 Detailed ways
实施例中阳离子淀粉购自国民淀粉工业(上海)有限公司,改性淀粉购自国民淀粉工业(上海)有限公司。 In the examples, the cationic starch was purchased from National Starch Industry (Shanghai) Co., Ltd., and the modified starch was purchased from National Starch Industry (Shanghai) Co., Ltd.
实施例1 Example 1
(1)基纸的制备:选用硫酸盐针叶木浆作为原浆,浆内加入1.5%的阳离子淀粉(对绝干浆的重量计),抄造成纸,基纸定量为60 g/m2。进行打浆,打浆度为30~60°SR,再经纸浆抄纸得到湿纸页,湿纸页压榨、脱水、95~110℃烘干后得到基纸; (1) Preparation of base paper: Select kraft softwood pulp as the original pulp, add 1.5% cationic starch (based on the weight of absolute dry pulp) to the pulp, and make paper. The base paper weight is 60 g/m2. Beating, the beating degree is 30~60°SR, and then the wet paper sheet is obtained through pulp papermaking, the wet paper sheet is pressed, dehydrated, and dried at 95~110°C to obtain the base paper;
(2)涂料的制备和涂布:称取20克小麦蛋白质粉末,倒入密封瓶中,加入重量浓度为0.08%的亚硫酸钠溶液100mL,震荡使之分散开;静置30分钟,然后在磁力搅拌条件下缓慢加入体积浓度为2%的乙酸溶液100mL,控制pH为4,充分搅拌使混合液混合均匀,备用。将所得涂料采用塑压法涂布于步骤(1)所得纸张上;塑压时进料速度为2 m/min,温度为30℃,面压力为100kg/cm3。 (2) Preparation and coating of paint: Weigh 20 grams of wheat protein powder, pour it into a sealed bottle, add 100 mL of sodium sulfite solution with a weight concentration of 0.08%, shake it to disperse it; let it stand for 30 minutes, and then stir it under magnetic force Slowly add 100 mL of acetic acid solution with a volume concentration of 2% under the conditions, control the pH to 4, stir well to make the mixture evenly mixed, and set aside. The obtained coating is coated on the paper obtained in step (1) by plastic pressing; the feeding speed is 2 m/min, the temperature is 30°C, and the surface pressure is 100 kg/cm 3 during plastic pressing.
涂布定量为30 g/m2。 Coating weight is 30 g/m2.
本实施例制备的涂布纸,经检测指标如下: The coated paper prepared in this embodiment has the following indicators after testing:
白度为88.1%;不透明度为96.2%;表面强度为1.86m/s;裂断长为3.89km;撕裂度为252mN;透氧率为9000×10-18mol m-1s-1Pa-1,透二氧化碳率为18000×10-18mol m-1s-1Pa-1,2-壬酮的透过率为12950×10-15kg m m-2 s-1Pa-1,2-庚酮的透过率为750×10-15kg m m-2 s-1Pa-1。 The whiteness is 88.1%; the opacity is 96.2%; the surface strength is 1.86m/s; the breaking length is 3.89km; the tearing degree is 252mN; the oxygen permeability is 9000×10 -18 mol m -1 s -1 Pa -1 , the permeability of carbon dioxide is 18000×10 -18 mol m -1 s -1 Pa -1 , the permeability of 2-nonanone is 12950×10 -15 kg mm -2 s -1 Pa -1 , 2- The transmittance of heptanone is 750×10 -15 kg mm -2 s -1 Pa -1 .
实施例2: Example 2:
(1)基纸的制备:取以绝干浆重量计为100份的硫酸盐针叶木浆作为原浆进行打浆,打浆度为55°SR,再经纸浆抄纸得到湿纸页,湿纸页压榨、脱水、110℃烘干后得到基纸;基纸定量为105 g/m2。 (1) Preparation of base paper: take 100 parts of kraft softwood pulp based on the dry pulp weight as raw pulp for beating, and the beating degree is 55°SR, and then pulp papermaking to obtain wet paper sheets, wet paper sheets Press, dehydrate, and dry at 110°C to obtain the base paper; the basis weight of the base paper is 105 g/m2.
(2)称取30克小麦蛋白质粉末,倒入密封瓶中,加入重量浓度为0.1%的亚硫酸钠溶液100mL,震荡使之分散开;静置40分钟,然后在磁力搅拌条件下缓慢加入体积浓度为3%的乙酸溶液100mL,控制pH为4,充分搅拌使混合液混合均匀,备用。将所得涂料采用塑压法涂布于步骤(1)所得纸张上;塑压时进料速度为6m/min,温度为40℃,面压力为150kg/cm3。 (2) Weigh 30 grams of wheat protein powder, pour it into a sealed bottle, add 100 mL of sodium sulfite solution with a weight concentration of 0.1%, shake it to disperse it; let it stand for 40 minutes, and then slowly add the volume concentration of 100mL of 3% acetic acid solution, control the pH to 4, stir well to make the mixture evenly mixed, set aside. The obtained paint is coated on the paper obtained in step (1) by plastic pressing; the feeding speed is 6m/min, the temperature is 40°C, and the surface pressure is 150kg/cm 3 during plastic pressing.
将所得涂料采用塑压法涂布于步骤(1)所得纸张上;塑压时进料速度为1m/min,温度为20℃,面压力为120kg/cm3。涂布定量为55g/m2。 The obtained coating is coated on the paper obtained in step (1) by plastic pressing; the feeding speed is 1m/min, the temperature is 20°C, and the surface pressure is 120kg/cm 3 during plastic pressing. The coating basis weight was 55 g/m2.
本实施例制备的涂布纸,经检测指标如下: The coated paper prepared in this embodiment has the following indicators after testing:
白度为87.3%;不透明度为98.1%;表面强度为1.92m/s;裂断长为3.95km;撕裂度为342mN;透氧率为5300×10-18mol m-1s-1Pa-1,透二氧化碳率为10700×10-18mol m-1s-1Pa-1,2-壬酮的透过率为9000×10-15kg m m-2 s-1Pa-1,2-庚酮的透过率为350×10-15kg m m-2 s-1Pa-1。 The whiteness is 87.3%; the opacity is 98.1%; the surface strength is 1.92m/s; the breaking length is 3.95km; the tearing degree is 342mN; the oxygen permeability is 5300×10 -18 mol m -1 s -1 Pa -1 , the permeability of carbon dioxide is 10700×10 -18 mol m -1 s -1 Pa -1 , the permeability of 2-nonanone is 9000×10 -15 kg mm -2 s -1 Pa -1 , 2- The transmittance of heptanone is 350×10 -15 kg mm -2 s -1 Pa -1 .
实施例3: Example 3:
(1)基纸的制备:取以绝干浆重量计为100份的硫酸盐针叶木浆,进行打浆,打浆度为60°SR,再经纸浆抄纸得到湿纸页,湿纸页压榨、脱水、95℃烘干后得到基纸;基纸定量为70 g/m2。 (1) Preparation of base paper: take 100 parts of kraft softwood pulp based on absolute dry pulp weight, and perform beating with a beating degree of 60°SR, and then obtain wet paper through pulp papermaking, wet paper pressing, The base paper is obtained after dehydration and drying at 95°C; the basis weight of the base paper is 70 g/m2.
(2)涂料的制备和涂布:称取25克小麦蛋白质粉末,倒入密封瓶中,加入重量浓度为0.09%的亚硫酸钠溶液100mL,震荡使之分散开;静置30分钟,然后在磁力搅拌条件下缓慢加入体积浓度为2.5%的乙酸溶液100mL,控制pH为4,充分搅拌使混合液混合均匀,备用。将所得涂料采用塑压法涂布于步骤(1)所得纸张上;塑压时进料速度为5m/min,温度为25℃,面压力为150kg/cm3。涂布量为30g/m2。 (2) Preparation and coating of paint: Weigh 25 grams of wheat protein powder, pour it into a sealed bottle, add 100 mL of sodium sulfite solution with a weight concentration of 0.09%, shake it to disperse it; let it stand for 30 minutes, and then stir it under magnetic force Slowly add 100 mL of acetic acid solution with a volume concentration of 2.5% under the conditions, control the pH to 4, stir well to make the mixture evenly mixed, and set aside. The obtained paint is coated on the paper obtained in step (1) by plastic pressing; the feeding speed is 5m/min, the temperature is 25°C, and the surface pressure is 150kg/cm 3 during plastic pressing. The coating amount was 30 g/m2.
本实施例制备的涂布纸,经检测指标如下: The coated paper prepared in this embodiment has the following indicators after testing:
白度为86.2%;不透明度为95.1%;表面强度为1.87m/s;裂断长为3.97km;撕裂度为265mN;透氧率为7250×10-18mol m-1s-1Pa-1,透二氧化碳率为14600×10-18mol m-1s-1Pa-1,2-壬酮的透过率为10300×10-15kg m m-2 s-1Pa-1,2-庚酮的透过率为460×10-15kg m m-2 s-1Pa-1。 The whiteness is 86.2%; the opacity is 95.1%; the surface strength is 1.87m/s; the breaking length is 3.97km; the tearing degree is 265mN; the oxygen permeability is 7250×10 -18 mol m -1 s -1 Pa -1 , the permeability of carbon dioxide is 14600×10 -18 mol m -1 s -1 Pa -1 , the permeability of 2-nonanone is 10300×10 -15 kg mm -2 s -1 Pa -1 , 2- The transmittance of heptanone is 460×10 -15 kg mm -2 s -1 Pa -1 .
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