CN102862202B - Micro-blasting device inside lumber - Google Patents
Micro-blasting device inside lumber Download PDFInfo
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Abstract
本发明涉及木材爆破领域,尤其涉及木材爆破领域的木材内部微爆破装置。一种木材内部微爆破装置,一种木材内部微爆破装置,包括用于容纳木材的高压缸(1)、与该高压缸(1)串联连接的活塞缸(2);该高压缸(1)与活塞缸(2)之间固定有隔板(3),该隔板上开设有连通高压缸(1)与活塞缸(2)的泄压孔(30);该活塞缸(2)与隔板(3)临近的缸体壁上开设有与外界连通的排气孔(20),该活塞缸(2)内设有可抵顶并密封泄压孔(30)的活塞(4),所述活塞缸(2)内设有引导所述活塞(4)移动的导杆(7)。本发明由于在活塞缸内设有引导活塞移动的导杆,可使活塞在运动过程中更加平稳,减少活塞与活塞缸侧臂的摩擦,延长活塞的使用寿命。
The invention relates to the field of wood blasting, in particular to a wood internal micro-blasting device in the field of wood blasting. A wood internal micro-explosion device, a wood internal micro-explosion device, comprising a high-pressure cylinder (1) for containing wood, a piston cylinder (2) connected in series with the high-pressure cylinder (1); the high-pressure cylinder (1) A partition (3) is fixed between the piston cylinder (2), and a pressure relief hole (30) connecting the high-pressure cylinder (1) and the piston cylinder (2) is opened on the partition; the piston cylinder (2) and the partition The cylinder wall adjacent to the plate (3) is provided with an exhaust hole (20) communicating with the outside world, and the piston cylinder (2) is provided with a piston (4) that can withstand and seal the pressure relief hole (30). The piston cylinder (2) is provided with a guide rod (7) for guiding the movement of the piston (4). In the present invention, a guide rod for guiding the movement of the piston is provided in the piston cylinder, which can make the piston more stable during movement, reduce the friction between the piston and the side arm of the piston cylinder, and prolong the service life of the piston.
Description
技术领域 technical field
本发明涉及木材爆破领域,尤其涉及木材爆破领域的木材内部微爆破装置。The invention relates to the field of wood blasting, in particular to a wood internal micro blasting device in the field of wood blasting.
背景技术 Background technique
木材是由大小、形状和结构不同的组织和细胞构成,它们之间的连通又依赖于纹孔对,因此,组织、细胞和纹孔对是否通透,是影响木材通透性能和木材改性的较为关键因素。一般这种木材内部微爆破装置涉及的是在保持木材本身的物理力学性能及外观完整的条件下,通过木材内部高压气体和部分高压水的瞬间释放,高速气流从木材内部向外部冲出,疏通木材内部的组织、细胞和纹孔对,破坏纹孔塞的结构,由此充分的改良木材通透性能。Wood is composed of tissues and cells with different sizes, shapes and structures, and the communication between them depends on pit pairs. Therefore, the permeability of tissues, cells and pit pairs is the key factor affecting the permeability of wood and wood modification. more crucial factors. Generally, this kind of wood internal micro blasting device involves the instantaneous release of high-pressure gas and part of high-pressure water inside the wood under the condition of maintaining the physical and mechanical properties and appearance of the wood itself. The tissues, cells and pit pairs inside the wood destroy the structure of the pit plugs, thereby fully improving the permeability of the wood.
授权公告号为CN201143711Y的中国实用新型专利说明书公开了一种木材内部微爆破装置,包括缸体、前端盖、后端盖、隔板、活塞,前端盖由紧固螺栓固定在缸体上,后端盖也由紧固螺栓固定在缸体上,缸体内有隔板,隔板有中心孔,缸体壁上有快速排气孔,活塞可以在缸体内运动,并带有阻尼孔,前后位置由隔板和后端盖限制,后端盖有进排气孔,与空压机和排气阀相联。缸体分左右两腔,由隔板分开。左腔为工作腔,用于给木材加压,工作时处于密封状态;右腔为活塞缸,内置活塞用于打开或关闭左边的工作腔,通过活塞中心的阻尼孔可以实现向工作腔充高压气体。其工作原理是:为实现木材内部微爆破,首先必须使木材内部产生高压。为此要将木材放置在封闭的容器中,向容器中充入高压气体,保压一定时间后,使木材内部的压力与容器内的气体压力达到平衡,木材内部压力升高,然后将容器瞬间打开,内部气体快速释放,压力降低,木材在内外压差的作用下完成微爆破的过程。The Chinese utility model patent specification whose authorized announcement number is CN201143711Y discloses a wood internal micro blasting device, including a cylinder body, a front end cover, a rear end cover, a partition, and a piston. The front end cover is fixed on the cylinder body by fastening bolts, and the rear The end cover is also fixed on the cylinder body by fastening bolts. There is a partition in the cylinder body. The partition board has a central hole. There are quick exhaust holes on the cylinder wall. The front and rear positions are limited by the partition and the rear end cover, and the rear end cover has intake and exhaust holes, which are connected with the air compressor and the exhaust valve. The cylinder body is divided into left and right chambers, which are separated by a partition. The left cavity is the working cavity, which is used to pressurize the wood, and it is in a sealed state when working; the right cavity is the piston cylinder, and the built-in piston is used to open or close the left working cavity. The damping hole in the center of the piston can realize high pressure filling to the working cavity gas. Its working principle is: in order to realize the micro-blasting inside the wood, it is first necessary to generate high pressure inside the wood. For this reason, the wood should be placed in a closed container, and high-pressure gas should be filled into the container. After holding the pressure for a certain period of time, the internal pressure of the wood and the gas pressure in the container will reach equilibrium, and the internal pressure of the wood will rise. Open, the internal gas is released quickly, the pressure is reduced, and the wood completes the micro-explosion process under the action of the internal and external pressure difference.
虽然上述装置可操作性好、成本低、爆破效果好,但是由于泄压时,活塞向右的冲击力较大,由于冲击力的作用点不同,有时候活塞难以保证平稳的运动。Although the above-mentioned device has good operability, low cost, and good blasting effect, due to the pressure relief, the impact force of the piston to the right is relatively large, and sometimes the piston is difficult to ensure smooth movement due to different action points of the impact force.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种活塞运动平稳的木材内部微爆破装置。The technical problem to be solved by the invention is to provide a wood internal micro blasting device with smooth piston movement.
为解决上述技术问题,本发明使用的技术方案为:一种木材内部微爆破装置,包括用于容纳木材的高压缸、与该高压缸串联连接的活塞缸;该高压缸与活塞缸之间固定有隔板,该隔板上开设有连通高压缸与活塞缸的泄压孔;该活塞缸与隔板临近的缸体壁上开设有与外界连通的排气孔,该活塞缸内设有可抵顶并密封泄压孔的活塞,所述活塞缸内设有引导所述活塞移动的导杆。In order to solve the above-mentioned technical problems, the technical solution used in the present invention is: a wood internal micro-explosion device, including a high-pressure cylinder used to accommodate wood, and a piston cylinder connected in series with the high-pressure cylinder; the high-pressure cylinder and the piston cylinder are fixed There is a partition, and the partition is provided with a pressure relief hole connecting the high-pressure cylinder and the piston cylinder; the cylinder wall adjacent to the piston cylinder and the partition is provided with an exhaust hole that communicates with the outside world, and the piston cylinder is provided with a vent hole that can The piston of the pressure relief hole is pressed against and sealed, and a guide rod for guiding the movement of the piston is arranged in the piston cylinder.
作为本发明的进一步改进,所述导杆临近活塞缸的部位套设有缓冲弹簧。As a further improvement of the present invention, a buffer spring is sheathed on the position of the guide rod adjacent to the piston cylinder.
作为本发明的进一步改进,所述导杆数量有两根或三根,沿周向均布。As a further improvement of the present invention, there are two or three guide rods, which are uniformly distributed along the circumferential direction.
作为本发明的进一步改进,所述导杆两端分别与所述活塞缸端盖和所述隔板螺接。As a further improvement of the present invention, both ends of the guide rod are respectively screwed to the end cover of the piston cylinder and the partition plate.
作为本发明的进一步改进,所述活塞包括密封板和活塞板,该密封板径向尺寸小于活塞板的径向尺寸并可抵顶并密封泄压孔;在密封板抵顶并密封泄压孔状态,该活塞板避让排气孔并与活塞缸端盖形成密封腔。As a further improvement of the present invention, the piston includes a sealing plate and a piston plate, the radial dimension of the sealing plate is smaller than the radial dimension of the piston plate and can abut against and seal the pressure relief hole; when the sealing plate abuts and seals the pressure relief hole State, the piston plate avoids the exhaust hole and forms a sealed cavity with the piston cylinder end cover.
作为本发明的进一步改进,所述密封板和活塞板一体成型。As a further improvement of the present invention, the sealing plate and the piston plate are integrally formed.
作为本发明的进一步改进,所述密封板和活塞板通过螺栓连接成一体。As a further improvement of the present invention, the sealing plate and the piston plate are integrally connected by bolts.
作为本发明的进一步改进,所述活塞上设有贯穿的连通所述高压缸与活塞缸的进气管,该进气管内设有单向阀,该单向阀使气体单向进入高压缸。As a further improvement of the present invention, the piston is provided with an intake pipe penetrating through the high-pressure cylinder and the piston cylinder, and a one-way valve is provided in the intake pipe, and the one-way valve allows gas to enter the high-pressure cylinder in one direction.
作为本发明的进一步改进,所述活塞缸端盖上开设有进气口。As a further improvement of the present invention, an air inlet is opened on the end cover of the piston cylinder.
作为本发明的进一步改进,所述活塞与泄压孔相互密封接触的面上固定有密封垫。As a further improvement of the present invention, a gasket is fixed on the surface where the piston and the pressure relief hole are in sealing contact with each other.
本发明由于在活塞缸内设有引导活塞移动的导杆,可使活塞在运动过程中更加平稳,减少活塞与活塞缸侧臂的摩擦,延长活塞的使用寿命。In the present invention, a guide rod for guiding the movement of the piston is provided in the piston cylinder, which can make the piston more stable during movement, reduce the friction between the piston and the side arm of the piston cylinder, and prolong the service life of the piston.
附图说明 Description of drawings
图1为本发明实施例1在活塞密封时的结构剖视示意图。Fig. 1 is a schematic sectional view of the structure of embodiment 1 of the present invention when the piston is sealed.
图2为本发明实施例1在活塞打开时的结构剖视示意图。Fig. 2 is a schematic cross-sectional view of the structure of Embodiment 1 of the present invention when the piston is opened.
图3为本发明实施例2在活塞密封时的结构剖视示意图。Fig. 3 is a schematic sectional view of the structure of embodiment 2 of the present invention when the piston is sealed.
图4为本发明实施例2在活塞打开时的结构剖视示意图。Fig. 4 is a schematic cross-sectional view of the structure of Embodiment 2 of the present invention when the piston is opened.
具体实施方式 detailed description
下面结合附图对本发明的具体实施方式作进一步的描述:The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:
实施例1:如图1、图2所示,一种木材内部微爆破装置,包括用于容纳木材的高压缸1、与该高压缸1串联连接的活塞缸2,在高压缸1与活塞缸2之间固定有隔板3,该隔板3上开设有连通高压缸1与活塞缸2的泄压孔30;该活塞缸2与隔板3临近的缸体壁上开设有与外界连通的排气孔20,该活塞缸2内设有可抵顶并密封泄压孔30的活塞4,活塞缸2内设有引导活塞4移动的导杆7,导杆7的两端分别与活塞缸端盖9和隔板3螺接,导杆7可使活塞4在运动过程中更加平稳,减少活塞4与活塞缸2侧臂的摩擦,延长活塞4的使用寿命,为了达到最好的效果,导杆7的数量有两根或三根,沿周向均布。导杆7临近活塞缸2的部位套设有缓冲弹簧8,当泄压时,活塞4向右的冲击力较大,缓冲弹簧8可使活塞4向右的冲击力得到缓冲,降低与端盖9的碰撞力,使活塞的使用寿命延长。Embodiment 1: as shown in Fig. 1, Fig. 2, a kind of micro-explosive device inside wood, comprises the high-pressure cylinder 1 that is used to hold timber, the piston cylinder 2 that is connected in series with this high-pressure cylinder 1, between high-pressure cylinder 1 and piston cylinder 2 is fixed with a partition 3, and the partition 3 is provided with a pressure relief hole 30 connecting the high-pressure cylinder 1 and the piston cylinder 2; Exhaust hole 20, the piston cylinder 2 is provided with a piston 4 that can withstand and seal the pressure relief hole 30, the piston cylinder 2 is provided with a guide rod 7 that guides the movement of the piston 4, and the two ends of the guide rod 7 are connected to the piston cylinder respectively. The end cover 9 and the partition plate 3 are screwed, and the guide rod 7 can make the piston 4 more stable during the movement, reduce the friction between the piston 4 and the side arm of the piston cylinder 2, and prolong the service life of the piston 4. In order to achieve the best effect, There are two or three guide rods 7, which are evenly distributed along the circumferential direction. The position of the guide rod 7 close to the piston cylinder 2 is provided with a buffer spring 8. When the pressure is released, the impact force of the piston 4 to the right is relatively large, and the buffer spring 8 can buffer the impact force of the piston 4 to the right, reducing the contact with the end cover. The collision force of 9 prolongs the service life of the piston.
活塞4与泄压孔30相互密封接触的面为斜面,斜面的倾斜角度可在5°至85°之间,这样高压气体从进气口21进入活塞缸2后,可使活塞4通过接触的斜面紧紧的压紧泄压孔30,实现可靠的密封,使高压压力完全作用在木材上,提高其爆破效果和爆破效率,为了使活塞4与泄压孔30接触后的密封性更加牢靠,活塞4与泄压孔30相互密封接触的面上固定有密封垫6,另外,密封垫6也可以对活塞4与泄压孔30的接触起到缓冲作用。活塞缸2的端盖上开设有进气口21,工作时高压气体从进气口21充入。The surface where the piston 4 and the pressure relief hole 30 are in sealing contact with each other is an inclined plane, and the inclination angle of the inclined plane can be between 5° and 85°, so that after the high-pressure gas enters the piston cylinder 2 from the air inlet 21, the piston 4 can pass through the contacting surface. The inclined surface tightly presses the pressure relief hole 30 to achieve reliable sealing, so that the high pressure can fully act on the wood to improve its blasting effect and blasting efficiency. In order to make the sealing of the piston 4 and the pressure relief hole 30 more reliable, A gasket 6 is fixed on the surface where the piston 4 and the pressure relief hole 30 are in sealing contact with each other. In addition, the gasket 6 can also buffer the contact between the piston 4 and the pressure relief hole 30 . An air inlet 21 is provided on the end cover of the piston cylinder 2, and high-pressure gas is charged from the air inlet 21 during operation.
活塞4位于活塞缸2内,包括一体成型的密封板41和活塞板42,该密封板41径向尺寸小于活塞板42的径向尺寸并可抵顶并密封泄压孔30;在密封板41抵顶并密封泄压孔30状态,该活塞板42避让排气孔20并与活塞缸2端盖形成密封腔。活塞4上设有贯穿的连通高压缸1与活塞缸2的进气管40,该进气管40内设有单向阀5,该单向阀5使气体单向进入高压缸1,单向阀5保证了进入高压缸1内的高压气体不会沿进气管40跑出。The piston 4 is located in the piston cylinder 2 and includes an integrally formed sealing plate 41 and a piston plate 42. The radial dimension of the sealing plate 41 is smaller than the radial dimension of the piston plate 42 and can withstand and seal the pressure relief hole 30; In the state of abutting against and sealing the pressure relief hole 30 , the piston plate 42 avoids the exhaust hole 20 and forms a sealed cavity with the end cover of the piston cylinder 2 . Piston 4 is provided with a through intake pipe 40 connecting high-pressure cylinder 1 and piston cylinder 2, and check valve 5 is arranged in this intake pipe 40, and this check valve 5 makes gas enter high-pressure cylinder 1 in one direction, and check valve 5 It is ensured that the high-pressure gas entering the high-pressure cylinder 1 will not run out along the intake pipe 40 .
实施例2:本实施例与实施例1的区别仅在于活塞4的结构不同,如图3、图4所示,本实施例的活塞4位于活塞缸2内,包括密封板41和活塞板42,密封板41和活塞板42通过螺栓7连接成一体,这样的连接可方便加工和装卸,同时比较节省材料。该密封板41径向尺寸小于活塞板42的径向尺寸并可抵顶并密封泄压孔30;在密封板41抵顶并密封泄压孔30状态,该活塞板42避让排气孔20并与活塞缸2端盖形成密封腔。同样,活塞4上可设有贯穿的连通高压缸1与活塞缸2的进气管40,该进气管40内设有单向阀5,该单向阀5使气体单向进入高压缸1,单向阀5保证了进入高压缸1内的高压气体不会沿进气管40跑出。Embodiment 2: The difference between this embodiment and Embodiment 1 is that the structure of the piston 4 is different, as shown in Figure 3 and Figure 4, the piston 4 of this embodiment is located in the piston cylinder 2, including a sealing plate 41 and a piston plate 42 , The sealing plate 41 and the piston plate 42 are connected into one body by the bolt 7, such connection can be convenient for processing and loading and unloading, and at the same time saves material. The radial dimension of the sealing plate 41 is smaller than the radial dimension of the piston plate 42 and can abut against and seal the pressure relief hole 30; Form a sealed chamber with the end caps of the piston cylinder 2. Equally, the piston 4 can be provided with the intake pipe 40 connected with the high-pressure cylinder 1 and the piston cylinder 2 through. The valve 5 has ensured that the high-pressure gas entering the high-pressure cylinder 1 can not run out along the intake pipe 40 .
本发明的工作过程实施例1与实施例2相同,下面以实施例1为例详细说明,参见图1和图2:Working process embodiment 1 of the present invention is the same as embodiment 2, below with embodiment 1 as example detailed description, referring to Fig. 1 and Fig. 2:
如图1所示:将需要爆破的木材放入高压缸1,进行爆破时,高压气体从进气口21充入,推动活塞4向左运动,直至与泄压孔30紧密接触,通过斜面牢牢压紧泄压孔30,使木材所在的高压缸1与排气孔20断开,之后压力气体从进气管40进入高压缸1内,直至爆破装置内部的压力达到平衡,活塞4两侧的气压相等,由于进气管40上设有单向阀5,高压气体只能从进气管40进入而不能从进气孔40跑出。由于活塞4的密封板41径向尺寸小于活塞板42的径向尺寸,所以活塞4两侧受力面积不等,活塞板42的受力面积大于密封板41的受力面积,使活塞4此时所受的向右作用力小于向左作用力,产生向左的合力,使活塞4紧紧地压在泄压孔30上。木材在高压缸1内承受高压气体的作用,使其内部压力与外部压力平衡。As shown in Figure 1: Put the wood to be blasted into the high-pressure cylinder 1. When blasting, high-pressure gas is charged from the air inlet 21 to push the piston 4 to move to the left until it is in close contact with the pressure relief hole 30, and passes through the inclined surface firmly. Firmly press the pressure relief hole 30 to disconnect the high-pressure cylinder 1 where the wood is located from the exhaust hole 20, and then the pressurized gas enters the high-pressure cylinder 1 from the intake pipe 40 until the pressure inside the blasting device reaches balance, and the pressure on both sides of the piston 4 The air pressure is equal, because the air intake pipe 40 is provided with a check valve 5, the high-pressure gas can only enter from the air intake pipe 40 and cannot run out from the air intake hole 40. Because the radial dimension of the sealing plate 41 of the piston 4 is smaller than the radial dimension of the piston plate 42, the stressed areas on both sides of the piston 4 are not equal, and the stressed area of the piston plate 42 is greater than that of the sealed plate 41, so that the piston 4 When the applied force to the right is less than the force to the left, the resultant force to the left is produced, so that the piston 4 is pressed tightly on the pressure relief hole 30. Wood bears the effect of high-pressure gas in the high-pressure cylinder 1, so that its internal pressure and external pressure are balanced.
如图2所示:当需要快速泄压时,高压气体从活塞4右侧的进气口21排除,活塞缸2内的压力迅速下降,使活塞4右侧所受的压力迅速小于左侧所受的压力,致使活塞4沿刀杆7迅速、平稳的向右移动,缓冲弹簧8可缓冲活塞4向右的冲击力,降低与端盖9的碰撞力,同时泄压孔30被打开,使高压缸1内的气体快速的从排气孔20排出,高压缸内压力急剧下降,木材内部压力气体迅速向外扩散,实现爆破。As shown in Figure 2: when rapid pressure relief is required, the high-pressure gas is discharged from the air inlet 21 on the right side of the piston 4, and the pressure in the piston cylinder 2 drops rapidly, so that the pressure on the right side of the piston 4 is rapidly lower than that on the left side. The pressure received causes the piston 4 to move quickly and steadily to the right along the cutter bar 7, and the buffer spring 8 can buffer the impact force of the piston 4 to the right, reducing the collision force with the end cover 9, and the pressure relief hole 30 is opened at the same time, so that The gas in the high-pressure cylinder 1 is quickly discharged from the exhaust hole 20, the pressure in the high-pressure cylinder drops sharply, and the pressure gas inside the wood diffuses outwards rapidly to realize blasting.
综上,本发明在保证爆破装置操作简便、成本低、具有良好的爆破效果这些优点的同时,可使活塞在运动过程中更加平稳,减少活塞与活塞缸侧臂的摩擦,延长活塞的使用寿命。In summary, while ensuring the advantages of simple operation, low cost and good blasting effect of the blasting device, the present invention can make the piston more stable during movement, reduce the friction between the piston and the side arm of the piston cylinder, and prolong the service life of the piston .
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CN109236611A (en) * | 2018-10-22 | 2019-01-18 | 安徽寅时压缩机制造有限公司 | A kind of elastic telescopic piston applied to conchoid compressor |
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CN202805353U (en) * | 2012-10-11 | 2013-03-20 | 北京林业大学 | Internal micro blasting device for timber |
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CN2544141Y (en) * | 2002-06-11 | 2003-04-09 | 深圳市金翔舜机电有限公司 | Pressure increased stroke-adjustable gas cylinder |
WO2008029699A1 (en) * | 2006-09-04 | 2008-03-13 | Smc Kabushiki Kaisha | Sealing structure for fluid pressure device |
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