CN102848704A - Printer - Google Patents
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- CN102848704A CN102848704A CN2011102551838A CN201110255183A CN102848704A CN 102848704 A CN102848704 A CN 102848704A CN 2011102551838 A CN2011102551838 A CN 2011102551838A CN 201110255183 A CN201110255183 A CN 201110255183A CN 102848704 A CN102848704 A CN 102848704A
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- film
- workbench
- order
- printing machine
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/04—Tripping devices or stop-motions
- B41F33/06—Tripping devices or stop-motions for starting or stopping operation of sheet or web feed
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Abstract
The invention discloses a printer. The printer includes a work platform arranged on a virtual film feeder line used for feeding films; a printing roller separated with the work platform and applying color resisting agent on the film on the work platform for performing printing operation on the printing surface of the film; and a feeder arranged on a side of the film feeding line and capable of catching the non-printing surface but not the printing surface of the film to feed the film along the film feeding line. Therefore, the invention provides the following printer. In the printer, not only is the pollution of the printing surface of the film or the film droop when feeding the film can be prevented, but also comparatively-high-degree printing and high-speed printing can be realized, thereby improving the productivity. And the printer can be applied to print films or substrates required in flat-panel displayer industries or information technology industries such as touch screen industry, semiconductor industry, solar energy industry and the like.
Description
The cross reference of related application
The application's case is advocated the priority of the korean patent application case of filing an application in Korea S Department of Intellectual Property on June 30th, 2011 10-2011-0064975 number, and the disclosure of this korean patent application case is incorporated herein in full with way of reference.
Technical field
The present invention relates to a kind of printing machine (printer), more specifically, relate to a kind of following printing machine: in this printing machine, can not only prevent that when presenting film the print surface of film is contaminated or film is sagging, and can realize the printing of relative elevation degree and high-speed printing, and then boost productivity; And this printing machine can be widely used in flat-panel monitor industry or similar information technology (information technology such as touch-screen, semiconductor, solar energy industry; IT) required film or substrate prints in the industry.
Background technology
Liquid crystal display (liquid crystal display; LCD), plasma display (plasma display panel; PDP), Organic Light Emitting Diode (organic light emitting diode; OLED) or similarly flat-panel monitor is and various wave filters (electromagnetic interference (electromagnetic interference for example; EMI) wave filter) fit together, and be used as for example television set (TV), computer display, mobile phone, personal digital assistant (personal digital assistant; PDA), the display unit of the electronic equipment such as digital camera.Further, touch panel is arranged on the display surface of flat-panel monitor, and has been used to make the user can select his/her desired information when checking display unit.
Generally speaking, for the substrate of LCD, PDP and OLED or be attached to substrate and touch panel on various films, need a kind of typography.
For instance, in the situation of the substrate that is used for LCD, must and must have suitable arrangement architecture simultaneously in the surface of this substrate printing red (R), green (G) and blue (B) look resistance agent.And in the situation such as films such as electromagnetic interface filters, then must print monochrome or polychrome look resistance agent pattern and must have grid or similar spread pattern simultaneously.
In front a kind of situation, required printing degree must be enough high, thereby can use electronic printing machines such as ink jet printer (inkjet printer) or roll printing machine (roll printer).Yet in rear a kind of situation, required printing degree is relatively low, thereby can use screen process press (screen printer) or roll-to-roll printing machine (roll-to-roll printer).
Simultaneously, use screen process press to carry out in the situation of film printing, having the structure problem that can reduce productivity ratio, therefore working out a kind of as an alternative method of printing machine of roll-to-roll printing machine that adopts.
In roll-to-roll printing machine, the printing film that will be arranged on a plurality of lower rolls by top roll is fed on the platform, then covers roller to end face (being print surface) the application of printed technique of film by the blanket on the platform.Compare with screen process press, roll-to-roll printing machine has the advantage of energy high speed printing.
Yet in traditional roll-to-roll printing machine, because the end face (being print surface) that top roll must contact membrane to be presenting film, so top roll may pollute print surface.And, if fail correctly to control between lower roll and the top roll synchronously, just film is may not can scheduled tension-stretched, but can be sagging when being fed.
Therefore, a kind ofly can overcome above-mentioned shortcoming, can realize the printing of relative elevation degree and the new roll-to-roll printing process of boosting productivity by high speed printing, just may produce very large chain reaction (ripple effect) if can develop.
Summary of the invention
The invention provides a kind of following printing machine: in this printing machine, can not only prevent that the print surface of film is contaminated or prevent that when presenting film film is sagging, and can realize the printing of relative elevation degree and high-speed printing, and then boost productivity; And this printing machine can be widely used in required film or substrate in flat-panel monitor industry or similar information technology (IT) industries such as touch-screen, semiconductor, solar energy industry printed.
According to an aspect of the present invention, provide a kind of printing machine, it comprises: workbench, be arranged on the virtual film feed lines, and described virtual film feed lines is in order to present film; Print roller, spaced apart and be applied on the described film on the described workbench in order to look is hindered agent with described workbench, carry out printing operation with the print surface to described film; And batcher, be arranged in a side of described film feed lines, and in order to the non-print surface by grasping described film but not described print surface is presented described film along described film feed lines.
Described batcher can be arranged in the back of described workbench and in order to present described film along the film feed direction.
Described batcher can comprise: grasping device, in order to grasp described non-print surface; And the grasping device mobile member, be connected to described grasping device and in order to along described film feed direction described grasping device is moved preset distance.
Described printing machine also can comprise: the film feed roller, and described film is reeled around the outer surface of described film feed roller; And cylinder position mobile unit, be connected to described film feed roller and in order to described film feed roller is moved preset distance, to compensate the position to described film during from described film feed roller unwinding at the described film of wanting to be fed to described film feed lines.
Described printing machine also can comprise: film position sensor is arranged in the front of described workbench and in order to measure the position of described film along described film feed direction; And controller, in order to according to the operation of being controlled described cylinder position mobile unit by the value of described film position sensor institute sensing.
Described cylinder position mobile unit can comprise: drum shaft is coupled to the central area of described film feed roller and forms the pivot center of described film feed roller; Unit rack is connected to described drum shaft and in order to support movably described drum shaft; The chassis; Actuator is in order to move described unit rack with respect to described chassis; And guide, be arranged between described chassis and the described unit rack, and in order to guide the movement of described unit rack.
Described printing machine also can comprise: a plurality of up/down cylinders, described up/down cylinder can be arranged at the opposite side of described workbench and up or down in order to support described film.
Described printing machine also can comprise: check camera, described inspection camera is arranged between described workbench and the described batcher and in order to check printed patterns.
Described printing machine also can comprise: the vacuum suction roller, described vacuum suction roller is arranged at the back of described batcher and in order to adsorb the bottom of described film by vacuum along described film feed direction.
Described printing machine also can comprise: intaglio plate, described intaglio plate and described workbench are spaced apart and have an outer surface, described look resistance agent is administered on the described outer surface, wherein said print roller comprises that blanket covers roller, and described blanket covers roller in order to receive the resistance agent of described look from described intaglio plate and described look resistance agent is spread on the described film on the described workbench again.
Described intaglio plate can comprise intaglio plate plate or gravure roll.
Described printing machine also can comprise: distributor, in order to described look resistance agent is applied on the described outer surface of described intaglio plate; And scraper, be close to described dispenser arrangement and remove unnecessary look resistance agent in order to the described look resistance agent from the described outer surface that is administered to described intaglio plate.
Described printing machine also can comprise: the platform movement support, be coupled at least in part described workbench the bottom and can be mobile at least one direction in order to described workbench is supported for.
Described printing machine also can comprise: gripper shoe, described gripper shoe is parallel to described workbench and is arranged in the lower area of described workbench and spaced apart with described workbench, wherein said platform movement support comprises four movable support unit, be coupled in the state of bottom surface of described workbench at least a portion of described platform movement support, described four movable support unit are arranged at respectively four corner region places of the end face of described gripper shoe.
Description of drawings
Read by reference to the accompanying drawings following detailed description the in detail, can more clearly understand exemplary embodiment of the present invention, in the accompanying drawings:
Fig. 1 is for showing the schematic diagram of the transversary of the printing machine of the first exemplary embodiment according to the present invention;
Fig. 2 and Fig. 3 are for showing the schematic diagram of the transversary of the printing machine of the first exemplary embodiment according to the present invention;
Fig. 4 is for schematically showing the amplification stereogram in the batcher zone of Fig. 1;
Fig. 5 is the amplification assumption diagram in the zone of demonstration film roller shifting unit;
Fig. 6 is the schematic perspective view in the zone of workbench and platform movement support unit in the printing machine that shows the second exemplary embodiment according to the present invention;
Fig. 7 is the plane projection schematic diagram of Fig. 6;
Fig. 8 is the amplification stereogram of the regional A of Fig. 7;
Fig. 9 is the profile along the line C-C intercepting of Fig. 8;
Figure 10 is the partial plan layout in the zone of workbench;
Figure 11 for the workbench that shows Figure 10 along X-axis move graphic;
Figure 12 for the workbench that shows Figure 10 along Y-axis move graphic;
Figure 13 for the workbench that shows Figure 10 with respect to the θ axle rotate graphic; And
Figure 14 is for showing the schematic diagram of the partial lateral structure of the printing machine of the 3rd exemplary embodiment according to the present invention.
The main element description of symbols
10: intaglio plate/gravure roll 10a: groove
10b: protuberance/surface 20: scraper
21: hilt 22: blade
30: distributor 40: print roller/blanket covers roller
41: thin plate is changed unit 50: workbench
53a: positive up/down cylinder 53b: back side up/down cylinder
58: gripper shoe 59: shifting axle
60: batcher 61: grasping device
62: grasping device mobile member 65: the vacuum suction roller
66: check camera 66a: light source
67a, 67b: tension roller 68: load cell
69: guide pulley 70: the platform movement support
70a: the first movable support unit 70b: the second movable support unit
70c: the 3rd movable support unit 70d: the 4th movable support unit
71a: the first motor 71b: the second motor
71c: three-motor 71d: the 4th motor
72a: the first ball screw 72b: the second ball screw
72c: the 3rd ball screw 72d: the 4th ball screw
73a: the first swinging mounting 73b: the second swinging mounting
73c: the 3rd swinging mounting 73d: the 4th swinging mounting
74a: the first movable block 74b: the second movable block
74c: the 3rd movable block 74d: the 4th movable block
75a: the first track 75b: the second track
75c: the 3rd track 75d: the 4th track
76a: first intersects piece 76b: second intersects piece
76c: third phase is handed over piece 76d: the 4th intersects piece
77a: the first fixed cell 77b: the second fixed cell
77c: the 3rd fixed cell 77d: the 4th fixed cell
78a: protuberance 79a: through hole
90: film feed roller 91: the cylinder position mobile unit
91a: drum shaft 91b: unit rack
91c: chassis 91d: actuator
91e: guide 92: film measurement amount member
93: film position sensor 101: the air supporting roller
110: intaglio plate plate 120: scraper
A: regional S: thin plate
C-C: line
The specific embodiment
For understanding fully concept of the present invention and advantage thereof, must be with reference to the accompanying drawing that is used for view similar and the content of accompanying drawing.
Hereinafter, will describe the present invention in detail by being explained with reference to the drawings exemplary embodiment.Identical Ref. No. represents identical element in graphic.
As a reference, the film that hereinafter will illustrate can be included in required film, for example electromagnetic interference (electromagnetic interference in flat-panel monitor industry or similar information technology (IT) industry; EMI) wave filter, flexible touch panel etc. only are referred to as film and no longer it are distinguished in following instance embodiment.
Fig. 1 is for showing the schematic diagram of the transversary of the printing machine of the first exemplary embodiment according to the present invention; Fig. 2 and Fig. 3 are for showing the schematic diagram of the transversary of the printing machine of the first exemplary embodiment according to the present invention; Fig. 4 is for schematically showing the amplification stereogram in the batcher zone of Fig. 1; And Fig. 5 is the amplification assumption diagram in the zone of demonstration film roller shifting unit.
Together with Fig. 2 to Fig. 5, the printing machine in this exemplary embodiment comprises referring to Fig. 1: workbench 50, be arranged on the virtual film feed lines, and this virtual film feed lines is in order to present film; Print roller 40, spaced apart and in order to be applied on the film on the workbench 50 by look being hindered agent with workbench 50, come the print surface (referring to Fig. 4) to film to carry out printing operation; And batcher 60, be arranged in a side of film feed lines, and in order to the non-print surface except print surface that grasps film to present film along the film feed lines.
And the printing machine in this exemplary embodiment comprises: intaglio plate 10, and spaced apart and have outer surface with workbench 50, look resistance agent is administered on this outer surface; Distributor 30 is in order to hinder look on the outer surface that agent is applied to intaglio plate 10; And scraper 20, contiguous distributor 30 is arranged and is removed unnecessary look resistance agent in order to the resistance of the look from the outer surface that is administered to intaglio plate 10 agent.
In this exemplary embodiment, intaglio plate 10 comprises gravure roll 10.Further, print roller 40 comprises that blanket covers roller (blanket roll) 40, blanket covers roller 40 and again is spread on the film on the workbench 50 in order to the look resistance agent that receives drawouts from gravure roll 10 and with this look resistance agent, and then the print surface of film is carried out printing operation.
Hereinafter, intaglio plate 10 will be called as gravure roll 10, and print roller 40 will be called as blanket and cover roller 40.Whether certainly, use gravure roll 10 or blanket to cover roller 40 and choose wantonly, this does not limit the scope of the invention.
Simultaneously, for ease of explanation, will illustrate sequentially that gravure roll 10, distributor 30, scraper 20, blanket cover roller 40 and workbench 50 and not according to its Ref. No., then batcher 60 and other elements will be described.
At first, gravure roll 10 is spread to the outer surface that blanket covers roller 40 for look is hindered agent.
Therefore, the top area of gravure roll 10 and the blanket length of covering roller 40 is approximate each other in size.Gravure roll 10 can be fixed on correspondence position.In this kind situation, blanket covers the look resistance agent that roller 40 moves and therefore sprawls from gravure roll 10 receptions towards gravure roll 10.
Then, distributor 30 is used for look is hindered the outer surface that agent is applied to gravure roll 10.Look resistance agent can be black ink, another kind of monochrome ink or polychrome printing ink.
Though unspecified, the outer surface of gravure roll 10 is formed with inhomogeneous pattern, and look resistance agent is adhered to (namely using) in this inhomogeneous pattern in fact.At this moment, inhomogeneous pattern can be that protrude or recessed.If inhomogeneous pattern protrudes, then look resistance agent is administered on the outer surface of protuberance 10b (referring to the amplifier section of Fig. 1) of protrusion and is spread to blanket and covers on the roller 40.And if inhomogeneous pattern is recessed, then look resistance agent is administered on the outer surface of groove 10a (referring to the amplifier section of Fig. 1) and is spread to blanket and covers on the roller 40.
When blanket covers that roller 40 receives the look resistance agent of sprawling from the outer surface of gravure roll 10 and this look resistance agent sprawled again (i.e. printing) to the film the time, for making the even thickness of the look resistance agent pattern on the film surface, making inhomogeneous pattern on the outer surface that is formed at gravure roll 10 have recessed form can be comparatively favourable.
When distributor 30 hindered look on the outer surface that agent is applied to gravure roll 10, look resistance agent in fact only must be administered to groove 10a (such as the amplifier section of Fig. 1).Yet, when distributor 30 hinders look on the outer surface that agent is applied to gravure roll 10, be difficult in fact at once look be hindered agent and use into look resistance agent optionally only is contained among the groove 10a.
Therefore, when distributor 30 hindered look on the outer surface that agent is applied to gravure roll 10, look resistance agent was sprawled widely and is applied on the whole outer surface of gravure roll 10.When using coloured resistance agent fully, remove and be administered to surperficial 10b but not look on groove 10a resistance agent (being unnecessary look resistance agent) can finally only be contained among the groove 10a Dry Sack resistance agent.For this reason, provide scraper 20, to remove gravure roll 10 unnecessary look resistance agent on every side.
The blade 22 that scraper 20 comprises hilt 21 and is coupled to hilt 21.
Hilt 21 has in the pre-position of scraper 20 and can touch the structure that (one-touch) form is easily separated by single.Blade 22 has the length approximate with the length of gravure roll 10, and tilt to the outer surface of gravure roll 10, the end of blade 22 contacts with the outer surface of gravure roll 10 simultaneously, and then the outer surface of the gravure roll 10 of swiping.
Because the end of blade 22 contacts with the outer surface of gravure roll 10, therefore when look hinders on the outer surface of gravure roll 10 that agent is administered to rotation, blade 22 can naturally scrape off and be administered to surperficial 10b but not look on the groove 10a hinders agent.Therefore, look resistance agent can finally only be contained among the groove 10a.
Opposite with gravure roll 10, scraper 20 can be movably.Though not shown, can use linear motor (linear motor) or similar device to the moving structure of scraper 20, be not limited in this.Alternatively, scraper 20 can be fixing, and gravure roll 10 can be movably.
Blanket covers roller 40 and receives the look resistance agent of sprawling from the outer surface of gravure roll 10 (namely being formed at the groove 10a (referring to Fig. 1) on the outer surface of gravure roll 10), and towards load on the workbench 50 and absorption and be attached to film on the workbench 50 and move and rotate in look hindered on the print surface that the agent pattern is printed on film.As mentioned above, the print roller 40 in this exemplary embodiment comprises that blanket covers roller 40.
The outer surface that covers roller 40 around blanket comes rolled sheet S, is spread on the thin plate S from gravure roll 10 look is hindered agent.Thin plate must be changed after reusing above the number of times of predetermined limits.Therefore, blanket covers roller 40 and is provided with thin plate replacing unit 41, to be used for easily changing thin plate.Thin plate is changed unit 41 not only makes thin plate S easily be changed, and gives the constant tension force of thin plate S, covers the external surface peripheral of roller 40 and can not relax thereby make thin plate S can be tightened up and be wound on blanket.
As mentioned above, in the printing machine according to this exemplary embodiment, must receive looks resistance agent and this look resistance agent is spread on the film on the workbench 50 again from gravure roll 10 because blanket covers roller 40, so blanket covers roller 40 and can move up and down, moves horizontally and rotate.
For this reason, blanket is covered roller 40 be connected to blanket and cover roller driver (not shown), with vertical movement, move horizontally and rotate blanket and cover roller 40.Described vertical movement, move horizontally and rotate and can pass through cylinder, linear motor and rotating motor respectively and easily realize, the detailed construction of therefore will be no longer blanket being covered the roller driver is given unnecessary details.
From the above, workbench 50 is in order to cover the place that roller 40 comes film is carried out printing operation by blanket mobile and that rotate.Workbench 50 can be made with granite surface plate or metal material.
On the surface of workbench 50, can provide a plurality of vacuum hole (not shown)s.These vacuum holes can be coupled with the air guide structure (not shown) of porous, to be used for that air is distributed in different directions.The air guide structure of this porous can be made with porous material.Because vacuum hole is to be formed on the surface of workbench 50, therefore being placed on the lip-deep film of workbench in printing operation can be attracted on the surface of workbench 50 by vacuum.
Further, front and back side up/down cylinder 53a and 53b are arranged at the relative both sides of workbench 50, and are configured to and can move up and down, and then support film.
Front and back side up/down cylinder 53a and 53b are arranged on the virtual film feed lines and support film.Particularly, front and back side up/down cylinder 53a and 53b are configured to moving up and down in the relative both sides of workbench 50, thereby film can be attracted on the workbench 50.
Simultaneously, batcher 60 is arranged in the side on the film feed lines, and in order to the non-print surface (referring to Fig. 4) that grasps film but not print surface (referring to Fig. 4), and then presents film (namely spurring and extract out film) along the film feed lines.
In conventional cases, be arranged in the end face (being print surface) of top roll (not shown) contact membrane of film top presenting film, so print surface may be polluted by top roll.And, if fail correctly to control top roll synchronously, just film is may not can scheduled tension-stretched but can be sagging.
Yet, in this exemplary embodiment, replace top roll to present film and prevent that film is contaminated or sagging when being fed with batcher 60.
As shown in Figure 4, batcher 60 comprises: grasping device 61, in order to grasp non-print surface; And grasping device mobile member 62, be connected to grasping device 61 and in order to along the position movement preset distance of film feed direction with grasping device 61.
Grasping device mobile member 62 schematically be illustrated in graphic in, but owing to can use linear motors, cylinder, actuator etc. to grasping device mobile member 62, therefore it is not shown in detail.
Vacuum suction roller 65 is arranged at the back of batcher 60 along film feed direction (be among Fig. 1 to the right direction), and by vacuum and the bottom of adsorbent thin film.Vacuum suction roller 65 is used in as subsequent process (drying, coiling etc.) and effectively emits film when presenting film.As required, can replace with general driven roller vacuum suction roller 65.
Check that camera 66 is arranged between workbench 50 and the batcher 60.Can provide one or more than two inspection cameras.This kind inspection camera 66 is used for checking printed patterns after being completed for printing.Certainly, check that camera 66 is not requisite.As required, can not comprise inspection camera 66.Further, light source 66a is arranged in and checks camera 66 belows, and wherein film is between light source 66a and inspection camera 66.
In the printing machine according to this exemplary embodiment, provide film feed roller 90, so that film is reeled around film feed roller 90.And film measurement amount member 92 is arranged at film feed roller 90 annexes, and is wound on the amount of the film on the film feed roller 90 in order to measurement.
Further, film feed roller 90 comprises cylinder position mobile unit 91, cylinder position mobile unit 91 is connected to the film feed roller and in order to film feed roller 90 is moved preset distance, to compensate the position to this film during from 90 unwinding of film feed roller at the film of wanting to be fed to the film feed lines.
And film position sensor 93 arranges (front that namely is arranged in workbench 50 along the film feed direction) around film feed roller 90, and in order to the position of sensing film.The value of 93 sensings of film position sensor is sent to the controller (not shown), and controller is worth to come head roll position movement unit 91 according to this, so film on the film feed roller 90 during unwinding the position to film compensate.
Particularly, the film position sensor 93 in this exemplary embodiment can be by marginal position controller (edge position controller; EPC) sensor is realized.The EPC sensor is a kind of sensor that is arranged in the film edge place and whether evenly locates in order to the sensing film edge.
Cylinder position mobile unit 91 is used for film feed roller 90 is moved preset distance, to compensate the position to this film during from 90 unwinding of film feed roller at the film of wanting to be fed to the film feed lines.
As shown in Figure 5, cylinder position mobile unit 91 comprises: drum shaft 91a is coupled to the central area of film feed roller 90 and forms the pivot center of film feed roller 90; Unit rack 91b is connected to drum shaft 91a and in order to back-up roller axle 91a movably; Chassis 91c; Actuator 91d is in order to respect to chassis 91c and mobile unit support 91b; And guide 91e, be arranged between chassis 91c and the unit rack 91b, and in order to the movement of guidance unit support 91b.Unit rack 91b is provided with guide pulley 69, to be used for guiding from the film of film feed roller 90 unwindings.
If the position of film position sensor 93 sensing films also is sent to controller with the value of institute's sensing, then controller operates the actuator 91d of cylinder position mobile unit 91.Then, the unit rack 91b that is connected to drum shaft 91a is with respect to chassis 91c and ground, front and back (as shown in Figure 5) mobile film feed roller 90, in order to can the position from the film of film feed roller 90 unwindings be compensated.
For this kind configuration, hereinafter with reference to Fig. 2 and Fig. 3 the operation of printing machine is described.
As shown in Figure 2, batcher 60 moves film along the film feed direction.In this kind state, up/down cylinder 53a and 53b form the position that moves up, and blanket covers roller 40 and also moves up towards gravure roll 10.
If the film unwinding predetermined length, just batcher 60 can shut down and as shown in Figure 3, up/down cylinder 53a and 53b move down, so that film can be attracted on the workbench 50 by vacuum.
In conjunction with aforesaid operations, distributor 30 hinders look on the outer surface that agent is applied to gravure roll 10.
After look resistance agent was administered on the outer surface of gravure roll 10, scraper 20 moved towards gravure roll 10, is administered to surperficial 10b (referring to Figure 10) but not the unnecessary look resistance agent of groove 10a (referring to Fig. 1) so that the end of blade 22 is removable.
After the operation of scraper 20 was finished, blanket covered roller 40 and covers relatively rotating and receive looks resistance agent from gravure roll 10 between the roller 40 according to gravure roll 10 and blanket.
Then, blanket covers roller 40 and moves down as shown in Figure 3 and rotate on the surface of workbench 50, and then forms printed patterns at the print surface of film.If printing operation is finished, then by checking that camera 66 checks the printing quality of film and the printing quality of repairing film.Simultaneously, blanket covers roller 40 and up/down cylinder 53a and 53b and is back to its home position, and batcher 60 moves film along the film feed direction again, and then proceeds printing operation.
If film is out of place and check out defective in printed patterns, then controller can index drum the actuator 91d of position movement unit 91, so that the position from the film of film feed roller 90 unwindings is compensated.Certainly, be to be set as in advance initial set value from the position of the film of film feed roller 90 unwindings, and generally in printing process, do not set.
By these structures and operation, the printing machine in this exemplary embodiment can prevent that film is contaminated or sagging when being fed.
Further, can realize the printing of relative elevation degree and high-speed printing, and then boost productivity; And this kind printing machine can be widely used in required film or substrate in flat-panel monitor industry or similar information technology (IT) industries such as touch-screen, semiconductor, solar energy industry printed.
Fig. 6 is the schematic perspective view in the zone of workbench and platform movement support unit in the printing machine that shows the second exemplary embodiment according to the present invention; Fig. 7 is the plane projection schematic diagram of Fig. 6; Fig. 8 is the amplification stereogram of the regional A of Fig. 7; Fig. 9 is the profile along the line C-C intercepting of Fig. 8; Figure 10 is the partial plan layout in the zone of workbench; Figure 11 for the workbench that shows Figure 10 along X-axis move graphic; Figure 12 for the workbench that shows Figure 10 along Y-axis move graphic; And Figure 13 for the workbench that shows Figure 10 with respect to the θ axle rotate graphic.
In previous examples embodiment, the position of film is that the operation by index drum position movement unit 91 compensates.Yet, in this exemplary embodiment, be attracted to by vacuum in the lip-deep state of workbench 50 at film, workbench 50 moves along the in-plane (for example X-direction among Figure 11, Y direction and θ direction of principal axis) of workbench 50, so the relative elevation degree make film alignment.For this reason, provide platform movement support 70, with workbench 50 along X-direction and Y direction moves and rotate with respect to the θ axle in film is carried out alignment operation.
The major part of platform movement support 70 be coupled to the top of gripper shoe 58 and its only a part be coupled to the bottom of workbench 50, and then connect gripper shoe 58 and workbench 50.Platform movement support 70 comprises four movable support unit 70a~70d, and movable support unit 70a~70d is arranged at respectively four top corner location of gripper shoe 58.That is the arrangement form of four movable support unit 70a~70d will be called as rectangular layout.
Therefore, if four movable support unit 70a~70d are arranged to rectangular layout in four top corner zones of gripper shoe 58, then the supporting construction that has of this rectangular layout is more stable than general desired three-point type supporting structure.Therefore, even large blanket covers roller 40 and presses workbench 50 with high pressure during printing operation, workbench 50 can automatically not move yet.In other words, workbench 50 is subject to MIN promotion.It should be understood, of course, that workbench 50 can easily or efficiently accurately move along X-axis, Y-axis and θ axle.
For ease of explanation, will by counter clockwise direction these four movable support unit 70a~70d be called first to fourth movable support unit 70a~70d with respect to the regional A of Fig. 7.
First to fourth movable support unit 70a~70d comprises respectively: first to fourth motor 71a~71d; First to fourth ball screw 72a~72d is coupled to first to fourth motor 71a~71d and can passes through first to fourth motor 71a~71d and the rotation of ground, front and back; First to fourth swinging mounting 73a~73d is placed with relative with first to fourth motor 71a~71d and makes first to fourth ball screw 72a~72d between it, and in order to support rotationally the end of first to fourth ball screw 72a~72d; First to fourth movable block 74a~74d, when first to fourth ball screw 72a~72d rotated, described first to fourth movable block 74a~74d can move along the length direction of first to fourth ball screw 72a~72d; First to fourth intersects piece 76a~76d, and the direction that can intersect along the moving direction with first to fourth movable block 74a~74d is freely mobile; And first to fourth fixed cell 77a~77d, having relative end, these relative ends are fixed to respectively first to fourth and intersect the end face of piece 76a~76d and the bottom surface of workbench 50.
First to fourth motor 71a~71d is controlled independently by controller respectively.That is, cover the degree that roller 40 misplaces at X-axis, Y-axis and θ axle if calculate the film that is attracted on the workbench 50 by vacuum with respect to blanket, then controller can be respectively and is controlled independently first to fourth motor 71a~71d, so that workbench 50 can intersect moving of piece 76a~76d by first to fourth movable block 74a~74d and first to fourth.
Be mobile first to fourth movable block 74a~74d stably, provide a plurality of first to fourth track 75a~75d at the end face of gripper shoe 58, to be used for the movement of guiding first to fourth movable block 74a~74d.Therefore, the first to fourth movable block 74a~74d that moves along the length direction of first to fourth ball screw 72a~72d by the rotation of first to fourth ball screw 72a~72d can be stably mobile along first to fourth track 75a~75d.
As mentioned above, first to fourth movable block 74a~74d moves by the running of first to fourth motor 71a~71d.Yet opposite with first to fourth movable block 74a~74d, first to fourth intersects piece 76a~76d freely moves on first to fourth movable block 74a~74d.
For this reason, such as Fig. 8 and shown in Figure 9, a plurality of protuberance 78a and shifting axle 59 are provided, these outstanding 78a project upwards and form one with through hole 79a from the end face of the first movable block 74a, and this shifting axle 59 is coupled to movably protuberance 78a and intersects piece 76a to pass through hole 79a and to be fixed at least partly first.By this kind configuration, first intersects piece 76a can freely move by the length direction along shifting axle 59 on the end face of the first movable block 74a.Herein, can be at the second to the 4th movable support unit 70b, 70c and 70d and this kind configuration that protuberance 78a and shifting axle 59 are provided respectively in such as Fig. 8 and the first movable support unit 70a shown in Figure 9.For simplicity, will no longer be given unnecessary details the second to the 4th movable support unit 70b, 70c and 70d.
First to fourth movable support unit 70a~70d is arranged to rectangular layout at four corner region places of gripper shoe 58, so that workbench 50 can obtain more stable support.Yet workbench 50 must move to realize along X-axis, Y-axis and θ axle the alignment operation of film where necessary, and therefore the arranged direction of first to fourth movable support unit 70a~70d is also extremely important.In this exemplary embodiment, be formed at respectively the screw rod of arranging along diagonal among first to fourth ball screw 72a~72d among first to fourth movable support unit 70a~70d and be arranged to have the identical direction of essence at the end face of gripper shoe 58, thereby workbench 50 can be moved along X-axis, Y-axis and θ axle.Further, be arranged among first to fourth motor 71a~71d among first to fourth movable support unit 70a~70d the motor arranged along diagonal toward each other.By this kind structure, can easily along X-axis, Y-axis and θ axle (referring to Figure 11 to Figure 13) mobile working platform 50, therefore can carry out alignment operation to film more efficiently.
Be attracted to by vacuum in the lip-deep state of workbench 50 at film, workbench 50 moves along the in-plane (for example X-axis (referring to Figure 11), Y-axis (referring to Figure 12) and θ axle (referring to Figure 13)) of workbench 50, so that but alignment operation is carried out to film in relative elevation degree ground, this will be described below.
For proceeding this kind alignment operation, be arranged in the front at place, relative both sides of workbench 50 and back side up/down cylinder 53a and 53b and must be arranged in workbench 50 belows, the nargin (margin) that can move along X-axis, Y-axis and θ axle with the workbench 50 that guarantees to obtain to make adsorbent thin film.
In other words, if film is attracted on the workbench 50 by vacuum, then front and back side up/down cylinder 53a and 53b running is so that the lip-deep fringe region that is not attracted to workbench 50 of film is more lax than the lip-deep zone that is attracted to workbench 50 of film.
Then, platform movement support 70 running is with along X-axis (referring to Figure 11), Y-axis (referring to Figure 12) and θ axle (referring to Figure 13) mobile working platform 50, and is so that film can align with the relative position that blanket covers between the roller 40, as described below.
For instance, if workbench 50 must be from the reference state edge mobile preset distance of direction (X-axis Figure 11) to the right shown in Figure 10, then controller can operate the first motor 71a and three-motor 71c, so that the first ball screw 72a and the 3rd ball screw 72c rotate along a direction.Certainly, the second motor 71b and the 4th motor 71d do not turn round.Then, be coupled to the first movable block 74a of the first ball screw 72a and the 3rd ball screw 72c and the 3rd movable block 74c along the first track 75a and the 3rd track 75c to the right (as shown in figure 11) move.At this moment, the the second movable block 74b and the 4th movable block 74d that arrange along diagonal with respect to the first movable block 74a and the 3rd movable block 74c are static, intersect piece 76b and the 4th to intersect piece 76d freely mobile to the right on the second movable block 74b and the 4th movable block 74d but be arranged at second on the second movable block 74b and the 4th movable block 74d.Therefore, by this kind sequential operation mechanism, workbench 50 to the right (X-direction) is mobile, as shown in figure 11.
For instance, if workbench 50 must be from reference state shown in Figure 10 (Y-axis Figure 12) mobile preset distance in the upward direction, then controller can operate the second motor 71b and the 4th motor 71d, so that the second ball screw 72b and the 4th ball screw 72d rotate along a direction.Certainly, the first motor 71a and three-motor 71c do not turn round.Then, be coupled to the second movable block 74b of the second ball screw 72b and the 4th ball screw 72d and the 4th movable block 74d along the second track 75b and the 4th track 75d upwards (as shown in figure 12) move.At this moment, the the first movable block 74a and the 3rd movable block 74c that arrange along diagonal with respect to the second movable block 74b and the 4th movable block 74d are static, and first on the first movable block 74a and the 3rd movable block 74c intersects piece 76a and third phase hands over piece 76c freely mobile on the first movable block 74a and the 3rd movable block 74c to the right but be arranged at.Therefore, by this kind sequential operation mechanism, workbench 50 can make progress (Y direction) mobile, as shown in figure 12.
For instance, if workbench 50 must from reference state shown in Figure 10 along clockwise direction (the θ axle Figure 13) rotate predetermined angular, then all first to fourth motor 71a~71d of controller function.If first to fourth motor 71a~71d running, then first to fourth movable block 74a~74d moves by the operation of first to fourth ball screw 72a~72d of rotating along direction, and first to fourth intersects piece 76a~76d also freely moves along corresponding direction on first to fourth movable block 74a~74d, thereby workbench 50 can be rotated at a predetermined angle along clockwise direction by their relative motion, as shown in figure 13.By adjusting rightly Figure 11 and operation shown in Figure 12, can easily realize the operation of Figure 13, therefore will no longer be given unnecessary details it.
When film after workbench 50 alignment, as mentioned above, blanket covers roller 40 and receives looks resistance agent and look is hindered agent from gravure roll 10 and again be spread on the film that is fixed on the workbench 50, and then carries out printing operation.
Figure 14 is for showing the schematic diagram of the partial lateral structure of the printing machine of the 3rd exemplary embodiment according to the present invention.
In this exemplary embodiment, as shown in figure 14, use intaglio plate plate 110.
At this moment, the roller of the front of intaglio plate plate 110 must contact print the surface, thereby can use the air supporting roller
(air?floatation?roll)101。
In the situation of using intaglio plate plate 110, the mode that scraper 120 also is configured to be different from aforementioned structure moves, and then look is hindered agent spreads on the intaglio plate plate 110.
Briefly, when scraper 120 hindered look on the surface that agent spreads in intaglio plate plate 110, blanket covered roller 40 and moves towards intaglio plate plate 110 when floating, and received looks resistance agent from intaglio plate plate 110.Then, blanket covers roller 40 and is back to its home position and moves down look is hindered agent and be spread on the film on the workbench 50, and then carries out printing operation.
As mentioned above, provide a kind of following printing machine: in this printing machine, can prevent when presenting film that not only the print surface of film is contaminated or film is sagging, and can realize the printing of relative elevation degree and high-speed printing, and then boost productivity; And this printing machine can be widely used in required film or substrate in flat-panel monitor industry or similar information technology (IT) industries such as touch-screen, semiconductor, solar energy industry printed.
Although the present invention has been carried out concrete demonstration and explanation with reference to exemplary embodiment of the present invention, yet should be understood that under the condition of the spirit that does not deviate from above claim and scope, can the present invention is made various changes on form and the details.
Claims (14)
1. a printing machine is characterized in that, comprising:
Workbench is arranged on the virtual film feed lines, and described virtual film feed lines is in order to present film;
Print roller, spaced apart and be applied on the described film on the described workbench in order to look is hindered agent with described workbench, carry out printing operation with the print surface to described film; And
Batcher is arranged in a side of described film feed lines, and in order to the non-print surface by grasping described film but not described print surface is presented described film along described film feed lines.
2. printing machine as claimed in claim 1 is characterized in that, described batcher is arranged in the back of described workbench and in order to present described film along the film feed direction.
3. printing machine as claimed in claim 1 is characterized in that, described batcher comprises:
Grasping device is in order to grasp described non-print surface; And
The grasping device mobile member is connected to described grasping device and in order to along described film feed direction described grasping device is moved preset distance.
4. printing machine as claimed in claim 1 is characterized in that, also comprises:
The film feed roller, described film is reeled around the outer surface of described film feed roller; And
The cylinder position mobile unit, be connected to described film feed roller and in order to described film feed roller is moved preset distance, to compensate the position to described film during from described film feed roller unwinding at the described film of wanting to be fed to described film feed lines.
5. printing machine as claimed in claim 1 is characterized in that, also comprises:
Film position sensor is arranged in the front of described workbench and in order to measure the position of described film along described film feed direction; And
Controller is in order to according to the operation of being controlled described cylinder position mobile unit by the value of described film position sensor institute sensing.
6. printing machine as claimed in claim 4 is characterized in that, described cylinder position mobile unit comprises:
Drum shaft is coupled to the central area of described film feed roller and forms the pivot center of described film feed roller;
Unit rack is connected to described drum shaft and in order to support movably described drum shaft;
The chassis;
Actuator is in order to move described unit rack with respect to described chassis; And
Guide is arranged between described chassis and the described unit rack, and in order to guide the movement of described unit rack.
7. printing machine as claimed in claim 1 is characterized in that, also comprises a plurality of up/down cylinders, and described up/down cylinder can be arranged at the opposite side of described workbench and up or down in order to support described film.
8. printing machine as claimed in claim 1 is characterized in that, also comprises the inspection camera, and described inspection camera is arranged between described workbench and the described batcher and in order to check printed patterns.
9. printing machine as claimed in claim 1 is characterized in that, also comprises the vacuum suction roller, and described vacuum suction roller is arranged at the back of described batcher and in order to adsorb the bottom of described film by vacuum along described film feed direction.
10. printing machine as claimed in claim 1 is characterized in that, also comprises intaglio plate, and described intaglio plate and described workbench are spaced apart and have outer surface, and described look resistance agent is administered on the described outer surface,
Wherein said print roller comprises that blanket covers roller, and described blanket covers roller in order to receive the resistance agent of described look from described intaglio plate and described look resistance agent is spread on the described film on the described workbench again.
11. printing machine as claimed in claim 10 is characterized in that, described intaglio plate comprises intaglio plate plate or gravure roll.
12. printing machine as claimed in claim 10 is characterized in that, also comprises:
Distributor is in order to be applied to described look resistance agent on the described outer surface of described intaglio plate; And
Scraper is close to described dispenser arrangement and removes unnecessary look resistance agent in order to the described look resistance agent from the described outer surface that is administered to described intaglio plate.
13. printing machine as claimed in claim 1 is characterized in that, also comprises:
The platform movement support, be coupled at least in part described workbench the bottom and can be mobile at least one direction in order to described workbench is supported for.
14. printing machine as claimed in claim 1 is characterized in that, also comprises gripper shoe, described gripper shoe is parallel to described workbench and is arranged in the lower area of described workbench and spaced apart with described workbench,
Wherein said platform movement support comprises four movable support unit, be coupled in the state of bottom surface of described workbench at least a portion of described platform movement support, described four movable support unit are arranged at respectively four corner region places of the end face of described gripper shoe.
Applications Claiming Priority (2)
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KR10-2011-0064975 | 2011-06-30 | ||
KR1020110064975A KR20130003560A (en) | 2011-06-30 | 2011-06-30 | Printer |
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CN102848704A true CN102848704A (en) | 2013-01-02 |
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CN2011102551838A Pending CN102848704A (en) | 2011-06-30 | 2011-08-22 | Printer |
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CN (1) | CN102848704A (en) |
TW (1) | TW201300241A (en) |
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CN103481650A (en) * | 2013-08-23 | 2014-01-01 | 南京中电熊猫液晶显示科技有限公司 | Novel alignment film printing machine |
CN105216449A (en) * | 2015-10-18 | 2016-01-06 | 贵州西牛王印务有限公司 | A kind of gravure film printing Online-Cam detection method |
CN106739479A (en) * | 2016-12-12 | 2017-05-31 | 泉州市西格玛智能工业机械有限公司 | A kind of cloth prints the printing element of streamline |
CN107211501A (en) * | 2015-01-07 | 2017-09-26 | 住友化学株式会社 | The manufacture method of organic electronic element |
CN107211500A (en) * | 2015-01-07 | 2017-09-26 | 住友化学株式会社 | The manufacture method of organic EL panel |
CN111315582A (en) * | 2017-11-09 | 2020-06-19 | 恩吉科有限公司 | Sheet processing system and method |
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KR101659047B1 (en) * | 2016-01-22 | 2016-09-23 | 한국기계연구원 | Web-guide apparatus |
WO2017126816A1 (en) * | 2016-01-22 | 2017-07-27 | 한국기계연구원 | Web guide apparatus |
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CN103481650A (en) * | 2013-08-23 | 2014-01-01 | 南京中电熊猫液晶显示科技有限公司 | Novel alignment film printing machine |
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CN111315582A (en) * | 2017-11-09 | 2020-06-19 | 恩吉科有限公司 | Sheet processing system and method |
CN111315582B (en) * | 2017-11-09 | 2022-04-12 | 恩吉科有限公司 | Sheet processing system and method |
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TW201300241A (en) | 2013-01-01 |
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