CN102862030A - Sliding table production process flow - Google Patents
Sliding table production process flow Download PDFInfo
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- CN102862030A CN102862030A CN2012103602920A CN201210360292A CN102862030A CN 102862030 A CN102862030 A CN 102862030A CN 2012103602920 A CN2012103602920 A CN 2012103602920A CN 201210360292 A CN201210360292 A CN 201210360292A CN 102862030 A CN102862030 A CN 102862030A
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- connection block
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- slide unit
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 27
- 238000003466 welding Methods 0.000 claims abstract description 18
- 238000010079 rubber tapping Methods 0.000 claims abstract description 12
- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- 238000005553 drilling Methods 0.000 claims abstract description 3
- 238000005520 cutting process Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 description 4
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012913 prioritisation Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention provides a sliding table production process flow. The sliding table production process flow mainly adopts a belt conveyor and peripheral equipment of the belt conveyor to form a production line type production method; the peripheral equipment adopts a porous drilling machine and an electric mini-type tapping machine; a welding manner adopts threading welding of a hydraulic air cylinder and a regular method of directly welding easily causes hole decentraction of a work piece and easily causes deformation by welding; and a hydraulic cylinder or an air-pressure cylinder is used for threading and welding, so that one hundred of percent of concentricity rate of a product can be guaranteed after the product is welded and no quality hidden dangers are caused. According to the sliding table production process flow, the production efficiency can be improved, the product qualified rate is improved, manual power is reduced and the energy consumption is reduced.
Description
Technical field
The present invention relates to a kind of slide unit technological process of production, this slide unit product is the main accessory of automobile-used lift.
Technical background
This slide unit product is the main accessory of automobile-used lift, and product volume is large, version is single, but the production process more complicated, the critical size required precision is high, is difficult to realize the processing mode of high efficiency, low energy consumption according to traditional technological process of production.Therefore, for the drawback of traditional processing mode, for solving the above technical problem, the invention provides the prioritization scheme of a cover production procedure.Adopt part machinery to replace artificial semi-mechanization pile line operation mode to process, production efficiency is enhanced about more than once, and the labour saving about 1/3.According to order after the processing of this technological process, mainly be divided into the eight large operations such as Pipe Cutting, plasma cutting, boring, hydraulic cylinder perforation location, parts assembly welding, polishing, strength test, dress holder, the most of transmission of using conveyer belt to realize material of whole process is saved time and manpower greatly.
Summary of the invention
In order to overcome above problem, the invention provides a kind of slide unit technological process of production, enhance productivity, improve product percent of pass, reduce manually, reduce the energy consumption expenditure.
For solving above technical problem, technical scheme provided by the invention is as follows: a kind of slide unit technological process of production, described slide unit comprises square tube and Connection Block, Connection Block is provided with two connecting wings, two connecting wings are arranged in parallel, the screwed hole that has its corresponding connection function on two connecting wings, the technological process of production of described slide unit mainly adopt belt conveyor and peripheral equipment thereof to form the production method of pipeline system, and the step of described technological process is as follows:
The square tube operation of A, cutting 160X160, this operation is finished by the simultaneously cutting of boring saw of Liang Tai and two above quantity;
B, plasma cutting slide unit Connection Block gap procedures, the workman cuts the Connection Block breach with the profiling plasma cutting machines according to design drawing;
The drilling and tapping operation of C, Connection Block, this operation is equipped with multi-hole drill and Minitype electric tapping machine;
D, will put on the belt through the Connection Block of above operation, enter next process;
E, utilize the screwed hole location on hydraulic pressure or the pneumatic cylinder piston pole pair Connection Block, concentric to guarantee the holes of products position, again Connection Block is welded in corresponding position on the described square tube, guarantee the accuracy of welding position;
F, with material through belt conveyance to next operation---assembly welding operation, guarantee the assembly welding size of each storeroom to be embodied as bond pads by the frock clamp that customizes, increase work efficiency;
G, conveyer belt are repaiied an operation with mass transport to polishing, grind off welding slag, burr and the sharp edge of product.
H, to the strength test of weldment, the method for test sees for using hammer bang fulcrum whether it can be out of shape or breaking releasing, if not distortion or breaking releasing then are certified products;
The checking and fill holder of I, product;
Whole production process breaks the whole up into parts, and process refinement puts in place, and the conveying major part of material is mechanical tape transport, rationally uses artificial and machine binding operation.
Further, described step F operation, the side of conveyer belt has been puted up quality report, and this quality report is for instructing and reminding the welder to avoid conventional mistake.
Traditional material cycling is artificial or the forklift carrying, time and the artificial turnover that all is wasted in material are connected, and this slide unit technological process of production that the present invention relates to is used for reference other industry, such as the streamline carrying method of electronics, food service industry, for product customization the conveyer belt of two heavy types.Slide unit product deadweight reaches 45 kilograms, and duck conveyor belt can only be carried light material, and this kind of needs conveyer belt customized, and the speed of conveyer belt is adjustable, can be according to the progress adjustment linear speed of producing, and convenient and reliable.Present artificial all being dropped in the real production, mass transport can be finished by conveyer belt, and is time saving and energy saving.
The specific embodiment
The conventional borehole mode is that single hole bores, this slide unit need to bore four holes, according to the traditional approach processing mode, need minute four boring, and use now multi-hole drill, four disposable finishing in hole, make four operations of original needs, now be reduced to a procedure, save time, save manpower, also energy savings.
Tapping machine of the prior art is vertical fixedly tapping machine, if think tapping, can only travelling workpiece, can not mobile tapping machine itself, for this slide unit, its weight reaches tens kilograms, and frequent movement certainly will cause the waste of too many manpower and materials, changes above tapping machine into the Minitype electric tapping machine, this Minitype electric tapping machine light weight, easy to operate, can arbitrarily move workman's portable and effective that operates.
Simultaneously, there is again the problem that is difficult for the location in boring, wants to make accurate positioning, certainly will cause and expend man-hour, inefficiency, the present invention adopts the piston rod of hydraulic cylinder or pneumatic cylinder to put in hole on two connecting wings, welds behind the location again, the perforation assembly welding of hydraulic pressure or pneumatic cylinder, the direct welding of conventional way causes position, the hole decentraction of workpiece easily, is subject to welding deformation, with hydraulic pressure or pneumatic cylinder piercing welding, can guarantee concentric rate very behind the Product jointing, without hidden danger of quality.Simultaneously, hydraulic cylinder or Pneumatic cylinder device are realized automatically control easily, can increase work efficiency, and this is for improving product percent of pass and increasing work efficiency and brought very actively useful effect.
The specific embodiment of the present invention does not consist of the restriction to the application's scope; every within the spirit and principle of the present invention design, any modification that one of skill in the art can make, be equal to and replace and improvement etc. all should be included within protection scope of the present invention.
Claims (2)
1. slide unit technological process of production, described slide unit comprises square tube and Connection Block, Connection Block is provided with two connecting wings, two connecting wings are arranged in parallel, the screwed hole that has its corresponding connection function on two connecting wings, it is characterized in that the technological process of production of described slide unit mainly adopts belt conveyor and peripheral equipment thereof to form the production method of pipeline system, the step of described technological process is as follows:
The square tube operation of cutting 160X160, this operation is finished by the simultaneously cutting of boring saw of Liang Tai and two above quantity;
Plasma cutting slide unit Connection Block gap procedures, the workman cuts the Connection Block breach with the profiling plasma cutting machines according to design drawing;
The drilling and tapping operation of Connection Block, this operation is equipped with multi-hole drill and Minitype electric tapping machine;
To put on the belt through the Connection Block of above operation, enter next process;
Utilize the screwed hole location on hydraulic pressure or the pneumatic cylinder piston pole pair Connection Block, concentric to guarantee the holes of products position, again Connection Block is welded in corresponding position on the described square tube, guarantee the accuracy of welding position;
With material through belt conveyance to next operation---assembly welding operation, guarantee the assembly welding size of each storeroom to be embodied as bond pads by the frock clamp that customizes, increase work efficiency;
Conveyer belt is repaiied an operation with mass transport to polishing, grinds off welding slag, burr and the sharp edge of product;
To the strength test of weldment, the method for test sees for using hammer bang fulcrum whether it can be out of shape or breaking releasing, if be not out of shape or breaking releasing, then is certified products;
The checking and fill holder of product;
Whole production process breaks the whole up into parts, and process refinement puts in place, and the conveying major part of material is mechanical tape transport, rationally uses artificial and machine binding operation.
2. the slide unit technological process of production according to claim 1 is characterized in that, described step F operation, and the side of conveyer belt has been puted up quality report, and this quality report is for instructing and reminding the welder to avoid conventional mistake.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210360292.0A CN102862030B (en) | 2012-09-25 | 2012-09-25 | The slide unit technological process of production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210360292.0A CN102862030B (en) | 2012-09-25 | 2012-09-25 | The slide unit technological process of production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102862030A true CN102862030A (en) | 2013-01-09 |
| CN102862030B CN102862030B (en) | 2016-04-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210360292.0A Active CN102862030B (en) | 2012-09-25 | 2012-09-25 | The slide unit technological process of production |
Country Status (1)
| Country | Link |
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| CN (1) | CN102862030B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017140008A1 (en) * | 2016-02-19 | 2017-08-24 | 江苏康杰机械股份有限公司 | Fully automatic heat exchanger production line |
| CN116604290A (en) * | 2023-07-20 | 2023-08-18 | 常州凯润科技有限公司 | Pneumatic sliding table production process based on new material automatic processing |
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| US3089448A (en) * | 1959-09-03 | 1963-05-14 | British Federal Welder | Machines for fabricating sheet-metal panel structures |
| JPS577387A (en) * | 1980-06-12 | 1982-01-14 | Honda Motor Co Ltd | Assembling and carrying device for work |
| CN2778454Y (en) * | 2005-04-06 | 2006-05-10 | 重庆宗申技术开发研究有限公司 | Robot welding production line |
| CN2801357Y (en) * | 2005-06-18 | 2006-08-02 | 应安义 | Portable bisection rocker arm pneumatic threading machine |
| CN201231328Y (en) * | 2008-08-05 | 2009-05-06 | 江苏双达工程技术研究中心有限公司 | Multiple spindle drill capable of adjusting speed and distance |
| CN101444878A (en) * | 2008-10-14 | 2009-06-03 | 上汽通用五菱汽车股份有限公司 | Perforation positioning clamping device |
| CN101537719A (en) * | 2008-12-30 | 2009-09-23 | 必诺机械（东莞）有限公司 | Centralized processing method for drilling and welding plastic oil tank |
| CN101850716A (en) * | 2009-04-03 | 2010-10-06 | 深圳市远望工业自动化设备有限公司 | Method and equipment for processing pipeline through plastic oil tank |
| CN102554537A (en) * | 2012-02-14 | 2012-07-11 | 安徽悦众车身装备有限公司 | Positioning and clamping mechanism of welding fixture of automobile stamping piece |
-
2012
- 2012-09-25 CN CN201210360292.0A patent/CN102862030B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3089448A (en) * | 1959-09-03 | 1963-05-14 | British Federal Welder | Machines for fabricating sheet-metal panel structures |
| JPS577387A (en) * | 1980-06-12 | 1982-01-14 | Honda Motor Co Ltd | Assembling and carrying device for work |
| CN2778454Y (en) * | 2005-04-06 | 2006-05-10 | 重庆宗申技术开发研究有限公司 | Robot welding production line |
| CN2801357Y (en) * | 2005-06-18 | 2006-08-02 | 应安义 | Portable bisection rocker arm pneumatic threading machine |
| CN201231328Y (en) * | 2008-08-05 | 2009-05-06 | 江苏双达工程技术研究中心有限公司 | Multiple spindle drill capable of adjusting speed and distance |
| CN101444878A (en) * | 2008-10-14 | 2009-06-03 | 上汽通用五菱汽车股份有限公司 | Perforation positioning clamping device |
| CN101537719A (en) * | 2008-12-30 | 2009-09-23 | 必诺机械（东莞）有限公司 | Centralized processing method for drilling and welding plastic oil tank |
| CN101850716A (en) * | 2009-04-03 | 2010-10-06 | 深圳市远望工业自动化设备有限公司 | Method and equipment for processing pipeline through plastic oil tank |
| CN102554537A (en) * | 2012-02-14 | 2012-07-11 | 安徽悦众车身装备有限公司 | Positioning and clamping mechanism of welding fixture of automobile stamping piece |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017140008A1 (en) * | 2016-02-19 | 2017-08-24 | 江苏康杰机械股份有限公司 | Fully automatic heat exchanger production line |
| CN116604290A (en) * | 2023-07-20 | 2023-08-18 | 常州凯润科技有限公司 | Pneumatic sliding table production process based on new material automatic processing |
| CN116604290B (en) * | 2023-07-20 | 2023-09-12 | 常州凯润科技有限公司 | Pneumatic sliding table production process based on new material automatic processing |
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| CN102862030B (en) | 2016-04-13 |
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Effective date of registration: 20160308 Address after: 214000 Xinhua Road, Wuxi province national high tech Industrial Development Zone, No. innovation Creative Industrial Park, building, room 109, B, China, Jiangsu Applicant after: JIANGSU GAOBO ZHIRONG TECHNOLOGY Co.,Ltd. Address before: Xishan District of Beizhen tin eight + new village 214000 Jiangsu city of Wuxi Province million kunlu Applicant before: WUXI HONGCHANG HARDWARE MANUFACTURING Co.,Ltd. |
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Effective date of registration: 20170601 Address after: 221612 Jiangsu city of Xuzhou province Peixian Yangtun Pei dragon on the west side of the road Patentee after: XUZHOU ANBANGXIN AUTOMOTIVE MOTOR TECHNOLOGY CO.,LTD. Address before: 510000 unit 2414-2416, building, No. five, No. 371, Tianhe District, Guangdong, China Patentee before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Effective date of registration: 20170601 Address after: 510000 unit 2414-2416, building, No. five, No. 371, Tianhe District, Guangdong, China Patentee after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: 214000 Xinhua Road, Wuxi province national high tech Industrial Development Zone, No. innovation Creative Industrial Park, building, room 109, B, China, Jiangsu Patentee before: JIANGSU GAOBO ZHIRONG TECHNOLOGY Co.,Ltd. |
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