CN102810783A - Electrical connectors and their contacts - Google Patents
Electrical connectors and their contacts Download PDFInfo
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- CN102810783A CN102810783A CN2012102528906A CN201210252890A CN102810783A CN 102810783 A CN102810783 A CN 102810783A CN 2012102528906 A CN2012102528906 A CN 2012102528906A CN 201210252890 A CN201210252890 A CN 201210252890A CN 102810783 A CN102810783 A CN 102810783A
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Abstract
Description
技术领域 technical field
本发明涉及电连接器领域,特别是一种电连接器及其接触件。 The invention relates to the field of electrical connectors, in particular to an electrical connector and a contact piece thereof.
背景技术 Background technique
壳体、绝缘体及电接触件是电连接器的三大构成部分,目前的电连接器中,大多数的接触件是通过基部与绝缘体固定装配在一起的,所述基部与绝缘体的固定方式主要有两种,分别为压装方式和注塑封装方式。就压装方式来说,其主要是在绝缘体上开设台阶孔,在接触件的基部上设置向接触件径向外围凸起的台肩,装配时,基部的台肩的一端被所述台阶孔的孔壁上的台阶面挡止,另一端通过另设的绝缘板固定,此种方式的固定部件有两个,即绝缘体和绝缘板,装配工艺复杂,并且绝缘体和绝缘板均需要通过专用的模具加工,这直接导致了电连接器的装配工序的增多、生产周期的增长及制造成本的增加,另外,为了防止接触件在绝缘体中的转动,往往还需要在接触件与绝缘体之间设置专门的止旋结构,这也在一定程度上增加了电连接器的装配工艺的复杂性。注塑封装方式是通过相应的模具将绝缘体直接注塑封装在接触件上,为了防止接触件在被封装的过程中不会变弯,一般情况下要求接触件的直径较大且对接触件的材料性能有一定的要求,另外,此种方式固定的接触件无法在不同的产品中重复利用,上述一系列的原因也导致了采用注塑封装方式固定接触件的电连接器的成本的增加。 The housing, the insulator and the electrical contact are the three major components of the electrical connector. In the current electrical connector, most of the contacts are fixed and assembled together through the base and the insulator. The fixing method of the base and the insulator is mainly There are two types, namely press-fit method and injection-molded packaging method. As far as the press-fit method is concerned, it is mainly to open a step hole on the insulator, and set a shoulder protruding toward the radial periphery of the contact piece on the base of the contact piece. When assembling, one end of the shoulder of the base is covered by the step hole. The step surface on the wall of the hole is blocked, and the other end is fixed by an additional insulating plate. There are two fixing parts in this way, namely the insulator and the insulating plate. The assembly process is complicated, and both the insulator and the insulating plate need to be passed through a special Mold processing, which directly leads to the increase of the assembly process of the electrical connector, the increase of the production cycle and the increase of the manufacturing cost. In addition, in order to prevent the contact from rotating in the insulator, it is often necessary to set a special contact between the contact and the insulator. The anti-rotation structure also increases the complexity of the assembly process of the electrical connector to a certain extent. The injection molding packaging method is to directly inject the insulator on the contact piece through the corresponding mold. In order to prevent the contact piece from being bent during the packaging process, the diameter of the contact piece is generally required to be large and the material properties of the contact piece There are certain requirements. In addition, the contacts fixed in this way cannot be reused in different products. The above-mentioned series of reasons also lead to an increase in the cost of the electrical connector that uses injection molding to fix the contacts.
综上所述,目前的电连接器的接触件与绝缘体的固定方式直接导致了电连接器的生产成本的增加和市场竞争力的下降。 To sum up, the current method of fixing the contacts and insulators of the electrical connector directly leads to an increase in the production cost of the electrical connector and a decrease in market competitiveness.
发明内容 Contents of the invention
本发明的目的在于提供一种电连接器,以降低电连接器的生产成本。 The purpose of the present invention is to provide an electrical connector to reduce the production cost of the electrical connector.
同时,本发明的目的还在于提供上述电连接器的接触件。 At the same time, the purpose of the present invention is also to provide the above-mentioned contact element of the electrical connector.
为了解决上述问题,本发明的电连接器采用以下技术方案:电连接器,包括绝缘体及接触件,绝缘体具有安装孔,接触件具有从后向前插装在对应的安装孔中的基部,基部具有前后延伸的轴线,接触件的基部上设有弹性倒刺,弹性倒刺从前向后逐渐向基部的径向外围倾斜悬伸,安装孔的孔壁上设有与弹性倒刺对应的、前后延伸的导槽,弹性倒刺与对应的导槽配合阻止对应的接触件在安装孔中转动,导槽的槽底的后端处设有挡台,该挡台与对应的弹性倒刺的后端配合挡止对应的接触件相对于绝缘体向后移动,安装孔的孔壁前部设有面向后方的台阶面,该台阶面挡止基部的前端相对于绝缘体向前移动。 In order to solve the above problems, the electrical connector of the present invention adopts the following technical solutions: the electrical connector includes an insulator and a contact piece, the insulator has a mounting hole, the contact piece has a base inserted into the corresponding mounting hole from back to front, and the base It has an axis extending front and back, and the base of the contact piece is provided with elastic barbs, which gradually extend obliquely to the radial periphery of the base from front to back, and the wall of the mounting hole is provided with corresponding elastic barbs, front and rear In the extended guide groove, the elastic barb cooperates with the corresponding guide groove to prevent the corresponding contact piece from rotating in the mounting hole. The end fits to stop the corresponding contact piece from moving backward relative to the insulator, and the front part of the hole wall of the mounting hole is provided with a step surface facing backward, and the step surface stops the front end of the base from moving forward relative to the insulator.
所述基部的外壁面上设有指形键,所述指形键卡在对应的导槽中并与弹性倒刺一同阻止对应的接触件在安装孔中转动,指形键向基部径向外围延伸的距离小于弹性倒刺向基部径向外围延伸的距离。 The outer wall surface of the base is provided with a finger key, the finger key is stuck in the corresponding guide groove and prevents the corresponding contact piece from rotating in the mounting hole together with the elastic barb, and the finger key moves toward the radial periphery of the base. The distance extending is less than the distance that the elastic barbs extend toward the radial periphery of the base.
所述指形键从后向前逐渐向接触件的径向外围倾斜悬伸并通过其悬伸端卡在对应的导槽中。 The said finger-shaped key gradually overhangs obliquely towards the radial periphery of the contact piece from the back to the front and is locked in the corresponding guide groove through its overhanging end.
所述弹性倒刺及指形键均与对应的接触件的基部设为一体。 Both the elastic barb and the finger key are integrated with the base of the corresponding contact piece.
所述接触件为孔接触件,基部的前端设有供适配插针插入的插孔,所述台阶面由设在安装孔前端的内翻沿的内侧面形成,所述内翻沿遮蔽对应接触件的基部的前端面。 The contact piece is a hole contact piece, and the front end of the base is provided with a socket for the insertion of the adapter pin. The front face of the base of the contact.
所述接触件为孔接触件,基部的前端设有供适配插针插入的插孔,所述台阶面由设在安装孔前端的内翻沿的内侧面形成,所述内翻沿罩设对应接触件的基部的前端面。 The contact piece is a hole contact piece, and the front end of the base is provided with a jack for the adapter pin to be inserted into. Corresponds to the front end face of the base of the contact.
本发明的接触件采用以下技术方案:接触件,该接触件具有用于从后向前插装在对应的安装孔中的基部,所述基部具有前后延伸的轴线,基部上设有弹性倒刺,弹性倒刺从前向后逐渐向基部的径向外围倾斜悬伸。 The contact piece of the present invention adopts the following technical solutions: the contact piece has a base for being inserted into the corresponding mounting hole from the back to the front, the base has an axis extending forward and backward, and the base is provided with elastic barbs , the elastic barbs gradually overhang obliquely toward the radial periphery of the base from front to back.
所述基部的部外壁面上设有指形键,所述指形键与弹性倒刺位于基部的同一侧处,指形键向基部径向外围延伸的距离小于弹性倒刺向基部径向外围延伸的距离。 The outer wall of the base is provided with a finger key, the finger key and the elastic barb are located on the same side of the base, and the finger key extends to the radial periphery of the base less than the elastic barb extends to the radial periphery of the base. Extended distance.
所述指形键从后向前逐渐向接触件的径向外围倾斜悬伸。 The finger-shaped keys gradually extend obliquely toward the radial periphery of the contact piece from the rear to the front.
所述弹性倒刺及指形键均与对应的接触件的基部设为一体。 Both the elastic barb and the finger key are integrated with the base of the corresponding contact piece.
由于本发明的电连接器在其接触件的基部上设有从前向后逐渐向基部的径向外围倾斜悬伸的弹性倒刺,在其绝缘体的安装孔的孔壁上设有与弹性倒刺对应的、前后延伸的导槽,弹性倒刺一方面与对应的导槽配合阻止对应的接触件在安装孔中转动,另一方面与导槽的槽底后端处设置的挡台配合挡止对应的接触件相对于绝缘体向后移动,安装孔的孔壁前部设有面向后方的台阶面,该台阶面挡止基部的前端相对于绝缘体向前移动;因此用于固定接触件的部件仅有绝缘体一个,从而相对于现有技术减少了接触件的固定部件的数量,并可相应的减少制造相应部件的模具、省掉制造相应部件花费的时间,进而降低了电连接器的生产成本;另外,所述的弹性倒刺同时起到止转及防接触件从绝缘体后端脱出的作用,从而可不必再另设专门的止转部件,这也从另一方面简化了电连接器的制造工艺及结构,进一步降低了电连接器的制造成本。 Since the electrical connector of the present invention is provided with elastic barbs on the base of its contacts, which are gradually obliquely suspended to the radial periphery of the base from front to back, the hole wall of the mounting hole of its insulator is provided with elastic barbs. Corresponding guide grooves extending forward and backward, on the one hand, the elastic barb cooperates with the corresponding guide groove to prevent the corresponding contact piece from rotating in the mounting hole, and on the other hand cooperates with the stop set at the rear end of the groove bottom of the guide groove to stop The corresponding contact moves backward relative to the insulator, and the front of the hole wall of the mounting hole is provided with a rear-facing stepped surface, which stops the front end of the base from moving forward relative to the insulator; therefore, the parts used to fix the contact are only There is one insulator, thereby reducing the number of fixed parts of the contact piece compared with the prior art, and can correspondingly reduce the molds for manufacturing the corresponding parts, save the time spent in manufacturing the corresponding parts, and thereby reduce the production cost of the electrical connector; In addition, the elastic barbs also play the role of anti-rotation and preventing the contact piece from coming out of the rear end of the insulator, so that it is unnecessary to set up a special anti-rotation part, which also simplifies the manufacture of the electrical connector on the other hand. The process and structure further reduce the manufacturing cost of the electrical connector.
更进一步的,所述指形键可与弹性倒刺配合一同阻止接触件在对应的安装孔中转动,一方面使得基部的前后端受到的止转力均衡,另一方面也可以分担弹性倒刺的受力,起到保护弹性倒刺的作用,使得指形键向基部径向外围延伸的距离小于弹性倒刺向基部径向外围延伸的距离可防止指形键在对应接触件的基部插入安装孔的过程中与对应的导槽的槽底之间发生干涉,避免插装受阻的问题的出现;使指形键从后向前逐渐向接触件的径向外围倾斜悬伸可进一步的增大指形键和导槽的配合处与弹性倒刺和导槽的配合处之间的距离,同时使得指形键与弹性倒刺形成三角形结构,根据两条相交的直线确定一个平面的原理,进一步防止接触件相对于对应的安装孔转动的问题的出现;由于接触件在加工时一般是通过一次冲压成型,因此将弹性倒刺及指形键均与对应的接触件的基部设为一体可简化接触件的成型工艺,增加对接触件的生产效率,从而进一步降低电连接器的制造成本。 Further, the said finger key can cooperate with the elastic barb to prevent the contact piece from rotating in the corresponding installation hole, on the one hand, it can balance the anti-rotation force received by the front and rear ends of the base, and on the other hand, it can also share the elastic barb The force is applied to protect the elastic barb, so that the distance that the finger key extends to the radial periphery of the base is smaller than the distance that the elastic barb extends to the radial periphery of the base, which prevents the finger key from being inserted and installed at the base of the corresponding contact piece Interference occurs between the hole and the bottom of the corresponding guide groove to avoid the problem of blocked insertion; the fingers can be further enlarged by gradually tilting the overhang to the radial periphery of the contact from the back to the front The distance between the fit between the finger key and the guide groove and the fit between the elastic barb and the guide groove makes the finger key and the elastic barb form a triangular structure. According to the principle of determining a plane by two intersecting straight lines, further Prevent the rotation of the contact piece relative to the corresponding mounting hole; since the contact piece is generally formed by one-time stamping during processing, it is possible to simplify the process by integrating the elastic barb and the finger key with the base of the corresponding contact piece. The forming process of the contact piece increases the production efficiency of the contact piece, thereby further reducing the manufacturing cost of the electrical connector.
附图说明 Description of drawings
图1是本发明的电连接器的实施例1的结构示意图; Fig. 1 is a schematic structural view of Embodiment 1 of the electrical connector of the present invention;
图2是图1中的绝缘体与接触件的配合示意图; Fig. 2 is a schematic diagram of cooperation between the insulator and the contact in Fig. 1;
图3是图1中的绝缘体的结构示意图; Fig. 3 is a schematic structural view of the insulator in Fig. 1;
图4是图1中的接触件的结构示意图; Fig. 4 is a schematic structural diagram of the contacts in Fig. 1;
图5是本发明的电连接器的实施例2的接触件的结构示意图; FIG. 5 is a schematic structural view of a contact member of Embodiment 2 of the electrical connector of the present invention;
图6是本发明的接触件的实施例1的结构示意图; Fig. 6 is a schematic structural view of Embodiment 1 of the contact piece of the present invention;
图7是本发明的接触件的实施例2的结构示意图。 Fig. 7 is a schematic structural diagram of Embodiment 2 of the contact piece of the present invention.
具体实施方式 Detailed ways
本发明的电连接器的实施例1,如图1-4所示,包括金属的壳体11,壳体11中固定装配有绝缘体12,绝缘体12上设有前后通透的安装孔13,安装孔13中装配有接触件14,该接触件14为孔接触件,包括一基部,基部呈筒形且具有沿前后方向(插拔方向)延伸的轴线,其前部具有供适配插针插入的插孔14-1,基部的外周面上设有弹性倒刺15,本实施例中,弹性倒刺15与对应的接触件的基部为一体式结构,其后端位于接触件14的基部上,前端从前向后逐渐向其所在的基部的径向(与前后方向垂直的方向)外围延伸并形成悬伸结构,接触件14的基部的外壁上还设有指形键16,本实施例中的指形键16与接触件14的基部采用一体式结构,指形键16的后端位于对应接触件的基部上,其前端从后向前逐渐向对应的接触件的基部径向外围延伸,需要指出的是,同一接触件上的指形键与弹性倒刺位于接触件的同一侧且指形键向基部径向外围延伸的距离小于弹性倒刺向基部径向外围延伸的距离,本实施例中,接触件14的后端还设有引脚17,引脚17使得该电连接器可作为板载电连接器使用;绝缘体12的安装孔的孔壁上开设有沿前后方向延伸的导槽18,本实施例中,该导槽18为前后方向上的通槽,另外,导槽18的槽底的后部设有挡台19,本实施例中,挡台19的高度低于导槽的深度,各安装孔的前端设有内翻的挡沿;接触件14自后向前的插装在对应的安装孔中,在插入的过程中,指形键16首先与导槽导向配合且与导槽的槽底上的挡台之间不干涉,即指形键16越过导槽槽底的挡台19,当弹性倒刺经过挡台时,首先在挡台的压迫下向靠近其所在的接触件的方向上收拢并越过挡台,越过挡台后的弹性倒刺在自身的弹性作用下复位张开并通过后端顶住挡台的前侧面,从而使得挡台阻止接触件在对应的安装孔中向后移动,与此同时,安装孔前端的内翻沿遮蔽接触件的基部的前端并挡止接触件的基部在安装孔中向前的移动,从而实现了接触件的轴向固定;另外,弹性倒刺及指形键的悬伸端分别位于导槽中并与导槽配合防止接触件的基部在对应的安装孔中转动。
Embodiment 1 of the electrical connector of the present invention, as shown in FIGS. A contact piece 14 is installed in the
本发明的电连接器的实施例2,如图5所示,本实施例与实施例1的区别仅在于其中使用的接触件为针接触件,接触件的基部前端具有向前延伸的插针部21,当该接触件插入对应的安装孔后,其插针部21从安装孔的前端穿出。
Embodiment 2 of the electrical connector of the present invention, as shown in Figure 5, differs from Embodiment 1 only in that the contacts used therein are pin contacts, and the front end of the base of the contact has pins extending forward
本发明的接触件的实施例1,如图6所示,该接触件的结构与电连接器的实施例1中的接触件的结构相同,此处不予赘述。 Embodiment 1 of the contact element of the present invention is shown in FIG. 6 , the structure of the contact element is the same as that of the contact element in Embodiment 1 of the electrical connector, and will not be repeated here.
本发明的接触件的实施例2,如图7所示,该接触件的结构与电连接器的实施例2中的接触件的结构相同,此处不予赘述。 Embodiment 2 of the contact element of the present invention is shown in FIG. 7 , the structure of the contact element is the same as that of the contact element in Embodiment 2 of the electrical connector, and will not be repeated here.
Claims (10)
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