CN102811830A - Silver-plated copper micropowder and preparation method thereof - Google Patents
Silver-plated copper micropowder and preparation method thereof Download PDFInfo
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- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/20—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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Abstract
本发明提供在超微细的铜微粉表面形成有极薄的镀银层的镀银铜微粉。本发明提供镀银铜微粉,其为在表面实施有镀银的铜微粉,其中,银的重量为1~25%质量,利用激光衍射散射式粒度分布测定的累积重量达到50%的粒径(D50)为不足1μm,镀银膜的厚度为0.1nm~0.2μm。The present invention provides silver-plated copper fine powder having an extremely thin silver-plated layer formed on the surface of ultrafine copper fine powder. The present invention provides silver-plated copper micropowder, which is copper micropowder with silver plating on the surface, wherein the weight of silver is 1-25% by mass, and the cumulative weight measured by laser diffraction scattering particle size distribution reaches the particle size of 50% ( D50) is less than 1 μm, and the thickness of the silver plating film is 0.1 nm to 0.2 μm.
Description
技术领域 technical field
本发明涉及镀银铜微粉及其制备方法,特别是涉及对通孔、导孔(via hole)、MLCC内部电极和外部电极用等导电糊有用的镀银铜微粉及其制备方法。 The present invention relates to silver-plated copper micropowder and preparation method thereof, particularly relate to the useful silver-plated copper micropowder and preparation method thereof of conductive paste such as through hole, guide hole (via hole), MLCC internal electrode and external electrode.
背景技术 Background technique
表面被覆有银层的镀银铜微粉可加工成导电糊,应用于采用丝网印刷法的印刷配线板的电路形成、各种电接点部等,用作确保电传导的材料。其原因在于,当与表面未被覆银层的通常的铜微粉相比较时,镀银铜微粉的导电性比铜微粉优异。另外,其原因在于,若仅为银粉则价格高昂,但若在铜上镀银,则导电性粉末整体会变得廉价,可大幅降低制备成本。因此,镀有导电特性更加优异的镀银铜微粉制成的导电糊可获得能够以低成本制备低电阻导体的大的优点。 Silver-plated copper fine powder coated with a silver layer on the surface can be processed into a conductive paste, which is used as a material for ensuring electrical conductivity in circuit formation of printed wiring boards by screen printing, various electrical contact parts, etc. The reason for this is that the silver-plated copper fine powder has better conductivity than the copper fine powder when compared with the normal copper fine powder whose surface is not coated with a silver layer. In addition, this is because the price is high if only silver powder is used, but if silver is plated on copper, the conductive powder as a whole becomes cheap, and the production cost can be greatly reduced. Therefore, the conductive paste made of silver-plated copper fine powder plated with more excellent conductive properties can obtain a great advantage of being able to prepare low-resistance conductors at low cost.
目前,为发挥镀银铜微粉的这种优点,而对镀银铜微粉赋予了各种特征。 Currently, in order to utilize such advantages of the silver-plated copper fine powder, various characteristics are given to the silver-plated copper fine powder.
在WO2008/059789号(专利文献1)中,通过在镀银反应的前后导入表面处理工序和利用无电解置换电镀与还原型电镀在铜微粉表面形成银层,可获得镀银制备时的重现性优异,具有与原料铜微粉同等程度的振实密度的镀银铜微粉。具体而言,记载了平均粒径为1~30μm,振实密度为2.4g/cm3以上,比表面积为0.9m2/g以下的镀银铜微粉。 In WO2008/059789 (Patent Document 1), by introducing a surface treatment process before and after the silver plating reaction and forming a silver layer on the surface of copper micropowder by electroless displacement plating and reduction plating, the reproduction of silver plating can be obtained. Silver-plated copper fine powder with excellent properties and a tap density equivalent to that of raw copper fine powder. Specifically, it describes silver-plated copper fine powder having an average particle diameter of 1 to 30 μm, a tap density of 2.4 g/cm 3 or more, and a specific surface area of 0.9 m 2 /g or less.
在专利文献1中,作为该镀银铜微粉的制备方法,记载有以下镀银铜微粉的制备方法:将铜微粉在碱性溶液中除去铜微粉表面的有机物、水洗,接着在酸性溶液中对铜微粉表面的氧化物进行酸洗、水洗,然后向分散有该铜微粉的酸性溶液中添加还原剂,调整pH,制备铜微粉浆料,通过向该铜微粉浆料中连续添加银离子溶液,利用无电解置换电镀和还原型无电解电镀在铜微粉表面形成银层。 In Patent Document 1, as a preparation method of the silver-plated copper fine powder, the following preparation method of the silver-plated copper fine powder is described: remove the organic matter on the surface of the copper fine powder in an alkaline solution, wash it with water, and then treat the copper fine powder in an acidic solution. The oxide on the surface of the copper micropowder is pickled and washed with water, and then a reducing agent is added to the acidic solution in which the copper micropowder is dispersed, and the pH is adjusted to prepare a copper micropowder slurry, by continuously adding a silver ion solution to the copper micropowder slurry, A silver layer is formed on the surface of copper micropowder by electroless displacement electroplating and reduction electroless electroplating.
另一方面,在WO2009/001710(专利文献2)中记载有利用歧化反应的铜微粉的制备方法:为了迅速、高效且稳定地制备微细的铜微粉,在含有天然树脂、多糖类或其衍生物的添加剂的水性介质中添加氧化亚铜制备浆料,在15分钟以内向该浆料中一次性添加5~50%酸水溶液,进行歧化反应。 On the other hand, WO2009/001710 (Patent Document 2) describes a method for preparing copper micropowder utilizing disproportionation reaction: in order to prepare fine copper micropowder quickly, efficiently and stably, a compound containing natural resin, polysaccharide or its derivative Add cuprous oxide to the aqueous medium of the additive of the substance to prepare a slurry, and add 5-50% acid aqueous solution to the slurry within 15 minutes to carry out the disproportionation reaction.
先前技术文献 prior art literature
专利文献 patent documents
专利文献1:WO2008/059789号 Patent Document 1: WO2008/059789
专利文献2:WO2009/001710号。 Patent Document 2: WO2009/001710.
发明内容 Contents of the invention
发明所要解决的课题 The problem to be solved by the invention
虽然专利文献1中记载的镀银铜微粉的制备方法确实有效,但若镀银铜微粉进一步微细化,则在细间距(fine pitch)化的方面有利。本发明人当初预想若在以专利文献2中记载的方法获得微细的铜微粉后,应用专利文献1中记载的方法,则可解决该课题,但得知随着实施镀银前的铜微粉的粒径减小至不足1μm,会变得易发生凝集,难以获得微细的镀银铜微粉。 Although the preparation method of the silver-plated copper fine powder described in Patent Document 1 is indeed effective, if the silver-plated copper fine powder is further miniaturized, it is advantageous in terms of fine pitch (fine pitch). The present inventor originally expected that this problem could be solved by applying the method described in Patent Document 1 after obtaining the fine copper powder by the method described in Patent Document 2, but it was found that as the fine copper powder before silver plating was implemented, When the particle size is reduced to less than 1 μm, aggregation tends to occur, making it difficult to obtain fine silver-plated copper fine powder.
因此,本发明的课题之一在于提供在平均粒径不足1μm的超微细的铜微粉表面形成有极薄的镀银层的镀银铜微粉。另外,本发明的另一课题在于提供用以制备此类镀银铜微粉的方法。 Therefore, one of the subjects of the present invention is to provide silver-plated copper fine powder in which an extremely thin silver-plated layer is formed on the surface of ultrafine copper fine powder having an average particle diameter of less than 1 μm. In addition, another subject of the present invention is to provide a method for preparing such silver-plated copper fine powder.
解决课题的手段 means of solving problems
本发明人在为解决上述课题而反复研究时得知,若将通过歧化反应获得的铜微粉过滤洗涤或脱水制成干燥铜微粉,则易进行凝集。而且发现若在通过歧化反应获得浆料状铜微粉后直接维持湿法条件并同时连续转移至镀银工序,则可在电镀液中维持铜微粉的分散,可不发生凝集而进行极薄的镀银。此外,还发现若铜微粉的平均粒径(D50)为不足0.4μm,则仅此并不充分,需要在超声波辐射的同时进行镀银。 The inventors of the present invention have found that when the copper fine powder obtained by the disproportionation reaction is filtered, washed or dehydrated to obtain a dry copper fine powder through repeated studies in order to solve the above-mentioned problems, aggregation tends to proceed. Furthermore, it has been found that if the slurry-like copper fine powder is obtained by the disproportionation reaction, if the wet process condition is maintained directly and at the same time continuously transferred to the silver plating process, the dispersion of the copper fine powder can be maintained in the electroplating bath, and extremely thin silver plating can be performed without agglomeration. . In addition, it was also found that if the average particle diameter (D50) of the copper fine powder is less than 0.4 μm, this alone is not sufficient, and silver plating needs to be performed simultaneously with ultrasonic irradiation.
本发明基于以上见解而完成,一方面为镀银铜微粉,所述微粉为在表面实施有镀银的铜微粉,其中,利用激光衍射散射式粒度分布测定的累积重量达到50%的粒径(D50)为不足1μm,镀银膜的厚度为0.1nm~0.2μm。 The present invention is completed based on the above knowledge. On the one hand, it is a silver-plated copper fine powder, and the fine powder is a copper fine powder with silver plating on the surface, wherein the cumulative weight measured by laser diffraction scattering particle size distribution reaches a particle size of 50% ( D50) is less than 1 μm, and the thickness of the silver plating film is 0.1 nm to 0.2 μm.
就本发明所涉及的镀银铜微粉而言,在一个实施方式中,其为在表面实施有镀银的铜微粉,其中,银的重量为1~25%质量。 Regarding the silver-plated copper fine powder related to the present invention, in one embodiment, it is a copper fine powder with silver plating on the surface, wherein the weight of silver is 1-25% by mass.
就本发明所涉及的镀银铜微粉而言,在一个实施方式中,D50为0.05~0.5μm,镀银膜的厚度为0.2nm~0.05μm。 Regarding the silver-plated copper micropowder according to the present invention, in one embodiment, D50 is 0.05-0.5 μm, and the thickness of the silver-plated film is 0.2 nm-0.05 μm.
就本发明所涉及的镀银铜微粉而言,在另一个实施方式中,BET比表面积为3.0~10.0m2/g。 Regarding the silver-plated copper fine powder of the present invention, in another embodiment, the BET specific surface area is 3.0-10.0 m 2 /g.
就本发明所涉及的镀银铜微粉而言,在又另一个实施方式中,振实密度大于表观密度,表观密度为1.0~3.0g/cm3,振实密度为2.0~4.0g/cm3。 As far as the silver-plated copper micropowder involved in the present invention is concerned, in yet another embodiment, the tap density is greater than the apparent density, the apparent density is 1.0-3.0 g/cm 3 , and the tap density is 2.0-4.0 g/cm 3 . cm 3 .
就本发明所涉及的镀银铜微粉而言,在又另一个实施方式中,实施镀银前的铜微粉利用激光衍射散射式粒度分布测定的累积重量达到50%的粒径(D50)为0.05~0.9μm。 With regard to the silver-plated copper micropowder involved in the present invention, in still another embodiment, the cumulative weight of the copper micropowder before silver-plating utilizes laser diffraction scattering particle size distribution measurement to reach 50% particle diameter (D50) is 0.05 ~0.9 μm.
本发明的另一方面为镀银铜微粉的制备方法,所述制备方法包括依次实施以下工序:向含有天然树脂、多糖类或其衍生物的添加剂的水性介质中添加氧化亚铜而制备浆料,在16分钟以内向所述浆料中添加酸性水溶液,进行歧化反应,从而制备累积重量达到50%的粒径(D50)为0.05~0.9μm的铜微粉浆料的工序1,将所述铜微粉浆料用碱性溶液进行处理除去铜微粉表面的有机物的工序2,将所述铜微粉用酸性溶液进行处理除去铜微粉表面的氧化物的工序3,制备使所述铜微粉分散于还原剂中的pH3.5~4.5的铜微粉浆料的工序4,通过向所述铜微粉浆料中连续添加银离子溶液,利用无电解置换电镀和还原型无电解电镀在铜微粉表面形成银层的工序5,和对在工序5中获得的镀银铜微粉浆料进行固液分离的工序6。 Another aspect of the present invention is a method for preparing silver-plated copper micropowder. The preparation method includes sequentially implementing the following steps: adding cuprous oxide to an aqueous medium containing additives such as natural resins, polysaccharides or derivatives thereof to prepare a slurry material, add an acidic aqueous solution to the slurry within 16 minutes, and carry out a disproportionation reaction, thereby preparing a step 1 of a copper micropowder slurry with a particle size (D50) of 0.05 to 0.9 μm with a cumulative weight of 50%. Step 2 of treating the copper fine powder slurry with an alkaline solution to remove organic matter on the surface of the copper fine powder, and treating the copper fine powder with an acidic solution to remove oxides on the surface of the copper fine powder Step 4 of the copper micropowder slurry with a pH of 3.5 to 4.5 in the agent, by continuously adding silver ion solution to the copper micropowder slurry, utilizing electroless displacement electroplating and reduced electroless electroplating to form a silver layer on the surface of the copper micropowder Step 5 of Step 5, and Step 6 of solid-liquid separation of the silver-plated copper fine powder slurry obtained in Step 5.
就本发明所涉及的镀银铜微粉的制备方法而言,在一个实施方式中,在工序1中制备累积重量达到50%的粒径(D50)为不足0.4μm的铜微粉浆料,在工序5中于银离子溶液的添加过程中辐射超声波。 As far as the preparation method of the silver-plated copper micropowder involved in the present invention is concerned, in one embodiment, the particle size (D50) of preparing cumulative weight reaching 50% is the copper micropowder slurry of less than 0.4 μm in operation 1, In 5, ultrasonic waves are irradiated during the addition of the silver ion solution.
就本发明所涉及的镀银铜微粉的制备方法而言,在另一个实施方式中,在工序5中于银离子溶液的添加结束后仍继续超声波辐射10分钟以上。 Regarding the preparation method of the silver-plated copper micropowder involved in the present invention, in another embodiment, the ultrasonic radiation is continued for more than 10 minutes after the addition of the silver ion solution in step 5.
就本发明所涉及的镀银铜微粉的制备方法而言,在另一个实施方式中,所辐射的超声波的振荡频率为16~50kHz。 Regarding the preparation method of the silver-plated copper micropowder involved in the present invention, in another embodiment, the oscillating frequency of the radiated ultrasonic waves is 16-50 kHz.
本发明的又另一方面为导电糊,所述导电糊含有本发明所涉及的镀银铜微粉。 Still another aspect of the present invention is an electrically conductive paste containing the silver-plated copper fine powder according to the present invention.
发明的效果 The effect of the invention
根据本发明,可提供在平均粒径不足1μm的超微细的铜微粉表面形成有极薄的镀银层的镀银铜微粉。由此,可满足细间距化的要求,特别是适合于通孔、导孔、MLCC内部电极和外部电极用等导电糊的用途。 According to the present invention, it is possible to provide silver-plated copper fine powder in which an extremely thin silver-plated layer is formed on the surface of ultrafine copper fine powder having an average particle diameter of less than 1 μm. Therefore, it can meet the requirements of finer pitch, and is especially suitable for the application of conductive pastes such as via holes, guide holes, MLCC internal electrodes and external electrodes.
具体实施方式 Detailed ways
<工序1:球状铜微粉的准备> <Process 1: Preparation of spherical copper fine powder>
作为本发明所涉及的镀银铜微粉的原材料,可使用累积重量达到50%的粒径(这里也称“平均粒径”或“D50”。)为0.05~0.9μm的铜微粉,其中当以微细化为目的时,可使用D50为0.05~0.3μm的球状铜微粉。这是为了在作为导电糊用途使用时尽可能提高填充密度。 As the raw material of the silver-plated copper micropowder involved in the present invention, the particle diameter (here also referred to as "average particle diameter" or "D50 " that can be used to reach 50% by cumulative weight) is the copper micropowder of 0.05~0.9 μ m, wherein when For the purpose of miniaturization, spherical copper fine powder with D50 of 0.05~0.3μm can be used. This is to increase the filling density as much as possible when used as a conductive paste.
铜微粉可使用球状铜微粉。在这里,球状指各个铜粒子的短径与长径之比平均为150%以下,特别是平均为120%以下。因此,短径与长径之比平均超过150%的粒子具有扁平的形状,不将其称为球状。短径与长径之比的平均具体而言为:直接测定由SEM照片获得的铜粒子图像的短径和长径,取20个粒子以上的平均值而得。将可包围各个粒子的最小圆的直径作为长径,将粒子所包围的最大圆的直径作为短径。 As the copper fine powder, spherical copper fine powder can be used. Here, the spherical shape means that the ratio of the minor axis to the major axis of each copper particle is 150% or less on average, especially 120% or less on average. Therefore, particles having a ratio of a short diameter to a long diameter exceeding 150% on average have a flattened shape and are not called spherical. Specifically, the average of the ratio of the short axis to the long axis is obtained by directly measuring the short axis and the long axis of the copper particle image obtained from the SEM photograph, and taking an average value of 20 or more particles. The diameter of the smallest circle that can surround each particle is defined as the major axis, and the diameter of the largest circle surrounded by the particles is defined as the minor axis.
具有该范围的平均粒径的球状铜微粉本身公知,例如可按照WO2009/001710号(专利文献2)中记载的方法制备,以下简单说明。 Spherical copper fine powder having an average particle diameter within this range is known per se, and can be prepared, for example, by the method described in WO2009/001710 (Patent Document 2), and will be briefly described below.
球状铜微粉可通过氧化亚铜与酸的歧化反应来制备。具体而言,按照以下方法制备:准备在水中分散有氧化亚铜而成的浆料,通过对其添加酸水溶液获得球状铜微粉浆料,进行固液分离。 Spherical copper powder can be prepared by the disproportionation reaction of cuprous oxide and acid. Specifically, it was prepared by preparing a slurry in which cuprous oxide was dispersed in water, adding an aqueous acid solution to obtain a spherical copper fine powder slurry, and performing solid-liquid separation.
可通过向氧化亚铜的浆料中添加天然树脂、多糖类或其衍生物,使获得的球状铜微粉的粒径减小。其原因在于,这些添加剂作为保护胶体具有抑制粒子生长的作用,而且发挥降低粒子之间的接触频率的作用。添加剂可使用天然橡胶类或明胶类。具体而言,松脂、明胶、胶、羧甲基纤维素(CMC)、淀粉、糊精、阿拉伯胶、酪蛋白等为有效的。 The particle size of the obtained spherical copper micropowder can be reduced by adding natural resin, polysaccharides or derivatives thereof to the cuprous oxide slurry. The reason for this is that these additives act as a protective colloid to inhibit the growth of particles and also act to reduce the frequency of contact between particles. As additives, natural rubber or gelatin can be used. Specifically, rosin, gelatin, gum, carboxymethylcellulose (CMC), starch, dextrin, acacia, casein, and the like are effective.
另外,可通过缩短添加于氧化亚铜浆料中的酸水溶液的添加时间来使粒径减小。例如可在20分钟以内、进而15分钟以内、进而3分钟以内、进而1分钟以内一次性添加。 In addition, the particle size can be reduced by shortening the addition time of the aqueous acid solution added to the cuprous oxide slurry. For example, within 20 minutes, further within 15 minutes, further within 3 minutes, further within 1 minute, it may be added all at once.
通过湿法(歧化反应)获得的球状铜微粉的浆料优选不干燥而直接在镀银工序中使用。其原因在于,可省略暂时过滤或干燥球状铜微粉的工序,而且可不将铜微粉暴露于空气中而与工序2衔接,从而可防止氧化的进行。另外,其原因在于,通过连续在湿法条件下进行镀银,易确保铜微粉的分散性,可抑制凝集。 The slurry of the spherical copper fine powder obtained by the wet method (disproportionation reaction) is preferably used in the silver plating step without being dried. This is because the step of temporarily filtering or drying the spherical copper fine powder can be omitted, and the step 2 can be continued without exposing the copper fine powder to the air, thereby preventing the progress of oxidation. In addition, this is because, by continuously performing silver plating under wet conditions, the dispersibility of the copper fine powder can be easily ensured, and aggregation can be suppressed.
<工序2:铜微粉的碱处理> <Process 2: Alkali treatment of fine copper powder>
在工序1之后,将铜微粉用碱性溶液处理而除去铜微粉表面的有机物。由此可除去铜微粉表面的防锈被膜或杂质成分,可更有效的进行下一工序的酸洗处理。作为碱性溶液,若为可确实除去附着于铜微粉表面的有机物的碱性溶液,则无特殊限制,例如可列举出氢氧化钠、氢氧化钾、碳酸钠、硅酸钠、磷酸钠的水溶液。其中,当因水解等而需要更强的碱性时,优选使用氢氧化钾水溶液。例如,相对于100g的铜粉,可使用50~500ml的浓度为0.1~5.0%质量的碱溶液。 After Step 1, the fine copper powder is treated with an alkaline solution to remove organic matter on the surface of the fine copper powder. In this way, the antirust film or impurity components on the surface of the copper micropowder can be removed, and the pickling treatment in the next step can be carried out more effectively. The alkaline solution is not particularly limited as long as it is an alkaline solution that can reliably remove organic matter adhering to the surface of the copper fine powder, and examples include aqueous solutions of sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, and sodium phosphate . Among them, when stronger alkalinity is required due to hydrolysis or the like, an aqueous potassium hydroxide solution is preferably used. For example, 50 to 500 ml of an alkali solution with a concentration of 0.1 to 5.0% by mass can be used with respect to 100 g of copper powder.
作为碱处理的具体方法,若为可充分进行铜微粉与碱性溶液的接触的方法,则无特殊限制,例如在使铜微粉分散于碱性溶液中后搅拌一定时间(例如10~20分)的方法简便可靠。液体温度可为室温。在防止铜微粉氧化方面,优选不将通过湿式法制备铜微粉浆料制成干粉而直接在工序2中使用。 As a specific method of the alkali treatment, there is no particular limitation as long as it is a method that can sufficiently bring the copper fine powder into contact with the alkaline solution. For example, after dispersing the copper fine powder in the alkaline solution, stir for a certain period of time (for example, 10 to 20 minutes). method is simple and reliable. The liquid temperature may be room temperature. In terms of preventing the oxidation of the copper fine powder, it is preferable not to make the slurry of the copper fine powder prepared by the wet method into a dry powder and use it directly in the step 2.
<工序3:铜微粉的酸洗处理> <Process 3: Pickling treatment of copper fine powder>
在工序2之后,将该铜微粉用酸性溶液处理而除去铜微粉表面的氧化物。由此,可获得洁净的铜表面,能够以均匀的厚度进行镀银。作为酸性溶液,若为可确实除去铜微粉表面的铜氧化物的酸性溶液,则无特殊限制,例如可列举出硫酸、盐酸、磷酸、硫酸-铬酸、硫酸-盐酸。其中,由于硫酸在先前工序的铜微粉制备时使用和可比较廉价地取得,所以优选。需说明的是,应留意所选择的酸的种类或浓度不会过量地溶解铜微粉的铜本身。 After step 2, the fine copper powder is treated with an acidic solution to remove oxides on the surface of the fine copper powder. Thereby, a clean copper surface can be obtained, and silver plating can be performed with a uniform thickness. The acidic solution is not particularly limited as long as it can reliably remove the copper oxide on the surface of the copper fine powder, and examples thereof include sulfuric acid, hydrochloric acid, phosphoric acid, sulfuric acid-chromic acid, and sulfuric acid-hydrochloric acid. Among them, sulfuric acid is preferred because it is used in the production of copper fine powder in the previous step and can be obtained relatively cheaply. It should be noted that the type or concentration of the selected acid should be careful not to excessively dissolve the copper itself of the copper fine powder.
希望使该酸性溶液的pH为2.0~5.0的酸性区域。若pH超过5.0,则无法充分溶解除去铜微粉的氧化物,若pH小于2.0,则铜粉发生溶解,铜微粉本身的凝集也容易进行。 It is desirable to make the pH of this acidic solution into the acidic range of 2.0-5.0. If the pH exceeds 5.0, the oxides of the copper fine powder cannot be sufficiently dissolved and removed, and if the pH is less than 2.0, the copper powder dissolves, and the aggregation of the copper fine powder itself tends to proceed.
作为酸洗处理的具体方法,若为可充分进行铜微粉与酸性溶液的接触的方法,则无特殊限制,例如在使铜微粉分散于酸性溶液中后搅拌一定时间的方法简便可靠。优选在工序3中使用:在工序2之后通过倾析处理将碱溶液从铜微粉中分离,接着在通过适当倾析处理进行水洗后,分散于水中而成的铜微粉浆料。 The specific method of pickling treatment is not particularly limited as long as it can sufficiently contact the copper fine powder with the acid solution. For example, the method of stirring the copper fine powder for a certain period of time after dispersing the copper fine powder in the acid solution is simple and reliable. Preferably used in step 3 is a copper fine powder slurry in which the alkali solution is separated from the fine copper powder by decantation after step 2, washed with water by appropriate decantation, and then dispersed in water.
倾析处理也称倾斜法,指在将含有沉淀的液体放置而使固体物质沉降后,将容器缓慢倾斜仅使上清液流出的操作。由此,可使铜微粉不与大气接触而转移至以下一工序(在这里为由工序2向工序3转移)。 Decantation treatment, also known as tilting method, refers to the operation of slowly tilting the container to allow only the supernatant to flow out after the liquid containing the precipitate is placed to allow the solid matter to settle. Thereby, the fine copper powder can be transferred to the next step (here, transfer from step 2 to step 3) without contacting the atmosphere.
<工序4:铜微粉在还原剂中的分散> <Process 4: Dispersion of copper fine powder in reducing agent>
在工序3之后,制备使该铜微粉分散于还原剂中的pH3.5~4.5的铜微粉浆料。作为用于分散的具体方法,可列举出将还原剂中的铜微粉搅拌一定时间(例如10~20分钟)的方法。液体温度可为室温。 After process 3, the copper fine powder slurry of pH3.5-4.5 which disperse|distributed this copper fine powder in a reducing agent is prepared. As a specific method for dispersing, a method of stirring copper fine powder in a reducing agent for a certain period of time (for example, 10 to 20 minutes) is mentioned. The liquid temperature may be room temperature.
作为本发明中可使用的还原剂,可使用各种还原剂。优选的还原剂为弱还原剂。其原因在于,虽然通过利用添加银离子的置换析出形成银被膜,但作为该置换反应的副产物生成氧化物(CuO、Cu2O、AgO、Ag2O),有必要将它们还原,但即使铜的络离子也不能使其还原。 As the reducing agent usable in the present invention, various reducing agents can be used. Preferred reducing agents are weak reducing agents. The reason for this is that although the silver film is formed by displacement precipitation by adding silver ions, oxides (CuO, Cu2O , AgO, Ag2O ) are produced as by-products of this displacement reaction, and they need to be reduced. Copper complex ions also cannot reduce it.
本发明中可使用的弱还原剂有还原性有机化合物,作为这样的物质,例如可使用碳水化合物类、多元羧酸及其盐类、醛类等。具体而言可列举出葡萄糖(葡萄糖)、丙二酸、琥珀酸、乙醇酸、乳酸、苹果酸、酒石酸、草酸、酒石酸钠钾(罗谢尔盐)、福尔马林等。 The weak reducing agent usable in the present invention includes reducing organic compounds, and examples of such substances include carbohydrates, polycarboxylic acids and their salts, and aldehydes. Specific examples thereof include glucose (glucose), malonic acid, succinic acid, glycolic acid, lactic acid, malic acid, tartaric acid, oxalic acid, sodium potassium tartrate (Rochelle salt), formalin, and the like.
在还原剂中,优选酒石酸钠钾(罗谢尔盐)。由于具有温和的还原作用,所以在进行银的无电解电镀时常被用作还原剂。 Among the reducing agents, sodium potassium tartrate (Rochelle salt) is preferred. Because of its mild reducing effect, it is often used as a reducing agent in electroless plating of silver.
例如,相对于100g的铜粉,可使用100~1000ml的浓度为0.1~5.0%质量的还原剂水溶液。 For example, 100 to 1000 ml of a reducing agent aqueous solution having a concentration of 0.1 to 5.0% by mass can be used with respect to 100 g of copper powder.
这里将pH调节为3.5~4.5的理由为与酸洗处理的效果相同。优选的pH为3.7~4.3。pH调节可通过酸或碱适当进行,作为酸,若为可确实除去铜微粉表面的铜氧化物的酸性溶液,则无特殊限制,例如可列举出硫酸、盐酸、磷酸、硫酸-铬酸、硫酸-盐酸。其中,由于在先前工序的铜微粉中使用和可比较廉价地取得的理由,优选硫酸。作为碱,若为可确实附着于铜微粉表面的有机物的碱性溶液,则无特殊限制,例如可列举出氢氧化钠、氢氧化钾、碳酸钠、硅酸钠、磷酸钠的水溶液。其中,当因水解等而需要更强的碱性时,优选氢氧化钾。 Here, the reason for adjusting the pH to 3.5 to 4.5 is the same as the effect of the pickling treatment. The preferred pH is 3.7~4.3. The pH adjustment can be appropriately performed with an acid or an alkali, and the acid is not particularly limited as long as it is an acidic solution that can reliably remove the copper oxide on the surface of the copper fine powder. Examples include sulfuric acid, hydrochloric acid, phosphoric acid, sulfuric acid-chromic acid, and sulfuric acid. -hydrochloric acid. Among them, sulfuric acid is preferable because it is used in the copper fine powder in the previous process and can be obtained relatively cheaply. The base is not particularly limited as long as it is an alkaline solution of an organic substance that can reliably adhere to the surface of the copper fine powder, and examples thereof include aqueous solutions of sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, and sodium phosphate. Among them, potassium hydroxide is preferable when stronger alkalinity is required due to hydrolysis or the like.
在使铜微粉分散于还原剂中时,在工序3之后,将酸性溶液通过倾析处理从铜微粉中分离,接着适当利用倾析处理进行水洗,然后分散于水中而成的铜微粉浆料用于工序4中同样可避免与大气的接触,故优选。 When dispersing the copper fine powder in the reducing agent, after step 3, the acidic solution is separated from the copper fine powder by decantation treatment, followed by water washing by decantation treatment as appropriate, and then dispersed in water for copper fine powder slurry In step 4, contact with air can also be avoided, which is preferable.
<工序5:银层的形成> <Step 5: Formation of silver layer>
对于在工序4中获得的铜微粉浆料,通过连续添加银离子溶液,利用无电解置换电镀和还原型无电解电镀在铜微粉表面形成银层。作为银离子溶液,可为作为镀银液而公知的任意溶液,但优选硝酸银溶液。硝酸银浓度可设定为20~300g/L,优选为50~100g/L。另外,由于硝酸银溶液容易形成络合物,比较廉价,所以优选以氨性硝酸银溶液的形式提供。液体温度可为室温。 For the copper micropowder slurry obtained in step 4, a silver layer is formed on the surface of the copper micropowder by means of electroless displacement electroplating and reduction electroless electroplating by continuously adding silver ion solution. As the silver ion solution, any solution known as a silver plating solution may be used, but a silver nitrate solution is preferable. The concentration of silver nitrate can be set to 20~300g/L, preferably 50~100g/L. In addition, since the silver nitrate solution easily forms a complex and is relatively cheap, it is preferably provided as an ammoniacal silver nitrate solution. The liquid temperature may be room temperature.
添加于铜微粉浆料中的银离子溶液的速度设定为200mL/min以下,优选设定为100mL/min以下。通过以比较缓慢的添加速度,实际应用为20~200mL/min,连续添加上述浓度范围的硝酸银溶液,可确实的在铜微粉表面被覆均匀的银层。通过缓慢添加银离子溶液,易以均匀的厚度镀银。若添加快,则有使得银被膜不均匀,粒子间的偏差增大之虞。通过连续添加银离子溶液可有助于形成均匀的银被膜和降低粒子间的偏差。此时,优选以一定的速度向反应体系中供给银离子溶液。 The rate of the silver ion solution added to the copper fine powder slurry is set to be 200 mL/min or less, preferably 100 mL/min or less. By continuously adding the silver nitrate solution in the above concentration range at a relatively slow adding rate, practically 20-200mL/min, a uniform silver layer can be reliably coated on the surface of the copper micropowder. Easy to plate silver with uniform thickness by slowly adding silver ion solution. If it is added quickly, the silver film will become non-uniform, and there is a possibility that the variation among particles will increase. The continuous addition of silver ion solution can help to form a uniform silver film and reduce the deviation between particles. At this time, it is preferable to supply the silver ion solution to the reaction system at a constant rate.
另外,银离子溶液添加时间可根据镀银被覆量设定为10~60分钟,优选设定为以20~40分钟结束添加。若银离子溶液的添加快,则有使得银被膜不均匀,粒子间的偏差增大之虞。另外,若银离子溶液的添加慢,则虽然反应上不存在问题,但工序所需时间延长,在经济上不利。其结果,若镀银被覆量多,则银离子溶液添加速度加快,反之若镀银被覆量少,则银离子溶液添加速度变慢。 In addition, the time for adding the silver ion solution can be set to 10 to 60 minutes according to the amount of silver plating coating, and it is preferably set to finish the addition in 20 to 40 minutes. If the addition of the silver ion solution is fast, the silver coating may become non-uniform and the variation among particles may increase. In addition, if the addition of the silver ion solution is slow, there is no problem in reaction, but the time required for the process is prolonged, which is economically disadvantageous. As a result, if the coating amount of silver plating is large, the addition rate of the silver ion solution is accelerated, and conversely, if the coating amount of silver plating is small, the addition rate of the silver ion solution becomes slow.
在这里,若实施镀银前的铜微粉的粒径为0.4μm以上,则在镀银时可不进行超声波辐射而获得薄的镀银被膜,但若不足0.4μm,则在镀银时易发生凝集,为获得微细、均匀大小的镀银铜微粉,需要在超声波辐射的同时进行镀银。若超声波的振荡频率过低,则效果不充分,另一方面,若过高,则镀银被膜难以在铜粉上生长,所以优选为16~50kHz,更优选为25~45kHz。从防止凝集的观点出发,关于超声波,除在添加银离子溶液的过程中以外,希望在添加结束后仍继续辐射10分钟以上、优选20分以上,例如10~40分钟。 Here, if the particle size of the copper fine powder before silver plating is 0.4 μm or more, a thin silver-plated film can be obtained without ultrasonic radiation during silver plating, but if it is less than 0.4 μm, aggregation will easily occur during silver plating , in order to obtain fine and uniform silver-coated copper powder, it is necessary to carry out silver plating at the same time as ultrasonic radiation. If the oscillation frequency of the ultrasonic wave is too low, the effect will be insufficient. On the other hand, if it is too high, the silver-plated coating will be difficult to grow on the copper powder. Therefore, it is preferably 16 to 50 kHz, more preferably 25 to 45 kHz. From the viewpoint of preventing aggregation, it is desirable to continue to irradiate ultrasonic waves for 10 minutes or more, preferably 20 minutes or more, for example, 10 to 40 minutes, except during the addition of the silver ion solution, except during the addition of the silver ion solution.
<6. 固液分离> <6. Solid-liquid separation>
通过以公知的任意方法对在工序5中获得的镀银铜微粉浆料进行固液分离,可获得镀银球状铜微粉。作为固液分离的方法,例如可列举出将电镀液与镀银球状铜微粉通过倾析处理分离,接着使镀银球状铜微粉分散于水中,在洗涤后进行过滤和干燥的方法。 Silver-plated spherical copper fine powder can be obtained by solid-liquid separation of the silver-plated copper fine powder slurry obtained in step 5 by any known method. As a method of solid-liquid separation, for example, the electroplating solution and the silver-plated spherical copper fine powder are separated by decantation, and then the silver-plated spherical copper fine powder is dispersed in water, filtered and dried after washing.
<7. 镀银球状铜微粉的特性> <7. Characteristics of silver-plated spherical copper powder>
通过上述方法获得的镀银球状铜微粉可具有以下特性。 The silver-plated spherical copper fine powder obtained by the above method can have the following characteristics.
就本发明所涉及的镀银球状铜微粉而言,在一个实施方式中,银的厚度为0.1nm~0.2μm,优选为0.2nm~0.05μm,例如为0.01~0.05μm。通过将极薄的银被膜设置于铜的表面,可在改善作为铜的缺点的耐氧化性的同时,获得廉价的导电填料。 Regarding the silver-plated spherical copper micropowder according to the present invention, in one embodiment, the thickness of silver is 0.1 nm to 0.2 μm, preferably 0.2 nm to 0.05 μm, for example, 0.01 to 0.05 μm. By providing an extremely thin silver film on the surface of copper, an inexpensive conductive filler can be obtained while improving oxidation resistance, which is a disadvantage of copper.
就本发明所涉及的镀银球状铜微粉而言,在一个实施方式中,银的重量为1~25%质量。由此可获得导电性、耐氧化性优异的导电糊用填料。优选为1~20%质量,更优选为2~15%质量。在本发明中,镀银球状铜微粉所含的银的重量比通过ICP发光分光分析装置测定。 Regarding the silver-plated spherical copper fine powder related to the present invention, in one embodiment, the weight of silver is 1 to 25% by mass. Thereby, the filler for electrically conductive pastes excellent in electroconductivity and oxidation resistance can be obtained. Preferably it is 1-20 mass %, More preferably, it is 2-15 mass %. In the present invention, the weight ratio of silver contained in the silver-plated spherical copper fine powder is measured by an ICP emission spectrometer.
就本发明所涉及的镀银铜微粉而言,在一个实施方式中,利用激光衍射散射式粒度分布测定的累积重量达到50%的粒径(D50)为不足1μm,典型地为0.05μm以上且0.9μm以下。通过将由湿法反应获得的浆料状亚微米级粉末直接作为原料,可获得在以雾化粉末或电解粉末为原料时无法达到的微细的镀银铜微粉。镀银球状铜微粉的D50优选为0.05~0.5μm,更优选为0.05~0.3μm。这里测定的D50为二次粒子的平均粒径。 Regarding the silver-plated copper fine powder related to the present invention, in one embodiment, the particle size (D50) at which the cumulative weight reaches 50% by laser diffraction scattering particle size distribution measurement is less than 1 μm, typically 0.05 μm or more and 0.9 μm or less. By directly using the slurry-like sub-micron powder obtained by wet reaction as a raw material, it is possible to obtain fine silver-plated copper powder that cannot be obtained when atomized powder or electrolytic powder is used as raw material. The D50 of the silver-plated spherical copper powder is preferably 0.05-0.5 μm, more preferably 0.05-0.3 μm. D50 measured here is the average particle diameter of secondary particles.
就本发明所涉及的镀银铜微粉而言,在一个实施方式中,BET比表面积为1.0~10.0m2/g。由此可推测能够获得分散状态良好的亚微米级球状镀银铜微粉。若以凝集的状态镀银,则BET比表面积低于上述范围。BET比表面积优选为3.0~10.0m2/g,更优选为5.0~10.0m2/g。 In one embodiment, the silver-plated copper fine powder according to the present invention has a BET specific surface area of 1.0 to 10.0 m 2 /g. From this, it can be inferred that submicron-order spherical silver-plated copper fine powder with a good dispersion state can be obtained. If the silver is plated in an aggregated state, the BET specific surface area will be lower than the above range. The BET specific surface area is preferably 3.0 to 10.0 m 2 /g, more preferably 5.0 to 10.0 m 2 /g.
就本发明所涉及的镀银铜微粉而言,在一个实施方式中,振实密度大于表观密度,表观密度为1.0~3.0g/cm3,振实密度为2.0~4.0g/cm3。振实密度高的粉末由于可提高制备糊时、煅烧时的填充密度,故有利。因此,振实密度优选为2.5~4.0g/cm3,更优选为3.0~4.0g/cm3。 As for the silver-plated copper micropowder involved in the present invention, in one embodiment, the tap density is greater than the apparent density, the apparent density is 1.0-3.0 g/cm 3 , and the tap density is 2.0-4.0 g/cm 3 . A powder with a high tap density is advantageous because it can increase the filling density during paste preparation and calcination. Therefore, the tap density is preferably 2.5 to 4.0 g/cm 3 , more preferably 3.0 to 4.0 g/cm 3 .
在本发明中,表观密度根据JISZ2504的方法测定。 In the present invention, the apparent density is measured according to the method of JISZ2504.
在本发明中,振实密度根据JISZ2512的方法测定。 In the present invention, the tap density is measured according to the method of JISZ2512.
可通过对本发明所涉及的镀银铜微粉添加树脂和溶剂,捏合而糊化(pasting)来制备导电糊。该导电糊由于铜与银的界面致密,所以导电性(体积固有电阻值(比电阻值))优异。 The conductive paste can be prepared by adding a resin and a solvent to the silver-plated copper fine powder according to the present invention, kneading and pasting. Since the interface between copper and silver is dense, this conductive paste is excellent in conductivity (volume intrinsic resistance value (specific resistance value)).
实施例 Example
以下将本发明的实施例与比较例一同示出,但这些实施例是为了更好的理解本发明及其优点而提供,并非意欲限定本发明。 Examples of the present invention are shown together with comparative examples below, but these examples are provided for better understanding of the present invention and its advantages, and are not intended to limit the present invention.
实施例1 (无超声波辐射) Embodiment 1 (without ultrasonic radiation)
使8g的阿拉伯胶溶于7升的纯水中,在搅拌的同时添加1000g的氧化亚铜使之混悬,将氧化亚铜浆料保持于7℃。浆料中的氧化亚铜浓度为约143g/L,浆料中的阿拉伯胶浓度为约1.14g/L。 8 g of gum arabic was dissolved in 7 liters of pure water, and 1000 g of cuprous oxide was added and suspended while stirring, and the cuprous oxide slurry was kept at 7°C. The cuprous oxide concentration in the slurry was about 143 g/L, and the gum arabic concentration in the slurry was about 1.14 g/L.
接着,在搅拌的同时历时16分钟添加2000cc的保持于7℃的稀硫酸(浓度24%质量:9N,摩尔比(酸水溶液/浆料):1.3),在添加结束后仍继续搅拌10分钟。搅拌速度设定为500rpm,未进行超声波辐射。通过FE-SEM观察确认所生成的铜粉为球状。采集所生成的球状铜微粉浆料的一部分,当通过激光衍射式粒度分布测定装置((株)岛津制作所制,型号SALD-2100)测定平均粒径(D50)时,球状铜微粉的平均粒径为0.79μm。球状铜微粉的产量据推算为440g。 Next, 2000 cc of dilute sulfuric acid (concentration: 24% by mass: 9N, molar ratio (acid solution/slurry): 1.3) maintained at 7° C. was added over 16 minutes while stirring, and stirring was continued for 10 minutes after the addition was completed. The stirring speed was set at 500 rpm, and no ultrasonic irradiation was performed. It was confirmed by FE-SEM observation that the produced copper powder was spherical. Collect a part of the resulting spherical copper fine powder slurry, and when the average particle diameter (D50) is measured by a laser diffraction particle size distribution measuring device (manufactured by Shimadzu Corporation, model SALD-2100), the average particle size of the spherical copper fine powder The particle size is 0.79 μm. The yield of spherical copper fine powder is estimated to be 440g.
将440g的该球状铜微粉浆料加入880mL的1%氢氧化钾水溶液中搅拌20分钟,接着进行一次倾析处理,进一步加入880mL的纯水搅拌数分钟。 440 g of the spherical copper fine powder slurry was added to 880 mL of 1% potassium hydroxide aqueous solution and stirred for 20 minutes, followed by decantation once, and 880 mL of pure water was further added and stirred for several minutes.
然后,进行二次倾析处理,加入2200mL的硫酸浓度为15g/L的硫酸水溶液搅拌30分钟。 Then, a second decantation treatment was performed, and 2200 mL of sulfuric acid aqueous solution having a sulfuric acid concentration of 15 g/L was added and stirred for 30 minutes.
进而进行三次倾析处理,加入2200mL的纯水搅拌数分钟。 Furthermore, decantation treatment was performed three times, and 2200 mL of pure water was added and stirred for several minutes.
接着,进行四次倾析处理,加入2200mL的1%酒石酸钠钾溶液搅拌数分钟,形成铜浆料。 Next, decantation was performed four times, and 2200 mL of 1% potassium sodium tartrate solution was added and stirred for several minutes to form a copper slurry.
向该铜浆料中加入稀硫酸或氢氧化钾溶液,调整铜浆料的pH使之达到3.5~4.5。 Dilute sulfuric acid or potassium hydroxide solution is added to the copper slurry to adjust the pH of the copper slurry to 3.5-4.5.
向调整过pH的铜浆料中历时30分钟的时间缓慢添加880mL的硝酸银氨溶液(将77.0g的硝酸银添加于水中,加入氨水,调整为880mL得到的溶液),与此同时,进行置换反应处理和还原反应处理,进一步搅拌30分钟,获得镀银铜微粉的浆料。 Slowly add 880 mL of silver nitrate ammonium solution (77.0 g of silver nitrate to water, add ammonia water, and adjust to 880 mL) to the pH-adjusted copper slurry over a period of 30 minutes, and at the same time, replace Reaction treatment and reduction reaction treatment, and further stirring for 30 minutes to obtain a slurry of silver-plated copper fine powder.
然后,进行五次倾析处理,加入3500mL的纯水搅拌数分钟。 Then, decantation treatment was performed five times, and 3500 mL of pure water was added and stirred for several minutes.
进而进行六次倾析处理,加入3500mL的纯水搅拌数分钟。然后,通过抽滤将镀银铜微粉与溶液过滤分离,将镀银铜微粉于90℃的温度下进行2小时的干燥。 Furthermore, decantation treatment was performed six times, and 3500 mL of pure water was added and stirred for several minutes. Then, the silver-plated copper fine powder was separated from the solution by suction filtration, and the silver-plated copper fine powder was dried at a temperature of 90° C. for 2 hours.
通过激光衍射式粒度分布测定装置((株)岛津制作所制,型号SALD-2100)测定该镀银球状铜微粉的平均粒径(D50),结果为0.85μm。通过歧化反应获得球状铜微粉,不将球状铜微粉过滤洗涤、抽吸脱水而直接以浆料状态连续进行镀银,从而可有效获得粒径与作为原料粉末的球状铜微粉基本相同(相对于原料粉末为约107%)的镀银球状铜微粉。表观密度为2.35g/cm3,振实密度为3.51g/cm3,BET比表面积为1.68m2/g。银的%质量为10.4%质量。 The average particle diameter (D50) of the silver-plated spherical copper fine powder was measured with a laser diffraction particle size distribution analyzer (manufactured by Shimadzu Corporation, model SALD-2100), and it was 0.85 μm. Spherical copper micropowder is obtained by disproportionation reaction, and the spherical copper micropowder is not filtered and washed, suction dehydrated, and directly silver-plated in a slurry state, so that the particle size is basically the same as that of the spherical copper micropowder as the raw material powder (relative to the raw material). The powder is about 107%) silver-plated spherical copper powder. The apparent density is 2.35g/cm 3 , the tap density is 3.51g/cm 3 , and the BET specific surface area is 1.68m 2 /g. The % mass of silver is 10.4% mass.
实施例2 (无超声波辐射) Embodiment 2 (without ultrasonic radiation)
使8g的胶溶于7升的纯水中,在搅拌的同时添加1000g的氧化亚铜使之混悬,将氧化亚铜浆料保持于7℃。浆料中的氧化亚铜浓度为约143g/L,浆料中的胶浓度为约1.14g/L。 8 g of the gel was dissolved in 7 liters of pure water, 1000 g of cuprous oxide was added and suspended while stirring, and the cuprous oxide slurry was kept at 7°C. The cuprous oxide concentration in the slurry was about 143 g/L, and the glue concentration in the slurry was about 1.14 g/L.
接着,在16分钟内添加2000cc的保持于7℃的稀硫酸(浓度24%质量:9N,摩尔比(酸水溶液/浆料):1.3)。采集所生成的球状铜微粉浆料的一部分,通过激光衍射式粒度分布测定装置((株)岛津制作所制,型号SALD-2100)测定平均粒径(D50),结果是球状铜微粉的平均粒径为0.53μm。球状铜微粉的产量据推算为440g。 Next, 2000 cc of dilute sulfuric acid maintained at 7° C. (concentration: 24% by mass: 9N, molar ratio (acid aqueous solution/slurry): 1.3) was added within 16 minutes. A part of the resulting spherical copper fine powder slurry was collected, and the average particle diameter (D50) was measured by a laser diffraction particle size distribution measuring device (manufactured by Shimadzu Corporation, model SALD-2100). The result was the average particle size of the spherical copper fine powder. The particle size is 0.53 μm. The yield of spherical copper fine powder is estimated to be 440g.
以下与实施例1同样进行镀银。 Hereinafter, silver plating was carried out in the same manner as in Example 1.
通过激光衍射式粒度分布测定装置((株)岛津制作所制,型号SALD-2100)测定该镀银球状铜微粉的平均粒径(D50),结果为0.68μm。通过歧化反应获得球状铜微粉,不将球状铜微粉过滤洗涤、抽吸脱水而直接以浆料状态连续进行镀银,从而可有效获得粒径与作为原料粉末的球状铜微粉基本相同(相对于原料粉末为约128%)的镀银球状铜微粉。表观密度为2.08g/cm3,振实密度为2.79g/cm3,BET比表面积为3.96m2/g。银的%质量为10.1%质量。 The average particle diameter (D50) of the silver-plated spherical copper fine powder was measured with a laser diffraction particle size distribution analyzer (manufactured by Shimadzu Corporation, model SALD-2100), and it was 0.68 μm. Spherical copper micropowder is obtained by disproportionation reaction, and the spherical copper micropowder is not filtered and washed, suction dehydrated, and directly silver-plated in a slurry state, so that the particle size is basically the same as that of the spherical copper micropowder as the raw material powder (relative to the raw material). The powder is about 128%) silver-plated spherical copper powder. The apparent density is 2.08g/cm 3 , the tap density is 2.79g/cm 3 , and the BET specific surface area is 3.96m 2 /g. The % by mass of silver is 10.1% by mass.
实施例3 (有超声波辐射) Embodiment 3 (there is ultrasonic radiation)
使8g的胶溶于7升的纯水中,在搅拌的同时添加1000g的氧化亚铜使之混悬,将氧化亚铜浆料保持于7℃。浆料中的氧化亚铜浓度为约143g/L,浆料中的胶浓度为约1.14g/L。 8 g of the gel was dissolved in 7 liters of pure water, 1000 g of cuprous oxide was added and suspended while stirring, and the cuprous oxide slurry was kept at 7°C. The cuprous oxide concentration in the slurry was about 143 g/L, and the glue concentration in the slurry was about 1.14 g/L.
接着,在5秒内添加2000cc的保持于7℃的稀硫酸(浓度24%质量:9N,摩尔比(酸水溶液/浆料):1.3)。采集所生成的球状铜微粉浆料的一部分,通过激光衍射式粒度分布测定装置((株)岛津制作所制,型号SALD-2100)测定平均粒径(D50),结果球状铜微粉的平均粒径为0.10μm。球状铜微粉的产量据推算为440g。 Next, 2000 cc of dilute sulfuric acid maintained at 7° C. (concentration: 24% by mass: 9N, molar ratio (acid aqueous solution/slurry): 1.3) was added within 5 seconds. A part of the spherical copper fine powder slurry generated was collected, and the average particle diameter (D50) was measured by a laser diffraction particle size distribution measuring device (manufactured by Shimadzu Corporation, model SALD-2100). As a result, the average particle size of the spherical copper fine powder was The diameter is 0.10 μm. The yield of spherical copper fine powder is estimated to be 440g.
以下除在将硝酸银氨溶液的30分钟连续添加时间与此后的30分钟搅拌时间合并计为60分钟内将振荡频率设定为40kHz而进行超声波辐射以外,与实施例1同样进行镀银。 Silver plating was carried out in the same manner as in Example 1, except that the 30-minute continuous addition of the ammonium silver nitrate solution and the subsequent 30-minute stirring time were combined into 60 minutes and the oscillation frequency was set to 40 kHz for ultrasonic irradiation.
当通过激光衍射式粒度分布测定装置((株)岛津制作所制,型号SALD-2100)测定该镀银球状铜微粉的平均粒径(D50)时,结果为0.12μm。通过歧化反应获得球状铜微粉,不将球状铜微粉过滤洗涤、抽吸脱水而直接以浆料状态连续进行镀银,从而可有效获得粒径与作为原料粉末的球状铜微粉基本相同(相对于原料粉末为约120%)的镀银球状铜微粉。表观密度为2.23g/cm3,振实密度为3.09g/cm3,BET比表面积为6.05m2/g。银的%质量为10.2%质量。 When the average particle diameter (D50) of the silver-plated spherical copper fine powder was measured with a laser diffraction particle size distribution analyzer (manufactured by Shimadzu Corporation, model SALD-2100), it was 0.12 μm. Spherical copper micropowder is obtained by disproportionation reaction, and the spherical copper micropowder is not filtered and washed, suction dehydrated, and directly silver-plated in a slurry state, so that the particle size is basically the same as that of the spherical copper micropowder as the raw material powder (relative to the raw material). The powder is about 120%) silver-plated spherical copper powder. The apparent density is 2.23g/cm 3 , the tap density is 3.09g/cm 3 , and the BET specific surface area is 6.05m 2 /g. The % mass of silver is 10.2% mass.
比较例(无超声波辐射) Comparative example (no ultrasonic radiation)
使8g的胶溶于7升的纯水中,在搅拌的同时添加1000g的氧化亚铜使之混悬,将氧化亚铜浆料保持于7℃。浆料中的氧化亚铜浓度为约143g/L,浆料中的胶浓度为约1.14g/L。 8 g of the gel was dissolved in 7 liters of pure water, 1000 g of cuprous oxide was added and suspended while stirring, and the cuprous oxide slurry was kept at 7°C. The cuprous oxide concentration in the slurry was about 143 g/L, and the glue concentration in the slurry was about 1.14 g/L.
接着,在5秒内添加2000cc的保持于7℃的稀硫酸(浓度24%质量:9N,摩尔比(酸水溶液/浆料):1.3)。采集所生成的球状铜微粉浆料的一部分,通过激光衍射式粒度分布测定装置((株)岛津制作所制,型号SALD-2100)测定平均粒径(D50),结果球状铜微粉的平均粒径为0.10μm。球状铜微粉的产量据推算为440g。 Next, 2000 cc of dilute sulfuric acid maintained at 7° C. (concentration: 24% by mass: 9N, molar ratio (acid aqueous solution/slurry): 1.3) was added within 5 seconds. A part of the spherical copper fine powder slurry generated was collected, and the average particle diameter (D50) was measured by a laser diffraction particle size distribution measuring device (manufactured by Shimadzu Corporation, model SALD-2100). As a result, the average particle size of the spherical copper fine powder was The diameter is 0.10 μm. The yield of spherical copper fine powder is estimated to be 440g.
以下与实施例1同样进行镀银。 Hereinafter, silver plating was carried out in the same manner as in Example 1.
通过激光衍射式粒度分布测定装置((株)岛津制作所制,型号SALD-2100)测定该镀银球状铜微粉的平均粒径(D50),结果为0.78μm。通过歧化反应获得球状铜微粉,不将球状铜微粉过滤洗涤、抽吸脱水而直接以浆料状态连续进行镀银,从而可有效获得粒径相对于作为原料粉末的球状铜微粉相当大(相对于原料粉末为约780%)的镀银球状铜微粉。表观密度为1.65g/cm3,振实密度为2.44g/cm3,BET比表面积为11.06m2/g。银的%质量为9.0%质量。 The average particle diameter (D50) of the silver-plated spherical copper fine powder was measured with a laser diffraction particle size distribution analyzer (manufactured by Shimadzu Corporation, model SALD-2100), and it was 0.78 μm. Spherical copper micropowder is obtained by disproportionation reaction, and the spherical copper micropowder is not filtered and washed, suction dehydrated, and directly silver-plated continuously in a slurry state, so that the particle size can be effectively obtained relative to the spherical copper micropowder as raw material powder (relative to The raw material powder is about 780%) silver-plated spherical copper powder. The apparent density is 1.65g/cm 3 , the tap density is 2.44g/cm 3 , and the BET specific surface area is 11.06m 2 /g. The % by mass of silver is 9.0% by mass.
将以上结果汇总于表1中。镀银的厚度设定为从镀银球状铜微粉的平均粒径减去球状铜微粉的平均粒径而得到的值。 The above results are summarized in Table 1. The thickness of the silver plating was set to a value obtained by subtracting the average particle diameter of the spherical copper fine powder from the average particle diameter of the silver-plated spherical copper fine powder.
[表1] [Table 1]
由这些结果可知,若原料球状铜微粉的平均粒径为约0.4μm以上,则可通过在湿法条件下的连续镀银,提供在平均粒径不足1μm的超微细铜微粉表面形成有极薄的镀银层的镀银铜微粉。但是,若平均粒径不足约0.4μm,则凝集度升高,所以需要湿法条件下的连续镀银和镀银时的超声波辐射处理。 From these results, it can be known that if the average particle diameter of the raw material spherical copper powder is more than about 0.4 μm, then the continuous silver plating under wet conditions can provide an extremely thin layer formed on the surface of the ultrafine copper powder with an average particle diameter less than 1 μm. The silver-plated copper micropowder of the silver-plated layer. However, if the average particle size is less than about 0.4 μm, the degree of aggregation increases, so continuous silver plating under wet conditions and ultrasonic radiation treatment during silver plating are required.
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CN106925774A (en) * | 2017-03-16 | 2017-07-07 | 重庆云天化瀚恩新材料开发有限公司 | A kind of preparation method of silver-coated copper powder |
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JPWO2018062527A1 (en) * | 2016-09-29 | 2019-06-24 | Jx金属株式会社 | Surface-treated metal powder for laser sintering |
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KR20120116004A (en) | 2012-10-19 |
KR101424369B1 (en) | 2014-07-31 |
JP5571435B2 (en) | 2014-08-13 |
TW201139012A (en) | 2011-11-16 |
WO2011125556A1 (en) | 2011-10-13 |
CN102811830B (en) | 2014-12-10 |
TWI468241B (en) | 2015-01-11 |
JP2011214080A (en) | 2011-10-27 |
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