CN102826695B - Scheelite beneficiation wastewater treatment process - Google Patents
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Abstract
本发明涉及白钨选矿废水处理工艺。本发明提供的白钨选矿废水处理工艺,采用先电解除去绝大部分水玻璃和大部分有机药剂,再加入助凝剂进一步沉降除去水玻璃和有机药剂,最后加入氧化剂除去废水中剩余的有机药剂。本发明提供的工艺对水玻璃的去除率在94.5%以上,选矿有机药剂去除率在98%以上,出水水质稳定,超过GB8978-1996《污水综合排放标准》一级排放标准要求,处理水可回用于选矿工艺。本发明的方法处理效果稳定、高效、操作简单;工艺流程短,占地面积少;成本低,且节能环保。
The invention relates to a process for treating scheelite beneficiation wastewater. The scheelite beneficiation wastewater treatment process provided by the present invention uses electrolysis to remove most of the water glass and most of the organic chemicals, then adds a coagulant to further settle to remove the water glass and organic chemicals, and finally adds an oxidant to remove the remaining organic chemicals in the wastewater . The process provided by the present invention has a removal rate of water glass of over 94.5%, a removal rate of organic agents for mineral processing of over 98%, and a stable effluent quality, which exceeds the first-level discharge standard requirements of GB8978-1996 "Comprehensive Wastewater Discharge Standard", and the treated water can be recycled. Used in beneficiation process. The method of the invention has stable treatment effect, high efficiency, and simple operation; the process flow is short, the occupied area is small; the cost is low, and energy saving and environmental protection are achieved.
Description
技术领域 technical field
本发明涉及一种白钨选矿废水处理工艺。 The invention relates to a process for treating scheelite beneficiation wastewater.
背景技术 Background technique
水玻璃是一种无机胶体,是浮选作业最常使用的抑制剂和分散剂。水玻璃的存在使得尾矿水难以澄清,再加上尾矿水中含有的部分难降解的有机药剂,使得白钨选矿行业尾矿水难以回用。而每吨矿石的选矿用水量约4吨。白钨选矿行业尾矿废水中水玻璃浓度在2000mg/L以上, 其它有机药剂引起的CODcr浓度一般在200mg/L以上。常用的白钨选矿废水处理工艺的步骤如下:(1)在尾矿水中投加石灰乳,调整pH值至11.0以上,再将尾矿水输送至尾矿库,在库内渣水分离沉淀,尾矿废水排入废水处理站调节池。(2)进入废水处理站调节池的尾矿废水通过泵提升至反应槽,投加絮凝剂(如PAC、PAM), 投加量为大于80mg/L,并充分絮凝后,尾矿废水自流入斜板沉淀池。(3)将进入斜板沉淀池的尾矿废水的pH值调整至6.0~9.0,过滤后外排。上述常规的处理方法可以使尾矿水排放基本符合排放标准,但存在以下不足之处:1、处理出水难以回用。由于尾矿废水中水玻璃和有机药剂去除不彻底,影响选矿指标,处理水难以回用。2、不能稳定达标排放。由于大气降水直接进入尾矿库,尾矿库排水的水质指标变化较大,导致处理站出水指标不稳定,稳定达标排放困难。3、运行费用高。水玻璃的分散作用使尾矿废水的絮凝沉降困难,需投加石灰乳调整pH值11以上和大量投加絮凝剂(>80mg/L),出水pH值需回调,导致废水处理运行费用高。在缺水地区,尾矿水回用于选矿,使选矿企业付出了降低金属回收率的代价,造成资源浪费,不利于节能环保;另外,水玻璃的分散作用使尾矿废水絮凝沉降困难,需投加大量絮凝剂,导致废水处理成本高。 Water glass is an inorganic colloid, which is the most commonly used inhibitor and dispersant in flotation operations. The existence of water glass makes it difficult to clarify the tailings water, and some refractory organic chemicals contained in the tailings water make it difficult to reuse the tailings water in the scheelite beneficiation industry. The beneficiation water consumption per ton of ore is about 4 tons. The concentration of water glass in the tailings wastewater of the scheelite beneficiation industry is above 2000mg/L, and the COD cr concentration caused by other organic chemicals is generally above 200mg/L. The steps of the commonly used scheelite beneficiation wastewater treatment process are as follows: (1) Add lime milk to the tailings water, adjust the pH value to above 11.0, and then transport the tailings water to the tailings pond, where the slag water is separated and precipitated, The tailings wastewater is discharged into the regulating pool of the wastewater treatment station. (2) The tailings wastewater entering the adjustment tank of the wastewater treatment station is lifted to the reaction tank through the pump, and flocculants (such as PAC, PAM) are added, and the dosage is greater than 80mg/L. After sufficient flocculation, the tailings wastewater flows into Inclined plate sedimentation tank. (3) Adjust the pH value of the tailings wastewater entering the inclined plate sedimentation tank to 6.0-9.0, and then discharge it after filtering. The above-mentioned conventional treatment method can make the discharge of tailings water basically comply with the discharge standard, but there are the following disadvantages: 1. It is difficult to reuse the treated effluent. Due to the incomplete removal of water glass and organic chemicals in the tailings wastewater, the beneficiation index is affected, and the treated water is difficult to reuse. 2. Unable to meet emission standards stably. As the atmospheric precipitation directly enters the tailings pond, the water quality index of the tailings pond drainage changes greatly, resulting in unstable discharge water indicators of the treatment station, and it is difficult to discharge in a stable manner. 3. High operating costs. The dispersing effect of water glass makes the flocculation and sedimentation of tailings wastewater difficult. It is necessary to add lime milk to adjust the pH value above 11 and add a large amount of flocculant (>80mg/L), and the pH value of the effluent needs to be adjusted, resulting in high operating costs for wastewater treatment. In water-deficient areas, tailings water is reused for mineral processing, which makes the mineral processing enterprises pay the price of reducing the metal recovery rate, resulting in waste of resources, which is not conducive to energy conservation and environmental protection; in addition, the dispersion of water glass makes it difficult to flocculate and settle tailings wastewater. Dosing a large amount of flocculant leads to high cost of wastewater treatment.
发明内容 Contents of the invention
本发明针对现有技术的不足,提供一种白钨选矿废水处理工艺,采用本发明的工艺处理过的白钨选矿废水的水质符合GB8978-1996《污水综合排放标准》一级排放标准,并可在选矿中回用。 Aiming at the deficiencies of the prior art, the present invention provides a scheelite mineral processing wastewater treatment process. The water quality of the scheelite mineral processing wastewater treated by the process of the present invention meets the first-level discharge standard of GB8978-1996 "Comprehensive Wastewater Discharge Standard", and can Reuse in beneficiation.
本发明的白钨选矿废水处理工艺,步骤如下: The scheelite beneficiation wastewater treatment process of the present invention has the following steps:
a、往废水中投加混凝剂,再电解,沉降除去绝大部分水玻璃和大部分有机药剂,其中混凝剂的用量为废水中水玻璃质量的0.01~0.02倍,得到经一次处理的废水; a. Add a coagulant to the waste water, then electrolyze, and settle to remove most of the water glass and most of the organic agents. The amount of the coagulant is 0.01 to 0.02 times the quality of the water glass in the waste water, and the once-treated water glass is obtained. waste water;
b、往步骤a的经一次处理的废水中投加助凝剂,进一步沉降除去水玻璃和有机药剂,其中助凝剂的用量为15~20mg/l,得到经二次处理的废水; B, add coagulant aid in the once-treated waste water of step a, further sedimentation removes water glass and organic agent, wherein the consumption of coagulant aid is 15~20mg/l, obtains the waste water through secondary treatment;
c、往步骤b的经二次处理的废水中投加氧化剂,除去水中剩余的有机药剂,其中氧化剂的用量为经二次处理的废水中有机药剂质量的3~4倍,过滤得回用水。 c. Add an oxidizing agent to the secondary treated wastewater in step b to remove the remaining organic chemicals in the water, wherein the amount of the oxidizing agent is 3 to 4 times the quality of the organic chemicals in the secondary treated wastewater, and filter to obtain recycled water.
作为本发明的进一步改进,步骤a中先在废水中投加混凝剂,再电解。 As a further improvement of the present invention, in step a, a coagulant is firstly added to the waste water, followed by electrolysis.
作为本发明的更进一步改进,混凝剂的用量为废水中水玻璃质量的0.01~0.02倍。 As a further improvement of the present invention, the amount of the coagulant used is 0.01-0.02 times the mass of water glass in the waste water.
电解本发明的白钨选矿废水处理工艺,采用电解方法处理白钨选矿废水,反应方程式如下: Electrolysis The scheelite beneficiation wastewater treatment process of the present invention uses an electrolytic method to treat scheelite beneficiation wastewater, and the reaction equation is as follows:
电解能打断有机高分子药剂的分子链,为水玻璃的分解提供充足碳源,从而大大加快了水玻璃的分解沉降速度,整个反应过程在3~5分钟内彻底完成;因此本发明的白钨选矿废水处理工艺不需要对水玻璃进行脱稳处理,处理效果不受废水中水玻璃浓度的影响,对水玻璃的去除率在94.5%以上,选矿有机药剂去除率在98%以上;出水水质稳定,超过GB8978-1996《污水综合排放标准》一级排放标准要求,处理水可回用于选矿工艺。本发明的方法处理效果稳定、高效、操作简单;工艺流程短,占地面积少;成本低,且节能环保。 Electrolysis can break the molecular chain of organic macromolecule agent, provide sufficient carbon source for the decomposition of water glass, thereby greatly accelerated the decomposition and sedimentation speed of water glass, and the whole reaction process is completely completed within 3 to 5 minutes; therefore, the white water of the present invention The tungsten beneficiation wastewater treatment process does not require destabilization treatment of water glass, and the treatment effect is not affected by the concentration of water glass in the wastewater. The removal rate of water glass is above 94.5%, and the removal rate of organic chemicals in mineral processing is above 98%. Stable, exceeding the requirements of the first-level discharge standard of GB8978-1996 "Sewage Comprehensive Discharge Standard", and the treated water can be reused for the mineral processing process. The method of the invention has stable treatment effect, high efficiency, and simple operation; the process flow is short, the occupied area is small; the cost is low, and energy saving and environmental protection are achieved.
附图说明 Description of drawings
图1为实施例2的工艺流程图。 Fig. 1 is the process flow diagram of embodiment 2.
具体实施方式 Detailed ways
为了便于理解本发明,以下用实施例予以说明。需要说明的是,以下实施例仅作为列举,不应视为对本发明的范围的限制。 In order to facilitate understanding of the present invention, the following examples are described. It should be noted that the following examples are merely examples and should not be considered as limiting the scope of the present invention.
实施例1 白钨选矿废水10000升,检测数据见表1,废水直接进行电解,分解水玻璃和有机药剂,得到经一次处理的废水;在经一次处理的废水中投加助凝剂(PAM)150g,沉降去除水玻璃,得到经二次处理的废水;经二次处理的废水的检测数据见表1;再在经二次处理的废水中投加氧化剂(H2O2)2.1kg,使水中剩余的有机物充分氧化,并过滤得回用水。测得回用水的数据见表1,超过GB 8978-1996《污水综合排放标准》一级排放标准要求。回用水用于选矿工艺,与采用生产新水选矿的效果相当,不影响选矿指标。 Example 1 10,000 liters of scheelite beneficiation wastewater, the test data are shown in Table 1, the wastewater is directly electrolyzed to decompose water glass and organic chemicals, and the wastewater after primary treatment is obtained; coagulant aid (PAM) is added to the wastewater after primary treatment 150g, settling to remove water glass, and obtain waste water through secondary treatment; See Table 1 for the detection data of waste water through secondary treatment; Add oxidant (H 2 O 2 ) 2.1kg in waste water through secondary treatment again, make The remaining organic matter in the water is fully oxidized and filtered to return water. The measured data of reused water is shown in Table 1, which exceeds the requirements of the first-level discharge standard of GB 8978-1996 "Integrated Wastewater Discharge Standard". The reclaimed water is used in the beneficiation process, which has the same effect as the use of fresh water for beneficiation, and does not affect the beneficiation index.
表1 实施例1的白钨选矿废水、经二次处理的水及回用水的检测数据 Table 1 The detection data of the scheelite beneficiation wastewater, secondary treated water and reused water in Example 1
实施例2 同实施例1的白钨选矿废水,往废水中加入混凝剂(PAC)26kg,再进行电解,分解水玻璃和有机药剂,得到经一次处理的废水;在经一次处理的废水中投加助凝剂(PAM)200g,沉降去除水玻璃,得到经二次处理的废水;经二次处理的废水的检测数据见表2;再在经二次处理的废水中投加氧化剂(H2O2)2.2kg,使水中剩余的有机物充分氧化,并过滤得回用水(工艺流程图见图1)。测得回用水的数据见表2,超过GB 8978-1996《污水综合排放标准》一级排放标准要求。回用水用于选矿工艺,与采用生产新水选矿的效果相当,不影响选矿指标。 Example 2 With the scheelite mineral processing wastewater in Example 1, add 26 kg of coagulant (PAC) to the wastewater, then perform electrolysis to decompose water glass and organic agents, and obtain once-treated wastewater; in the once-treated wastewater Add 200g of coagulation aid (PAM), settle to remove water glass, and obtain secondary treated wastewater; the test data of the secondary treated wastewater is shown in Table 2; then add oxidant (H 2 O 2 ) 2.2kg, to fully oxidize the remaining organic matter in the water, and filter to obtain recycled water (see Figure 1 for the process flow chart). The measured data of reused water is shown in Table 2, which exceeds the requirements of the first-level discharge standard of GB 8978-1996 "Integrated Wastewater Discharge Standard". The reclaimed water is used in the beneficiation process, which has the same effect as the use of fresh water for beneficiation, and does not affect the beneficiation index.
表2 实施例2的白钨选矿废水、经二次处理的水及回用水的检测数据 Table 2 The detection data of the scheelite beneficiation wastewater, secondary treated water and reused water in Example 2
实施例3 白钨选矿废水10000升,,往废水中加入混凝剂(PAC)16.5kg,再进行电解,分解水玻璃和有机药剂,得到经一次处理的废水;在经一次处理的废水中投加助凝剂(PAM)180g,沉降去除水玻璃,得到经二次处理的废水;经二次处理的废水的检测数据见表2;再在经二次处理的废水中投加氧化剂(H2O2)2.3kg,使水中剩余的有机物充分氧化,并过滤得回用水。测得回用水的数据见表3,超过GB 8978-1996《污水综合排放标准》一级排放标准要求。回用水用于选矿工艺,与采用生产新水选矿的效果相当,不影响选矿指标。 Example 3 10,000 liters of scheelite beneficiation wastewater, 16.5kg of coagulant (PAC) was added to the wastewater, and electrolysis was carried out to decompose water glass and organic agents to obtain once-treated wastewater; Add 180g of coagulant aid (PAM), settle to remove water glass, and obtain secondary treated wastewater; the test data of the secondary treated wastewater is shown in Table 2; then add oxidant (H 2 O 2 ) 2.3kg, to fully oxidize the remaining organic matter in the water, and filter to obtain recycled water. The measured data of recycled water is shown in Table 3, exceeding the requirements of the first-level discharge standard of GB 8978-1996 "Integrated Wastewater Discharge Standard". The reclaimed water is used in the beneficiation process, which has the same effect as the use of fresh water for beneficiation, and does not affect the beneficiation index.
表3 实施例3的白钨选矿废水、经二次处理的水及回用水的检测数据。 Table 3 The detection data of scheelite beneficiation wastewater, secondary treated water and reused water in Example 3.
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CN104261531A (en) * | 2014-09-26 | 2015-01-07 | 湖南有色新田岭钨业有限公司 | Process for ore dressing of scheelite by using scheelite tailing wastewater |
CN105254069B (en) * | 2015-11-03 | 2017-09-01 | 南京大学 | A kind of scheelite beneficiation wastewater treatment process |
CN105903231B (en) * | 2016-04-27 | 2018-12-25 | 中南大学 | A kind of technique of substep flocculation treatment scheelite milltailings ore pulp |
CN110577307A (en) * | 2019-08-23 | 2019-12-17 | 湖南柿竹园有色金属有限责任公司 | Efficient low-cost treatment method for tungsten polymetallic ore beneficiation wastewater |
CN110878393A (en) * | 2019-12-17 | 2020-03-13 | 中南大学 | An environmentally friendly and efficient tungsten smelting method |
CN115028289A (en) * | 2022-07-01 | 2022-09-09 | 衡阳远景钨业有限责任公司 | Process for flotation of scheelite after scheelite tailing wastewater treatment |
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