CN102830425B - Battering ram controllable earthquake focus control device and control method - Google Patents
Battering ram controllable earthquake focus control device and control method Download PDFInfo
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Abstract
本发明涉及一种冲击夯可控震源控制装置及控制方法。是由单片机控制输出指令,通过键盘选择编码扫描方式,输入码源时间,将信号传送给电机驱动模块,驱动步进电机转动,达到控制冲击夯震源油门的功能,完成精确控制震源编码扫描振动;减震装置对电机起到了保护作用,延长电机的使用寿命。本发明不仅解决了冲击夯震源精确控制扫描时间和手动操作带来的对地震数据采集不准的问题,还解决了步进电机在振动扫描时易损坏,不适用于长时间野外作业等问题。冲击夯震源编码扫描的应用,提高了冲击震源的地震勘探分辨率,有效的压制相关干扰,大大的提高了信噪比,提高了工作效率,完善了冲击夯可控震源系统,使冲击夯震源更适于野外地震勘探。
The invention relates to a vibrator control device and control method for a vibrator. The output command is controlled by the single-chip microcomputer, the code scanning mode is selected through the keyboard, the code source time is input, the signal is transmitted to the motor drive module, and the stepper motor is driven to rotate, so as to achieve the function of controlling the throttle of the shock source and complete the precise control of the code scanning vibration of the source; The shock absorbing device protects the motor and prolongs the service life of the motor. The invention not only solves the problem of inaccurate seismic data acquisition caused by precise control of the scanning time of the vibrating source and manual operation, but also solves the problems that the stepper motor is easily damaged during vibration scanning and is not suitable for long-term field operations. The application of the code scanning of the rammer source improves the seismic exploration resolution of the shock source, effectively suppresses related interference, greatly improves the signal-to-noise ratio, and improves work efficiency. It is more suitable for field seismic exploration.
Description
技术领域:Technical field:
本发明涉及冲击夯可控震源电子电路控制装置,尤其涉及一种带有编码方式精确控制振动扫描方式、时间的步进电控装置及步进电机减震的工作方法。The invention relates to an electronic circuit control device for a vibrator of a rammer, in particular to a stepping electric control device with an encoding method to precisely control vibration scanning mode and time and a working method for stepping motor vibration reduction.
背景技术:Background technique:
冲击夯震源是近年来研制成功的一种既不贵,又无损的震源技术。冲击夯震源是构造调查,浅层油气和地下水资源反射波勘探的理想震源;用普通建筑工地常用的打夯机作为激震源取代危险的炸药震源,具有运输方便,价格低,人工搬运可上山,便于在城市和交通繁忙地段施工等优点。吉林大学2010年硕士论文公开了《基于伪随机编码的夯击震源技术研究》,介绍了一种基于伪随机编码的夯击震源技术进行研究;采用单片机为电路的核心,产生伪随机编码信号,再通过电机对夯击震源的油门进行控制;此多功能电路包含一个分电路,其电路的输出端与一个4针插头和一个Q4插头相连接,4针插头和Q4插头再与步进电机相连接;多功能电路的另一端插头分别于数字键盘、液晶显示模块、蜂鸣器相连接。以上论文将冲击夯震源的振动扫描由手动改为由单片机主控的自动方式,但存在如在振动时,冲击夯震源的冲击力较大,电机容易损坏,缺少一个对电机的减震装置;冲击夯震源振动扫描工作方式不精确,影响地震采集效果,不适用于长时间野外作业等不足。Shock rammer source is an inexpensive and non-destructive source technology successfully developed in recent years. Shock rammer seismic source is an ideal seismic source for structural investigation, reflection wave exploration of shallow oil and gas and groundwater resources; using ramming machine commonly used in ordinary construction sites as the exciting source instead of dangerous explosive seismic source has the advantages of convenient transportation, low price, and manual handling can go up the mountain. It is convenient for construction in cities and heavy traffic areas. Jilin University’s 2010 master’s thesis published "Research on Ramming Source Technology Based on Pseudo-Random Coding", which introduced a tamping source technology based on pseudo-random coding for research; using a single-chip microcomputer as the core of the circuit to generate pseudo-random coding signals, Then the throttle of the ramming source is controlled by the motor; this multifunctional circuit includes a branch circuit, the output end of which is connected with a 4-pin plug and a Q4 plug, and the 4-pin plug and the Q4 plug are connected with the stepping motor connection; the other end plug of the multi-function circuit is respectively connected with the numeric keypad, the liquid crystal display module and the buzzer. In the above papers, the vibration scanning of the rammer source is changed from manual to automatic mode controlled by a single-chip microcomputer, but there are such problems as the impact force of the rammer source is relatively large during vibration, the motor is easily damaged, and there is a lack of a shock absorber for the motor; The inaccurate working mode of vibratory scanning of the rammer source affects the effect of seismic acquisition and is not suitable for long-term field operations.
发明内容:Invention content:
本发明的目的就是针对以上现有技术的不足,提出一种适合于长时间野外工作,可提高地震勘探信噪比,精确控制冲击夯可控震源扫描时间及步进电机减震的冲击夯可控震源控制装置;The purpose of the present invention is to address the above deficiencies in the prior art, to propose a rammer that is suitable for long-term field work, can improve the signal-to-noise ratio of seismic exploration, precisely controls the scanning time of the vibrator of the rammer and the shock absorption of the stepping motor. Vibroseis control device;
本发明的另一目的是提出一种冲击夯可控震源电控装置的控制方法;Another object of the present invention is to propose a control method for a vibrator electric control device of a vibrator;
本发明的再一目的是提出一种冲击夯可控震源电控装置的控制软件。Another object of the present invention is to propose a control software for the electric control device of the vibrator of the rammer.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
冲击夯可控震源电控装置,是由单片机1通过人为控制4X4键盘6,选择编码序列,输入码源时间,将振动扫描编码序列及码源时间指令发送给步进电机驱动模块2,驱动步进电机3转动,经减震装置带动冲击夯震源5油门转动,冲击夯震源5按照编码扫描序列方式振动扫描。The vibrator electric control device of the impact rammer is controlled by the single chip microcomputer 1 through the 4X4 keyboard 6, selects the code sequence, enters the code source time, and sends the vibration scanning code sequence and code source time instructions to the stepper motor drive module 2 to drive the stepper motor. The motor 3 rotates, and the damping device drives the throttle of the shock rammer 5 to rotate, and the shock rammer 5 vibrates and scans according to the coding scanning sequence mode.
减震装置4是由步进电机3和减震橡胶8固定在承重铁板9上,步进电机转轴10与冲击夯震源5油门通过锁定螺栓13连接,圆柱钢制套件12下端固定在冲击夯震源5上,圆柱钢制套件12上端与承重铁板9之间有5-10cm的空间,圆柱钢制套件12通过锁定螺栓13固定各个钢柱,减震弹簧11置于圆柱钢制套件12内,圆柱钢制套件12对减震弹簧11限位,减震弹簧11的上端与承重铁板9接触,减震弹簧11的下端固定在冲击夯震源5上。The damping device 4 is fixed on the load-bearing iron plate 9 by the stepper motor 3 and the shock-absorbing rubber 8, the stepper motor shaft 10 is connected with the throttle of the shock source 5 of the impact rammer through a locking bolt 13, and the lower end of the cylindrical steel set 12 is fixed on the impact rammer On the seismic source 5, there is a space of 5-10 cm between the upper end of the cylindrical steel set 12 and the load-bearing iron plate 9, the cylindrical steel set 12 fixes each steel column by locking bolts 13, and the shock absorbing spring 11 is placed in the cylindrical steel set 12 , Cylindrical steel kit 12 limit the damping spring 11, the upper end of the damping spring 11 is in contact with the load-bearing iron plate 9, and the lower end of the damping spring 11 is fixed on the shock source 5 of the impact rammer.
编码序列是由1111、0、1、0、11、00、1、000组成。The coding sequence is composed of 1111, 0, 1, 0, 11, 00, 1,000.
圆柱钢制套件12是由三个以上圆柱钢组成,所构成的空间平面直径略大于减震弹簧11的直径。Cylindrical steel set 12 is made up of more than three cylindrical steels, and the formed space plane diameter is slightly larger than the diameter of damping spring 11.
一种冲击夯可控震源电控装置的控制方法,包含以下步骤:A control method of a vibrator electric control device for a vibrator comprising the following steps:
①、通过单片机1控制4X4键盘6和液晶显示7进行系统自检;①. Control the 4X4 keyboard 6 and liquid crystal display 7 through the single-chip microcomputer 1 to perform system self-inspection;
②、通过4X4键盘6输入振动扫描编码序列及码源时间,在液晶7上显示,并发送给单片机1;2. Input vibration scanning code sequence and code source time through 4X4 keyboard 6, display on LCD 7, and send to single-chip microcomputer 1;
③、单片机1接收到人为指令,当单片机1输出信号为0时,电机驱动模块2驱动步进电机3带动冲击夯震源5油门在油门最小位置,此时夯击震源为静止状态;当单片机1输出信号为1时,发送给步进电机驱动模块2,驱动步进电机3转动,步进电机3转动时,步进电机转轴10带动冲击夯震源5油门及圆柱钢制套件12一起转动,转到油门指定位置时停止,此时,冲击夯震源5开始振动扫描;③, the single-chip microcomputer 1 receives the artificial instruction, when the output signal of the single-chip microcomputer 1 is 0, the motor driver module 2 drives the stepping motor 3 to drive the shock source 5 and the throttle is at the minimum position of the throttle, and the tamping source is in a static state at this time; when the single-chip microcomputer 1 When the output signal is 1, it is sent to the stepping motor drive module 2, which drives the stepping motor 3 to rotate. Stop when reaching the designated position of the accelerator, at this moment, the vibration source 5 of the impact rammer starts to vibrate and scan;
④、在冲击夯震源5振动扫描时,会产生强大的冲击力,减震弹簧11和减震橡胶8会减少冲击力对步进电机3的损坏,锁定螺栓13固定在圆柱钢制套件12上,将步进电机转轴10与冲击夯震源5固定在一起,防止因冲击夯震源5振动;④. When the rammer source 5 vibrates and scans, a powerful impact force will be generated. The shock-absorbing spring 11 and the shock-absorbing rubber 8 will reduce the damage to the stepper motor 3 caused by the impact force. The locking bolt 13 is fixed on the cylindrical steel kit 12 , the stepper motor rotating shaft 10 and the shock source 5 are fixed together to prevent the vibration of the source 5 due to the impact;
⑤、当冲击夯震源5振动扫描结束时,步进电机转轴10带动冲击夯震源5油门及圆柱钢制套件12一起转动,从油门指定位置转到油门最小位置,在两个位置停留的时间,就是码源时间,在一个周期编码序列扫描振动结束时,冲击夯震源5振动扫描停止,等待下一个指令。⑤. When the vibration scanning of the rammer source 5 ends, the stepping motor shaft 10 drives the throttle of the ram source 5 and the cylindrical steel kit 12 to rotate together, and turns from the designated position of the throttle to the minimum position of the throttle, and the time of staying in the two positions, It is the code source time. When the scanning vibration of a cycle coding sequence ends, the vibration scanning of the shock source 5 stops and waits for the next instruction.
一种冲击夯可控震源电控装置的控制软件,包含以下步骤:A control software of a vibrator electric control device for a vibrator comprising the following steps:
a、当控制装置接通电源准备工作时,液晶显示首先进行系统初始化设置;a. When the control device is powered on and ready to work, the liquid crystal display first performs system initialization settings;
b、显示冲击夯可控震源编码电控装置操作界面;b. Display the operation interface of the rammer vibrator coding electronic control device;
c、系统进行键盘扫描;c. The system performs keyboard scanning;
d、有按键按下,是,选择编码序列,按下编码序列对应的键盘按键,否,返回到液晶屏上显示选择编码序列;d. There is a button pressed, yes, select the code sequence, press the keyboard key corresponding to the code sequence, no, return to the LCD screen to display the selected code sequence;
e、液晶显示屏显示选择编码序列,是,输入码源时间,否,返回;e. The LCD displays the selected code sequence, if yes, enter the code source time, if no, return;
f、输入码源时间,码源时间在程序里有特定范围,当超出范围时,液晶显示提醒操作人员重新输入码源时间,是,启动冲击夯,否,返回到有按键按下;f. Input the code source time. The code source time has a specific range in the program. When it exceeds the range, the LCD will remind the operator to re-enter the code source time. Yes, start the rammer;
g、启动冲击夯,是,冲击夯可控震源按照选择好的编码序列及码源时间进行振动扫描;g. Start the rammer, yes, the vibrator of the rammer performs vibration scanning according to the selected code sequence and code source time;
h、当本次扫描结束时,液晶显示会显示扫描结束,按下任意键,液晶显示在选择编码序列界面上,等待输入指令进行下一次扫描操作。h. When this scan is over, the LCD will show that the scan is over. Press any key, and the LCD will display on the interface for selecting the code sequence, waiting for the input command to perform the next scan operation.
有益效果:本发明不仅实现了对冲击夯可控震源扫描方式和扫描时间的精确控制,而且解决了冲击夯震源由于人工手动操作带来的对地震数据采集的问题,冲击夯可控震源编码扫描技术的应用,提高了冲击震源的地震勘探分辨率,有效的压制相关干扰,大大的提高了信噪比。减震装置的设计,能够缓解冲击夯震源振动冲击力对步进电机的损坏,延长了步进电机的使用寿命,提高了工作效率,降低了野外工作成本,使冲击夯可控震源更适用于野外地震勘探。Beneficial effects: the present invention not only realizes the precise control of the scanning mode and scanning time of the rammer vibrator, but also solves the problem of seismic data acquisition caused by manual operation of the rammer vibrator, and the rammer vibroseis code scanning The application of technology has improved the seismic exploration resolution of the shock source, effectively suppressed related interference, and greatly improved the signal-to-noise ratio. The design of the shock absorbing device can alleviate the damage to the stepping motor caused by the vibration and impact force of the vibrating source, prolong the service life of the stepping motor, improve work efficiency, reduce the cost of field work, and make the vibrator more suitable for Field seismic exploration.
附图说明:Description of drawings:
附图1冲击夯可控震源编码电控装置电路控制结构框图Accompanying drawing 1 is the block diagram of circuit control structure of electric control device for coded electric control device of rammer vibrator
附图2冲击夯可控震源编码方式码源序列图Accompanying drawing 2 Code source sequence diagram of rammer vibroseis encoding method
附图3为附图1中减震装置4的结构图Accompanying drawing 3 is the structural diagram of damping device 4 in accompanying drawing 1
附图4冲击夯可控震源编码电控装置软件流程图Accompanying drawing 4 is the software flow chart of the electronic control device of the rammer vibroseis code
1单片机,2电机驱动模块,3步进电机,4减震装置,5冲击夯可控震源,64X4键盘,7液晶显示,8减震橡胶,9承重铁板,10步进电机转动轴,11减震弹簧,12圆柱钢制套件,13锁定螺栓。1 Single-chip microcomputer, 2 Motor drive module, 3 Stepping motor, 4 Shock absorbing device, 5 Shock rammer vibrator, 64X4 keyboard, 7 Liquid crystal display, 8 Shock absorbing rubber, 9 Bearing iron plate, 10 Stepping motor rotating shaft, 11 Shock spring, 12 cylindrical steel kit, 13 locking bolts.
具体实施方式:Detailed ways:
下面结合附图和实施例作进一步的详细说明:Below in conjunction with accompanying drawing and embodiment for further detailed description:
冲击夯可控震源电控装置,是由单片机1通过人为控制4X4键盘6,选择编码序列,输入码源时间,将振动扫描编码序列及码源时间指令发送给步进电机驱动模块2,驱动步进电机3转动,经减震装置带动冲击夯震源5油门转动,冲击夯震源5按照编码扫描序列方式振动扫描。The vibrator electric control device of the impact rammer is controlled by the single chip microcomputer 1 through the 4X4 keyboard 6, selects the code sequence, enters the code source time, and sends the vibration scanning code sequence and code source time instructions to the stepper motor drive module 2 to drive the stepper motor. The motor 3 rotates, and the damping device drives the throttle of the shock rammer 5 to rotate, and the shock rammer 5 vibrates and scans according to the coding scanning sequence mode.
减震装置4是由步进电机3和减震橡胶8固定在承重铁板9上,步进电机转轴10与冲击夯震源5油门通过锁定螺栓13连接,圆柱钢制套件12下端固定在冲击夯震源5上,圆柱钢制套件12上端与承重铁板9之间有8cm的空间,圆柱钢制套件12通过锁定螺栓13固定,减震弹簧11置于圆柱钢制套件12内,圆柱钢制套件12对减震弹簧11限位,减震弹簧11的上端与承重铁板9接触,减震弹簧11的下端固定在冲击夯震源5上。The damping device 4 is fixed on the load-bearing iron plate 9 by the stepper motor 3 and the shock-absorbing rubber 8, the stepper motor shaft 10 is connected with the throttle of the shock source 5 of the impact rammer through a locking bolt 13, and the lower end of the cylindrical steel set 12 is fixed on the impact rammer On the seismic source 5, there is a space of 8 cm between the upper end of the cylindrical steel package 12 and the load-bearing iron plate 9. The cylindrical steel package 12 is fixed by locking bolts 13, and the damping spring 11 is placed in the cylindrical steel package 12. 12 pairs of damping springs 11 position-limiting, the upper end of damping spring 11 is in contact with load-bearing iron plate 9, and the lower end of damping spring 11 is fixed on the shock source 5 of the shock absorber.
编码序列是由1111、0、1、0、11、00、1、000组成。The coding sequence is composed of 1111, 0, 1, 0, 11, 00, 1,000.
圆柱钢制套件12是由四个圆柱钢组成,所构成的空间平面直径略大于减震弹簧11的直径。Cylindrical steel set 12 is made up of four cylindrical steels, and the formed space plane diameter is slightly larger than the diameter of damping spring 11.
一种冲击夯可控震源电控装置的控制方法,包含以下步骤:A control method of a vibrator electric control device for a vibrator comprising the following steps:
①、通过单片机1控制4X4键盘6和液晶显示7进行系统自检;①. Control the 4X4 keyboard 6 and liquid crystal display 7 through the single-chip microcomputer 1 to perform system self-inspection;
②、通过4X4键盘6输入振动扫描编码序列及码源时间,在液晶7上显示,并发送给单片机1;2. Input vibration scanning code sequence and code source time through 4X4 keyboard 6, display on LCD 7, and send to single-chip microcomputer 1;
③、单片机1接收到人为指令,当单片机1输出信号为0时,电机驱动模块2驱动步进电机3带动冲击夯震源5油门在油门最小位置,此时夯击震源为静止状态;当单片机1输出信号为1时,发送给步进电机驱动模块2,驱动步进电机3转动,步进电机3转动时,步进电机转轴10带动冲击夯震源5油门及圆柱钢制套件12一起转动,转到油门指定位置时停止,此时,冲击夯震源5开始振动扫描;③, the single-chip microcomputer 1 receives the artificial instruction, when the output signal of the single-chip microcomputer 1 is 0, the motor driver module 2 drives the stepping motor 3 to drive the shock source 5 and the throttle is at the minimum position of the throttle, and the tamping source is in a static state at this time; when the single-chip microcomputer 1 When the output signal is 1, it is sent to the stepping motor drive module 2, which drives the stepping motor 3 to rotate. Stop when reaching the designated position of the accelerator, at this moment, the vibration source 5 of the impact rammer starts to vibrate and scan;
④、在冲击夯震源5振动扫描时,会产生强大的冲击力,减震弹簧11和减震橡胶8会减少冲击力对步进电机3的损坏,锁定螺栓13固定在圆柱钢制套件12上,将步进电机转轴10与冲击夯震源5固定在一起,防止因冲击夯震源5振动;④. When the rammer source 5 vibrates and scans, a powerful impact force will be generated. The shock-absorbing spring 11 and the shock-absorbing rubber 8 will reduce the damage to the stepper motor 3 caused by the impact force. The locking bolt 13 is fixed on the cylindrical steel kit 12 , the stepper motor rotating shaft 10 and the shock source 5 are fixed together to prevent the vibration of the source 5 due to the impact;
⑤、当冲击夯震源5振动扫描结束时,步进电机转轴10带动冲击夯震源5油门及圆柱钢制套件12一起转动,从油门指定位置转到油门最小位置,在两个位置停留的时间,就是码源时间,在一个周期编码序列扫描振动结束时,冲击夯震源5振动扫描停止,等待下一个指令。⑤. When the vibration scanning of the rammer source 5 ends, the stepping motor shaft 10 drives the throttle of the ram source 5 and the cylindrical steel kit 12 to rotate together, and turns from the designated position of the throttle to the minimum position of the throttle, and the time of staying in the two positions, It is the code source time. When the scanning vibration of a cycle coding sequence ends, the vibration scanning of the shock source 5 stops and waits for the next instruction.
一种冲击夯可控震源电控装置的控制软件,包含以下步骤:A control software of a vibrator electric control device for a vibrator comprising the following steps:
a、当控制装置接通电源准备工作时,液晶显示首先进行系统初始化设置;a. When the control device is powered on and ready to work, the liquid crystal display first performs system initialization settings;
b、显示冲击夯可控震源编码电控装置操作界面;b. Display the operation interface of the rammer vibrator coding electronic control device;
c、系统进行键盘扫描;c. The system performs keyboard scanning;
d、有按键按下,是,选择编码序列,按下编码序列对应的键盘按键,否,返回到液晶屏上显示选择编码序列;d. There is a button pressed, yes, select the code sequence, press the keyboard key corresponding to the code sequence, no, return to the LCD screen to display the selected code sequence;
e、液晶显示屏显示选择编码序列,是,输入码源时间,否,返回;e. The LCD displays the selected code sequence, if yes, enter the code source time, if no, return;
f、输入码源时间,码源时间在程序里有特定范围,当超出范围时,液晶显示提醒操作人员重新输入码源时间,是,启动冲击夯,否,返回到有按键按下;f. Input the code source time. The code source time has a specific range in the program. When it exceeds the range, the LCD will remind the operator to re-enter the code source time. Yes, start the rammer;
g、启动冲击夯,是,冲击夯可控震源按照选择好的编码序列及码源时间进行振动扫描;g. Start the rammer, yes, the vibrator of the rammer performs vibration scanning according to the selected code sequence and code source time;
h、当本次扫描结束时,液晶显示会显示扫描结束,按下任意键,液晶显示在选择编码序列界面上,等待输入指令进行下一次扫描操作。h. When this scan is over, the LCD will show that the scan is over. Press any key, and the LCD will display on the interface for selecting the code sequence, waiting for the input command to perform the next scan operation.
冲击夯可控震源电子控制装置,是由单片机1经过电机驱动模块2控制步进电机3转动,使冲击夯震源5打开油门,开始振动扫描,振动时通过减震装置4对步进电机进行减震保护,通过键盘6设定振动扫描编码序列及码源时间,并显示在液晶屏7上。The vibrator electronic control device of the rammer is controlled by the single-chip microcomputer 1 through the motor drive module 2 to control the rotation of the stepping motor 3, so that the vibrating source 5 of the rammer opens the accelerator and starts vibration scanning. When vibrating, the stepping motor is damped by the shock absorbing device 4 Shock protection, set the vibration scanning code sequence and code source time by the keyboard 6, and display on the liquid crystal screen 7.
减震装置4,步进电机3和减震橡胶8固定在承重铁板9上,步进电机转轴10与冲击夯震源5油门通过锁定螺栓13连接在一起,在冲击夯震源5工作时,减震弹簧11能减少冲击力对步进电机3的损坏,圆柱钢制套件12保护减震弹簧11和步进电机转轴10在工作时,不受来自外界的干扰。Damping device 4, stepping motor 3 and damping rubber 8 are fixed on the load-bearing iron plate 9, stepping motor rotating shaft 10 is connected with the throttle of the shock source 5 through the locking bolt 13, when the source 5 of the shock is working, the damping Vibration spring 11 can reduce impact force to the damage of stepping motor 3, and cylindrical steel casing 12 protects shock absorbing spring 11 and stepping motor rotating shaft 10 when working, is not subject to interference from the outside.
冲击夯震源电控装置,是由单片机1经过电机驱动模块2来控制步进电机3转动,使冲击夯震源5打开油门,开始振动扫描,振动时通过减震装置4,对步进电机3进行减震保护,通过4X4键盘6来设定振动扫描编码序列及码源时间,在液晶7上显示。The electric control device of the shock rammer source is to control the rotation of the stepper motor 3 by the single chip microcomputer 1 through the motor drive module 2, so that the shock source 5 of the shock rammer opens the accelerator and starts vibration scanning. Shock-absorbing protection, set vibration scanning code sequence and code source time by 4X4 keyboard 6, display on liquid crystal 7.
编码扫描序列及码源时间,通过4X4键盘6,选择编码序列,输入码源时间,驱动步进电机转动,如附图2所示,当单片机1输出信号为0时,电机驱动模块2驱动步进电机3带动冲击夯震源5油门在油门最小位置,此时夯击震源为静止状态;当单片机1输出信号为1时,电机驱动模块2驱动步进电机3带动冲击夯震源5油门转动到油门指定位置,冲击夯震源5开始振动扫描,每一次的0,1时间为码源时间,多次的0,1扫描连接起来为一个编码周期序列,冲击夯震源开始按照编码序列方式振动扫描,编码序列振动扫描方式能够有效的压制相关干扰,提高信噪比。Code scanning sequence and code source time, through 4X4 keyboard 6, select code sequence, input code source time, drive stepper motor to rotate, as shown in Figure 2, when the output signal of single-chip microcomputer 1 is 0, motor drive module 2 drives step The motor 3 drives the tamping source 5 and the accelerator is at the minimum position of the tamping source. At this time, the tamping source is in a static state; when the output signal of the single chip microcomputer 1 is 1, the motor drive module 2 drives the stepping motor 3 to drive the tamping source 5 and the throttle turns to the throttle Specify the position, and the vibration source 5 of the rammer starts to scan. Each time of 0 and 1 is the code source time. Multiple 0 and 1 scans are connected to form a code cycle sequence. The sequential vibration scanning method can effectively suppress the relevant interference and improve the signal-to-noise ratio.
减震装置4,步进电机3和减震橡胶8固定在承重铁板9上,步进电机转轴10与冲击夯震源5油门通过锁定螺栓13连接在一起,在冲击夯震源5工作时,减震弹簧11会减少冲击力对步进电机3的损坏,圆柱钢制套件12保护减震弹簧11和步进电机转轴10在工作时,不受来自外界的干扰。Damping device 4, stepping motor 3 and damping rubber 8 are fixed on the load-bearing iron plate 9, stepping motor rotating shaft 10 is connected with the throttle of the shock source 5 through the locking bolt 13, when the source 5 of the shock is working, the damping Vibration spring 11 can reduce impact force to the damage of stepping motor 3, and cylindrical steel casing 12 protects shock absorbing spring 11 and stepping motor rotating shaft 10 when working, is not subject to interference from the outside.
冲击夯可控震源编码电控装置,是由步进电机3和减震橡胶8一起固定在承重铁板9上,步进电机转轴10通过减震橡胶8和承重铁板9与冲击夯震源5油门连接在一起,用锁定螺栓13固定在一起,圆柱钢制套件12套住步进电机转轴10和减震弹簧11,保护其在工作时,不受到来自外界的影响。The electronic control device of the vibrator of the impact rammer is fixed on the load-bearing iron plate 9 by the stepper motor 3 and the shock-absorbing rubber 8. The throttles are connected together and fixed together with locking bolts 13, and the cylindrical steel sleeve 12 encloses the stepper motor rotating shaft 10 and the damping spring 11 to protect it from external influences when it is working.
冲击夯震源编码电控装置的电路控制,是由单片机1负责,单片机1电路控制装置的核心,控制和协调各部分工作。单片机1输出指令,信号通过步进电机驱动模块2来控制步进电机3转动。The circuit control of the shock rammer source code electric control device is in charge of by the single-chip microcomputer 1, and the core of the single-chip microcomputer 1 circuit control device controls and coordinates the work of each part. The single-chip microcomputer 1 outputs instructions, and the signal controls the rotation of the stepping motor 3 through the stepping motor driving module 2 .
4X4键盘6是用来选择冲击夯震源5编码扫描方式及振动扫描时间,人为输入扫描方式及时间,在液晶7上显示,4X4键盘6将指令发送给单片机1,来控制步进电机1的转动,体现出了人为控制编码扫描技术的优点。The 4X4 keyboard 6 is used to select the code scanning mode and the vibration scanning time of the shock source 5, and the scanning mode and time are manually input and displayed on the LCD 7, and the 4X4 keyboard 6 sends instructions to the single-chip microcomputer 1 to control the rotation of the stepping motor 1 , embodies the advantages of artificially controlled coding scanning technology.
步进电机3转动时,步进电机转轴10带动冲击夯震源5油门及圆柱钢制套件12一起转动,从油门指定位置转到油门最小位置,在两个位置停留的时间,就是码源时间,在一个周期编码序列扫描振动结束时,冲击夯震源5振动扫描停止,等待下一个指令。When the stepping motor 3 rotates, the stepping motor rotating shaft 10 drives the shock source 5 throttle and the cylindrical steel package 12 to rotate together, and turns from the specified position of the throttle to the minimum position of the throttle, and the time of staying in the two positions is the code source time. When the scanning vibration of a cycle coding sequence ends, the vibration scanning of the shock rammer source 5 stops and waits for the next instruction.
在冲击夯震源5振动时,会产生强大的冲击力,伴随着强大的冲击力,减震弹簧11和减震橡胶8会减少冲击力对步进电机3的损坏,延长了步进电机3的使用寿命,起到了很好的保护作用。When the shock source 5 vibrates, a strong impact force will be produced. With the strong impact force, the shock-absorbing spring 11 and the shock-absorbing rubber 8 will reduce the damage of the impact force to the stepper motor 3, prolonging the life of the stepper motor 3. The service life has played a very good protective role.
冲击夯震源编码电控工作方法,包括以下步骤:The electric control working method of shock rammer source coding includes the following steps:
步骤1:首先通过单片机1控制,4X4键盘6和液晶显示7进行系统自检,以保证系统的正常运行。Step 1: First, through the control of the single-chip microcomputer 1, the 4X4 keyboard 6 and the liquid crystal display 7 conduct system self-inspection to ensure the normal operation of the system.
步骤2:通过4X4键盘6输入振动扫描编码序列及码源时间,在液晶7上显示,发送给单片机1。Step 2: Input the vibration scanning code sequence and code source time through the 4X4 keyboard 6, display it on the liquid crystal 7, and send it to the single-chip microcomputer 1.
步骤3:单片机1接收到人为指令,当单片机1输出信号为0时,电机驱动模块2驱动步进电机3带动冲击夯震源5油门在油门最小位置,此时震源为静止状态;当单片机1输出信号为1时,发送给步进电机驱动模块2,驱动步进电机3转动,步进电机3转动时,步进电机转轴10带动冲击夯震源5油门及圆柱钢制套件12一起转动,转到油门指定位置时停止,此时,冲击夯震源5开始振动扫描。Step 3: The single-chip microcomputer 1 receives the manual instruction. When the output signal of the single-chip microcomputer 1 is 0, the motor driver module 2 drives the stepping motor 3 to drive the impact rammer. When the signal is 1, it is sent to the stepper motor drive module 2, which drives the stepper motor 3 to rotate. Stop when the accelerator is at the designated position, and at this moment, the shock source 5 starts to vibrate and scan.
步骤4:在冲击夯震源5振动扫描时,会产生强大的冲击力,减震弹簧11和减震橡胶8会减少冲击力对步进电机3的损坏,锁定螺栓固定在圆柱钢制套件12上,将步进电机转轴10与冲击夯震源5固定在一起,防止因冲击夯震源5振动,减震装置受外界影响。Step 4: When the vibrating source 5 of the rammer vibrates and scans, it will generate a strong impact force. The shock-absorbing spring 11 and the shock-absorbing rubber 8 will reduce the damage to the stepper motor 3 caused by the impact force. The locking bolt is fixed on the cylindrical steel kit 12 , the stepper motor shaft 10 is fixed together with the shock source 5 to prevent vibration of the shock source 5 and the shock absorber to be affected by the outside world.
步骤5:当冲击夯震源5振动扫描结束时,步进电机转轴10带动冲击夯震源5油门及圆柱钢制套件12一起转动,从油门指定位置转到油门最小位置,在两个位置停留的时间,就是码源时间,在一个周期编码序列扫描振动结束时,冲击夯震源5振动扫描停止,等待下一个指令。Step 5: When the vibration scanning of the rammer source 5 ends, the stepper motor shaft 10 drives the throttle of the rammer 5 and the cylindrical steel kit 12 to rotate together, from the designated position of the throttle to the minimum position of the throttle, and the time to stay in the two positions , is exactly the code source time, when a periodic coding sequence scanning vibration ends, the vibration scanning of the impact rammer source 5 stops, and waits for the next instruction.
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