CN102862175A - Fresh corn ear precise dissection machine - Google Patents

Abstract

The invention discloses a fresh corn ear precision cutting machine, aiming to provide a fresh corn ear precision cutting machine with high production efficiency, energy saving, environmental protection, safety and reliability. It includes a frame, and also includes a precision cutting device and a crank slider driving mechanism. The cutting chamber of the precision cutting device is arranged on the upper side of the frame, and the cutting motor is vertically fixed on the horizontal slide of the crank slider driving mechanism. On the slider, the upper output shaft end of the cutting motor is horizontally equipped with a disc cutter, and three feeding cylinders are arranged in a single row on the top side of the cutting chamber, located below the disc cutter, and the section thickness adjustment plate The lower supporting plate of the lower supporting plate protrudes inward to the semicircle of the lower outlets of the two feeding cylinders, and the lower supporting plate of the section thickness adjusting plate has a downward inclination angle with the horizontal direction. The invention is suitable for precision slicing or sectioning processing of fresh corn ears.

Description

Fresh corn ear precision cutting machine

technical field

The invention relates to a corn ear processing equipment, more specifically, relates to a fresh corn ear precision cutting machine.

Background technique

Fresh corn ears are processed into ear slices or ear segments that meet the size requirements. For edible fresh corn ears, they can be used for cooking dishes; for silage corn ears, they can be used as feed for aquatic products and animal husbandry. For example, farmers of each household grow rice and raise crabs in the fences of their own rice fields. When the juvenile crabs first entered the pond, they generally fed silage corn ear flakes as the main feed. According to many years of breeding experience, flake silage corn is the best bait, because it will not sink into the mud, it can sink and float with the water, and the young crabs are used to feed. At present, the vast majority of farmers use manual methods to slice or cut fresh corn ears. The problems of this manual cutting method are: high labor intensity, time-consuming and laborious, low production efficiency, and poor safety. Can not meet the requirements of large-scale breeding to improve feed production.

Contents of the invention

The purpose of the present invention is to overcome the deficiencies in the prior art and provide a fresh corn cob precision segmenting machine with high production efficiency, energy saving and environmental protection, safety and reliability.

In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: the fresh corn ear precision segmenting machine of the present invention includes a frame, a precision cutting device and a crank slider driving mechanism, and the precision cutting device is composed of a cutting It consists of a cutting chamber, a cutting motor, a disc cutter, a feeding cylinder, and a section thickness adjustment plate. The cutting chamber is set on the upper side of the frame, on the geometric vertical center line of the cutting chamber, and the cutting motor is vertically fixed on the crank. On the horizontally slidable slider of the slider drive mechanism, the upper output shaft end of the cutting motor is provided with a disc cutter horizontally, and three feeding circles are arranged in a row along the sliding direction of the cutting motor on the top side of the cutting chamber. The barrel is located below the disc cutter, the section thickness adjustment plate is arranged on the inner wall of the cutting chamber, and the lower support plate of the section thickness adjustment plate protrudes inward to the lower outlet semicircle of the two feeding cylinders , and the lower supporting plate of the section thickness adjusting plate has a downward inclination angle with the horizontal direction.

As a preferred design solution of the present invention: the crank slider driving mechanism is composed of a linear guide rail, a slider, a connecting rod, a crank rod, and a driving motor, and the driving motor is arranged on the other side above the frame, below the cutting chamber, Two linear guide rails are arranged horizontally and symmetrically on the inner side of the frame, and the slider is slidably arranged on the two linear guide rails. One end of the crank rod is fixed on the output shaft of the drive motor through a coupling, and the other end of the crank rod is connected to the One end of the rod is hinged, and the other end of the link is hinged for the cutting motor.

As an improvement of the present invention, the disc cutter adopts a serrated disc cutter.

As a further improvement of the present invention, the linear guide adopts a column guide.

Owing to adopting above-mentioned technical scheme, the beneficial effect that fresh corn cob precision segmenting machine provided by the present invention has is:

The driving motor of the crank slider driving mechanism of the present invention drives the crank rod to rotate, and the crank rod drives the connecting rod to realize the horizontal and straight sliding of the slider, so that the cutting motor vertically fixed on the slider performs a reciprocating straight line on the two linear guide rails. Movement, each reciprocating stroke cuts the ear of fresh corn twice. At this time, the ear of fresh corn falls through the feeding cylinder on the top of the cutting chamber to the lower supporting plate of the section thickness adjusting plate, so that the ear of fresh corn remains vertical and bears the circular motion under the joint support of the lower supporting plate and the feeding cylinder. The cutting force of the disc sawtooth cutter realizes the precise cutting of fresh corn ears, the feeding cylinder can continuously put corn ears in, and the downward inclination angle between the lower supporting plate and the horizontal direction ensures that the cut corn segments are balanced between their own weight and being cut. Under the comprehensive action of the rotating centrifugal force received during cutting, it leaves the lower supporting plate and falls into the high edge container placed at the bottom of the frame. Because the present invention adopts the crank slider drive mechanism to realize the reciprocating linear motion of the disc sawtooth cutter, one reciprocating stroke can realize two cuts, without wasting energy, and improves work efficiency; the adoption of the rotary disc sawtooth cutter can effectively reduce the Mechanical vibration reduces noise pollution and prolongs the life of the machine; the operator does not come into contact with the cutter parts during the working process, which improves the safety of the operation. Therefore, the effects of high production efficiency, energy saving, environmental protection, safety and reliability are obtained.

Description of drawings

Fig. 1 is the front view of the structure of the fine segmenting machine for fresh corn ears of the present invention;

Fig. 2 is the top view of Fig. 1;

Fig. 3 is a sectional view along line A-A in Fig. 1 .

In the figure: frame 1; linear guide rail 2; slide block 3; cutting chamber 4; cutting motor 5; disc cutter 6; feeding cylinder 7; section thickness adjusting plate 8; connecting rod 9; crank rod 10; Drive motor 11.

Detailed ways

Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:

As shown in Fig. 1, Fig. 2, and Fig. 3, the specific embodiment structure diagram of the fresh corn ear precision cutting machine of the present invention is provided, including a frame 1, and also including a precision cutting device and a crank slider drive mechanism, the described The precision cutting device is composed of a cutting chamber 4, a cutting motor 5, a disc cutter 6, a feeding cylinder 7, and a section thickness adjusting plate 8. On the geometric vertical center line, the cutting motor 5 is vertically fixed on the slider 3) of the slider crank drive mechanism that can slide horizontally. The top side of 4 is provided with three feeding cylinders 7 in a single row along the sliding direction of cutting motor 5, located below the disc cutter 6, and the section thickness adjusting plate 8 is arranged on the inner side wall of the cutting chamber 4. The lower supporting plate of the section thickness adjusting plate 8 protrudes inwardly to the lower outlet semicircle of the two feeding cylinders 7, and the lower supporting plate of the section thickness adjusting plate 8 has a downward inclination angle with the horizontal direction.

As a preferred embodiment of the present invention, as shown in Fig. 1 and Fig. 2, the slider crank drive mechanism is composed of a linear guide rail 2, a slider 3, a connecting rod 9, a crank rod 10, and a drive motor 11, and the drive motor 11 is provided with On the other side above the frame 1, below the cutting chamber 4, two linear guide rails 2 are horizontally and symmetrically arranged on the inner side of the frame 1, and the slide block 3 is slidably arranged on the two linear guide rails 2, and the crank rod 10 One end of the crankshaft is fixed on the output shaft of the drive motor 11 through a coupling, one end of the other end connecting rod 9 of the crank rod 10 is hinged, and the other end of the connecting rod 9 is hinged for the cutting motor 5 .

As a preferred embodiment of the present invention, as shown in FIG. 2 , the disc cutter 6 is a serrated disc cutter.

In a preferred embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, the linear guide rail 2 adopts a column guide rail.

The working principle of the present invention is: the driving motor 11 of the crank slider driving mechanism drives the crank rod 10 to rotate through the shaft coupling, thereby driving the connecting rod 9 to drive the cutting motor 5 to slide back and forth along a straight line; at the same time, the cutting motor 5 drives the disc The sawtooth cutter rotates, and the ear of fresh corn falls down from the feeding cylinder 7. Under the joint support of the lower supporting plate and the feeding cylinder, it bears the cutting force of the sawtooth cutter of the disc, and realizes the precise cutting of the ear of fresh corn. The ear of fresh corn is cut into slices or segments with uniform thickness. Since the lower supporting plate of the section thickness adjusting plate 8 has a downward inclination angle with the horizontal direction, under the centrifugal force of the rotation of the serrated disc cutter, the ear slices or The section is thrown out from the cutting section thickness adjusting plate 8, and falls into the high edge container placed on the bottom of the frame.

The invention is suitable for precision slicing or sectioning processing of fresh corn ears. For edible fresh corn ears, it can be used for cooking dishes; for silage corn ears, it can be used as feed for aquatic products and animal husbandry.

In actual use, the thickness of the cut corn section can be adjusted by changing the upper and lower installation positions of the section thickness adjusting plate 8 according to the section thickness requirement. The invention can effectively reduce the labor intensity of operators, save time and labor, and has the characteristics of high production efficiency, energy saving, environmental protection, and safe and reliable use.

Claims (4)

1. accurate segment cutter of bright corn ear, comprise frame (1), it is characterized in that: also comprise accurate cutter sweep and crank block driving mechanism, described accurate cutter sweep is by cutting chamber (4), cutting motor (5), disc cutter (6), feeding cylinder (7), segment thickness adjusting plate (8) forms, cutting chamber (4) is arranged on top one side of frame (1), be positioned on how much vertical center lines of cutting chamber (4), what cutting motor (5) vertically was packed in the crank block driving mechanism can be along on the slide block (3) of horizontal slip, the upper output shaft end of this cutting motor (5) is horizontally disposed with disc cutter (6), top one side that is positioned at cutting chamber (4) arranges three feeding cylinders (7) along the glide direction single-column type of cutting motor (5), be positioned at the below of disc cutter (6), segment thickness adjusting plate (8) is arranged on the madial wall of cutting chamber (4), the bottom plate of this segment thickness adjusting plate (8) inwardly extend out to the lower outlet semicircle place of these two feeding cylinders (7), and the bottom plate of this segment thickness adjusting plate (8) and horizontal direction have a downward inclination angle.

2. the accurate segment cutter of bright corn ear according to claim 1, it is characterized in that: described crank block driving mechanism is by line slideway (2), slide block (3), connecting rod (9), toggle-action lever (10), drive motors (11) forms, drive motors (11) is arranged on the top opposite side of frame (1), below in cutting chamber (4), two line slideways (2) horizontal symmetrical is arranged on the inboard of frame (1), slide block (3) is slidably disposed on two line slideways (2), one end of toggle-action lever (10) is packed on the output shaft of drive motors (11) by shaft coupling, one end of the other end connecting rod (9) of toggle-action lever (10) is hinged, and the other end cutting motor (5) of this connecting rod (9) is hinged.

3. the accurate segment cutter of bright corn ear according to claim 1 and 2 is characterized in that: described disc cutter (6) employing disk sawtooth cutter.

4. the accurate segment cutter of bright corn ear according to claim 2 is characterized in that: described line slideway (2) employing pillar guide rail.

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