CN102839484A - Knitting preparation method of super-strong wear-resistant woven belt - Google Patents
Knitting preparation method of super-strong wear-resistant woven belt Download PDFInfo
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- CN102839484A CN102839484A CN2012103615812A CN201210361581A CN102839484A CN 102839484 A CN102839484 A CN 102839484A CN 2012103615812 A CN2012103615812 A CN 2012103615812A CN 201210361581 A CN201210361581 A CN 201210361581A CN 102839484 A CN102839484 A CN 102839484A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 27
- 238000009940 knitting Methods 0.000 title description 3
- 238000009954 braiding Methods 0.000 claims abstract description 26
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 13
- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 10
- 239000000835 fiber Substances 0.000 claims description 18
- 229920006231 aramid fiber Polymers 0.000 claims description 9
- 238000009941 weaving Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 4
- 235000007164 Oryza sativa Nutrition 0.000 claims description 3
- 230000009245 menopause Effects 0.000 claims description 3
- 235000009566 rice Nutrition 0.000 claims description 3
- 240000007594 Oryza sativa Species 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 238000004804 winding Methods 0.000 abstract 2
- 239000000126 substance Substances 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 241000209094 Oryza Species 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 230000005021 gait Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 235000020004 porter Nutrition 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000001225 therapeutic effect Effects 0.000 description 1
Images
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- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
一种超强耐磨编织带的编织制备方法，它涉及一种编织带的编织制备方法。本发明为解决现有的编织带的编织制备方法制备的编织带存在耐磨性低、抗拉强度低的问题。本发明的具体步骤为：进行络筒，将30～200根具有一定长度的筒子纱线从筒子引出，采用分条方法相互平行地卷绕在整个经轴上，形成30～200根长度为100m的经轴；把经轴上的纱片依次穿过织机的后筘、停经片、八页综丝框、八号或十四号钢筘，经纱为30～200根；通过调整、调换、变换齿轮的方法改变织物的纬纱密度，纬纱为单纬，纬纱的密度为3.5～36.7mm。本发明的编织制备方法用于制备超强耐磨编织带。
The invention discloses a braiding preparation method of a super wear-resistant braid, which relates to a braid preparation method of the braid. The invention aims to solve the problems of low abrasion resistance and low tensile strength of the braided tape prepared by the existing braided tape preparation method. The specific steps of the present invention are as follows: winding, drawing 30 to 200 bobbin yarns with a certain length from the bobbin, and winding them on the entire warp beam in parallel with each other by a slitting method to form 30 to 200 bobbin yarns with a length of 100m The warp beam on the warp beam is passed through the rear reed, warp stop piece, eight-page heddle frame, No. 8 or No. 14 steel reed in turn, and the warp yarn is 30 to 200; through adjustment, exchange, The weft yarn density of the fabric is changed by changing the gear, the weft yarn is single weft, and the weft yarn density is 3.5-36.7mm. The braiding preparation method of the present invention is used for preparing a super-strong wear-resistant braided belt.
Description
Technical field
The present invention relates to a kind of braiding preparation method of superpower wear-resistant braid over braid.
Background technology
The thirties in last century, fabric all is a manual preparation, and originally raw material developed into polyamide fibre, terylene, polypropylene fibre, spandex etc. for cotton thread, linen thread afterwards gradually.At present; With various yarns is that the braid over braid processed of raw material is exquisite, various in style; The braid over braid structure has plain weave, twill, satin weave, jacquard weave, bilayer, multilayer, tubulose etc.; Be widely used in departments such as civilian dress ornament footwear bag, industry, agricultural, military supplies, communications and transportation, also formed simultaneously knitting, woollen yarn knitting, woven three major types technology.
Band in therapeutic medical traction belt, the bag; Seat band, conveying usefulness band etc. all are the textile structures with band shape of the Rack corresponding with purpose; Require to possess certain intensity and flexibility according to purposes, and require to possess the characteristic that is not distorted at width.Some ribbon needs to use repeatedly, for example bundlees, carries thing etc., so need big as far as possible mar proof.Some particular job environment needs lightweight and bigger tensile strength and ABRASION RESISTANCE at present.
To sum up, adopt the braid over braid of the braiding preparation method preparation of existing braid over braid to have the problem that ABRASION RESISTANCE is low, tensile strength is low.
Summary of the invention
There is the problem that ABRASION RESISTANCE is low, tensile strength is low in the present invention for the braid over braid that solves the braiding preparation method preparation of adopting existing braid over braid, and then a kind of braiding preparation method of superpower wear-resistant braid over braid is provided.
The braiding preparation method of superpower wear-resistant braid over braid of the present invention realizes according to following steps:
Step 1, select warp thread and the weft yarn of the pbo fiber of thin dawn 75～200D aramid fiber or thin dawn 100～300D for use as braid over braid;
Step 2, select for use fly-shuttle loom and shuttleless loom to carry out weaving of braid over braid;
Step 3, weft yarn is wound into bobbin that the shuttleless loom shuttle needs or weft yarn is wound into the cop of fly-shuttle loom shuttle;
Step 4, the long filament and the multifilament of warp thread are twisted processing, add and be twisted as 230 sth. made by twisting/rice;
Step 5, employing plain weave construction and twill-weave structure are carried out the braiding of braid over braid; Manufacture process is:
Step May Day, carry out winder: 30～200 bobbin yarns with certain-length are drawn from bobbin, and it is whole on axle to adopt the itemize method to be wound in parallel to each other, forms 30～200 length and is 100m through spool;
Step 5 two, pass the back reed of loom, menopause tablet, eight pages of heald frames, No. eight or ten No. four reed to the yarn sheet on axle successively according to the requirement of fabric tissue;
Step 5 three, the method through adjustment, transposing, change gear change the weft count of fabric, and weft yarn is single latitude weft yarn, and the density of weft yarn is 3.5～36.7mm;
The step the May 4th, adjust opening, send latitude, tightening weft speed, keep fluctuation up and down of warp tension simultaneously with the beam of a loom diameter variation;
After step 6, braiding are accomplished, take off fabric.
The invention has the beneficial effects as follows:
The present invention adopts thin dawn aramid fiber or pbo fiber as warp thread and weft yarn, and through certain weaving process, the TENSILE STRENGTH of the aramid fiber of selecting for use is 3.3GPa; Stretch modulus is 163GPa, and the tensile strength of pbo fiber is 5.2GPa, and modulus is 270GPa; Compare with the braid method that adopts existing braid over braid, width is that the tensile strength of the braid over braid of 3mm reaches more than the 600N, and the weight ratio TENSILE STRENGTH is 6 times of steel wire; 3 times of glass, 2 times of high-strength nylon industry silk; The stretch modulus of braid over braid of the present invention is 3 times of steel wire, 2 times of glass, 10 times of high-strength nylon industry silk; Under the traction force effect; Can bear the friction bigger than common fabric, after 100 frictions, the tearing brute force that resistance to wears of braid over braid still can reach more than 85% of original brute force;
The braiding preparation method of superpower wear-resistant braid over braid of the present invention can realize that normalization, size stabilization, serialization, the adaptation of product of ultra-thin braid over braid is good, production efficiency is high; Have anti-strong pulling force, high temperature resistant, fire-retardant, resistance to chemical attack simultaneously, have development prospect preferably.
Description of drawings
Fig. 1 is that the width of the embodiment of the invention one preparation is the superpower wear-resistant braid over braid structural representation of 3mm, and Fig. 2 is that the width of the embodiment of the invention two preparations is the superpower wear-resistant braid over braid structural representation of 12.5mm.
The specific embodiment
The specific embodiment one: shown in Fig. 1～2, the braiding preparation method step of the superpower wear-resistant braid over braid of this embodiment is following:
Step 1, select warp thread and the weft yarn of the pbo fiber of thin dawn 75～200D aramid fiber or thin dawn 100～300D for use as braid over braid;
Step 2, select for use fly-shuttle loom and shuttleless loom to carry out weaving of braid over braid;
Step 3, weft yarn is wound into bobbin that the shuttleless loom shuttle needs or weft yarn is wound into the cop of fly-shuttle loom shuttle;
Step 4, the long filament and the multifilament of warp thread are twisted processing, add and be twisted as 230 sth. made by twisting/rice;
Step 5, employing plain weave construction and twill-weave structure are carried out the braiding of braid over braid; Manufacture process is:
Step May Day, carry out winder: 30～200 bobbin yarns with certain-length are drawn from bobbin, and it is whole on axle to adopt the itemize method to be wound in parallel to each other, forms 30～200 length and is 100m through spool;
Step 5 two, pass the back reed of loom, menopause tablet, eight pages of heald frames, No. eight or ten No. four reed to the yarn sheet on axle successively according to the requirement of fabric tissue;
Step 5 three, the method through adjustment, transposing, change gear change the weft count of fabric, and weft yarn is single latitude weft yarn, and the density of weft yarn is 3.5～36.7mm;
The step the May 4th, adjust opening, send latitude, tightening weft speed, keep fluctuation up and down of warp tension simultaneously with the beam of a loom diameter variation;
After step 6, braiding are accomplished, take off fabric.
The thin dawn in this embodiment is meant the line density of fiber; That is to say in weaving processing, the cross section radical of fiber in the then corresponding increase yarn of same yarn count, thus significantly improve the uniformity and the intensity of resultant yarn; And help improving yam count; Because the fiber number of fine count fiber is thin, so the fabric thickness that weaves is merely 0.1～0.2mm, fine and close, lightweight; High superpower wear-resistant is meant that fabric vertically has anti-superpower pulling force among the preparation method of a kind of superpower wear-resistant braid over braid of this embodiment; Under the traction force effect; Can bear the friction bigger than common fabric, this braid over braid has excellent properties high temperature resistant, fire-retardant, wear-resisting, resistance to chemical attack simultaneously.
Select for use fine count fiber can weave the high tubing of tensile strength in the step 1 of this embodiment, and can obtain thin and soft hand feeling, have the mechanics and the chemical property of excellence simultaneously; Fly-shuttle loom fabric overall structure tubular in the step 2; There is not the limit seam; Rapier looms has outside high speed, high automation degree, the efficient fertile characteristics, also has positive filling insertion way, is about to that weft yarn is delivered to the fell center and without any need for guiding device; Have that very strong varietal adaptation, floor space are little, the control of reed width width evenly, have a pinhock limit; In the step 4 long filament multifilament is twisted the manufacturing property that processing can improve warp thread; Make in the fibre bundle the unlikely loose or slippage in back of closing or tangle of monofilament and the mutual born of the same parents of monofilament; Fiber is avoided with the reed friction fluffiness taking place in weaving process, obtains external appearance characteristics such as best gloss and feel; Select for use plain weave construction can make fabric thin and intensity high and each stress point tensile strength is even.
The specific embodiment two: warp thread and weft yarn are the mixed yarn of thin dawn 75～200D aramid fiber and the pbo fiber of thin dawn 100～300D in this embodiment step 1.Other is identical with the specific embodiment one.
The specific embodiment three: select for use the Rapier looms in the shuttleless loom to carry out the braiding of braid over braid in this embodiment step 2.Other is identical with the specific embodiment one.
The specific embodiment four: select for use fly-shuttle loom to carry out the braiding of braid over braid in the preparation method's of the ultra-thin tubing in high-strength thin footpath of this embodiment the step 2, in the step 3 weft yarn is wound into the cop of fly-shuttle loom shuttle.Other is identical with the specific embodiment one.
The specific embodiment five: weft yarn is the double weft weft yarn in the preparation method's of the ultra-thin tubing in high-strength thin footpath of this embodiment the step 5 three.Other is identical with the specific embodiment one.
Embodiment one:
Referring to Fig. 1, weaving width is the bandlet fabric of 3mm:
Step 1, warp thread are selected the 136D aramid fiber for use, twist 160, do not twist 48, and weft yarn is selected the 136D aramid fiber for use, does not twist, single latitude weft yarn;
Step 2, adopt 8 pages to gait and on fly-shuttle loom and high speed shuttleless loom, weave along piercing into row; Weave specification is a plain weave, and weft density is 20/mm, and denting fabric width 6mm, metric system porter are 14 teeth/10mm, and fabric thickness is 0.13mm (48 warp thread).
Embodiment two:
Referring to Fig. 2, weaving width is the bandlet fabric of 12.5mm:
Step 1, select the pbo fiber of warp thread 100D for use, twist 140 or do not twist 70; Weft yarn is selected the pbo fiber of 100D for use, does not twist single latitude;
Step 2, adopt 8 pages to gait and on fly-shuttle loom and high speed shuttleless loom, weave along piercing into row; Weave specification is a twill, and weft density is 27/mm, denting fabric width 15.5mm; The metric system porter is 14 teeth/10mm, and fabric thickness is 0.14mm (70 warp thread) and 0.18mm (140 warp thread).
Claims (5)
1. the braiding preparation method of a superpower wear-resistant braid over braid is characterized in that the braiding preparation method step of said superpower wear-resistant braid over braid is following:
Step 1, select warp thread and the weft yarn of the pbo fiber of thin dawn 75～200D aramid fiber or thin dawn 100～300D for use as braid over braid;
Step 2, select for use fly-shuttle loom and shuttleless loom to carry out weaving of braid over braid;
Step 3, weft yarn is wound into bobbin that the shuttleless loom shuttle needs or weft yarn is wound into the cop of fly-shuttle loom shuttle;
Step 4, the long filament and the multifilament of warp thread are twisted processing, add and be twisted as 230 sth. made by twisting/rice;
Step 5, employing plain weave construction and twill-weave structure are carried out the braiding of braid over braid; Manufacture process is:
Step May Day, carry out winder: 30～200 bobbin yarns with certain-length are drawn from bobbin, and it is whole on axle to adopt the itemize method to be wound in parallel to each other, forms 30～200 length and is 100m through spool;
Step 5 two, pass the back reed of loom, menopause tablet, eight pages of heald frames, No. eight or ten No. four reed to the yarn sheet on axle successively according to the requirement of fabric tissue;
Step 5 three, the method through adjustment, transposing, change gear change the weft count of fabric, and weft yarn is single latitude weft yarn, and the density of weft yarn is 3.5～36.7mm;
The step the May 4th, adjust opening, send latitude, tightening weft speed, keep fluctuation up and down of warp tension simultaneously with the beam of a loom diameter variation;
After step 6, braiding are accomplished, take off fabric.
2. the braiding preparation method of superpower wear-resistant braid over braid according to claim 1 is characterized in that: warp thread and weft yarn are the mixed yarn of thin dawn 75～200D aramid fiber and the pbo fiber of thin dawn 100～300D in the step 1.
3. the braiding preparation method of superpower wear-resistant braid over braid according to claim 1 is characterized in that: select for use the Rapier looms in the shuttleless loom to carry out the braiding of braid over braid in the step 2.
4. the braiding preparation method of superpower wear-resistant braid over braid according to claim 1 is characterized in that: select for use fly-shuttle loom to carry out the braiding of braid over braid in the step 2, in the step 3 weft yarn is wound into the cop of fly-shuttle loom shuttle.
5. the braiding preparation method of superpower wear-resistant braid over braid according to claim 1 is characterized in that: weft yarn is the double weft weft yarn in the step 5 three.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012103615812A CN102839484A (en) | 2012-09-25 | 2012-09-25 | Knitting preparation method of super-strong wear-resistant woven belt |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012103615812A CN102839484A (en) | 2012-09-25 | 2012-09-25 | Knitting preparation method of super-strong wear-resistant woven belt |
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| CN2012103615812A Pending CN102839484A (en) | 2012-09-25 | 2012-09-25 | Knitting preparation method of super-strong wear-resistant woven belt |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103911743A (en) * | 2014-03-27 | 2014-07-09 | 江苏锦凯集团有限公司 | Polyester fully-drawn yarn special for highly-bright ultra-soft woven ribbon |
| CN107735521A (en) * | 2016-02-23 | 2018-02-23 | 帝人株式会社 | Strap and fibre |
| CN107904740A (en) * | 2017-12-19 | 2018-04-13 | 江阴市强力化纤有限公司 | A kind of dipped type cord fabric destatics braid over braid and its production method |
| CN110791855A (en) * | 2019-09-17 | 2020-02-14 | 珠海泓利服饰股份有限公司 | Weaving process of anti-skid woven tape |
| CN112458593A (en) * | 2020-12-14 | 2021-03-09 | 东台市华阳玻纤有限责任公司 | Weaving process for super-thick brake band |
| CN112816402A (en) * | 2021-01-05 | 2021-05-18 | 天津工业大学 | Device for simulating damage of fiber bundle in weaving process, method and application thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103911743A (en) * | 2014-03-27 | 2014-07-09 | 江苏锦凯集团有限公司 | Polyester fully-drawn yarn special for highly-bright ultra-soft woven ribbon |
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| CN110791855A (en) * | 2019-09-17 | 2020-02-14 | 珠海泓利服饰股份有限公司 | Weaving process of anti-skid woven tape |
| CN112458593A (en) * | 2020-12-14 | 2021-03-09 | 东台市华阳玻纤有限责任公司 | Weaving process for super-thick brake band |
| CN112816402A (en) * | 2021-01-05 | 2021-05-18 | 天津工业大学 | Device for simulating damage of fiber bundle in weaving process, method and application thereof |
| CN112816402B (en) * | 2021-01-05 | 2024-05-07 | 天津工业大学 | Device for simulating damage of fiber bundle weaving process, method and application thereof |
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Application publication date: 20121226 |