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CN102822220B - Aqueous anionic polyurethane dispersions - Google Patents

Aqueous anionic polyurethane dispersions Download PDF

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CN102822220B
CN102822220B CN201180017821.0A CN201180017821A CN102822220B CN 102822220 B CN102822220 B CN 102822220B CN 201180017821 A CN201180017821 A CN 201180017821A CN 102822220 B CN102822220 B CN 102822220B
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G·科斯塔
F·费德里克
M·德鲁卡
I·阿密希寇蒂洛瓦
T·博西
A·班内蒂
G·弗罗瑞迪
G·利巴锡
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/0804Manufacture of polymers containing ionic or ionogenic groups
    • C08G18/0819Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups
    • C08G18/0823Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups containing carboxylate salt groups or groups forming them
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • C08G18/12Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes

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Abstract

基于特定疏水性多元醇的水性阴离子型聚氨酯分散体作为成膜剂,用于对刚性表面,如金属、塑料、玻璃和木材进行涂覆,并对涂层提供了优秀的耐久性、粘合性、抗水解性以及耐碱性/耐酸性和硬度。Aqueous anionic polyurethane dispersions based on specific hydrophobic polyols as film formers for coating rigid surfaces such as metal, plastic, glass and wood, and provide excellent durability, adhesion to coatings , hydrolysis resistance and alkali/acid resistance and hardness.

Description

水性阴离子型聚氨酯分散体Waterborne Anionic Polyurethane Dispersion

本发明涉及基于具体疏水性多元醇的水性阴离子型聚氨酯分散体,并涉及它们作为成膜剂的用途,用于对例如金属、塑料、玻璃和木材的刚性表面进行涂覆。The present invention relates to aqueous anionic polyurethane dispersions based on specific hydrophobic polyols and to their use as film formers for coating rigid surfaces such as metal, plastic, glass and wood.

本发明的水性分散体提供了具有优秀的耐久性、粘合性、抗水解性和耐酸/碱性以及硬度的涂层。The aqueous dispersions of the present invention provide coatings with excellent durability, adhesion, hydrolysis and acid/alkali resistance, and hardness.

背景技术 Background technique

许多制造制品(例如由皮革、塑料、木材和金属制备的制造制品)的表面需要进行处理,目的在于使该表面更均匀,或者保护表面避免随时间流逝或者接触大气而遭到磨损,和/或改进某些美观性质,例如较高或较低的不透明性、柔软或坚硬的触感、以及色彩等。The surfaces of many manufactured articles, such as those made of leather, plastic, wood, and metal, require treatment to make the surface more uniform, or to protect the surface from abrasion over time or exposure to the atmosphere, and/or Improve certain aesthetic properties, such as higher or lower opacity, soft or hard touch, and color.

通常,通过施涂成膜聚合物(涂层)来得到这些效果,如今在很多种不同的成膜聚合物中,溶剂型聚氨酯是众所周知并在涂覆领域受到重视的,因为它们可以产生具有优秀耐化学性和耐机械性的膜。Usually, these effects are obtained by applying a film-forming polymer (coating), among many different film-forming polymers today solvent-borne polyurethanes are well known and valued in the field of coatings because they can produce coatings with excellent chemical resistance. and mechanically resistant film.

同样地,由于关于降低排放到环境,特别是工作区域中的低挥发性有机化合物的监管政策逐渐受到重视,如今聚氨酯的水性分散体也起了相应用途。Likewise, water-based dispersions of polyurethanes are now being used due to the increased regulatory focus on reducing emissions of low VOCs to the environment, especially in work areas.

当考虑用水性分散体形式的聚氨酯进行涂覆时,产生了一些问题,原因在于它们在水中的分散能力需要包含亲水性链段,该亲水性链段固有地降低了膜的耐久性和水解稳定性。When considering coating polyurethanes in the form of aqueous dispersions, some problems arise because their ability to disperse in water requires the inclusion of hydrophilic segments, which inherently reduce the durability and Hydrolytic stability.

本领域已知将不饱和基团引入到聚氨酯中引起膜的交联化并因此可以改善涂层的耐化学性;不幸的是,与不饱和基团存在于聚氨酯中相关的缺点是膜的泛黄以及需要强氧化条件用于交联化。It is known in the art that the introduction of unsaturated groups into polyurethane causes cross-linking of the film and thus can improve the chemical resistance of the coating; unfortunately, the disadvantage associated with the presence of unsaturated groups in polyurethane is that the film Yellow and requires strong oxidative conditions for crosslinking.

US 2003/0191273描述了使用基于脂肪酸链烷醇酰胺的聚氨酯的水性分散体作为涂覆组合物;从这些分散体制备的涂层据称具有良好的摆杆硬度、良好的抗鞋跟印记性以及高光泽度。US 2003/0191273 describes the use of aqueous dispersions of polyurethanes based on fatty acid alkanolamides as coating compositions; coatings prepared from these dispersions are said to have good rocker hardness, good resistance to heel marks and high gloss.

US 2008/0194757描述了水分散的聚氨酯组合物,该聚氨酯组合物含有具有长链烷基基团的脲酸(nurate)化合物作为多异氰酸酯组分;所述组合物据称为涂覆膜提供了优良的粘合性、抗水性、耐候性、抗腐蚀性、防水性以及防油性。US 2008/0194757 describes water-dispersible polyurethane compositions containing uric acid (nurate) compounds having long-chain alkyl groups as the polyisocyanate component; said compositions are said to provide coating films with Excellent adhesion, water resistance, weather resistance, corrosion resistance, water resistance and oil resistance.

令人惊喜地是,如今发现可以得到阴离子型聚氨酯的水性分散体,该阴离子型聚氨酯的水性分散体可以通过在聚氨酯中结合入特定的疏水性多元醇使得耐用膜在刚性基材上具有优秀的粘合性、耐化学性以及硬度,所述特定的疏水性多元醇通过使得脂肪醇与芳族二缩水甘油醚反应来获得。Surprisingly, it has now been found that it is possible to obtain aqueous dispersions of anionic polyurethanes which, by incorporation of specific hydrophobic polyols into the polyurethane, allow durable films to have excellent properties on rigid substrates. Adhesion, chemical resistance, and hardness, the specific hydrophobic polyols are obtained by reacting fatty alcohols with aromatic diglycidyl ethers.

发明概述Summary of the invention

本发明提供了含20至50重量%的阴离子型聚氨酯的水性分散体,通过以下步骤来得到所述水性分散体:在水中分散,并用多胺来延伸中和的阴离子型预聚物,该阴离子型预聚物含5至125meq/100g干重的羧酸基团,并通过使得一种或多种脂族多异氰酸酯、环脂族多异氰酸酯或者芳族多异氰酸酯与多元醇的混合物(P)反应来制备,所述多元醇的混合物(P)包含如下组分I)、II)、III)、IV)和V):The present invention provides an aqueous dispersion containing 20 to 50% by weight of anionic polyurethane obtained by the following steps: an anionic prepolymer dispersed in water and extended and neutralized with a polyamine, the anionic Type prepolymers containing from 5 to 125 meq/100g dry weight of carboxylic acid groups, prepared by reacting one or more aliphatic polyisocyanates, cycloaliphatic polyisocyanates or aromatic polyisocyanates with a mixture of polyols (P) To prepare, the mixture of polyols (P) comprises the following components I), II), III), IV) and V):

I)4至90重量%的一种或多种疏水性多元醇,所述疏水性多元醇的平均摩尔羟基官能度为2至3,羟基数为350至40(mg KOH/g),并通过使得醇ROH与芳族二缩水甘油醚反应来得到,其中R是支化或直链的饱和C4-C30烷基链,优选为支化或直链的饱和C6-C22烷基链,或者R是支化或直链的饱和C4-C10烷基苯基基团,其中所述芳族二缩水甘油醚具有如下化学式(I):I) 4 to 90% by weight of one or more hydrophobic polyols having an average molar hydroxyl functionality of 2 to 3 and a hydroxyl number of 350 to 40 (mg KOH/g), and passing Obtained by reacting the alcohol ROH with an aromatic diglycidyl ether, wherein R is a branched or linear saturated C4 - C30 alkyl chain, preferably a branched or linear saturated C6 - C22 alkyl chain , or R is a branched or linear saturated C 4 -C 10 alkylphenyl group, wherein the aromatic diglycidyl ether has the following chemical formula (I):

其中R1是基团(i):where R1 is group (i):

其中R2、R3每一个独立地是Me、Et或者H;wherein each of R 2 and R 3 is independently Me, Et or H;

或者R1是可任选地被一个或多个烷基基团,优选为甲基基团取代的亚苯基;or R is phenylene optionally substituted by one or more alkyl groups, preferably methyl groups;

或者R1是可任选地被一个或多个烷基基团,优选为甲基基团取代的亚联苯基;or R is biphenylene optionally substituted by one or more alkyl groups, preferably methyl groups;

或者R1是基团(ii):or R1 is group (ii):

II)1至10重量%的一种或多种阴离子型或潜在阴离子型多元醇,其具有两个或更多个对异氰酸酯基具有反应性的基团和至少一个羧基或羧酸酯基;II) 1 to 10% by weight of one or more anionic or potentially anionic polyols having two or more isocyanate-reactive groups and at least one carboxyl or carboxylate group;

III)0至95重量%的一种或多种线型聚碳酸酯二醇,其分子量为500至3000;III) 0 to 95% by weight of one or more linear polycarbonate diols with a molecular weight of 500 to 3000;

IV)0至95重量%的一种或多种线型聚酯二醇,其分子量为500至4,000;IV) 0 to 95% by weight of one or more linear polyester diols having a molecular weight of 500 to 4,000;

V)0至95重量%的一种或多种聚氧化烯二醇,所述聚氧化烯二醇选自聚(氧基亚丙基)二醇和聚(氧基四亚甲基)二醇,V) 0 to 95% by weight of one or more polyoxyalkylene diols selected from poly(oxypropylene) glycols and poly(oxytetramethylene) glycols,

多异氰酸酯与多元醇的混合物(P)的比例是:所述多异氰酸酯的异氰酸基团NCO与所述多元醇的混合物(P)包含的所有反应性-OH基团的总和的比例在1.2和2.3之间。The ratio of polyisocyanate to polyol mixture (P) is such that the ratio of the isocyanate groups NCO of said polyisocyanate to the sum of all reactive -OH groups contained in said polyol mixture (P) is 1.2 and 2.3 between.

根据另一个方面,本发明涉及使用前述的水性阴离子型聚氨酯分散体用于制备涂覆组合物。According to another aspect, the invention relates to the use of the aforementioned aqueous anionic polyurethane dispersions for the preparation of coating compositions.

发明详述Detailed description of the invention

在一个实施方式中,组分I)、II)、III)、IV)和V)总计占多元醇的混合物的至少95重量%,所述多元醇的混合物还包含0至5重量%的其他非离子型多元醇,所述其他非离子型多元醇的分子量低于1000且含有两个或更多个羟基基团;可用的非离子型多元醇的例子是:丙三醇、季戊四醇、新戊二醇、丁二醇、1,4-环己烷二甲醇、三羟甲基丙烷以及它们的衍生物,例如丙氧基化三羟甲基丙烷、多官能聚丁二烯以及聚酯多元醇。In one embodiment, components I), II), III), IV) and V) together constitute at least 95% by weight of a mixture of polyols which also contains 0 to 5% by weight of other non- Ionic polyols, said other nonionic polyols having a molecular weight below 1000 and containing two or more hydroxyl groups; examples of useful nonionic polyols are: glycerol, pentaerythritol, neopentyl glycol Alcohols, butanediol, 1,4-cyclohexanedimethanol, trimethylolpropane and their derivatives such as propoxylated trimethylolpropane, polyfunctional polybutadiene and polyester polyols.

在优选的实施方式中,组分I)、II)、III)、IV)和V)总计占预聚物的多元醇的混合物(P)的100重量%;在更优选的实施方式中,组分I)、II)、III)和IV)总计占多元醇的混合物的100重量%。In a preferred embodiment, components I), II), III), IV) and V) together constitute 100% by weight of the mixture of polyols (P) of the prepolymer; in a more preferred embodiment, the components The subdivisions I), II), III) and IV) together represent 100% by weight of the mixture of polyols.

疏水性多元醇I)不含环氧基团,优选为多元醇的混合物的5至75重量%。Hydrophobic polyols I) contain no epoxy groups, preferably 5 to 75% by weight of the mixture of polyols.

优选地,在化学式(I)的芳族二缩水甘油醚中,R1是基团(i),其中R2、R3是甲基基团。Preferably, in the aromatic diglycidyl ether of formula (I), R 1 is group (i), wherein R 2 , R 3 are methyl groups.

可以使用的多异氰酸酯的平均NCO官能度在2.0和2.3之间,且优选是脂族或者环脂族多异氰酸酯。Polyisocyanates which can be used have an average NCO functionality between 2.0 and 2.3 and are preferably aliphatic or cycloaliphatic polyisocyanates.

可用的多异氰酸酯的例子是4,4’-二环己基-甲烷-二异氰酸酯、1-异氰酸酯基-3-(异氰酸甲酯基)-3,5,5-三甲基环己烷(或异佛尔酮二异氰酸酯)、1,4-丁二异氰酸酯、1,6-己二异氰酸酯和它们的混合物。Examples of useful polyisocyanates are 4,4'-dicyclohexyl-methane-diisocyanate, 1-isocyanato-3-(isocyanatomethyl)-3,5,5-trimethylcyclohexane ( or isophorone diisocyanate), 1,4-butane diisocyanate, 1,6-hexamethylene diisocyanate and mixtures thereof.

最优选的多异氰酸酯是4,4’-二环己基-甲烷-二异氰酸酯、1-异氰酸酯-3-异氰酸酯-甲基-3,5,5-三甲基环己烷(或异佛尔酮二异氰酸酯)和1,6-己二异氰酸酯和它们的混合物。The most preferred polyisocyanates are 4,4'-dicyclohexyl-methane-diisocyanate, 1-isocyanate-3-isocyanate-methyl-3,5,5-trimethylcyclohexane (or isophorone di isocyanate) and 1,6-hexamethylene diisocyanate and mixtures thereof.

通过二异氰酸酯,例如1,6-己二异氰酸酯、异佛尔酮二异氰酸酯、4,4'-二环己基甲烷二异氰酸酯及其混合物的部分三聚化、缩二脲化、氨基甲酸酯化或脲基甲酸酯化,或者通过使得前述二异氰酸酯与它们的三聚化、缩二脲化、氨基甲酸酯化或脲基甲酸酯化的产物混合来得到平均NCO官能度高于2的多异氰酸酯。Partial trimerization, biuretization, urethanization of diisocyanates such as 1,6-hexamethylene diisocyanate, isophorone diisocyanate, 4,4'-dicyclohexylmethane diisocyanate and mixtures thereof or allophanation, or by mixing the aforementioned diisocyanates with their trimerization, biuretization, urethanization or allophanation products to obtain an average NCO functionality higher than 2 of polyisocyanates.

多元醇的混合物(P)的组分II)优选是在位置2被两个羟甲基基团取代的羧酸,例如二羟甲基丙酸、二羟甲基丁酸或者它们的混合物。Component II) of the mixture of polyols (P) is preferably a carboxylic acid substituted in position 2 by two methylol groups, for example dimethylolpropionic acid, dimethylolbutyric acid or mixtures thereof.

对多元醇的混合物中组分II)的量进行选择,以得到含5至125meq/100g干重COOH基团的预聚物;最优选地,所述值在20和60之间。The amount of component II) in the mixture of polyols is chosen so as to obtain a prepolymer containing 5 to 125 meq/100 g dry weight of COOH groups; most preferably said value is between 20 and 60.

可以在通过低分子量二醇与碳酸二烷基酯的脱醇缩合反应得到聚碳酸酯、通过低分子量二醇与碳酸二苯基酯的脱酚缩合反应得到聚碳酸酯或者通过低分子量二醇与碳酸亚烷基酯或者碳酸二烷基酯的脱二醇缩合反应得到聚碳酸酯的选项中对多元醇的混合物(P)的组分III)进行选择。Polycarbonate can be obtained through the dehydration condensation reaction of low molecular weight diol and dialkyl carbonate, polycarbonate can be obtained through the dephenol condensation reaction of low molecular weight diol and diphenyl carbonate, or the polycarbonate can be obtained by low molecular weight diol and The polyol mixture (P) component III) is selected among the polycarbonate options from the dealcoholation condensation reaction of alkylene carbonate or dialkyl carbonate.

所述低分子量二醇的例子包括1,4-丁二醇、1,5-戊二醇、1,6-己二醇、乙二醇、丙二醇、3-甲基-1,5-戊二醇、新戊二醇、二甘醇、1,4-环己二醇、以及1,4-环己烷二甲醇等。所述碳酸二烷基酯的例子包括碳酸二甲酯以及碳酸二乙酯。碳酸二亚烷基酯的例子是碳酸二亚乙基酯。Examples of the low molecular weight diols include 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, ethylene glycol, propylene glycol, 3-methyl-1,5-pentanediol alcohol, neopentyl glycol, diethylene glycol, 1,4-cyclohexanediol, and 1,4-cyclohexanedimethanol, etc. Examples of the dialkyl carbonate include dimethyl carbonate and diethyl carbonate. An example of a dialkylene carbonate is diethylene carbonate.

聚碳酸酯二醇的一个特别优选的例子是通过1,6-己二醇与碳酸二烷基酯的缩合反应得到的聚(碳酸六亚甲基酯)二醇。A particularly preferred example of polycarbonate diol is poly(hexamethylene carbonate) diol obtained by condensation reaction of 1,6-hexanediol with dialkyl carbonate.

优选地,所述聚碳酸酯二醇的数均分子量为800至2000。Preferably, the polycarbonate diol has a number average molecular weight of 800 to 2000.

多元醇的混合物(P)的组分IV)可以选自通过酸、酯、酐或者酰基卤与二醇反应得到的聚酯。Component IV) of the mixture of polyols (P) may be chosen from polyesters obtained by reaction of acids, esters, anhydrides or acid halides with diols.

例如,马来酸、琥珀酸、己二酸、辛二酸、癸二酸、邻苯二甲酸、对苯二甲酸和间苯二甲酸,以及可能的它们对应的酰基卤、酐和酯可以用于制备所述聚酯。For example, maleic acid, succinic acid, adipic acid, suberic acid, sebacic acid, phthalic acid, terephthalic acid and isophthalic acid, and possibly their corresponding acid halides, anhydrides and esters can be used in the preparation of the polyester.

合适的二醇的例子是乙二醇、1,4-丁二醇、1,3-丙二醇、1,2-丙二醇、新戊二醇、四亚甲基二醇、二甘醇、1,6-己二醇、1,5-戊二醇;取代的亚烷基二醇,例如2,2-二甲基-1,3-丙二醇;环二醇,例如1,4-环己二醇和1,4-环己烷二甲醇以及芳族二醇;这些二醇与脂族二羧酸、环脂族二羧酸或者芳族二羧酸反应或者与低分子量的醇的烷基酯反应或者与可以形成酯键的化合物反应,以得到较低分子量的聚合物,优选地,所述较低分子量聚合物的熔点低于约80°C。Examples of suitable diols are ethylene glycol, 1,4-butanediol, 1,3-propanediol, 1,2-propanediol, neopentyl glycol, tetramethylene glycol, diethylene glycol, 1,6 - hexanediol, 1,5-pentanediol; substituted alkylene glycols such as 2,2-dimethyl-1,3-propanediol; cyclic diols such as 1,4-cyclohexanediol and 1 , 4-cyclohexanedimethanol and aromatic diols; these diols are reacted with aliphatic, cycloaliphatic or aromatic dicarboxylic acids or with alkyl esters of low molecular weight alcohols or with Compounds that can form ester linkages are reacted to yield lower molecular weight polymers, preferably having a melting point of less than about 80°C.

还可以使用羟基封端的聚己内酯。Hydroxyl-terminated polycaprolactones may also be used.

优选地,聚酯二醇的数均分子量为800至3,000。Preferably, the polyester diol has a number average molecular weight of 800 to 3,000.

在一个优选的实施方式中,聚酯二醇选自基于己二酸和/或邻苯二甲酸与1,6-己二醇、乙二醇、二甘醇、新戊二醇、1,4-丁二醇或者它们混合物的聚酯。In a preferred embodiment, the polyester diol is selected from the group based on adipic acid and/or phthalic acid and 1,6-hexanediol, ethylene glycol, diethylene glycol, neopentyl glycol, 1,4 - Polyesters of butanediol or mixtures thereof.

根据一个优选的实施方式,混合物(P)的多元醇不含源于聚(氧基亚乙基)二醇的单元。According to a preferred embodiment, the polyols of the mixture (P) are free of units derived from poly(oxyethylene)glycols.

本发明的阴离子型聚氨酯的水性分散体可以通过以下步骤来制备:i)以如上所定义的比例使得多异氰酸酯与多元醇的混合物(P)进行反应;ii)将得到的预聚物分散在水中;iii)向所得到的分散体中加入聚胺(增链剂)使得其发生反应直至所有的异氰酸酯基消失。Aqueous dispersions of the anionic polyurethanes according to the invention can be prepared by: i) reacting a mixture (P) of polyisocyanates and polyols in the ratios defined above; ii) dispersing the resulting prepolymer in water ; iii) Add polyamine (chain extender) to the resulting dispersion and allow it to react until all isocyanate groups disappear.

优选在40和110°C温度之间,在有机溶剂或者有机溶剂混合物存在的情况下进行步骤i);然而发现使用疏水性多元醇I)降低了反应混合物的粘度,从而,有利地降低了合成中所需的溶剂的量以及VOC的总消耗量。Preferably, step i) is carried out at a temperature between 40 and 110° C. in the presence of an organic solvent or a mixture of organic solvents; however, it was found that the use of a hydrophobic polyol I) reduces the viscosity of the reaction mixture and thus, advantageously reduces the synthesis The amount of solvent required and the total consumption of VOC.

合适的溶剂是常用溶剂,例如N-甲基吡咯烷酮、N-乙基吡咯烷酮、双丙甘醇二甲基醚、乙酸乙酯、乙酸丁酯、乙二醇单甲醚乙酸酯或者乙二醇单乙醚乙酸酯、1-甲氧基丙基2-乙酸酯、3-甲氧基-正-丁基乙酸酯、丙酮、2-丁酮、4-甲基-2-戊酮、环己酮、,特别地含有芳族酯、碳酸酯的混合物,例如碳酸二甲酯、碳酸二乙酯、碳酸1,2-亚乙酯以及碳酸1,2-亚丙酯,内酯,例如[β]-丙内酯、[γ]-丁内酯、[ε]-己内酯和[ε]-甲基己内酯,还有以下溶剂,例如二乙酸丙二醇酯、二甘醇二甲基醚、二乙二醇乙基醚乙酸酯、二乙二醇丁基醚乙酸酯以及N-甲基己内酰胺或者所述溶剂的任意所需的混合物。优选的溶剂是N-乙基吡咯烷酮和双丙甘醇二甲基醚。Suitable solvents are customary solvents such as N-methylpyrrolidone, N-ethylpyrrolidone, dipropylene glycol dimethyl ether, ethyl acetate, butyl acetate, ethylene glycol monomethyl ether acetate or ethylene glycol Monoethyl ether acetate, 1-methoxypropyl 2-acetate, 3-methoxy-n-butyl acetate, acetone, 2-butanone, 4-methyl-2-pentanone, Cyclohexanone, especially mixtures containing aromatic esters, carbonates, such as dimethyl carbonate, diethyl carbonate, 1,2-ethylene carbonate and 1,2-propylene carbonate, lactones, such as [β]-propiolactone, [γ]-butyrolactone, [ε]-caprolactone, and [ε]-methylcaprolactone, as well as solvents such as propylene glycol diacetate, diglyme diethylene glycol ethyl ether acetate, diethylene glycol butyl ether acetate and N-methylcaprolactam or any desired mixtures of said solvents. Preferred solvents are N-ethylpyrrolidone and dipropylene glycol dimethyl ether.

通常对步骤i)结束时得到的预聚物进行中和,优选用叔胺如N-烷基吗啉、三烷基胺、二烷基链烷醇胺、烷基二链烷醇胺、三链烷醇胺和它们的混合物,在低于90°C的温度下进行。The prepolymer obtained at the end of step i) is usually neutralized, preferably with tertiary amines such as N-alkylmorpholines, trialkylamines, dialkylalkanolamines, alkyldialkanolamines, trialkylamines, Alkanolamines and their mixtures at temperatures below 90°C.

三乙胺、二甲基乙醇胺和N-甲基吗啉特别适合该范围。Triethylamine, dimethylethanolamine and N-methylmorpholine are particularly suitable in this range.

中和操作可在反应步骤i)结束时,在无水环境中进行,或者在随后的预聚物分散到水中(步骤ii)的过程中进行。The neutralization operation can be carried out in anhydrous environment at the end of reaction step i), or during the subsequent dispersion of the prepolymer into water (step ii).

进行步骤ii),在机械搅拌时,优选在乳化剂存在的情况下将预聚物倒入到水中,反之亦然。Step ii) is carried out by pouring the prepolymer into water, preferably in the presence of an emulsifier, or vice versa, while mechanically stirring.

乳化剂可以选自非离子型表面活性剂、阴离子型表面活性剂和阳离子型表面活性剂;优选地,所述乳化剂是非离子型表面活性剂。The emulsifier may be selected from nonionic, anionic and cationic surfactants; preferably, the emulsifier is a nonionic surfactant.

步骤iii)中的多胺优选是脂族叔胺或者脂族仲胺。The polyamine in step iii) is preferably a tertiary aliphatic amine or a secondary aliphatic amine.

步骤iii)中可以使用多胺的混合物。Mixtures of polyamines may be used in step iii).

合适的多胺的例子是肼、乙二胺、哌嗪、1,5-戊二胺、1,6-二己二胺、异佛尔酮二胺、二亚乙基三胺、2-甲基-1,5-戊二胺、以及4,4’-亚甲基-二-环己胺。Examples of suitable polyamines are hydrazine, ethylenediamine, piperazine, 1,5-pentanediamine, 1,6-dihexanediamine, isophoronediamine, diethylenetriamine, 2-methyl -1,5-pentanediamine, and 4,4'-methylene-bis-cyclohexylamine.

确定步骤iii)的温度和持续时间以及多胺的量,以耗尽存在于预聚合物中的游离NCO基团并得到精细、稳定和均匀的聚氨酯分散体,这是本领域众所周知的。The determination of the temperature and duration of step iii) and the amount of polyamine to deplete the free NCO groups present in the prepolymer and to obtain a fine, stable and homogeneous polyurethane dispersion is well known in the art.

可以通过在步骤iii)的过程中或者在步骤iii)结束时的蒸馏来去除可能存在的有机溶剂。Organic solvents that may be present can be removed by distillation during step iii) or at the end of step iii).

本发明方法的步骤iii)可以通过在预聚物的分散体中渗入多胺,并且保持在搅拌和低于40°C的温度下来进行。Step iii) of the process of the invention can be carried out by infiltrating the dispersion of the prepolymer with the polyamine, kept under stirring and at a temperature below 40°C.

本发明的阴离子型聚氨酯水性分散体的布鲁克菲尔德粘度通常在50和2000mPa*s之间。Brookfield of the inventive anionic polyurethane aqueous dispersion The viscosity is usually between 50 and 2000 mPa*s.

为了制备涂覆组合物,可以将阴离子型水性聚氨酯分散体与交联剂、粘结剂(优选为丙烯酸类粘结剂)和/或其他添加剂混合,从而进一步改善它们的涂覆性能例如,成膜能力,并降低或增加不透明性以避免产生“橘皮”效应或者“鱼眼”效应以及发泡。To prepare coating compositions, anionic aqueous polyurethane dispersions can be mixed with crosslinkers, binders (preferably acrylic binders) and/or other additives to further improve their coating properties e.g. Film strength and reduce or increase opacity to avoid "orange peel" effect or "fish eye" effect and foaming.

可以加入到涂覆组合物中的添加剂的例子是,流平剂、润湿剂、填充剂、颜料、蜡、表面活性剂、增稠剂、聚结剂、防锈剂等。Examples of additives that may be added to the coating composition are leveling agents, wetting agents, fillers, pigments, waxes, surfactants, thickeners, coalescing agents, rust inhibitors, and the like.

可以用本领域技术人员已知的任何交联剂使本发明的水性分散体的阴离子型聚氨酯交联,所述交联剂例如是可分散于水的多异氰酸酯、封端的多异氰酸酯、聚氮丙啶、碳二亚胺、环氧硅烷以及三聚氰胺。The anionic polyurethanes of the aqueous dispersions of the invention can be crosslinked with any crosslinking agent known to the person skilled in the art, such as water-dispersible polyisocyanates, blocked polyisocyanates, polyethyleneimine pyridine, carbodiimide, epoxysilane, and melamine.

以分散体的干重计,交联剂的加入量通常在1和10%之间。The amount of crosslinker added is usually between 1 and 10% based on the dry weight of the dispersion.

交联是有用的,可以增强膜的耐机械性和耐化学性。Crosslinking is useful to enhance the mechanical and chemical resistance of the film.

本发明的成膜阴离子型聚氨酯水性分散体以及含有所述成膜阴离子型聚氨酯水性分散体的涂覆组合物优选用于精饰刚性基材,例如塑料(如聚碳酸酯、ABS以及PVC)、木材、玻璃以及金属(例如,铝、钢、镀锌铁和镀锌钢:GA、GL、GI以及EGI)。The film-forming anionic polyurethane aqueous dispersions of the present invention and coating compositions containing said film-forming anionic polyurethane aqueous dispersions are preferably used for finishing rigid substrates, such as plastics (such as polycarbonate, ABS and PVC), Wood, glass and metal (e.g. aluminium, steel, galvanized iron and galvanized steel: GA, GL, GI and EGI).

涂覆有通过本发明水性分散体得到的膜的材料可以用于车辆内部,以精饰仪表或者车门内侧,可用于电子产品,例如手机、可用于诸如计算机外壳或者电视机外壳的金属表面,并用于卷涂覆。Materials coated with films obtained by means of the aqueous dispersions of the invention can be used in vehicle interiors, for finishing instrument panels or inside doors, in electronic products such as mobile phones, and Can be used on metal surfaces such as computer housings or television housings and for coil coating.

在以下实施例中,记录了疏水性多元醇的合成以及根据本发明的水性分散体的制备。In the following examples, the synthesis of hydrophobic polyols and the preparation of aqueous dispersions according to the invention are reported.

通过带有Coulter N4 Plus仪器的激光相关光谱(LCS)在温度为25°C和角度为90°的条件下测量分散体的粒径。The particle size of the dispersion was measured by laser correlation spectroscopy (LCS) with a Coulter N4 Plus instrument at a temperature of 25°C and an angle of 90°.

实施例 Example

在下文所述实施例中使用以下所列的材料:The materials listed below were used in the examples described below:

多元醇1:基于聚酯的二醇、1,6-己二醇的己二酸酯-邻苯二甲酸酯,分子量为1000g/molPolyol 1: polyester-based diol, adipate-phthalate of 1,6-hexanediol, molecular weight 1000 g/mol

多元醇2:基于聚碳酸酯的二醇、聚(碳酸六亚甲基酯)二醇,分子量为1000g/molPolyol 2: polycarbonate-based diol, poly(hexamethylene carbonate) diol, molecular weight 1000 g/mol

H-多元醇5:椰油二乙醇酰胺,分子量为213g/molH-Polyol 5: Cocodiethanolamide with a molecular weight of 213 g/mol

H-多元醇6:油酸二乙醇酰胺,分子量为269.7g/molH-polyol 6: oleic acid diethanolamide, molecular weight 269.7 g/mol

DGEBA:双酚A的二缩水甘油醚,分子量为380g/molDGEBA: Diglycidyl ether of bisphenol A with a molecular weight of 380 g/mol

DMPA:二羟甲基丙酸,分子量为134,2g/molDMPA: Dimethylolpropionic acid, molecular weight 134,2 g/mol

醇C6:正己醇,分子量为102g/molAlcohol C6: n-hexanol with a molecular weight of 102 g/mol

醇C12:正十二醇,分子量为186g/molAlcohol C12: n-dodecyl alcohol with a molecular weight of 186 g/mol

醇C20:线型C20一元醇,分子量为298g/molAlcohol C20: linear C20 monohydric alcohol with a molecular weight of 298 g/mol

NMP:N-甲基-吡咯烷酮NMP: N-methyl-pyrrolidone

NMP:N-乙基-吡咯烷酮NMP: N-ethyl-pyrrolidone

IPDI:异佛尔酮二异氰酸酯,分子量为222g/molIPDI: Isophorone diisocyanate with a molecular weight of 222 g/mol

HMDI:4,4’-二环己基-甲烷-二异氰酸酯,分子量为262g/molHMDI: 4,4'-dicyclohexyl-methane-diisocyanate, molecular weight 262g/mol

TEA:三乙胺,分子量为101,15g/molTEA: Triethylamine, molecular weight 101, 15g/mol

DEA:二乙醇胺,分子量为105,14g/molDEA: Diethanolamine, molecular weight 105, 14g/mol

HH:水合肼,24.36%水溶液,分子量为32,04g/molHH: Hydrazine hydrate, 24.36% aqueous solution, molecular weight 32,04g/mol

ADD:润湿剂Byk 346ADD: Wetting agent Byk 346

实施例1.1-1.3Example 1.1-1.3

实施例1.1-1.3描述了基于DGEBA的疏水性多元醇的制备过程。Examples 1.1-1.3 describe the preparation of DGEBA-based hydrophobic polyols.

实施例1.1Example 1.1

H-多元醇1的合成。Synthesis of H-polyol 1.

在氮气气氛下,将140.6g(1.363mol)的醇C6加入到装有温度计、机械搅拌器和冷凝器的反应器中,并加热到65°C。在65°C的搅拌下加入0.40g的40%的KOH。Under a nitrogen atmosphere, 140.6 g (1.363 mol) of alcohol C6 were added to a reactor equipped with a thermometer, mechanical stirrer and condenser and heated to 65 °C. 0.40 g of 40% KOH was added with stirring at 65°C.

然后加入259.4g(0.682mol)DGEBA,将反应混合物加热到120°C并在该温度维持约4小时,直到环氧基团全部消失。Then 259.4 g (0.682 mol) of DGEBA were added and the reaction mixture was heated to 120°C and maintained at this temperature for about 4 hours until all the epoxy groups disappeared.

在该实施例和所有其它实施例中都依据标准ASTM D1652-04确定环氧基团的滴定。In this and all other examples titration of epoxy groups was determined according to standard ASTM D1652-04.

一旦达到了完全的环氧转化,将反应混合物冷却到80°C并加入0.35g的85%的磷酸,得到H-多元醇1(分子量为586g/mol)。OH数是191mg KOH/g。Once complete epoxy conversion was achieved, the reaction mixture was cooled to 80°C and 0.35 g of 85% phosphoric acid was added to give H-polyol 1 (molecular weight 586 g/mol). The OH number is 191 mg KOH/g.

实施例1.2Example 1.2

H-多元醇2的合成。Synthesis of H-polyol 2.

根据实施例1.1的过程,将186.0g(1摩尔)的醇C12加入到反应器中,加热到70°C,然后加入0.75g 40%的KOH。According to the process of Example 1.1, 186.0 g (1 mole) of alcohol C12 was added to the reactor, heated to 70 ° C, and then 0.75 g of 40% KOH was added.

然后加入190.0g(0.5mol)DGEBA,将反应混合物加热到120°C,并维持在该温度直至环氧基团消失(约4小时)。Then 190.0 g (0.5 mol) of DGEBA were added and the reaction mixture was heated to 120°C and maintained at this temperature until the epoxy groups disappeared (about 4 hours).

然后将反应混合物冷却到80°C并加入0.65g的85%的磷酸,得到H-多元醇2(分子量为752g/mol)。OH数是149mg KOH/g。The reaction mixture was then cooled to 80°C and 0.65 g of 85% phosphoric acid was added to give H-polyol 2 (molecular weight 752 g/mol). The OH number is 149 mg KOH/g.

实施例1.3Example 1.3

H-多元醇3的合成。Synthesis of H-polyol 3.

根据实施例1.1的过程,将326.0g(1摩尔)的醇C20加入到反应器中,加热到100℃,然后加入0.80g 40%的KOH。According to the procedure of Example 1.1, 326.0 g (1 mole) of alcohol C20 was added to the reactor, heated to 100° C., and then 0.80 g of 40% KOH was added.

然后加入190.0g(0.5mol)DGEBA,将反应混合物加热到130℃,并维持在该温度直至环氧基团消失(约12小时)。Then 190.0 g (0.5 mol) of DGEBA were added and the reaction mixture was heated to 130°C and maintained at this temperature until the epoxy groups disappeared (about 12 hours).

然后将反应混合物冷却到120℃并加入0.80g的85%的磷酸,得到H-多元醇3。OH数是108mg KOH/g。The reaction mixture was then cooled to 120°C and 0.80 g of 85% phosphoric acid was added to give H-polyol 3. The OH number is 108 mg KOH/g.

实施例1.4Example 1.4

H-多元醇4的合成。Synthesis of H-polyol 4.

实施例1.4描述了根据现有技术制备基于IPDI的疏水性多元醇(H-多元醇4)。Example 1.4 describes the preparation of an IPDI-based hydrophobic polyol (H-polyol 4) according to the prior art.

在氮气气氛以及室温下,将135.1g醇C6、432.0g的NEP加入到设置有温度计、搅拌器以及冷凝器的反应器中。Under nitrogen atmosphere and room temperature, 135.1 g of alcohol C6, 432.0 g of NEP were added into a reactor equipped with a thermometer, a stirrer and a condenser.

当混合物在40°C均化约30分钟后,在搅拌下加入293.9g的IPDI。After the mixture was homogenized at 40° C. for about 30 minutes, 293.9 g of IPDI were added with stirring.

然后将反应混合物加热到80°C,反应在90°C下进行,直到预聚物中NCO基团的含量等于6.45%。The reaction mixture was then heated to 80°C and the reaction was carried out at 90°C until the content of NCO groups in the prepolymer was equal to 6.45%.

在该实施例和所有其它实施例中都依据标准方法ASTM D2572确定残余异氰酸酯基的滴定。In this and all other examples the titration of residual isocyanate groups was determined according to standard method ASTM D2572.

将预聚物冷却到80°C,并在搅拌下缓慢加入138.8g的DEA。The prepolymer was cooled to 80°C, and 138.8 g of DEA were slowly added with stirring.

得到的多元醇(H-多元醇4)的固体残余物含量为75重量%(分子量429.7)。OH数是261mg KOH/g。The obtained polyol (H-polyol 4) had a solid residue content of 75% by weight (molecular weight 429.7). The OH number is 261 mg KOH/g.

实施例2.1Example 2.1

制备本发明的水性分散体。Aqueous dispersions of the invention are prepared.

根据实施例1.1,将138.7g的多元醇2和26.6g的H-多元醇1、20.9g的DMPA以及80g的NMP加入到反应器中。当混合物在40°C均化约30分钟后,在搅拌下加入155.6g的HMDI。According to example 1.1, 138.7 g of polyol 2 and 26.6 g of H-polyol 1, 20.9 g of DMPA and 80 g of NMP were charged into the reactor. After the mixture had been homogenized at 40° C. for about 30 minutes, 155.6 g of HMDI were added with stirring.

然后将反应混合物加热,并在60°C保持30分钟。The reaction mixture was then heated and maintained at 60° C. for 30 minutes.

在95-100°C进行反应,直至预聚物中NCO基团的含量等于5.07%的理论值(约1小时)。The reaction is carried out at 95-100°C until the content of NCO groups in the prepolymer is equal to the theoretical value of 5.07% (about 1 hour).

然后将预聚物冷却到约75°C,并在搅拌下加入14.9g的中和剂TEA。The prepolymer was then cooled to about 75°C and 14.9 g of neutralizing agent TEA was added with stirring.

在约10分钟之后并在65°C的内部温度,在强烈搅拌和低于35°C的温度下,使得预聚物分散在软化水中。在低于35°C的温度,如表1所述,加入47.8g的二胺HH(24.36%的水溶液)进行增量。After about 10 minutes and at an internal temperature of 65°C, the prepolymer was dispersed in demineralized water with vigorous stirring and a temperature below 35°C. At temperatures below 35 °C, 47.8 g of diamine HH (24.36% in water) was added as described in Table 1 for increment.

向得到的聚氨酯分散体中加入润湿剂ADD,然后用150μm帆布过滤,使得固体残余物含量达到35重量%。得到的分散体是清澈和稳定的。The wetting agent ADD was added to the resulting polyurethane dispersion, which was then filtered through a 150 μm canvas so that the solid residue content reached 35% by weight. The resulting dispersion is clear and stable.

实施例2.2-2.4Example 2.2-2.4

制备本发明的其他水性分散体。Other aqueous dispersions of the invention were prepared.

按照如实施例2.1所述的过程,如表1所示更改了成分,单位是克。Following the procedure described in Example 2.1, the ingredients were changed as shown in Table 1 in grams.

实施例2.5(比较例)Embodiment 2.5 (comparative example)

按照如实施例2.1所述的过程,没有使用任意疏水性多元醇,使用了如表1所记录的成分。The procedure as described in Example 2.1 was followed without any hydrophobic polyols and the ingredients reported in Table 1 were used.

实施例2.6-2.10(比较例)Embodiment 2.6-2.10 (comparative example)

制备现有技术的其他水性分散体。Other aqueous dispersions of the prior art were prepared.

成分的详细列表以及它们的量记录在表1中。A detailed list of ingredients and their amounts are reported in Table 1.

在氮气气氛和室温下,将多元醇1或多元醇2以及H-多元醇4、H-多元醇5或者H-多元醇6、DMPA以及NMP加入到设置有温度计、搅拌器以及冷凝器的反应器中。Under nitrogen atmosphere and room temperature, add polyol 1 or polyol 2 and H-polyol 4, H-polyol 5 or H-polyol 6, DMPA and NMP to the reaction set with thermometer, stirrer and condenser device.

当混合物在40°C均化约30分钟后,在搅拌下加入HMDI。When the mixture was homogenized at 40°C for about 30 minutes, HMDI was added with stirring.

然后将反应混合物加热,并在60°C保持30分钟。The reaction mixture was then heated and maintained at 60° C. for 30 minutes.

在95-100°C进行反应,直至预聚物中NCO基团的含量等于理论值(约1小时)。The reaction is carried out at 95-100°C until the content of NCO groups in the prepolymer is equal to the theoretical value (about 1 hour).

然后将预聚物冷却到约75°C,并在搅拌下加入中和剂TEA。The prepolymer was then cooled to about 75°C and the neutralizing agent TEA was added with stirring.

在约10分钟之后并在65°C的内部温度,在强烈搅拌和低于35°C的温度下,使得预聚物分散在软化水中。在低于35°C的温度下,加入表1所述的增链剂HH来进行增量。After about 10 minutes and at an internal temperature of 65°C, the prepolymer was dispersed in demineralized water with vigorous stirring and a temperature below 35°C. Add chain extenders HH as described in Table 1 to extend at temperatures below 35°C.

向得到的聚氨酯分散体中加入润湿剂ADD,然后用150μm帆布过滤,使得固体残余物含量达到35重量%。得到的分散体是清澈和稳定的。The wetting agent ADD was added to the resulting polyurethane dispersion, which was then filtered through a 150 μm canvas so that the solid residue content reached 35% by weight. The resulting dispersion is clear and stable.

应用实施例Application example

在应用实施例中,显示了使用现有技术分散体进行处理的涂层与使用两种根据本发明的分散体进行处理的涂层之间的结果比较。In the application examples, a comparison of the results between a coating treated with a dispersion of the prior art and a coating treated with two dispersions according to the invention is shown.

对涂覆了聚氨酯分散体的玻璃或金属基材的机械、物理以及化学特性进行比较。Compare the mechanical, physical and chemical properties of glass or metal substrates coated with polyurethane dispersions.

使用便携式测角器PGX对涂覆的铝基材上的接触角进行测量。集成泵以0.5μl步进(step)提供精确的水滴,内建的相机对单独的水滴图像进行捕捉,以确定“平衡”时的静态接触角。Contact angle measurements on coated aluminum substrates were performed using a portable goniometer PGX. An integrated pump delivers precise droplets in 0.5μl steps, and a built-in camera captures images of individual droplets to determine the static contact angle at "equilibrium".

表1Table 1

*比较例*Comparative example

根据标准方法ASTM D4366-95(通过摆杆阻尼测试测定有机涂层硬度的标准测试方法)在玻璃基材上测定了膜的硬度。The hardness of the films was determined on glass substrates according to the standard method ASTM D4366-95 (Standard Test Method for Hardness of Organic Coatings by Pendulum Damping Test).

通过标准方法UNIEN12720(冷液体的表面抗性)在玻璃上测定膜的抗水解性和耐乙醇性。The hydrolysis resistance and ethanol resistance of the films were determined on glass by standard method UNIEN 12720 (Surface resistance to cold liquids).

在55°C的温度下,通过将涂覆的玻璃试样浸没在碱性或酸性溶液中(1%NaOH或者5%HCl)2分钟,来评估其耐化学性(NaOH、HCl)。通过如下标准来表示结果:0=最差、涂层毁坏,5=最好、没有影响。Chemical resistance (NaOH, HCl) was evaluated by immersing coated glass specimens in alkaline or acidic solutions (1% NaOH or 5% HCl) at a temperature of 55°C for 2 minutes. The results are expressed by the following scale: 0=worst, coating destroyed, 5=best, no effect.

通过标准方法ASTM D3359-09(通过胶带测试测定粘合性的标准测试方法)确定了金属基材(铝和锌电镀钢)上的粘合性。通过如下标准来表示结果:0=最差、涂层毁坏,5=最好、没有影响。Adhesion on metal substrates (aluminum and zinc-galvanized steel) was determined by standard method ASTM D3359-09 (Standard Test Method for Adhesion by Tape Test). The results are expressed by the following scale: 0=worst, coating destroyed, 5=best, no effect.

结果示于表2中。The results are shown in Table 2.

可以发现相对于所有其他的实施例,实施例2.4的接触角显著增加,显示涂层疏水性更高。It can be seen that the contact angle of Example 2.4 is significantly increased relative to all other examples, showing that the coating is more hydrophobic.

相对于那些没有使用任意疏水性多元醇制备的分散体,涂覆有实施例2.2和2.4的分散体的基材具有6-7倍更好的耐乙醇性,相对于根据现有技术的分散体,涂覆有实施例2.2和2.4的分散体的基材甚至具有更好的耐乙醇性。Substrates coated with the dispersions of Examples 2.2 and 2.4 had 6-7 times better resistance to ethanol relative to those prepared without any hydrophobic polyol, compared to dispersions according to the prior art , the substrates coated with the dispersions of Examples 2.2 and 2.4 had even better ethanol resistance.

根据本发明的涂层的抗H2O性(抗水解性)是良好的。The H 2 O resistance (hydrolysis resistance) of the coating according to the invention is good.

表2Table 2

*比较例*Comparative example

**润湿条件:将板浸没在水中4小时,在取出之后2分钟内进行粘合性测试。**Wet Conditions: Panels were submerged in water for 4 hours and tested for adhesion within 2 minutes of removal.

此外,相对于根据现有技术的分散体制备的基材,涂覆有实施例2.2和2.4的分散体的基材显示出良好的硬度并在铝基材和钢基材上都具有优秀的粘合性。Furthermore, the substrates coated with the dispersions of Examples 2.2 and 2.4 exhibit good hardness and excellent adhesion to both aluminum and steel substrates relative to substrates prepared from dispersions according to the prior art. Compatibility.

当考虑耐碱性和耐酸性时,用本发明的分散体制备的涂层展现出的耐碱性和耐酸性与现有技术涂层相同或者优于现有技术。When considering alkali and acid resistance, the coatings prepared with the dispersions of the present invention exhibit alkali and acid resistance equal to or better than prior art coatings.

Claims (10)

1.水性分散体,该水性分散体含有20至50重量%的阴离子型聚氨酯,通过以下步骤来得到所述水性分散体:在水中分散,并用多胺来增量中和的阴离子型预聚物,该阴离子型预聚物含5至125meq/100g干重的羧酸基团,并通过使得一种或多种脂族多异氰酸酯、环脂族多异氰酸酯或者芳族多异氰酸酯与多元醇的混合物(P)的反应来制备,所述多元醇的混合物(P)包含如下I)、II)、III)、IV)和V):1. Aqueous dispersion containing 20 to 50% by weight of anionic polyurethane obtained by: anionic prepolymer dispersed in water and augmented with polyamines , the anionic prepolymer contains 5 to 125meq/100g dry weight carboxylic acid groups, and by making one or more aliphatic polyisocyanate, cycloaliphatic polyisocyanate or aromatic polyisocyanate and the mixture of polyol ( The reaction of P) is prepared, and the mixture (P) of described polyhydric alcohol comprises following I), II), III), IV) and V): I)4至90重量%的一种或多种疏水性多元醇,所述疏水性多元醇的平均摩尔羟基官能度为2至3,羟基数为350至40,并通过使得醇ROH与芳族二缩水甘油醚反应来得到,其中R是支化或直链的饱和C4-C30烷基链,或者R是支化或直链的饱和C4-C10烷基苯基基团,其中所述芳族二缩水甘油醚具有如下化学式(I):I) 4 to 90% by weight of one or more hydrophobic polyols having an average molar hydroxyl functionality of 2 to 3 and a hydroxyl number of 350 to 40, obtained by combining the alcohol ROH with the aromatic Reaction of diglycidyl ether is obtained, wherein R is a branched or linear saturated C 4 -C 30 alkyl chain, or R is a branched or linear saturated C 4 -C 10 alkylphenyl group, wherein The aromatic diglycidyl ether has the following chemical formula (I): 其中R1是基团(i):where R is the group (i): R2、R3每一个独立地是Me、Et或者H;Each of R 2 and R 3 is independently Me, Et or H; 或者R1是可任选地被一个或多个烷基基团取代的亚苯基;or R is phenylene optionally substituted with one or more alkyl groups; 或者R1是可任选地被一个或多个烷基基团取代的亚联苯基;or R is biphenylene optionally substituted with one or more alkyl groups; 或者R1是基团(ii):or R 1 is group (ii): II)1至10重量%的一种或多种阴离子型或潜在阴离子型多元醇,其具有两个或更多个对异氰酸酯基具有反应性的基团和至少一个羧基或羧酸酯基;II) 1 to 10% by weight of one or more anionic or potentially anionic polyols having two or more groups reactive towards isocyanate groups and at least one carboxyl or carboxylate group; III)0至95重量%的一种或多种线型聚碳酸酯二醇,其分子量为500至3000;III) 0 to 95% by weight of one or more linear polycarbonate diols with a molecular weight of 500 to 3000; IV)0至95重量%的一种或多种线型聚酯二醇,其分子量为500至4,000;IV) 0 to 95% by weight of one or more linear polyester diols having a molecular weight of 500 to 4,000; V)0至95重量%的一种或多种聚氧化烯二醇,所述聚氧化烯二醇选自聚(氧基亚丙基)二醇和聚(氧基四亚甲基)二醇,V) 0 to 95% by weight of one or more polyoxyalkylene diols selected from poly(oxypropylene) glycols and poly(oxytetramethylene) glycols, 多异氰酸酯与多元醇的混合物(P)的比例是:所述多异氰酸酯的异氰酸基团NCO与所述多元醇的混合物(P)包含的所有反应性-OH基团的总和的比例在1.2和2.3之间。The ratio of polyisocyanate to polyol mixture (P) is such that the ratio of the isocyanate groups NCO of said polyisocyanate to the sum of all reactive -OH groups contained in said polyol mixture (P) is 1.2 and 2.3 between. 2.如权利要求1所述的水性分散体,其特征在于,所述组分I)、II)、III)、IV)和V)总计占多元醇的混合物的至少95重量%,所述多元醇的混合物还包含0至5重量%的其他非离子型多元醇,所述其他非离子型多元醇的分子量低于1000且含有两个或更多个羟基基团。2. The aqueous dispersion according to claim 1, wherein said components I), II), III), IV) and V) together represent at least 95% by weight of the mixture of polyols, said polyhydric The mixture of alcohols also contains 0 to 5% by weight of other nonionic polyols having a molecular weight below 1000 and containing two or more hydroxyl groups. 3.如权利要求2所述的水性分散体,其特征在于,所述组分I)、II)、III)、IV)和V)总计占预聚物的多元醇的混合物(P)的100重量%。3. Aqueous dispersion according to claim 2, characterized in that the components I), II), III), IV) and V) together account for 100% of the mixture (P) of polyols of the prepolymer weight%. 4.如权利要求3所述的水性分散体,其特征在于,所述组分I)、II)、III)和IV)总计占多元醇的混合物的100重量%。4. The aqueous dispersion according to claim 3, wherein the components I), II), III) and IV) together represent 100% by weight of the mixture of polyols. 5.如权利要求1所述的水性分散体,其特征在于,所述多元醇的混合物(P)包含5至75重量%的一种或多种疏水性多元醇I),其通过使得醇ROH反应来得到,其中R是支化或直链的饱和C6-C22烷基链,且R1是基团(i):5. Aqueous dispersion according to claim 1, characterized in that the polyol mixture (P) comprises 5 to 75% by weight of one or more hydrophobic polyols I) obtained by making the alcohol ROH Reaction to obtain, wherein R is a branched or linear saturated C 6 -C 22 alkyl chain, and R 1 is group (i): 6.如权利要求5所述的水性分散体,其特征在于,所述R2、R3是Me。6. The aqueous dispersion according to claim 5, wherein R2 , R3 are Me. 7.如权利要求1所述的水性分散体,其特征在于,从一种或多种平均NCO官能度在2.0和2.3之间的脂族多异氰酸酯或者环脂族多异氰酸酯来制备所述中和的阴离子型预聚物。7. The aqueous dispersion according to claim 1, characterized in that the neutralized polyisocyanate is prepared from one or more aliphatic or cycloaliphatic polyisocyanates having an average NCO functionality between 2.0 and 2.3 Anionic prepolymers. 8.如权利要求1所述的水性分散体,其特征在于,所述多元醇的混合物(P)的组分II)是二羟甲基丙酸、二羟甲基丁酸或它们的混合物;所述多元醇的混合物(P)的组分III)是数均分子量为800至2000的聚(碳酸六亚甲基酯)二醇;所述多元醇的混合物(P)的组分IV)选自基于己二酸和/或邻苯二甲酸与1,6-己二醇、乙二醇、二甘醇、新戊二醇、1,4-丁二醇和它们的混合物的聚酯,且数均分子量为800至3000。8. The aqueous dispersion according to claim 1, wherein component II) of the mixture of polyols (P) is dimethylolpropionic acid, dimethylolbutyric acid or mixtures thereof; Component III) of the mixture of polyols (P) is poly(hexamethylene carbonate) glycol with a number average molecular weight of 800 to 2000; component IV) of the mixture of polyols (P) is selected from from polyesters based on adipic and/or phthalic acid with 1,6-hexanediol, ethylene glycol, diethylene glycol, neopentyl glycol, 1,4-butanediol and mixtures thereof, and several The average molecular weight is 800 to 3000. 9.如前述任一项权利要求中所述的水性分散体,其特征在于,所述多元醇的混合物(P)不含源于聚(氧基亚乙基)二醇的单元。9. The aqueous dispersion as claimed in any one of the preceding claims, characterized in that the mixture of polyols (P) is free of units derived from poly(oxyethylene)glycols. 10.使用如权利要求1至9中任一项所述的水性分散体用于制备涂覆组合物。10. Use of the aqueous dispersion as claimed in any one of claims 1 to 9 for the preparation of coating compositions.
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