CN102816448B - Warm-mixing heavy traffic asphalt and preparation method thereof - Google Patents
Warm-mixing heavy traffic asphalt and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种温拌沥青及其制备方法,具体涉及一种温拌重交沥青及其制备方法。本发明在基质沥青中添加温拌剂,在不改变重交沥青关键技术指标、沥青粘弹性能及流变性能的前提下,能够实现拌合与摊铺温度降低20-40℃,达到节能减排、减少碳排放的目的;且其温拌沥青具有良好的化学稳定性和热稳定性,应用其制得的沥青混合料机械性能较好。The invention provides a warm mix asphalt and a preparation method thereof, in particular to a warm mix heavy traffic asphalt and a preparation method thereof. The present invention adds a warm mixing agent to the base asphalt, without changing the key technical indicators of heavy traffic asphalt, viscoelastic properties and rheological properties of the asphalt, can reduce the mixing and paving temperature by 20-40°C, and achieve energy saving and reduction. The purpose of reducing carbon emissions; and its warm asphalt has good chemical stability and thermal stability, and the asphalt mixture prepared by using it has better mechanical properties.
Description
技术领域 technical field
本发明提供了一种温拌沥青及其制备方法,具体涉及一种温拌重交沥青及其制备方法。The invention provides a warm mix asphalt and a preparation method thereof, in particular to a warm mix heavy traffic asphalt and a preparation method thereof.
背景技术 Background technique
目前用于沥青路面建设、养护的沥青混合料主要有两类:热拌沥青混合料(HMA)和冷拌(常温)沥青混合料(CMA)。热拌沥青混合料中沥青与矿料拌和温度在150℃~185℃;冷拌(常温)沥青混合料以乳化沥青或稀释沥青为胶结料,其与矿料在常温(10℃~40℃)状态下拌和、铺筑。HMA以其优良的路用性能成为主流的路面铺装技术,但其高温拌和、运输及摊铺所造成的沥青热老化、废气和粉尘排放、能耗加大及生产成本增加等问题困扰着道路工作者;而冷拌沥青混合料虽具有环保、节能的优势但其路用性能较差,只能用于沥青路面的养护、低交通量路面、中重交通量路面的下面层和基层。鉴于此,温拌沥青混合料技术应运而生,旨在实现沥青混合料的清洁化生产,寻求低碳、绿色的发展之路。At present, there are two main types of asphalt mixtures used for asphalt pavement construction and maintenance: hot mix asphalt mixture (HMA) and cold mix (normal temperature) asphalt mixture (CMA). The mixing temperature of asphalt and mineral aggregate in hot mix asphalt mixture is 150℃~185℃; in cold mix (normal temperature) asphalt mixture, emulsified asphalt or diluted asphalt is used as cementing material, which is mixed with mineral aggregate at normal temperature (10℃~40℃) Stir and pave under the state. HMA has become the mainstream pavement technology due to its excellent road performance, but problems such as thermal aging of asphalt, exhaust gas and dust emissions, increased energy consumption and increased production costs caused by high-temperature mixing, transportation and paving have plagued the road. Although cold-mix asphalt mixture has the advantages of environmental protection and energy saving, its road performance is poor, and it can only be used for the maintenance of asphalt pavement, low-traffic pavement, and the lower layer and base layer of medium-heavy traffic pavement. In view of this, warm mix asphalt mixture technology came into being, aiming at realizing the clean production of asphalt mixture and seeking a low-carbon and green development path.
温拌技术在节能减排方面优势明显。据统计,采用热铺,每吨沥青混合料约消耗16公斤标准煤,相当于排放约48公斤二氧化碳。如果降低40℃拌和与摊铺,每吨沥青混合料可节省约2.5公斤标准煤,可以减少二氧化碳排放量约7.5公斤。至2011年,我国沥青使用量为1700万吨,如果60%采用降温拌和与摊铺,则可节省约51万吨标准煤,可以减少二氧化碳排放量约153万吨,数量相当可观。因此,目前国内的温拌技术也迅猛发展。Warm mixing technology has obvious advantages in energy saving and emission reduction. According to statistics, with hot paving, about 16 kg of standard coal is consumed per ton of asphalt mixture, which is equivalent to about 48 kg of carbon dioxide emissions. If mixing and paving at 40°C is lowered, about 2.5 kg of standard coal can be saved per ton of asphalt mixture, and about 7.5 kg of carbon dioxide emissions can be reduced. By 2011, my country's asphalt consumption was 17 million tons. If 60% of the asphalt is mixed and paved with cooling, it can save about 510,000 tons of standard coal and reduce carbon dioxide emissions by about 1.53 million tons, which is quite a considerable amount. Therefore, the current domestic warm mixing technology is also developing rapidly.
目前,虽然有众多的温拌技术能成功生产温拌改性沥青,但是,这些技术对改性沥青的适应性较好,而对重交沥青适应性较差,往往导致沥青三大指标发生改变而无法实现温拌重交沥青。此外,由于价格原因,多数路面沥青混合料采用重交沥青作为胶结料,改性沥青做为胶结料的使用量仍远小于重交沥青,因此,实现重交沥青的温拌在节能减排方面具有更大的优势,在不改变沥青关键技术指标的前提下,生产成品温拌重交沥青成为亟待解决的问题。At present, although there are many warm-mix technologies that can successfully produce warm-mix modified asphalt, these technologies have good adaptability to modified asphalt, but poor adaptability to heavy traffic asphalt, which often leads to changes in the three major indicators of asphalt However, it is impossible to realize warm-mix heavy-duty asphalt. In addition, due to price reasons, most pavement asphalt mixtures use heavy-duty asphalt as a binder, and the amount of modified asphalt used as a binder is still far less than that of heavy-duty asphalt. With greater advantages, it is an urgent problem to produce finished warm-mix heavy-duty asphalt without changing the key technical indicators of asphalt.
发明内容Contents of the invention
针对上述问题,本发明提出了一种温拌重交沥青及其制备方法。本发明所涉及的温拌重交沥青不改变基质沥青的关键技术指标及使用温度范围内的流变特性,温拌沥青具有良好的化学稳定性和热稳定性,能实现重交沥青混合料拌和及压实温度降低20-40℃,且保证其沥青混合料的路用性能及机械性能不衰减。In view of the above problems, the present invention proposes a warm-mix heavy-duty asphalt and a preparation method thereof. The warm-mix heavy-duty asphalt involved in the present invention does not change the key technical indicators of the matrix asphalt and the rheological properties within the use temperature range. The warm-mix asphalt has good chemical stability and thermal stability, and can realize the mixing of heavy-duty asphalt mixtures. And the compaction temperature is reduced by 20-40°C, and the road performance and mechanical properties of the asphalt mixture are not attenuated.
本发明所述的温拌沥青,以重量百分比计,其原料组成为温拌剂0.3-0.6%,余量为基质沥青。The warm mix asphalt described in the present invention is calculated by weight percentage, and its raw material composition is 0.3-0.6% of warm mix agent, and the balance is matrix asphalt.
其中,按重量份计,所述的温拌剂的原料组成为重芳烃8-10份,塔尔油羧酸多胺50-60份,椰油脂肪酸二乙醇酰胺15-20份,烯丙醇聚氧烷基醚10-15份,其他基质0-5份。Wherein, in parts by weight, the raw material composition of the warm mixing agent is 8-10 parts of heavy aromatic hydrocarbons, 50-60 parts of tall oil carboxylic acid polyamine, 15-20 parts of coconut oil fatty acid diethanolamide, allyl alcohol 10-15 parts of polyoxyalkyl ether, 0-5 parts of other substrates.
重芳烃作为基质溶剂,可以很好的将不同的表面活性剂溶解,使不同表面活性剂完全互溶,但其用量不应过多,过多将影响温拌剂的品质,因此本发明中重芳烃占8-10份,优选10份。由于减四线抽出油是润滑油生产时的非理想组分,相对其他类重芳烃油而言价格比较便宜,芳烃含量大于75%,来源也比较广,因此本发明所述的重芳烃为减四线抽出油。As a matrix solvent, heavy aromatics can dissolve different surfactants well, so that different surfactants can be completely miscible, but the amount should not be too much, too much will affect the quality of warm mixing agent, so heavy aromatics in the present invention Account for 8-10 parts, preferably 10 parts. Because the oil extracted from the fourth line is a non-ideal component in the production of lubricating oil, the price is relatively cheap compared to other heavy aromatics oils, the aromatics content is greater than 75%, and the source is also relatively wide, so the heavy aromatics described in the present invention is reduced. Four lines to extract the oil.
本发明未采用温拌剂制备过程中通常使用的传统的阳离子表面活性剂而是采用了阳离子表面活性剂塔尔油多酸胺。这是因为塔尔油羧酸多胺是一种工业中间体,由造纸工业的废弃物塔尔油制备得到,利用这个工业中间体来做复配沥青温拌剂不但可以降低成本,而且具有一定的环保优势。其与适当非离子表面活性剂复配,具有增效作用,提高表面活性剂降低界面张力的能力,使沥青在较低的温度下与集料裹覆并且改善沥青粘温特性,此外,复配后的温拌剂兼具油溶性和水溶性,存储性能稳定,且对沥青技术性质不造成影响。本发明中所采用的塔尔油羧酸多胺是从市场购置。The present invention does not adopt the traditional cationic surfactant usually used in the preparation process of the warm mix agent but adopts the cationic surfactant tall oil polyamide. This is because tall oil carboxylic acid polyamine is an industrial intermediate, which is prepared from waste tall oil in the paper industry. Using this industrial intermediate to make compound asphalt warm mix agent can not only reduce the cost, but also has certain advantages. environmental advantages. It is compounded with an appropriate non-ionic surfactant, which has a synergistic effect, improves the ability of the surfactant to reduce interfacial tension, enables asphalt to be coated with aggregate at a lower temperature and improves the viscosity-temperature characteristics of asphalt. In addition, the compound The final warm mix agent is both oil-soluble and water-soluble, has stable storage performance, and does not affect the technical properties of asphalt. The tall oil carboxylate polyamine that adopts among the present invention is to buy from market.
发明人在沥青温拌剂研究中发现:高氯酸碱值过低,只起到抗剥落剂的作用,增加沥青与集料间的粘附作用,温拌效果不明显,降温幅度较低,且损伤沥青混合料的高温性能;高氯酸碱值过高,温拌剂和沥青中酸性组分发生缩合反应,导致沥青低温性能降低;而高氯酸碱值适中时温拌剂对沥青的技术性质影响较小,且沥青混合料的温拌效果较好。因此,对温拌剂的高氯酸碱值有一定要求,一方面确保温拌剂对沥青流变特性及路用性能不造成影响,而降低沥青与集料的界面张力,降低两者之间的界面能,使沥青混合料可以在较低温度下实现拌和与压实;另一方面温拌剂具有较高的碱值,可以起到类似抗剥落剂的作用,增加沥青与集料的粘附性,提高沥青混合料的水稳定性。The inventor found in the research of asphalt warm mix agent that: the pH value of perchlorate is too low, it only plays the role of anti-stripping agent, increases the adhesion between asphalt and aggregate, the effect of warm mix is not obvious, and the cooling rate is low. And damage the high-temperature performance of asphalt mixture; if the perchloric acid-base value is too high, the condensation reaction between the warm mix agent and the acidic components in the asphalt will cause the low-temperature performance of asphalt to decrease; while the perchloric acid-base value is moderate. The influence of technical properties is small, and the warm mixing effect of asphalt mixture is better. Therefore, there are certain requirements for the perchloric acid-base value of the warm mix agent. On the one hand, ensure that the warm mix agent does not affect the rheological characteristics and road performance of asphalt, and reduce the interfacial tension between asphalt and aggregate, and reduce the interfacial tension between the two. The interfacial energy enables the asphalt mixture to be mixed and compacted at a lower temperature; on the other hand, the warm mix agent has a higher alkali value, which can act like an anti-stripping agent and increase the adhesion between asphalt and aggregates. Adhesion, improve the water stability of asphalt mixture.
虽然本领域现有技术中常用的阳离子表面活性剂有其他胺盐型的,也具有一定的高氯酸碱值,但是发明人经过长期摸索发现这些阳离子表面活性剂在降低表面张力以及对沥青的指标影响有局限性,复配后温拌剂的降温幅度不明显,且有的和沥青中分子发生反应,从而对沥青的技术性质造成一定影响,损伤其温拌沥青混合料的路用性能。Although the cationic surfactants commonly used in the prior art of the art have other amine salt types and have certain perchloric acid-base value, the inventor has found that these cationic surfactants can reduce the surface tension and the resistance to asphalt after a long period of exploration. The impact of the index is limited. After compounding, the cooling range of the warm mix agent is not obvious, and some react with the molecules in the asphalt, which will have a certain impact on the technical properties of the asphalt and damage the road performance of its warm mix asphalt mixture.
发明人发现,本发明中,塔尔油多胺与椰油脂肪酸二乙醇酰胺复配可以有效提高表面活性剂在降低界面张力方面的能力,而且塔尔油羧酸多胺复合椰油脂肪酸二乙醇酰胺,可共同提高温拌剂的高氯酸碱值,因此本发明中塔尔油羧酸多胺用量为50-60份,基于椰油脂肪酸二乙醇酰胺价格相对较高,其用量限制在15-20份范围内,控制温拌剂的高氯酸碱值在1.0-3.0,优选2.5,进而达到不改变沥青关键技术指标,但改善沥青胶结料在沥青混合料拌和过程中的润滑及粘附特性,起到一定的抗剥落剂作用,而且具有一定的价格优势。The contriver finds, in the present invention, tall oil polyamine and coconut oil fatty acid diethanol amide composite can effectively improve the ability of surfactant aspect reducing interfacial tension, and tall oil carboxylic acid polyamine complex coconut oil fatty acid diethanol Amides can jointly improve the perchloric acid-base value of the warm mixing agent, so the consumption of tall oil carboxylic acid polyamines in the present invention is 50-60 parts, based on the relatively high price of coconut oil fatty acid diethanol amide, its consumption is limited to 15 In the range of -20 parts, control the perchloric pH value of the warm mix agent at 1.0-3.0, preferably 2.5, so as not to change the key technical indicators of asphalt, but to improve the lubrication and adhesion of asphalt binder in the asphalt mixture mixing process Features, play a certain role in anti-stripping agent, and has a certain price advantage.
另外,椰油脂肪酸二乙醇酰胺属于非离子表面活性剂,极易溶于水,在一定浓度作用下可完全溶解于不同种类的表面活性剂中,与塔尔油羧酸多胺和烯丙醇聚氧烷基醚配伍时,可增加温拌剂与石料的吸附性能,增加沥青的粘附特性。塔尔油羧酸多胺复合椰油脂肪酸二乙醇酰胺,可共同提高温拌剂的高氯酸碱值,但基于椰油脂肪酸二乙醇酰胺价格相对较高,因此其用量限制在15-20份范围内,优选20份。In addition, coconut oil fatty acid diethanolamide is a non-ionic surfactant, which is very soluble in water and can be completely dissolved in different types of surfactants at a certain concentration. When polyoxyalkyl ether is compatible, it can increase the adsorption performance of warm mix agent and stone, and increase the adhesion characteristics of asphalt. Tal oil carboxylic acid polyamine compounded with coconut oil fatty acid diethanolamide can jointly increase the perchloric pH value of the warm mix agent, but based on the relatively high price of coconut oil fatty acid diethanolamide, its dosage is limited to 15-20 parts Within the range, preferably 20 parts.
烯丙醇聚氧烷基醚作为有效的润湿剂,可改善温拌沥青在集料表面的润湿状况,提高沥青在集料表面的裹覆,增加沥青在集料表面的吸附,进而改善集料的界面性质,提高沥青与集料的粘附特性。此外,其对沥青的粘温特性、热氧化稳定性、低温性能均有一定改善效果,发明人经过长期试验发现当其用量为10-15份,优选15份时,获得的效果最好。As an effective wetting agent, allyl alcohol polyoxyalkyl ether can improve the wetting condition of warm-mix asphalt on the surface of aggregate, improve the coating of asphalt on the surface of aggregate, increase the adsorption of asphalt on the surface of aggregate, and then improve the The interfacial properties of aggregates can improve the adhesion characteristics of asphalt and aggregates. In addition, it can improve the viscosity-temperature characteristics, thermo-oxidative stability, and low-temperature performance of asphalt. The inventors have found through long-term tests that the best effect can be obtained when the dosage is 10-15 parts, preferably 15 parts.
本发明所述的温拌重交沥青的具体步骤为:The specific steps of the warm-mix heavy-duty asphalt described in the present invention are:
(1)于245-255℃,搅拌条件下向重芳烃中依次缓慢加入烯丙醇聚氧烷基醚、椰油脂肪酸二乙醇酰胺、塔尔油羧酸多胺,加毕,保温搅拌3-4h;(1) Slowly add allyl alcohol polyoxyalkyl ether, coconut oil fatty acid diethanolamide, tall oil carboxylic acid polyamine to the heavy aromatic hydrocarbon under stirring condition at 245-255°C, after adding, keep stirring for 3- 4h;
(2)将上述混合物搅拌降温至120-125℃,停止搅拌,冷却至60-65℃得温拌剂,待用;(2) Stir and cool the above mixture to 120-125°C, stop stirring, and cool to 60-65°C to obtain a warm mixing agent for use;
(3)按比例称取基质沥青加热至流动状态并向其中按比例加入温拌剂;(3) Weigh the base asphalt in proportion and heat it to a fluid state, and add warm mix agent in proportion to it;
(4)将上述混合物在160-170℃搅拌30-40min,得温拌重交沥青。(4) Stir the above mixture at 160-170°C for 30-40 minutes to obtain warm-mixed heavy-duty asphalt.
本发明中,发明人针对温拌剂和基质沥青的配比进行了摸索,具体结果见表1,表1中的百分数均指温拌重交沥青中温拌剂的质量百分数。In the present invention, the inventors explored the proportion of warm mix agent and base asphalt, and the specific results are shown in Table 1. The percentages in Table 1 all refer to the mass percentage of warm mix agent in warm mix heavy traffic asphalt.
表1 不同温拌剂用量对比Table 1 Comparison of the dosage of different warm mixing agents
由表1可以看出:当温拌剂的质量百分含量为0.3-0.6%时,温拌重交沥青的三大指标不发生明显变化,但60℃粘度明显提高,这说明温拌剂掺量控制在这个范围内,沥青的高温性能有所增加,而延度变化不大说明沥青本身的低温性能也不会受到影响;温拌剂用量过大,延度指标有降低趋势;温拌剂用量过低,温拌沥青混合料的降温幅度较小,温拌效果不明显;因此,温拌剂最佳的质量百分含量为0.3-0.6%。It can be seen from Table 1 that when the mass percentage of warm mix agent is 0.3-0.6%, the three major indicators of warm mix heavy traffic asphalt do not change significantly, but the viscosity at 60°C increases significantly, which shows that warm mix agent mixed If the amount of the asphalt is controlled within this range, the high temperature performance of the asphalt will increase, but the ductility will not change much, which means that the low temperature performance of the asphalt itself will not be affected; if the amount of warm mix is too large, the ductility index will tend to decrease; If the dosage is too low, the cooling range of warm mix asphalt mixture is small, and the warm mix effect is not obvious; therefore, the best mass percentage of warm mix agent is 0.3-0.6%.
本发明对所制得的温拌重交沥青的稳定性进行考察,其中温拌剂的质量百分比为0.4%。分别检测温拌沥青制备4h、10天、20天关键指标的变化,具体结果见表2,其中,温拌沥青存储温度为140-150℃。The present invention investigates the stability of the prepared warm-mix heavy-duty asphalt, wherein the mass percentage of the warm-mix agent is 0.4%. The changes in key indicators of warm-mix asphalt preparation were detected for 4 hours, 10 days, and 20 days. The specific results are shown in Table 2. The storage temperature of warm-mix asphalt is 140-150°C.
表2 温拌沥青热存储稳定性检测Table 2 Thermal storage stability test of warm mix asphalt
由表2可以看出,温拌沥青关键指标基本不变化,因此具有良好的热存储效应。It can be seen from Table 2 that the key indicators of warm-mix asphalt basically do not change, so it has a good heat storage effect.
以本发明所述的温拌重交沥青为胶结料制备温拌沥青混合料,温拌沥青混合料的制备遵照我国《公路沥青路面施工技术规范》 F40-2004的要求。为了突出温拌沥青混合料的技术优势,热拌沥青混合料与温拌沥青混合料采用相同的级配组成及沥青用量,温拌沥青混合料仅降低集料加热温度及沥青加热温度。沥青混合料的类型选择连续密级配沥青混合料AC-20,原样沥青为国产70#A石油沥青。Warm mix asphalt mixture is prepared by using the warm mix heavy traffic asphalt described in the present invention as cementing material, and the preparation of warm mix asphalt mixture complies with the requirements of my country's "Technical Specifications for Construction of Highway Asphalt Pavement" F40-2004. In order to highlight the technical advantages of warm mix asphalt mixture, hot mix asphalt mixture and warm mix asphalt mixture adopt the same gradation composition and asphalt dosage, and warm mix asphalt mixture only reduces the aggregate heating temperature and asphalt heating temperature. The type of asphalt mixture is continuous dense graded asphalt mixture AC-20, and the original asphalt is domestic 70#A petroleum asphalt.
表3 温拌与热拌AC-20沥青混合料对比Table 3 Comparison of warm mix and hot mix AC-20 asphalt mixture
表3给出制备温拌AC-20与热拌AC-20的室内温度控制范围,沥青降温幅度为30℃,集料降温幅度为30℃,因此温拌沥青混合料的拌和及摊铺温度可实现20-40℃的降温。另外,沥青降温30℃,集料降温30℃,温拌剂掺量为0.4%的温拌沥青混合料AC-20与热拌沥青混合料AC-20的车辙动稳定度、冻融劈裂强度比及低温弯曲破坏应变均不发生明显变化,也就是说温拌沥青的路用性能不因加入温拌剂而发生改变,温拌剂的加入不损伤沥青混合料的高温稳定性、低温抗裂性及水稳定性,反而有改善的趋势。Table 3 shows the indoor temperature control range for preparing warm-mix AC-20 and hot-mix AC-20. The cooling range of asphalt is 30°C, and the cooling range of aggregate is 30°C. Therefore, the mixing and paving temperature of warm-mix asphalt mixture can be adjusted Realize the cooling of 20-40 ℃. In addition, the rutting stability and freeze-thaw splitting strength of warm mix asphalt mixture AC-20 and hot mix asphalt mixture AC-20 with 30°C cooling of asphalt, 30°C cooling of aggregate, and 0.4% warm mix agent Compared with the low-temperature bending failure strain, no obvious change occurs, that is to say, the road performance of warm-mix asphalt does not change due to the addition of warm-mix agent, and the addition of warm-mix agent does not damage the high-temperature stability and low-temperature crack resistance of asphalt mixture. properties and water stability, but there is a tendency to improve.
综上所述,本发明所述的温拌重交沥青在使用温度范围内的流变特性未发生变化,仅通过降低沥青与集料界面张力,实现沥青混合料拌和与摊铺温度降低20-40℃,且其温拌沥青具有良好的化学稳定性和热稳定性,应用其制得的沥青混合料的机械性能较好。In summary, the rheological properties of the warm-mixed heavy-duty asphalt described in the present invention do not change within the operating temperature range, and only by reducing the interfacial tension between the asphalt and the aggregate, the mixing and paving temperature of the asphalt mixture can be reduced by 20- 40℃, and its warm mix asphalt has good chemical stability and thermal stability, and the mechanical properties of the asphalt mixture prepared by using it are better.
具体实施方式 Detailed ways
实施例1Example 1
一种温拌重交沥青,以重量百分比计,其原料组成为温拌剂0.3%,余量为基质沥青。A warm-mix heavy-duty asphalt, in terms of weight percentage, its raw material composition is 0.3% of warm-mix agent, and the balance is base asphalt.
按重量份计,所述的温拌剂的原料组成为重芳烃8份,塔尔油羧酸多胺55份,椰油脂肪酸二乙醇酰胺17份,烯丙醇聚氧烷基醚12份。In parts by weight, the raw materials of the warm mixing agent are composed of 8 parts of heavy aromatics, 55 parts of tall oil carboxylic acid polyamine, 17 parts of coconut oil fatty acid diethanolamide, and 12 parts of allyl alcohol polyoxyalkyl ether.
所述的温拌剂的高氯酸碱值为2.5。The perchloric acid-base value of described warm mixing agent is 2.5.
所述的重芳烃为减四线抽出油。The heavy aromatics mentioned above are oil extracted from the minus four lines.
该温拌重交沥青的具体制备步骤为:The specific preparation steps of the warm-mix heavy-duty asphalt are:
(1)于245℃,搅拌条件下向重芳烃中依次缓慢加入烯丙醇聚氧烷基醚、椰油脂肪酸二乙醇酰胺、塔尔油羧酸多胺,加毕,保温搅拌3h;(1) Slowly add allyl alcohol polyoxyalkyl ether, coconut oil fatty acid diethanolamide, and tall oil carboxylic acid polyamine to the heavy aromatic hydrocarbon under stirring conditions at 245°C, and keep stirring for 3 hours after adding;
(2)将上述混合物搅拌降温至120℃,停止搅拌,冷却至62℃得温拌剂,待用;(2) Stir and cool the above mixture to 120°C, stop stirring, and cool to 62°C to obtain a warm mixing agent for use;
(3)按比例称取基质沥青加热至流动状态并向其中按比例加入温拌剂;(3) Weigh the base asphalt in proportion and heat it to a fluid state, and add warm mix agent in proportion to it;
(4)将上述混合物在165℃搅拌37min,得温拌重交沥青。(4) Stir the above mixture at 165°C for 37 minutes to obtain warm-mix heavy-duty asphalt.
本实施例制得的温拌重交沥青的关键技术指标均在相关技术要求范围内;以该温拌重交沥青为胶结料制备温拌沥青混合料,实现降温30℃的拌和及摊铺,其他技术指标均在相关技术要求范围内。The key technical indicators of the warm-mixed heavy-duty asphalt prepared in this example are all within the scope of relevant technical requirements; the warm-mixed heavy-duty asphalt is used as the cement to prepare the warm-mixed asphalt mixture, and the mixing and paving can be achieved at a temperature lowered by 30°C. Other technical indicators are within the scope of relevant technical requirements.
实施例2Example 2
一种温拌重交沥青,以重量百分比计,其原料组成为温拌剂0.4%,余量为基质沥青。A warm-mix heavy-duty asphalt, in terms of weight percentage, its raw material composition is 0.4% of warm-mix agent, and the balance is base asphalt.
按重量份计,所述的温拌剂的原料组成为重芳烃10份,塔尔油羧酸多胺50份,椰油脂肪酸二乙醇酰胺20份,烯丙醇聚氧烷基醚15份。In parts by weight, the raw materials of the warm mixing agent are composed of 10 parts of heavy aromatic hydrocarbons, 50 parts of tall oil carboxylic acid polyamine, 20 parts of coconut oil fatty acid diethanolamide, and 15 parts of allyl alcohol polyoxyalkyl ether.
所述的温拌剂的高氯酸碱值为1.0。The perchloric acid-base value of described warm mixing agent is 1.0.
所述的重芳烃为减四线抽出油。The heavy aromatics mentioned above are oil extracted from the minus four lines.
该温拌重交沥青的具体制备步骤为:The specific preparation steps of the warm-mix heavy-duty asphalt are:
(1)于247℃,搅拌条件下向重芳烃中依次缓慢加入烯丙醇聚氧烷基醚、椰油脂肪酸二乙醇酰胺、塔尔油羧酸多胺,加毕,保温搅拌4h;(1) Slowly add allyl alcohol polyoxyalkyl ether, coconut oil fatty acid diethanolamide, and tall oil carboxylic acid polyamine to the heavy aromatic hydrocarbon under stirring conditions at 247°C, and keep stirring for 4 hours after adding;
(2)将上述混合物搅拌降温至125℃,停止搅拌,冷却至63℃得温拌剂,待用;(2) Stir and cool the above mixture to 125°C, stop stirring, and cool to 63°C to obtain a warm mixing agent for use;
(3)按比例称取基质沥青加热至流动状态并向其中按比例加入温拌剂;(3) Weigh the base asphalt in proportion and heat it to a fluid state, and add warm mix agent in proportion to it;
(4)将上述混合物在170℃搅拌33min,得温拌重交沥青。(4) Stir the above mixture at 170°C for 33 minutes to obtain warm-mix heavy-duty asphalt.
本实施例制得的温拌重交沥青的关键技术指标均在相关技术要求范围内;以该温拌重交沥青为胶结料制备温拌沥青混合料,实现降温35℃的拌和及摊铺,其他技术指标均在相关技术要求范围内。The key technical indicators of the warm-mixed heavy-duty asphalt prepared in this example are all within the scope of relevant technical requirements; the warm-mixed heavy-duty asphalt is used as the cement to prepare the warm-mixed asphalt mixture, and the mixing and paving can be achieved at a temperature lowered by 35°C. Other technical indicators are within the scope of relevant technical requirements.
实施例3Example 3
一种温拌重交沥青,以重量百分比计,其原料组成为温拌剂0.5%,余量为基质沥青。A warm-mix heavy-duty asphalt, in terms of weight percentage, its raw material composition is 0.5% of warm-mix agent, and the balance is base asphalt.
按重量份计,所述的温拌剂的原料组成为重芳烃9份,塔尔油羧酸多胺60份,椰油脂肪酸二乙醇酰胺15份,烯丙醇聚氧烷基醚10份。In parts by weight, the raw materials of the warm mixing agent are composed of 9 parts of heavy aromatics, 60 parts of tall oil carboxylic acid polyamine, 15 parts of coconut oil fatty acid diethanolamide, and 10 parts of allyl alcohol polyoxyalkyl ether.
所述的温拌剂的高氯酸碱值为3.0。The perchloric acid-base value of described warm mixing agent is 3.0.
所述的重芳烃为减四线抽出油。The heavy aromatics mentioned above are oil extracted from the minus four lines.
该温拌重交沥青的具体制备步骤为:The specific preparation steps of the warm-mix heavy-duty asphalt are:
(1)于249℃,搅拌条件下向重芳烃中依次缓慢加入烯丙醇聚氧烷基醚、椰油脂肪酸二乙醇酰胺、塔尔油羧酸多胺,加毕,保温搅拌3.5h;(1) Slowly add allyl alcohol polyoxyalkyl ether, coconut oil fatty acid diethanolamide, and tall oil carboxylic acid polyamine to the heavy aromatic hydrocarbon under stirring conditions at 249°C, and keep stirring for 3.5 hours after adding;
(2)将上述混合物搅拌降温至121℃,停止搅拌,冷却至61℃得温拌剂,待用;(2) Stir and cool the above mixture to 121°C, stop stirring, and cool to 61°C to obtain a warm mixing agent for use;
(3)按比例称取基质沥青加热至流动状态并向其中按比例加入温拌剂;(3) Weigh the base asphalt in proportion and heat it to a fluid state, and add warm mix agent in proportion to it;
(4)将上述混合物在160℃搅拌40min,得温拌重交沥青。(4) Stir the above mixture at 160°C for 40 minutes to obtain warm-mix heavy-duty asphalt.
本实施例制得的温拌重交沥青的关键技术指标均在相关技术要求范围内;以该温拌重交沥青为胶结料制备温拌沥青混合料,实现降温37℃的拌和及摊铺,其他技术指标均在相关技术要求范围内。The key technical indicators of the warm-mixed heavy-duty asphalt prepared in this example are all within the scope of relevant technical requirements; the warm-mixed heavy-duty asphalt is used as the cement to prepare the warm-mixed asphalt mixture, and the mixing and paving at a temperature of 37°C can be realized. Other technical indicators are within the scope of relevant technical requirements.
实施例4Example 4
一种温拌重交沥青,以重量百分比计,其原料组成为温拌剂0.6%,余量为基质沥青。A warm-mix heavy-duty asphalt, in terms of weight percentage, its raw material composition is 0.6% of warm-mix agent, and the balance is base asphalt.
按重量份计,所述的温拌剂的原料组成为重芳烃8.5份,塔尔油羧酸多胺52.5份,椰油脂肪酸二乙醇酰胺16份,烯丙醇聚氧烷基醚11份。In parts by weight, the raw materials of the warm mixing agent are composed of 8.5 parts of heavy aromatics, 52.5 parts of tall oil carboxylic acid polyamine, 16 parts of coconut oil fatty acid diethanolamide, and 11 parts of allyl alcohol polyoxyalkyl ether.
所述的温拌剂的高氯酸碱值为2.2。The perchloric acid-base value of described warm mixing agent is 2.2.
所述的重芳烃为减四线抽出油。The heavy aromatics mentioned above are oil extracted from the minus four lines.
该温拌重交沥青的具体制备步骤为:The specific preparation steps of the warm-mix heavy-duty asphalt are:
(1)于255℃,搅拌条件下向重芳烃中依次缓慢加入烯丙醇聚氧烷基醚、椰油脂肪酸二乙醇酰胺、塔尔油羧酸多胺,加毕,保温搅拌4h;(1) Slowly add allyl alcohol polyoxyalkyl ether, coconut oil fatty acid diethanolamide, and tall oil carboxylic acid polyamine to the heavy aromatic hydrocarbon under stirring condition at 255°C. After the addition is completed, keep stirring for 4 hours;
(2)将上述混合物搅拌降温至122℃,停止搅拌,冷却至65℃得温拌剂,待用;(2) Stir and cool the above mixture to 122°C, stop stirring, and cool to 65°C to obtain a warm mixing agent for use;
(3)按比例称取基质沥青加热至流动状态并向其中按比例加入温拌剂;(3) Weigh the base asphalt in proportion and heat it to a fluid state, and add warm mix agent in proportion to it;
(4)将上述混合物在167℃搅拌30min,得温拌重交沥青。(4) Stir the above mixture at 167°C for 30 minutes to obtain warm-mixed heavy-duty asphalt.
本实施例制得的温拌重交沥青的关键技术指标均在相关技术要求范围内;以该温拌重交沥青为胶结料制备温拌沥青混合料,实现降温27℃的拌和及摊铺,其他技术指标均在相关技术要求范围内。The key technical indicators of the warm-mixed heavy-duty asphalt prepared in this example are all within the scope of relevant technical requirements; the warm-mixed heavy-duty asphalt is used as the cement to prepare the warm-mixed asphalt mixture, and the mixing and paving at a temperature of 27 ° C can be realized. Other technical indicators are within the scope of relevant technical requirements.
实施例5Example 5
一种温拌重交沥青,以重量百分比计,其原料组成为温拌剂0.5%,余量为基质沥青。A warm-mix heavy-duty asphalt, in terms of weight percentage, its raw material composition is 0.5% of warm-mix agent, and the balance is base asphalt.
按重量份计,所述的温拌剂的原料组成为重芳烃9.5份,塔尔油羧酸多胺57.5份,椰油脂肪酸二乙醇酰胺18份,烯丙醇聚氧烷基醚13份。In parts by weight, the raw materials of the warm mixing agent are composed of 9.5 parts of heavy aromatics, 57.5 parts of tall oil carboxylic acid polyamine, 18 parts of coconut oil fatty acid diethanolamide, and 13 parts of allyl alcohol polyoxyalkyl ether.
所述的温拌剂的高氯酸碱值为2.7。The perchloric acid-base value of described warm mixing agent is 2.7.
所述的重芳烃为减四线抽出油。The heavy aromatics mentioned above are oil extracted from the minus four lines.
该温拌重交沥青的具体制备步骤为:The specific preparation steps of the warm-mix heavy-duty asphalt are:
(1)于251℃,搅拌条件下向重芳烃中依次缓慢加入烯丙醇聚氧烷基醚、椰油脂肪酸二乙醇酰胺、塔尔油羧酸多胺,加毕,保温搅拌3h;(1) Slowly add allyl alcohol polyoxyalkyl ether, coconut oil fatty acid diethanolamide, and tall oil carboxylic acid polyamine to the heavy aromatic hydrocarbon under stirring conditions at 251°C. After the addition is complete, keep stirring for 3 hours;
(2)将上述混合物搅拌降温至123℃,停止搅拌,冷却至60℃得温拌剂,待用;(2) Stir and cool the above mixture to 123°C, stop stirring, and cool to 60°C to obtain a warm mixing agent for use;
(3)按比例称取基质沥青加热至流动状态并向其中按比例加入温拌剂;(3) Weigh the base asphalt in proportion and heat it to a fluid state, and add warm mix agent in proportion to it;
(4)将上述混合物在162℃搅拌35min,得温拌重交沥青。(4) Stir the above mixture at 162°C for 35 minutes to obtain warm-mixed heavy-duty asphalt.
本实施例制得的温拌重交沥青的关键技术指标均在相关技术要求范围内;以该温拌重交沥青为胶结料制备温拌沥青混合料,实现降温33℃的拌和及摊铺,其他技术指标均在相关技术要求范围内。The key technical indicators of the warm-mixed heavy-duty asphalt prepared in this example are all within the scope of relevant technical requirements; the warm-mixed heavy-duty asphalt is used as the cement to prepare the warm-mixed asphalt mixture, and the mixing and paving at a temperature lowered by 33°C can be achieved. Other technical indicators are within the scope of relevant technical requirements.
实施例6Example 6
一种温拌重交沥青,以重量百分比计,其原料组成为温拌剂0.5%,余量为基质沥青。A warm-mix heavy-duty asphalt, in terms of weight percentage, its raw material composition is 0.5% of warm-mix agent, and the balance is base asphalt.
按重量份计,所述的温拌剂的原料组成为重芳烃10份,塔尔油羧酸多胺55份,椰油脂肪酸二乙醇酰胺20份,烯丙醇聚氧烷基醚15份。In parts by weight, the raw materials of the warm mixing agent are composed of 10 parts of heavy aromatics, 55 parts of tall oil carboxylic acid polyamine, 20 parts of coconut oil fatty acid diethanolamide, and 15 parts of allyl alcohol polyoxyalkyl ether.
所述的温拌剂的高氯酸碱值为2.5。The perchloric acid-base value of described warm mixing agent is 2.5.
所述的重芳烃为减四线抽出油。The heavy aromatics mentioned above are oil extracted from the minus four lines.
该温拌重交沥青的具体制备步骤为:The specific preparation steps of the warm-mix heavy-duty asphalt are:
(1)于251℃,搅拌条件下向重芳烃中依次缓慢加入烯丙醇聚氧烷基醚、椰油脂肪酸二乙醇酰胺、塔尔油羧酸多胺,加毕,保温搅拌3h;(1) Slowly add allyl alcohol polyoxyalkyl ether, coconut oil fatty acid diethanolamide, and tall oil carboxylic acid polyamine to the heavy aromatic hydrocarbon under stirring conditions at 251°C. After the addition is complete, keep stirring for 3 hours;
(2)将上述混合物搅拌降温至123℃,停止搅拌,冷却至60℃得温拌剂,待用;(2) Stir and cool the above mixture to 123°C, stop stirring, and cool to 60°C to obtain a warm mixing agent for use;
(3)按比例称取基质沥青加热至流动状态并向其中按比例加入温拌剂;(3) Weigh the base asphalt in proportion and heat it to a fluid state, and add warm mix agent in proportion to it;
(4)将上述混合物在162℃搅拌35min,得温拌重交沥青。(4) Stir the above mixture at 162°C for 35 minutes to obtain warm-mixed heavy-duty asphalt.
本实施例制得的温拌重交沥青的关键技术指标均在相关技术要求范围内;以该温拌重交沥青为胶结料制备温拌沥青混合料,实现降温40℃的拌和及摊铺,其他技术指标均在相关技术要求范围内。The key technical indicators of the warm-mix heavy-duty asphalt prepared in this example are all within the scope of relevant technical requirements; the warm-mix heavy-duty asphalt is used as the cement to prepare the warm-mix asphalt mixture, and the mixing and paving at a temperature lowered by 40°C can be realized. Other technical indicators are within the scope of relevant technical requirements.
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