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CN102820410B - Packaging structure of light-emitting elements - Google Patents

Packaging structure of light-emitting elements Download PDF

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CN102820410B
CN102820410B CN201210298160.XA CN201210298160A CN102820410B CN 102820410 B CN102820410 B CN 102820410B CN 201210298160 A CN201210298160 A CN 201210298160A CN 102820410 B CN102820410 B CN 102820410B
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许嘉良
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Epistar Corp
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Abstract

本发明揭示一发光元件的结构,包含:一透明基板,具有一第一平面及一第二平面;一发光元件,设置于该第一平面上,并会发出光线穿过该第二平面;以及一载体,透过一连接材料与该透明基板超出该发光结构的一端相连接,且该载体与该第一平面的夹角约为45-135度。

The present invention discloses a structure of a light-emitting element, comprising: a transparent substrate having a first plane and a second plane; a light-emitting element disposed on the first plane and emitting light through the second plane; and a carrier connected to an end of the transparent substrate extending beyond the light-emitting structure through a connecting material, and the angle between the carrier and the first plane is approximately 45-135 degrees.

Description

发光元件的封装结构Packaging structure of light-emitting elements

本申请文件是2008年1月28日提交的发明名称为“发光元件的封装结构”的第200810003224.2号发明专利申请的分案申请。This application document is a divisional application of the invention patent application No. 200810003224.2 filed on January 28, 2008, with the title of "Packaging Structure of Light-Emitting Elements".

技术领域 technical field

本发明涉及一种发光元件的封装结构。The invention relates to a packaging structure of a light emitting element.

背景技术 Background technique

一般具有透明基板的发光二极管(Light-Emitting Diode;LED)可以分为直立式(Face-up type)与倒装式(Flip-chip type)。其中直立式发光二极管以胶材或金属固着于载体上,倒装式发光二极管则以金属或焊锡做接合,其主要固着面为发光二极管的正向发光面或其平行面。由于发光二极管发光层出光为360度,所以往下的出光一般藉由反射面再反射回正向出光面或经由透明基板出光。但透明基板的厚度不可太厚,以避免出光强度减弱。此外,当发光二极管尺寸愈大时,将有愈多反射光经过发光层中的多重量子阱结构(MultiQuantum Well,MQW),因吸光效应而使出光效率降低。Generally, light-emitting diodes (Light-Emitting Diodes; LEDs) with transparent substrates can be divided into face-up type and flip-chip type. Among them, the vertical LED is fixed on the carrier by glue or metal, and the flip-chip LED is bonded by metal or solder. The main fixing surface is the forward light-emitting surface of the LED or its parallel surface. Since the light emitting layer of the light emitting diode emits light at 360 degrees, the downward emitting light is generally reflected back to the forward light emitting surface through the reflective surface or emitted through the transparent substrate. However, the thickness of the transparent substrate should not be too thick, so as to avoid weakening of the light intensity. In addition, when the size of the light-emitting diode is larger, more reflected light will pass through the multiquantum well structure (MultiQuantum Well, MQW) in the light-emitting layer, and the light extraction efficiency will decrease due to the light absorption effect.

图1为传统发光元件封装结构。如图所示,固着面1为发光二极管芯片100固着于载体3的一平面上,此平面与发光二极管芯片100的正向出光面4平行。往下的光藉由一反射面2再反射回正向出光面4或一侧向出光面5。此封装方式缺点为当发光二极管芯片尺寸愈大时,有愈多反射光经过发光层中的多重量子阱结构,因吸光效应而使出光效率降低。Fig. 1 is a package structure of a traditional light-emitting element. As shown in the figure, the fixing surface 1 is a plane on which the LED chip 100 is fixed on the carrier 3 , and this plane is parallel to the forward light-emitting surface 4 of the LED chip 100 . The downward light is reflected back to the forward light emitting surface 4 or the side light emitting surface 5 by a reflective surface 2 . The disadvantage of this packaging method is that when the size of the light emitting diode chip is larger, more reflected light passes through the multiple quantum well structure in the light emitting layer, and the light extraction efficiency is reduced due to the light absorption effect.

发明内容 Contents of the invention

本发明提供一种发光元件的封装结构,此封装结构包含一发光元件及一载体。其中该发光元件固着于一透明基板上,透过一连接材料将该发光元件连接于一载体上,其中该透明基板的第一平面与该载体间的夹角不等于零度。于一较佳实施例中,透明基板的第一平面与该载体间的夹角约为45-135度,更佳为约90度。The invention provides a packaging structure of a light-emitting element, which includes a light-emitting element and a carrier. Wherein the light-emitting element is fixed on a transparent substrate, and the light-emitting element is connected to a carrier through a connecting material, wherein the included angle between the first plane of the transparent substrate and the carrier is not equal to zero. In a preferred embodiment, the included angle between the first plane of the transparent substrate and the carrier is about 45-135 degrees, more preferably about 90 degrees.

本发明提供一种发光元件的封装结构,将至少一发光元件以侧立的封装方式,让元件底部成为一较易出光的有效出光面。如此不但可以减少发光层的吸收,也可使出光效率大幅提升。The present invention provides a packaging structure of light-emitting elements. At least one light-emitting element is packaged sideways so that the bottom of the element becomes an effective light-emitting surface that is easier to emit light. In this way, not only can the absorption of the light emitting layer be reduced, but also the light extraction efficiency can be greatly improved.

本发明提供一种发光元件的封装结构,使用一连接材料将至少一固着于一透明基板上所形成的发光元件连接于一载体上,其中该透明基板第一平面与该载体间的夹角不等于零度。于一较佳实施例中,透明基板的第一平面与该载体间的夹角约为45-135度,更佳为约90度。另外,添加散射物质(Diffuser)于封装结构内,使光因散射物质作用产生散射(Scattering)后从单一侧出光,而成为侧发光式发光元件的封装结构。The present invention provides a package structure of a light-emitting element, using a connecting material to connect at least one light-emitting element fixed on a transparent substrate to a carrier, wherein the included angle between the first plane of the transparent substrate and the carrier is not equal to zero degrees. In a preferred embodiment, the included angle between the first plane of the transparent substrate and the carrier is about 45-135 degrees, more preferably about 90 degrees. In addition, a diffuser is added to the packaging structure, so that the light is scattered (Scattering) due to the scattering material, and then the light is emitted from a single side, thereby forming a packaging structure of a side-emitting light-emitting element.

本发明提供一种发光元件封装结构的应用,将多个发光元件封装结构利用连接材料连接于具有反射层的载体上。当多个封装结构搭配具有不同功能需求的薄膜材料设计,可应用于液晶显示器的背光源。The invention provides an application of a light-emitting element packaging structure, in which a plurality of light-emitting element packaging structures are connected to a carrier with a reflective layer by using a connecting material. When multiple packaging structures are designed with thin film materials with different functional requirements, it can be applied to the backlight source of the liquid crystal display.

本发明提供一种发光元件封装结构的应用,将多个具有侧发光式发光元件的封装结构所发出的光,导入一导光板,其中往下的光经由一反射层反射回导光板内,最后所有光经由薄膜材料射出,可应用于液晶显示器的背光源。The present invention provides an application of a light-emitting element packaging structure. The light emitted by a plurality of side-emitting light-emitting element packaging structures is introduced into a light guide plate, wherein the downward light is reflected back into the light guide plate through a reflective layer, and finally All the light is emitted through the thin film material, which can be applied to the backlight source of the liquid crystal display.

附图说明 Description of drawings

图1是显示发光元件传统封装方式;Figure 1 shows the traditional packaging method of light-emitting elements;

图2是显示本发明使用的发光二极管芯片的结构侧视图;Fig. 2 is a side view showing the structure of the LED chip used in the present invention;

图3是显示本发明另一使用的发光二极管芯片的结构侧视图;Fig. 3 is a side view showing the structure of another LED chip used in the present invention;

图4是显示本发明使用的发光元件的结构侧视图;Figure 4 is a side view showing the structure of the light emitting element used in the present invention;

图5是显示本发明另一使用的发光元件的结构侧视图;5 is a side view showing the structure of another light-emitting element used in the present invention;

图6是显示本发明实施例的发光元件的封装结构侧视图;6 is a side view showing a package structure of a light emitting element according to an embodiment of the present invention;

图7是显示本发明另一实施例的侧发光式发光元件的封装结构侧视图;7 is a side view showing the package structure of a side-emitting light-emitting element according to another embodiment of the present invention;

图8是显示本发明实施例应用于液晶显示器背光源的设计结构侧视图;Fig. 8 is a side view showing the design structure of an embodiment of the present invention applied to a liquid crystal display backlight;

图9是显示本发明实施例另一种应用于液晶显示器背光源的设计结构侧视图。FIG. 9 is a side view showing another design structure of an embodiment of the present invention applied to a backlight source of a liquid crystal display.

附图标记说明:Explanation of reference signs:

1~固着面1~fixed surface

2~反射面2~ reflective surface

3~载体3~carrier

4~正向出光面4~Positive light-emitting surface

5~侧向出光面5~ side light emitting surface

10、20~发光元件封装结构10, 20~ Light-emitting element packaging structure

30、40~液晶显示器背光源的发光元件封装结构30, 40~ The packaging structure of light-emitting elements of liquid crystal display backlight

100、200、300~发光二极管芯片100, 200, 300~ LED chips

400、500~发光元件400, 500~ light emitting elements

201、301~生长基板201, 301~ growth substrate

202、302~外延结构202, 302~ epitaxial structure

202a、302a~第一导电性半导体202a, 302a ~ the first conductive semiconductor

202b、302b~有源层202b, 302b~active layer

202c、302c~第二导电性半导体202c, 302c ~ the second conductive semiconductor

203、303、403、503、606、607~电极203, 303, 403, 503, 606, 607~ electrode

404~透明基板404~transparent substrate

404a~透明基板第一平面404a~The first plane of the transparent substrate

404b~透明基板第二平面404b~Second plane of transparent substrate

504~内含荧光粉体的透光基板504~Light-transmitting substrate containing phosphor powder

505~荧光粉层505~ phosphor layer

601、701、801、902~载体601, 701, 801, 902~ carrier

602、703、802、901~反射层602, 703, 802, 901~ reflective layer

603~平台603~platform

604~透镜604~lens

605、704、804~连接材料605, 704, 804~ connection material

702~散射物质702~ Scattering Matter

803、903~薄膜材料803, 903~film materials

902~偏光板902~ Polarizing plate

具体实施方式 Detailed ways

本发明揭示一种发光元件的封装结构及其制造方法。为了使本发明的叙述更加详尽与完备,可参照下列描述并配合图2至图9的图示。The invention discloses a packaging structure of a light-emitting element and a manufacturing method thereof. In order to make the description of the present invention more detailed and complete, reference may be made to the following description together with the illustrations in FIGS. 2 to 9 .

图2-3为本发明实施例所使用的发光二极管芯片。如图2所示,其结构为于生长基板201上利用例如有机金属化学气相沉积法(MOCVD)生长外延结构202,其中外延结构至少包含一第一导电性半导体层202a,一有源层202b及一第二导电性半导体层202c,然后于外延结构202上形成电极203,以形成一发光二极管芯片200。2-3 are LED chips used in embodiments of the present invention. As shown in FIG. 2, the structure is to grow an epitaxial structure 202 on a growth substrate 201 by, for example, metal organic chemical vapor deposition (MOCVD), wherein the epitaxial structure at least includes a first conductive semiconductor layer 202a, an active layer 202b and A second conductive semiconductor layer 202c, and then form an electrode 203 on the epitaxial structure 202 to form a light emitting diode chip 200 .

如图3所示,其结构为于生长基板301上,利用例如有机金属化学气相沉积法(MOCVD)生长外延结构302,其中外延结构至少包含一第一导电性半导体层302a,一有源层302b及一第二导电性半导体层302c;再将部份外延结构302由上而下蚀刻至生长基板的一部分,然后于外延结构302之上形成电极303,以形成一发光二极管芯片300。As shown in FIG. 3 , the structure is to grow an epitaxial structure 302 on a growth substrate 301 by, for example, metal organic chemical vapor deposition (MOCVD), wherein the epitaxial structure at least includes a first conductive semiconductor layer 302a and an active layer 302b and a second conductive semiconductor layer 302c; and then etch part of the epitaxial structure 302 to a part of the growth substrate from top to bottom, and then form an electrode 303 on the epitaxial structure 302 to form a light emitting diode chip 300.

图4所示为一发光元件400的示意图。将发光二极管芯片如200或300置于一透明基板404的第一平面404a之上,以形成一发光元件400。以发光二极管芯片200结构为例,其结构包含一生长基板201;一外延结构202形成于生长基板201上,其中外延结构至少包含一第一导电性半导体层202a,一有源层202b及一第二导电性半导体层202c;及一电极203,形成于外延结构202上。FIG. 4 is a schematic diagram of a light emitting device 400 . The light emitting diode chip such as 200 or 300 is placed on the first plane 404 a of a transparent substrate 404 to form a light emitting element 400 . Taking the structure of the LED chip 200 as an example, the structure includes a growth substrate 201; an epitaxial structure 202 is formed on the growth substrate 201, wherein the epitaxial structure at least includes a first conductive semiconductor layer 202a, an active layer 202b and a first Two conductive semiconductor layers 202c; and an electrode 203 are formed on the epitaxial structure 202.

图5所示为一发光元件500的示意图。将与发光二极管芯片200或300相同结构的发光二极管芯片置于一内含荧光粉体的透明基板504上,形成一发光元件500。以发光二极管芯片200结构为例,其结构包含一生长基板201;一外延结构202形成于生长基板201上,其中外延结构至少包含一第一导电性半导体层202a,一有源层202b及一第二导电性半导体层202c;及一电极203,形成于外延结构202上。接着,于发光二极管芯片200上方及周围覆盖一层荧光粉层505,即形成一发光元件500。FIG. 5 is a schematic diagram of a light emitting device 500 . A light-emitting diode chip with the same structure as the light-emitting diode chip 200 or 300 is placed on a transparent substrate 504 containing fluorescent powder to form a light-emitting element 500 . Taking the structure of the LED chip 200 as an example, the structure includes a growth substrate 201; an epitaxial structure 202 is formed on the growth substrate 201, wherein the epitaxial structure at least includes a first conductive semiconductor layer 202a, an active layer 202b and a first Two conductive semiconductor layers 202c; and an electrode 203 are formed on the epitaxial structure 202. Next, a phosphor layer 505 is covered on and around the LED chip 200 to form a light emitting element 500 .

图6为本发明封装结构第一实施例的结构侧视图。前述的发光元件400或500结构皆可使用于本发明封装结构的各实施例中,为避免重复仅以发光元件400作为代表。如图6所示,一具有反射面内壁602的载体601,利用一连接材料605将发光元件400的透明基板404连接于该载体601的平台603上,其中该透明基板第一平面404a及其平行面(第二平面404b)均立于该平台上,较佳地,透明基板大致上垂直于该载体的平台。另外,发光二极管的p、n电极分别与载体的p电极606、n电极607电连接,形成一发光二极管的封装结构10。发光二极管芯片的有源层所产生的光散出方向为全向性(omnidirectional),其中射向透明基板第一平面404a的光会穿过透明基板,并由透明基板的第二平面404b射出,经由载体的该反射面内壁602反射后,再离开该封装结构10。另外,可于整个封装结构10上方加上透镜(lens)604,以增加整个封装结构的出光效率。FIG. 6 is a structural side view of the first embodiment of the packaging structure of the present invention. The aforementioned structures of the light-emitting element 400 or 500 can be used in each embodiment of the packaging structure of the present invention, and to avoid repetition, only the light-emitting element 400 is used as a representative. As shown in FIG. 6, a carrier 601 having a reflective inner wall 602 uses a connecting material 605 to connect the transparent substrate 404 of the light-emitting element 400 to the platform 603 of the carrier 601, wherein the first plane 404a of the transparent substrate and its parallel The surface (the second plane 404b ) stands on the platform. Preferably, the transparent substrate is substantially perpendicular to the platform of the carrier. In addition, the p-electrode and n-electrode of the light-emitting diode are electrically connected to the p-electrode 606 and n-electrode 607 of the carrier respectively, forming a packaging structure 10 of a light-emitting diode. The light emitting direction generated by the active layer of the light emitting diode chip is omnidirectional (omnidirectional), wherein the light incident on the first plane 404a of the transparent substrate will pass through the transparent substrate and be emitted from the second plane 404b of the transparent substrate, After being reflected by the inner wall 602 of the reflective surface of the carrier, it leaves the package structure 10 . In addition, a lens (lens) 604 can be added above the entire package structure 10 to increase the light extraction efficiency of the entire package structure.

图7为本发明封装结构第二实施例的结构侧视图。载体701具有一反射面703,以连接材料704将发光元件400的透明基板404立于载体701上,较佳地,与该载体701大致上垂直。发光二极管的p/n电极分别与载体的p/n电极电连接,并将封装结构内部充填散射物质(diffuser)702,使发光元件所产生的光线因散射物质而产生散射(Scattering)。最后,所有光线(如图中箭头所示)穿透该透明基板404并由其第二平面404b射出,成为一侧发光式发光元件的封装结构20。FIG. 7 is a structural side view of the second embodiment of the packaging structure of the present invention. The carrier 701 has a reflective surface 703 , and the transparent substrate 404 of the light-emitting element 400 is stood on the carrier 701 with a connecting material 704 , preferably, it is substantially perpendicular to the carrier 701 . The p/n electrodes of the light emitting diodes are electrically connected to the p/n electrodes of the carrier respectively, and the inside of the packaging structure is filled with diffusers 702, so that the light generated by the light emitting elements is scattered by the diffusers. Finally, all the light (as shown by the arrow in the figure) penetrates the transparent substrate 404 and exits from the second plane 404b, becoming the encapsulation structure 20 of the side-emitting light-emitting element.

图8为本发明实施例应用于液晶显示器背光源的设计结构30的侧视图。载体801的底部具有反射层802,将多个发光元件的封装结构10利用连接材料804连接于该载体801内,且发光二极管的p/n电极分别与载体的p/n电极电连接,其中每一个发光元件封装结构及方法与上述图6相同,不再赘述。当多个发光元件封装结构所发出的光藉由具有不同功能的薄膜材料803(如:棱镜片,Prism Sheet)设计而均匀发出所需的混合光,即可作为液晶显示器背光源的结构30。FIG. 8 is a side view of a design structure 30 applied to a liquid crystal display backlight according to an embodiment of the present invention. The bottom of the carrier 801 has a reflective layer 802, and the packaging structure 10 of multiple light-emitting elements is connected in the carrier 801 by using a connecting material 804, and the p/n electrodes of the light-emitting diodes are respectively electrically connected with the p/n electrodes of the carrier, wherein each The packaging structure and method of a light-emitting element are the same as those in FIG. 6 above, and will not be repeated here. When the light emitted by the packaging structure of multiple light-emitting elements is designed to uniformly emit the required mixed light through the design of thin film materials 803 with different functions (such as: prism sheet, Prism Sheet), it can be used as the structure 30 of the LCD backlight.

图9为本发明实施例应用于液晶显示器背光源的另一设计结构40搭配一偏光板902的示意图。一底部具有反射层901的偏光板(Polarizer)902,其最上层覆盖薄膜材料903。搭配多个侧发光式发光元件的封装体20所组成的液晶显示器背光源40后,背光源40所发出的侧向光被导入偏光板902内(如图中箭头所示),其中往下的光经由其反射层901再反射回偏光板内,最后所有光经混合及偏极化后由薄膜材料903射出,再进入液晶显示器其它结构内(如:液晶层)。其中光行进方向如箭头所示。FIG. 9 is a schematic diagram of another design structure 40 and a polarizer 902 applied to a backlight source of a liquid crystal display according to an embodiment of the present invention. A polarizer (Polarizer) 902 with a reflective layer 901 on the bottom, and a film material 903 on the top layer. After matching the liquid crystal display backlight 40 composed of a plurality of packages 20 of side-emitting light-emitting elements, the side light emitted by the backlight 40 is guided into the polarizer 902 (as shown by the arrow in the figure), and the downward The light is reflected back into the polarizer through the reflective layer 901 , and finally all the light is mixed and polarized and emitted from the film material 903 , and then enters other structures of the liquid crystal display (such as the liquid crystal layer). The light traveling direction is shown by the arrow.

虽然本发明已以较佳实施例揭示如上,然而其并非用以限定本发明,任何本领域技术人员,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当以所附权利要求所限定的为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art may make various modifications and modifications without departing from the spirit and scope of the present invention. Therefore The protection scope of the present invention should be defined by the appended claims.

Claims (9)

1.一种发光元件的结构,包含:1. A structure of a light-emitting element, comprising: 透明基板,具有第一平面及第二平面;a transparent substrate having a first plane and a second plane; 发光二极管芯片,包含基板和外延结构并设置于该第一平面上,并会发出光线穿过该第二平面;以及A light-emitting diode chip, including a substrate and an epitaxial structure, is disposed on the first plane, and emits light through the second plane; and 载体,透过连接材料与该透明基板超出该发光二极管芯片的一端相连接使得发光二极管芯片不与该载体接触,且该载体与该第一平面的夹角为45-135度。The carrier is connected to the end of the transparent substrate beyond the light-emitting diode chip through the connection material so that the light-emitting diode chip does not contact the carrier, and the included angle between the carrier and the first plane is 45-135 degrees. 2.如权利要求1所述的发光元件的结构,其中该载体与该发光二极管芯片电连接。2. The light emitting device structure according to claim 1, wherein the carrier is electrically connected to the light emitting diode chip. 3.如权利要求1所述的发光元件的结构,其中该发光二极管芯片具有有源层,且该第一平面的面积不小于该有源层的面积。3. The light-emitting element structure according to claim 1, wherein the light-emitting diode chip has an active layer, and the area of the first plane is not smaller than the area of the active layer. 4.如权利要求1所述的发光元件的结构,其中该载体与该第一平面的夹角约为90度。4. The structure of the light-emitting device as claimed in claim 1, wherein the angle between the carrier and the first plane is about 90 degrees. 5.如权利要求1所述的发光元件的结构,其中该透明基板包含荧光粉体。5. The structure of the light-emitting device as claimed in claim 1, wherein the transparent substrate comprises fluorescent powder. 6.如权利要求1所述的发光元件的结构,其中该发光二极管芯片包含荧光粉层。6. The structure of the light emitting device as claimed in claim 1, wherein the light emitting diode chip comprises a phosphor layer. 7.如权利要求1所述的发光元件的结构,其中该发光二极管芯片产生的光为全向性。7. The light emitting device structure as claimed in claim 1, wherein the light generated by the light emitting diode chip is omnidirectional. 8.如权利要求1所述的发光元件的结构,其中该载体包含反射层。8. The light-emitting element structure according to claim 1, wherein the carrier comprises a reflective layer. 9.如权利要求1所述的发光元件的结构,还包含透镜。9. The light-emitting element structure according to claim 1, further comprising a lens.
CN201210298160.XA 2008-01-28 2008-01-28 Packaging structure of light-emitting elements Active CN102820410B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5670797A (en) * 1994-12-06 1997-09-23 Sharp Kabushiki Kaisha Compact light-emitting device with sealing member and light-transmitting resin seal
TW200539481A (en) * 2004-03-12 2005-12-01 Showa Denko Kk Group Ⅲ nitride semiconductor light-emitting device, forming method thereof, lamp and light source using same
CN101060116A (en) * 2006-04-21 2007-10-24 三星电机株式会社 Led package

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5670797A (en) * 1994-12-06 1997-09-23 Sharp Kabushiki Kaisha Compact light-emitting device with sealing member and light-transmitting resin seal
TW200539481A (en) * 2004-03-12 2005-12-01 Showa Denko Kk Group Ⅲ nitride semiconductor light-emitting device, forming method thereof, lamp and light source using same
CN101060116A (en) * 2006-04-21 2007-10-24 三星电机株式会社 Led package

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